CN117750010A - Intelligent monitoring method, system, electronic equipment and storage medium - Google Patents
Intelligent monitoring method, system, electronic equipment and storage medium Download PDFInfo
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Abstract
The embodiment of the invention provides an intelligent monitoring method, an intelligent monitoring system, electronic equipment and a storage medium, and relates to the technical field of automation. The method comprises the following steps: the signal triggering device sends a request signal to the processor; when the processor receives the request signal, acquiring the running state information of the visual monitoring device, wherein the running state information comprises image active state information, occupied memory capacity information and software running information; if the operation state information cannot be obtained or the operation state information has errors, outputting fault information and controlling the alarm device to be started; when the alarm device is started, the processor controls the visual monitoring device to be closed. The method and the device can greatly improve monitoring risks caused by faults of the visual monitoring device.
Description
Technical Field
The invention relates to the technical field of automation, in particular to an intelligent monitoring method, an intelligent monitoring system, electronic equipment and a storage medium.
Background
Today in modern development, automated industrial vision quality monitoring equipment gradually replaces traditional manual monitoring. Most of visual monitoring instruments on industrial automation production lines adopt Windows operating systems, a software server built based on a PC platform is used for collecting images, and the problems of image non-display, software faults, database error reporting and the like are easy to occur due to the instability of the system and the problem of software and hardware compatibility. If no problem is found in time, the production state may be stopped, or the defective product may be circulated.
Disclosure of Invention
In order to solve the technical problems, embodiments of the present application provide an intelligent monitoring method, an intelligent monitoring device, an electronic device, and a storage medium.
In a first aspect, an embodiment of the present application provides an intelligent monitoring method, which is applied to an intelligent monitoring system, where the intelligent monitoring system includes a visual monitoring device, an alarm device, a signal triggering device and a processor, and the method includes:
the signal triggering device sends a request signal to the processor;
when the processor receives the request signal, acquiring operation state information of the visual monitoring device, wherein the operation state information comprises image active state information, occupied memory capacity information and software operation information;
if the running state information cannot be obtained or errors exist in the running state information, outputting fault information and controlling the alarm device to be started;
when the alarm device is started, the processor controls the visual monitoring device to be closed.
In one embodiment, the step of determining that the operation state information has an error includes:
acquiring standard operation information of the visual monitoring device;
comparing the running state information with the standard running information, and if the running state information is different from the standard running information, determining that the running state information has errors.
In an embodiment, when the processor receives the request signal, acquiring the operation state information of the visual monitoring device includes:
and acquiring software running information of each application program of the visual monitoring device in a polling mode.
In an embodiment, the alarm device comprises an audible and visual alarm device comprising a buzzer and/or an LED indicator light, the audible and visual alarm device comprising a plurality of alarm modes.
In one embodiment, when the alarm device is started, the processor transmits a stop signal to the upper computer to control the production line to stop.
In one embodiment, the visual monitoring device is in communication with the processor based on ethernet.
In a second aspect, embodiments of the present application provide an intelligent monitoring system, the system including a visual monitoring device, an alarm device, a signal triggering device, and a processor:
the signal triggering device is used for sending a request signal to the processor;
the processor is used for acquiring the running state information of the visual monitoring device when the request signal is received, wherein the running state information comprises image active state information, occupied memory capacity information and software running information;
the processor is further used for outputting fault information and controlling the alarm device to be started if the running state information cannot be acquired or errors exist in the running state information;
the processor is also used for controlling the visual monitoring device to be closed when the alarm device is started.
In one embodiment, the system further comprises a touch display screen communicatively coupled to the processor, the touch display screen configured to display the fault information.
In a third aspect, an embodiment of the present application provides an electronic device, including a memory and a processor, where the memory is configured to store a computer program, and the computer program executes the intelligent monitoring method provided in the first aspect when the processor runs.
In a fourth aspect, embodiments of the present application provide a computer readable storage medium storing a computer program which, when run on a processor, performs the intelligent monitoring method provided in the first aspect.
The intelligent monitoring method provided by the application can monitor the running state of the visual monitoring device in real time, starts an alarm when a fault is found, and simultaneously sends out a fault signal to control the visual monitoring device and the production line to stop running, so that the quality risk caused by the system fault is better improved.
