CN1290722A - Aromatic polysulphone resin composition and its moulded product - Google Patents

Aromatic polysulphone resin composition and its moulded product Download PDF

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Publication number
CN1290722A
CN1290722A CN00118884A CN00118884A CN1290722A CN 1290722 A CN1290722 A CN 1290722A CN 00118884 A CN00118884 A CN 00118884A CN 00118884 A CN00118884 A CN 00118884A CN 1290722 A CN1290722 A CN 1290722A
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resin
aromatic polysulphone
aromatic
resin composition
polysulphone resin
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CN1150279C (en
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新井规之
永野聪
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Sumitomo Chemical Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • H01L23/14Mountings, e.g. non-detachable insulating substrates characterised by the material or its electrical properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/06Polysulfones; Polyethersulfones
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

The invention provides an aromatic polysulfone resin composition comprising 5 to 50 parts by weight of a liquid crystal polyester resin having a flow temperature of 250 to 320 DEG C., based on 100 parts by weight of an aromatic polysulfone resin having a melt viscosity of less than 500 Pa.s measured at 340 DEG C. and a shear rate of 1000/second and a molded article thereof. The composition shows excellent flowability in molding without losing excellent mechanical property and heat-resistance of the molded article thereof.

Description

Aromatic polysulphone resin composition and moulded parts thereof
The present invention relates to aromatic polysulphone resin composition and moulded parts thereof.More particularly, the present invention relates to contain the aromatic polysulphone resin composition and the moulded parts thereof of liquid-crystal polyester resin.
Aromatic polysulphone resin is used for various fields, comprises as the Electrical and Electronic material, and this is because it has good resistance toheat and mechanical property, but recently, because the slim product of a kind of small size of demand and light weight, this just need improve its flowability.
In order to improve the flowability of aromatic polysulphone resin, for example open (JP-B) No.3-72669 of Japanese patent laid-open publication gazette discloses a kind of polyphenylene sulfide with specified quantitative and has carried out mixing method, and Japanese Patent JP-B No.3-45107 then discloses and a kind of polymkeric substance specified quantitative, that can form a kind of special anisotropic melt carried out mixing method.
But, for example go between in the integrated circuit socket of grid array (PGA) and ball grid array (BGA) containing a large amount of lead-in wires, especially in being solded into the formula socket, can produce a problem, promptly Chang Gui aromatic polysulphone resin composition lacks enough flowabilities in moulding process, therefore, resin just can not be full of in the mould and corresponding each position of goods fully, thereby also just can not make satisfied goods.
The objective of the invention is to address the above problem and provide a kind of aromatic polysulphone resin composition and moulded parts thereof that in moulding process, has excellent fluidity and don't lose good mechanical property and resistance toheat.
The inventor addresses the above problem through further investigation, and finds, a kind of resin combination that includes the special liquid-crystal polyester resin of specified quantitative in a kind of special aromatic polysulphone resin can achieve the above object, thereby has finished the present invention.
That is to say, the present invention relates to a kind of aromatic polysulphone resin composition, said composition comprises a kind of aromatic polysulphone resin a kind of liquid-crystal polyester resin of 250~320 ℃ of yield temperatures 5~50 weight parts, that have following definitions and 100 weight parts, be lower than for 500 handkerchief seconds 340 ℃ and the melt viscosity that recorded under the shearing rate in 1000/ second:
Yield temperature: when resin heats with 4 ℃/minute heat-up rate and is that 1mm, length are the capillary rheometer of 10mm nozzle and at 100kg/cm with internal diameter 2Under the load when extruding, melt viscosity reaches the temperature of 4800 handkerchief seconds.
Describe the present invention below in detail
In the present invention, aromatic polysulphone resin is a kind of polyarylene compound, wherein comprises arylene units, ehter bond and sulfone key and be three kinds of main repeated structural units, and wherein arylene units is got up with unordered or orderly fashion and ehter bond and sulfone key joint.