Drawings
In order to more clearly illustrate the technical solutions of the present application, the drawings that are required for the embodiments will be briefly described, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope of protection of the present application. Like elements are numbered alike in the various figures.
Fig. 1 shows a flow diagram of an intelligent monitoring method according to an embodiment of the present application;
fig. 2 shows a schematic structural diagram of an intelligent monitoring system according to an embodiment of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, if the terms "upper", "lower", "inner", "outer", and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present invention and simplifying the description, and it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus it should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, if any, are used merely for distinguishing between descriptions and not for indicating or implying a relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Example 1
At present of modern development, automatic industrial vision quality monitoring equipment is installed according to trend, human eyes are simulated by utilizing vision equipment, human brain is replaced by computer software, and full quality inspection on product automation can be achieved, so that product defects are found in real time, the quality state of the latest production is mastered, and product process management is effectively implemented.
However, the vision monitoring instrument on the industrial automation production line is basically practical a Windows operating system, a software server built based on a PC platform and an image board card collect images, and due to the instability of the system and the compatibility of software and hardware, the problems of image non-display, software fault, database error reporting and the like are easy to occur, and the problems are difficult to thoroughly solve. Occasionally, small problems occur, operators cannot adhere to the machine at any time, and the phenomenon is difficult to find, so that the production state is stopped, or defective products are circulated, and therefore, the intelligent processing function of the visual monitoring equipment is particularly important.
Based on this, the embodiment of the application provides an intelligent monitoring method, so as to solve the problem that in the traditional visual monitoring instrument, because software and hardware models are different manufacturers, the compatibility is not high, and software versions are not compatible, so that some software faults may occur, the running equipment of on-line products is always in a fault state, the production efficiency and quality of the factories are reduced, and false detection caused by undetected defects due to process jamming also occurs.
Specifically, referring to fig. 1, the method is applied to an intelligent monitoring system, the intelligent monitoring system comprises a visual monitoring device, an alarm device, a signal triggering device and a processor, and the method comprises the following steps:
wherein the visual monitoring device is in communication with the processor, illustratively, in one embodiment, the visual monitoring device is in communication with the processor based on ethernet; the alarm device is in communication connection with the processor through a USB port and is communicated based on a USB protocol, for example, a USB serial port protocol (Communications Device Class, CDC) signal triggering device and the processor are arranged in a core intelligent processing module of the intelligent monitoring system; the processor is internally provided with an intelligent monitoring program.
Step S110, the signal triggering device sends a request signal to the processor;
and the signal triggering device is used for sending a request signal to the processor in a timing and cyclic polling way in a set time to determine the information such as the image active state information, the occupied memory capacity information, the software running information and the like of the visual monitoring device.
That is, in an embodiment, the obtaining, when the processor receives the request signal, the operation state information of the visual monitoring apparatus includes: and acquiring software running information of each application program of the visual monitoring device in a polling mode.
Where Polling (Polling) refers to the process by which a system or device periodically checks the status or condition of one or more resources. In this embodiment, it is used to check the status of the video monitoring device or to obtain input and to perform it without interruption or event-driven.
Step S120, when the processor receives the request signal, acquiring operation state information of the visual monitoring device, wherein the operation state information comprises image active state information, occupied memory capacity information and software operation information;
wherein, the image active state information refers to the activity degree of the image data received by the monitoring device, for example, whether the monitoring device is receiving, processing or transmitting the image data or whether the image sensor is in an active state; the occupied memory capacity information refers to the memory capacity currently being used by the monitoring device, i.e. how much memory resources the device has currently occupied. The software running information refers to relevant information of the software which is installed and running by the monitoring device, and comprises the version, running state, error log and the like of the software. This information can be used to monitor the stability, operation and possible problems of the software.
The information is very important for monitoring the operation state of the monitoring device and removing faults, and can help monitoring equipment operation management personnel to discover and solve problems in time.
The running state information of the visual monitoring device is sent to the processor by a timer arranged in the intelligent processing module, and the timer is used for sending the running state information to the intelligent processing module within the specified time of receiving the request signal. And when the management timer does not send running state information or error information to the processor on time, the visual monitoring device is in a fault state.