Being used for aromatic polysulphone resin of the present invention and being a kind of is the aromatic polysulphone resin that the melt viscosity that recorded under the condition in 1000/ second was lower than for 500 handkerchief seconds 340 ℃ and shearing rate.If using melt viscosity is 500 handkerchief seconds or higher aromatic polysulphone resin, then the flowability of this resin combination when molding can be not fine.Melt viscosity is 200 handkerchief seconds or higher preferably, are more preferably for 300 handkerchief seconds or higher.If melt viscosity was lower than for 200 handkerchief seconds, then the mechanical strength of moulded parts is just good inadequately sometimes.
The structural unit of the aromatic polysulphone resin of using as the present invention can exemplify following general formula (I), (II) and (III) those structural units of representative:
Figure 00118884000558
In formula (I), R 1Representative contains the alkyl of 1~6 carbon atom, the alkenyl that contains 3~10 carbon atoms, phenyl or halogen atom, and p is an integer in 0~4.R on identical or different virtue nuclear 1Base can differ from one another.Symbol " p " can differ from one another. In formula (II), R 1With defined identical in p and the formula (I).
Figure 00118884000560
In formula (III), R 1Defined identical with p with formula (I).Symbol " q " is an integer in 1~3.
When said aromatic polysulphone resin was made of said structure unit (I), (I) p in the formula was preferably 0.When said aromatic polysulphone resin by said structure unit (I) and (II) constituted, mol ratio (I)/(II) was generally 0.1~50, and preferably 0.1~9.0, and be more preferably 1.0~4.0.Moreover when said aromatic polysulphone resin by said structure unit (I) and (III) constituted, mol ratio (I)/(III) was generally 0.1~20, preferably 0.1~9.0, and be more preferably 1.0~4.0.
In these aromatic polysulphone resins, be preferred with (II) constitutor by said structure unit (I) constitutor with by said structure unit (I).Then more preferred by said structure unit (I) constitutor.
Can adopt the method for known method as the used aromatic polysulphone resin of preparation the present invention.The example of aromatic polysulphone resin commercially available, that be made of said structure unit (I) comprises the aromatic polysulphone resin of commodity Sumika Excel PES 3600 P by name that made by Sumitomo chemical company.Its end-group structure depends on makes the method for resin separately, and the example of this class end group comprises-Cl ,-OH ,-OR (R is an alkyl) etc.
In the present invention, said liquid-crystal polyester resin is a kind of polymkeric substance that is commonly referred to thermotropic liquid crystal, and the sort of then is preferred 400 ℃ or the liquid crystalline polymers that more can generate anisotropic melt under the low temperature.The object lesson of this class liquid crystalline polymers comprises:
The liquid crystalline polymers that comprises aromatic dicarboxylic acid, aromatic diol and aromatic hydroxycarboxylic acids formulation:
The liquid crystalline polymers that comprises different aromatic hydroxycarboxylic acids;
The liquid crystalline polymers that comprises aromatic dicarboxylic acid and aromatic diol formulation;
The liquid crystal polyester that makes by aromatic hydroxycarboxylic acids and pet reaction such as polyethylene terephthalate, or the like.Replace this class aromatic dicarboxylic acid, aromatic diol and aromatic hydroxycarboxylic acids person, also can use it to become the derivative of ester.
Be used for liquid-crystal polyester resin of the present invention and have following defined 250~320 ℃ yield temperature, preferred person is 270~310 ℃.
Yield temperature: when resin heats with 4 ℃/minute heat-up rate and is that 1mm, length are the capillary rheometer of 10mm nozzle and at 100kg/cm with internal diameter 2Under the load when extruding, melt viscosity reaches the temperature of 4800 handkerchief seconds.
When using yield temperature to surpass 320 ℃ liquid-crystal polyester resin, the flowability of the resin combination under the flow state may be bad; And when using yield temperature to be lower than 250 ℃ liquid-crystal polyester resin, the particulate material of resin combination can produce caking, and perhaps the thermotolerance of its moulded parts can descend.
As the structural unit that is used for liquid-crystal polyester resin of the present invention, can be exemplified below.
Derive and next structural unit by aromatic hydroxycarboxylic acids:
Derive and next structural unit by aromatic dicarboxylic acid:
Figure 00118884000771
Derive and next structural unit by aromatic diol:
Figure 00118884001066
In above-mentioned substituent X 1~X 3Definition in, " H " is hydrogen atom, " alkyl " preferably contains the alkyl of 1~10 carbon atom, aryl preferably contains the aryl of 6~20 carbon atoms.
In the unitary combination of said structure, following combination:
(A 1)、(B 1)、(B 2)、(C 1);
(A 1), (B 1), (B 2), (C 2); And
(A 1), (B 1), (B 2), (C 1), (C 2), be preferred from workability, flowability and the stable on heating viewpoint of composition; [(C 1)+(C 2)]/(A 1) mol ratio be preferably O.2~1.0, [(B 1)+(B 2)]/[(C 1)+(C 2)] mol ratio be preferably 0.9~1.1, (B 1)/(B 2) mol ratio be preferably 1~30.
Can adopt known method to be used for the method for aromatic polyester resin of the present invention, for example described those methods among open (JP-B) No.47-47870, the 63-3888 of Japanese patent laid-open publication gazette etc. as manufacturing.
In aromatic polysulphone resin composition of the present invention, the content of liquid-crystal polyester resin is with aromatic polysulphone resin, and 100 weight parts are 5~50 weight parts of benchmark meter, preferably is 10~25 weight parts of benchmark in aromatic polysulphone resin 100 weight parts.When being lower than 5 weight parts, to the poor effect of improving of flowability, and when surpassing 50 weight parts, the anisotropy and the welding strength of the ratio of molding shrinkage can descend, and this is worthless.
In polysulphone resin composition of the present invention, also can comprise fluoro-resin.Owing to contain fluoro-resin, can improve release property, and and then improve the molding precision, make become easy row and being unlikely of the demoulding cause breaking of moulded parts with fine structure and be out of shape.Moreover the lubricating quality with moulded parts of contact lead-wire also is improved.
The example that is used for fluoro-resin of the present invention comprises tetrafluoroethylene, tetrafluoraoethylene-hexafluoropropylene copolymer, poly-trichlorine vinyl fluoride, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer etc., and the mixture of one or more in them also can use.From stable on heating viewpoint, tetrafluoroethylene wherein is preferred.
The consumption of fluoro-resin is for being O.5~30 weight part of benchmark in 100 weight part aromatic polysulphone resins, and preferably 0.8~30 weight part is more preferably 1.0~1O weight part.When being lower than 0.5 weight part, to improving the poor effect of the release property in the molding processing, and the intensity of moulded parts can descend when above 30 weight parts, and also is worthless from the economic point of view.
Aromatic polysulphone resin composition of the present invention also can contain mineral filler, can improve the mechanical property of moulded parts when its purpose is if necessary.The example of mineral filler comprises with strongthener fibrous or that the needles form provides, as glass fibre, silica-alumina fiber, rock wool, potassium titanate crystal whisker etc., and all can use such as one or more mixture wherein such as lime carbonate, rhombspar, talcum, mica, clay, granulated glass sphere.Wherein, glass fibre is preferred.It is 5~100 weight parts of benchmark, preferably 10~70 weight parts that the consumption of mineral filler is generally in the aromatic polysulphone resin of 100 weight parts.When consumption was lower than 5 weight parts, the reinforced effects of mineral filler was not good, and when consumption surpassed 100 weight parts, molding processability can be then bad.
In aromatic polysulphone resin composition of the present invention, if necessary, can add one or more thermoplastic resins, for example the compound of polymeric amide, polyester, polyphenylene sulfide, polyetherketone, polycarbonate, polyphenylene ether and modification thereof, polyethersulfone, polyetherimide etc.In addition, also can comprise one or more thermosetting resins, as resol, Resins, epoxy, polyimide resin etc.
Also have, aromatic polysulphone resin composition of the present invention can comprise one or more auxiliary agents commonly used if necessary, for example, as the tinting material of dyestuff, pigment and so on, oxidation inhibitor, thermo-stabilizer, UV light absorber, static inhibitor, tensio-active agent etc.
Feed composition is carried out mixing method be for what obtain that aromatic polysulphone resin composition of the present invention adopts, with a kind of Han Xieer mixing roll, rotary drum mixing roll etc. aromatic polysulphone resin, liquid-crystal polyester resin and the mineral filler adopted in case of necessity etc. are mixed, with screw extrusion press the gained mixture is mediated subsequently.
Aromatic polysulphone resin composition of the present invention can adopt ordinary method to be molded as various component and components and parts.About molding methods, can list injection moulding, compression molding, extrusion molding, slush molding method etc., and the injection moulding rule is preferred.The example of moulded parts comprises the Electrical and Electronic component, as connector, socket, relay1 block, coil mandrel, photosensitive components and parts, vibrator, printed circuit board (PCB), computer associated components etc.; The parts that semiconductor fabrication process is relevant.As IC tray, silicon wafer vehicle etc.; Household electrical appliance are as Video/tape/recorder, televisor, electric iron, air conditioning machinery, stereophonic receiver, washing machine, refrigerator, electric cooker, set lights etc.; The set lights parts are as lamp/reflector, Lamp stand etc.; The parts of acoustic product are as CD CD-audio, laser dish, speaker etc.; The communication equipment parts are as cable sleeve, telephone set parts, facsimile recorder parts, modulator-demodulator unit etc.; The parts that duplicating machine is relevant are as stripping machine hand, heater support etc.; Machine part