Step S130, if the running state information cannot be obtained or an error exists in the running state information, outputting fault information and simultaneously controlling the alarm device to be started;
the processor stores the standard operation information of the visual monitoring device in advance when the visual monitoring device operates normally, compares the operation state information with the standard operation information when judgment is needed, and considers that faults exist if the results are different. In addition, if the running state information is not received or the running state information is displayed in error, the running state information cannot be acquired, the faults are considered to exist, the fault information is output, and the alarm device is controlled to be started.
In one embodiment, the step of determining that the operation state information has an error includes:
acquiring standard operation information of the visual monitoring device; comparing the running state information with the standard running information, and if the running state information is different from the standard running information, determining that the running state information has errors.
And step S140, when the alarm device is started, the processor controls the visual monitoring device to be closed.
Preferably, in an embodiment, the alarm device comprises an audible and visual alarm device, the audible and visual alarm device comprises a buzzer and/or an LED indicator light, and the audible and visual alarm device comprises a plurality of alarm modes. The audible and visual alarm device needs to be installed in a distinct location so that the worker can find it the first time.
The buzzer and/or LED indicator light includes multiple types of sound and flashing combinations to alert of different types of faults: if the operation state information or any one of the operation state information cannot be acquired, an error exists.
Once the alarm state is started, the visual monitoring device is in a fault state, the processor is endowed with permission to control the visual monitoring device to be closed, the visual monitoring device can be closed at the first time of system fault, and the problem that the visual monitoring device cannot be considered to be processed due to human factors is avoided.
In one embodiment, when the alarm device is started, the processor transmits a stop signal to the upper computer to control the production line to stop.
When the processor finds that the current running state signal is different from the standard running signal when the machine normally runs, the processor can immediately start an audible and visual alarm to give an alarm prompt, and transmits the signal to the upper computer to control the production line to stop immediately, and an operator can continue production after troubleshooting the fault.
And after the problems are examined, the alarm device is closed, and the upper computer performs program processing. And sending a production restoration instruction, and setting a monitoring time period again at the moment to make comprehensive protection early warning for the equipment.
The intelligent monitoring method provided by the embodiment can monitor the working states of the production line and the visual monitoring device in real time, starts an alarm when a fault is found, and simultaneously sends out a fault signal to control the visual monitoring device and the production line to stop running, so that the quality risk caused by the system fault is better improved.
Example 2
Referring to fig. 2, an embodiment of the present application provides an intelligent monitoring system, which includes a visual monitoring device 110, an alarm device 120, a signal triggering device 130, and a processor 140:
the signal triggering device 130 is configured to send a request signal to the processor;
the processor 140 is configured to obtain, when the request signal is received, operation state information of the visual monitoring device, where the operation state information includes image active state information, occupied memory capacity information, and software operation information;
the processor 140 is further configured to output fault information and control the alarm device to be turned on if the operation state information cannot be obtained or an error exists in the operation state information;
the processor 140 is further configured to control the visual monitoring device to be turned off when the alarm device is started.
In one embodiment, the system further comprises a touch display screen communicatively coupled to the processor, the touch display screen configured to display the fault information.
As an implementation mode, the system further comprises a touch display screen, wherein the touch display screen is connected with the intelligent processing module and used for displaying the real-time state of the active state information sent by the intelligent processing timer to the intelligent processing module in real time, and meanwhile, the display screen can be further provided with functional buttons, monitoring buttons and the like, so that the monitoring condition can be conveniently controlled by operators in real time.
The intelligent monitoring system 200 provided in this embodiment can implement the intelligent monitoring method provided in embodiment 1, and in order to avoid repetition, the description is omitted here.
The intelligent monitoring system provided by the embodiment can monitor the working states of the production line and the visual monitoring device in real time, starts an alarm when a fault is found, and simultaneously sends out a fault signal to control the visual monitoring device and the production line to stop running, so that the quality risk caused by the system fault is better improved.
Example 3
Furthermore, an embodiment of the present application provides an electronic device, including a memory and a processor, where the memory stores a computer program that, when run on the processor, performs the intelligent monitoring method provided in embodiment 1.
The electronic device provided by the embodiment of the present invention may implement the intelligent monitoring method provided by embodiment 1, and in order to avoid repetition, details are not repeated here.
The electronic equipment provided by the embodiment can monitor the working states of the production line and the visual monitoring device in real time, starts an alarm when a fault is found, and simultaneously sends out a fault signal to control the visual monitoring device and the production line to stop running, so that the quality risk caused by the system fault is better improved.
Example 4
The present application also provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the intelligent monitoring method provided in embodiment 1.
In the present embodiment, the computer readable storage medium may be a Read-Only Memory (ROM), a random access Memory (Random Access Memory, RAM), a magnetic disk, an optical disk, or the like.
The computer readable storage medium provided in this embodiment may implement the intelligent monitoring method provided in embodiment 1, and in order to avoid repetition, a detailed description is omitted here.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article or terminal comprising the element.
From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk), including several instructions for causing a terminal (which may be a mobile phone, a computer, a server, an air conditioner, or a network device, etc.) to perform the method described in the embodiments of the present application.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An intelligent monitoring method, characterized in that the method is applied to an intelligent monitoring system, the intelligent monitoring system comprises a visual monitoring device, an alarm device, a signal triggering device and a processor, and the method comprises the following steps:
the signal triggering device sends a request signal to the processor;
when the processor receives the request signal, acquiring operation state information of the visual monitoring device, wherein the operation state information comprises image active state information, occupied memory capacity information and software operation information;
if the running state information cannot be obtained or errors exist in the running state information, outputting fault information and controlling the alarm device to be started;
when the alarm device is started, the processor controls the visual monitoring device to be closed.
2. The intelligent monitoring method according to claim 1, wherein the step of determining that the operation state information is erroneous comprises:
acquiring standard operation information of the visual monitoring device;
comparing the running state information with the standard running information, and if the running state information is different from the standard running information, determining that the running state information has errors.
3. The intelligent monitoring method according to claim 1, wherein the acquiring the operation state information of the visual monitoring apparatus when the processor receives the request signal includes:
and acquiring software running information of each application program of the visual monitoring device in a polling mode.
4. The intelligent monitoring method according to claim 1, wherein the alarm device comprises an audible and visual alarm device comprising a buzzer and/or an LED indicator light, the audible and visual alarm device comprising a plurality of alarm modes.
5. The intelligent monitoring method of claim 1, further comprising:
when the alarm device is started, the processor transmits a stop signal to the upper computer so as to control the production line to stop.
6. The intelligent monitoring method of claim 1, wherein the visual monitoring device communicates with the processor based on ethernet.
7. An intelligent monitoring system, characterized in that the system comprises a visual monitoring device, an alarm device, a signal triggering device and a processor:
the signal triggering device is used for sending a request signal to the processor;
the processor is used for acquiring the running state information of the visual monitoring device when the request signal is received, wherein the running state information comprises image active state information, occupied memory capacity information and software running information;
the processor is further used for outputting fault information and controlling the alarm device to be started if the running state information cannot be acquired or errors exist in the running state information;
the processor is also used for controlling the visual monitoring device to be closed when the alarm device is started.
8. The intelligent monitoring system of claim 7, further comprising a touch display screen communicatively coupled to the processor, the touch display screen for displaying the fault information.
9. An electronic device comprising a memory and a processor, the memory storing a computer program that, when executed by the processor, performs the intelligent monitoring method of any of claims 1-6.
10. A computer readable storage medium, characterized in that it stores a computer program which, when run on a processor, performs the intelligent monitoring method of any of claims 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311779307.1A CN117750010A (en) | 2023-12-21 | 2023-12-21 | Intelligent monitoring method, system, electronic equipment and storage medium |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311779307.1A CN117750010A (en) | 2023-12-21 | 2023-12-21 | Intelligent monitoring method, system, electronic equipment and storage medium |
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| CN117750010A true CN117750010A (en) | 2024-03-22 |
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| CN202311779307.1A Pending CN117750010A (en) | 2023-12-21 | 2023-12-21 | Intelligent monitoring method, system, electronic equipment and storage medium |
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- 2023-12-21 CN CN202311779307.1A patent/CN117750010A/en active Pending
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