is as impeller, fan, gear, transmission mechanism, bearing, motor part and casing etc.; Trolley part is as automobile mechanical parts, engine components, engine box inner part, electric component, car inner part etc.; The electrical appliance of cooking a meal is as microwave oven cooking dish, heat-resisting dish etc.; Buildings and building structural materials, for example heat insulation and sound-proof material such as flooring material, wall material etc., support material such as beam, post etc., and roof Material, or the like; Aircraft components; The aerospace machine part; The parts of radiating facility such as nuclear reactor; The parts of ship's fitting clean anchor clamps; The opticinstrument parts; Valve; Pipe fitting; Nozzle; Strainer, film projection apparatus; Medical Instruments parts and medical material; Sensing element; Sanitation; Sports equipment; The stress-relieving activity equipment; And other.
Wherein, integrated circuit socket, especially be solded into the requirement of formula socket and have and be able to take to insert the stressed required mechanical property of unicircuit and have resistance toheat under test condition, yet for example go between in the unicircuit of grid array (PGA) and ball grid array (BGA) being applied to have a large amount of lead-in wires, require to release a kind of thinner, more complicated structure.Therefore, the aromatic polysulphone resin composition of the present invention that has excellent fluidity in molding processing because of it has desired mechanical property of moulded parts and resistance toheat, so be applicable to integrated circuit socket, is particularly useful for being solded into the formula socket.
Embodiment
Following embodiment is used to illustrate the present invention, but does not constitute limitation of the scope of the invention.The test of physicals is carried out according to following method in an embodiment.
Helicoidal flow: adopt an injection moulding machine (Neomat N 110/45, Sumitomo heavy industry company makes) and a helicoidal flow Measurement die, the width of its direct geat is that 8mm, thickness are 1mm, and at 45mm/ injection speed second, 1400kg/cm 2Measure length of flow under the mould temperature condition of injection pressure, 360 ℃ cartridge heater temperature and 150 ℃.
Flexural strength, flexural modulus of elasticity: adopt the sample of long 127mm, wide 12.7mm, thick 6.4mm, and measure according to ASTM D 790 methods.
Tensile strength: press the method for ASTM D 638, adopt the inferior bell sample of ASTM No.4 to measure tensile strength.
Deflection temperature under the load: according to ASTM D 648 methods, at 18.6kg/cm 2Load is measured the sample of a long 127mm, wide 12.7mm, thick 6.4mm down.
Ejection resistance, release property: adopt an injection moulding machine (Neomat N 110/45, Sumitomo heavy industry company make), at 360 ℃ sleeve temperature, 150 ℃ die temperature, 45mm/ injection speed second and 1120kg/cm 2Under the condition of injection pressure, make an internal diameter through injection moulding and be 11mm, highly be the cylindrical sleeve of 15mm, when this moulded parts is deviate from from mould, adopt the pressure transmitter that is installed on the ejector ejector pin to detect the demoulding resistance.As standard (100%), the ejection resistance value and the former ratio that calculate the fluorine resin composition are promptly tried to achieve release property with the ejection resistance value of the composition of fluorine resin not:
Embodiment 1~6 and Comparative Examples 1~2
Its content is shown in following component in table 1~2 mixes and promptly make resin combination, use twin screw extruder (PCM-30 type, Ikegai company makes) under 360 ℃ sleeve temperature, this mixture to be carried out granulation subsequently.
Aromatic polysulphone resin: the Surnika Excel PES3600 P that Sumitomo chemical company makes (melt viscosity under 340 ℃ and the 1000/ second shearing rate be 366 handkerchief second), or the Sumika Excel PES 4100P of Sumitomo chemical company manufacturing (melt viscosity under 340 ℃ and 1000/ second shearing rate be 529 handkerchief second).
Liquid-crystal polyester resin: by said structure unit (A 1), (B 1), (B 2) and (C 1) a kind of liquid-crystal polyester resin of constituting, wherein (A 1): (B 1): (B 2): (C 1) mol ratio be 60: 12: 8: 20, and its yield temperature is 287 ℃.
Fluoro-resin: Fluorene L 169 J (trade(brand)name) are made by Mitsui fluorine carbon company.
Barium stearate: SB (trade(brand)name), Sakai chemical industrial company makes.
Glass fibre: CS03JAPx-1 (trade(brand)name) is made by Asahi glass fibre company.
According to the method described above prepared pellet is carried out physical property evaluation.It the results are shown in table 1 and 2.
Table 1
Table 2
Figure 00118884001469
Aromatic polysulphone resin composition of the present invention has good flowability in molding processing, thereby is applicable to the moulded parts of making as electronics and electric components etc., and comprising integrated circuit socket, especially unicircuit is solded into the formula socket.

Claims (10)

1. aromatic polysulphone resin composition, said composition comprise 5~50 weight parts, be the liquid-crystal polyester resin of benchmark in 100 weight part aromatic polysulphone resins, this liquid-crystal polyester resin has following defined 250~320 ℃ yield temperature, this aromatic polysulphone resin 340 ℃ and the melt viscosity that recorded under the shearing rate in 1000/ second for being lower than for 500 handkerchief seconds
Yield temperature: when resin heats with 4 ℃/minute heat-up rate and is that 1mm, length are the capillary rheometer of 10mm nozzle and at 100kg/cm with internal diameter 2Under the load when extruding, melt viscosity reaches the temperature of 4800 handkerchief seconds.
2. according to the aromatic polysulphone resin composition of claim 1, said composition also comprise 0.5~30 weight part, be the fluoro-resin of benchmark in the said aromatic polysulphone resin of 100 weight parts.
3. according to the aromatic polysulphone resin composition of claim 1 or 2, wherein the melt viscosity of aromatic polysulphone resin was 200~500 handkerchief seconds.
4. according to the aromatic polysulphone resin composition of claim 1 or 2, wherein said aromatic polysulphone resin comprises following structural unit:
Figure 00118884000254
5. according to the aromatic polysulphone resin composition of claim 1 or 2, wherein said liquid-crystal polyester resin is at least a being selected from by following structural unit (A 1), (B 1), (B 2) and (C 1) constitute resin, by following structural unit (A 1), (B 1), (B 2) and (C 2) resin that constitutes and by following structural unit (A 1), (B 1), (B 2), (C 1) and (C 2) resin that constitutes, and [(C 1)+(C 2)]/(A 1) mol ratio be 0.2~1.0, [(B 1)+(B 2)]/[(C 1)+(C 2)] mol ratio be 0.9~1.1, (B 1)/(B 2) mol ratio be 1~30,
Figure 00118884000356
6. according to the aromatic polysulphone resin composition of claim 1 or 2, wherein this aromatic polysulphone resin comprises 80 moles of % or higher following structural unit,
Figure 00118884000357
7. according to the aromatic polysulphone resin composition of claim 1 or 2, said composition comprise 5~100 weight parts, be the mineral filler of benchmark in this aromatic polysulphone resin of 100 weight parts.
8. a kind of moulded parts that makes with the aromatic polysulphone resin composition of claim 1 or 2.
9. a kind of integrated circuit socket that makes with the aromatic polysulphone resin composition molding of claim 1 or 2.
10. a kind of unicircuit that makes with the aromatic polysulphone resin composition molding of claim 1 or 2 is solded into the formula socket.
CNB001188844A 1999-06-24 2000-06-22 Aromatic polysulphone resin composition and its moulded product Expired - Lifetime CN1150279C (en)

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CN108440961A (en) * 2018-04-25 2018-08-24 长沙五犇新材料科技有限公司 A kind of modified polysulfone composite material and preparation method and application
CN109852060A (en) * 2019-01-31 2019-06-07 珠海派锐尔新材料有限公司 A kind of high-flow polyphenylene sulphone resin composition and preparation method thereof

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CN101921492A (en) * 2009-06-15 2010-12-22 住友化学株式会社 Resin-formed body and manufacture method thereof
CN102002236A (en) * 2009-08-31 2011-04-06 住友化学株式会社 Water dispersion of aromatic polysulfone resin particles
CN108440961A (en) * 2018-04-25 2018-08-24 长沙五犇新材料科技有限公司 A kind of modified polysulfone composite material and preparation method and application
CN109852060A (en) * 2019-01-31 2019-06-07 珠海派锐尔新材料有限公司 A kind of high-flow polyphenylene sulphone resin composition and preparation method thereof
CN109852060B (en) * 2019-01-31 2021-12-14 珠海派锐尔新材料有限公司 High-fluidity polyphenylene sulfone resin composition and preparation method thereof

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CN1150279C (en) 2004-05-19
US6433071B1 (en) 2002-08-13

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