CN117438525A - Micro LED packaging structure and preparation method thereof - Google Patents

Micro LED packaging structure and preparation method thereof Download PDF

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Publication number
CN117438525A
CN117438525A CN202311386412.9A CN202311386412A CN117438525A CN 117438525 A CN117438525 A CN 117438525A CN 202311386412 A CN202311386412 A CN 202311386412A CN 117438525 A CN117438525 A CN 117438525A
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CN
China
Prior art keywords
micro led
heat dissipation
layer
gel layer
dissipation gel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311386412.9A
Other languages
Chinese (zh)
Inventor
林广鸿
蔡彬
秦快
谢少佳
王军永
陈洁亮
吴俭滔
郑银玲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan NationStar Optoelectronics Co Ltd
Original Assignee
Foshan NationStar Optoelectronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan NationStar Optoelectronics Co Ltd filed Critical Foshan NationStar Optoelectronics Co Ltd
Priority to CN202311386412.9A priority Critical patent/CN117438525A/en
Publication of CN117438525A publication Critical patent/CN117438525A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/64Heat extraction or cooling elements
    • H01L33/641Heat extraction or cooling elements characterized by the materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/005Processes relating to semiconductor body packages relating to encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0075Processes relating to semiconductor body packages relating to heat extraction or cooling elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Led Device Packages (AREA)

Abstract

The invention relates to a Micro LED packaging structure and a preparation method thereof. The Micro LED packaging structure comprises a substrate layer, a plurality of Micro LED chips and a heat dissipation gel layer, wherein the Micro LED chips are arranged in an array mode on the substrate layer, the heat dissipation gel layer is light-cured resin formed by 3D printing, the heat dissipation gel layer is attached to the substrate layer, and the heat dissipation gel layer surrounds each Micro LED chip. Compared with the prior art, the Micro LED packaging structure does not need to be externally connected with a heat dissipation layer or a heat dissipation channel, and the heat dissipation gel layer is tightly attached to the Micro LED chip and the substrate layer, so that heat can be quickly dissipated, and the reliability and the service life of a product are improved. In addition, the heat dissipation gel layer is formed through 3D printing, the forming speed is high, and the process efficiency is greatly improved.

Description

Micro LED packaging structure and preparation method thereof
Technical Field
The invention relates to the technical field of LEDs, in particular to a Micro LED packaging structure and a preparation method thereof.
Background
Micro light emitting diodes (Micro Light Emitting Diode, micro-LEDs) are a self-luminous display technology that can reduce pixel sites to the micrometer level and can be highly integrated on a chip, with potential advantages in terms of ultra-high resolution and pixel density. Because the size is smaller, if the heat dispersion of the Micro LED packaging structure is poor, the Micro LED chip can collect heat in a narrow packaging cavity, so that the increase of thermal stress is caused, and the luminous efficiency and the service life are reduced.
In order to improve the heat radiation performance of the Micro LED chip in the packaging cavity, the prior art is externally connected with a heat radiation plate at the outer side of a chip access circuit or a heat radiation channel is LED out below the chip, but the method has an influence on the air tightness and the reliability of the packaging structure. Aiming at the problem of air tightness, the ceramic layer is plated above the chip access circuit board in the prior art, but the method has a certain influence on the luminous efficiency and the luminous angle of the Micro LED chip.
Disclosure of Invention
Based on the above, the invention aims to provide a Micro LED packaging structure and a preparation method thereof.
In one aspect, the invention provides a Micro LED packaging structure, which comprises a substrate layer, a plurality of Micro LED chips and a heat dissipation gel layer, wherein the Micro LED chips are arranged on the substrate layer in an array manner, the heat dissipation gel layer is a 3D printing-molded photo-curing resin, the heat dissipation gel layer is attached to the substrate layer, and the heat dissipation gel layer surrounds each Micro LED chip.
Compared with the prior art, the Micro LED packaging structure does not need to be externally connected with a heat dissipation layer or a heat dissipation channel, and the heat dissipation gel layer is tightly attached to the Micro LED chip and the substrate layer, so that heat can be quickly dissipated, and the reliability and the service life of a product are improved. In addition, the heat dissipation gel layer is formed through 3D printing, the forming speed is high, and the process efficiency is greatly improved.
In one embodiment, the heat-dissipating gel layer is a transparent, photocurable silicone elastomer material. Compared with inorganic ceramic materials, the heat dissipation gel layer is a transparent elastomer, has no blocking and shielding effects on light rays, and does not influence the luminous angle and luminous efficiency of the product.
In one embodiment, a solder layer is further included, the solder layer being located between the substrate layer and the Micro LED chip, electrically connecting the substrate layer and the Micro LED chip.
In one embodiment, the layer of heat spreading gel surrounds the solder layer.
In one embodiment, the Micro LED package further comprises a plastic sealing layer, wherein the plastic sealing layer wraps each Micro LED chip and the heat dissipation gel layer and is attached to the substrate layer.
In one aspect, the invention provides a method for preparing a Micro LED packaging structure, which comprises the following steps:
3D printing a heat dissipation gel layer on an uncured PCB circuit board;
and carrying out Micro LED packaging on the PCB circuit board containing the heat dissipation gel layer.
In one embodiment, the 3D printing of the heat dissipation gel layer on the PCB circuit board without die bonding includes:
cleaning an uncured PCB circuit board;
placing the PCB circuit board in a photo-curing 3D printing device to form a heat dissipation gel layer;
and cleaning and drying the PCB circuit board containing the heat dissipation gel layer.
In one embodiment, the spot pattern emitted by the photo-curing 3D printing device is based on a PCB, and the area of the solder joint of the chip is subtracted.
In one embodiment, the Micro LED package for a PCB circuit board containing the heat dissipation gel layer includes:
transferring Micro LED chips to a welding spot area of the PCB in batches through a huge amount transfer device;
welding the Micro LED chip with a welding spot to form a tin welding layer;
and carrying out plastic packaging on the PCB to form a plastic packaging layer.
In one embodiment, before the Micro LED chips are transferred to the solder joint area of the PCB by the bulk transfer device, the method further includes:
spraying soldering flux on the PCB.
Drawings
FIG. 1 is a schematic diagram of an uncured PCB circuit according to an embodiment of the invention;
fig. 2 is a schematic structural diagram of a photo-curing 3D printing device according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a PCB circuit board with a heat dissipation gel layer according to an embodiment of the invention;
FIG. 4 is a schematic cross-sectional view of a PCB circuit board with a heat dissipation gel layer according to one embodiment of the present invention;
FIG. 5 is a schematic diagram of a macro-transfer Micro LED chip according to one embodiment of the invention;
FIG. 6 is a schematic diagram of the reverse structure of an LED package structure of an LED device package array according to one embodiment of the present invention;
fig. 7 is a schematic diagram of step S102 of a cutting method of an LED device package array according to an embodiment of the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present application more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is, however, susceptible of embodiment in many other forms than those described herein and similar modifications can be made by those skilled in the art without departing from the spirit of the application, and therefore the application is not to be limited to the specific embodiments disclosed below.
When improving the heat dispersion of Micro LED chip in the encapsulation cavity, prior art can produce the influence to packaging structure's gas tightness, luminous efficacy and the luminous angle of product. Aiming at the problem, the invention applies the 3D printing technology to the packaging process of the Micro LED chip, and forms the heat dissipation gel layer in the Micro LED packaging structure by utilizing the high-precision and high-efficiency forming process of the photo-curing 3D printing technology, so that the heat dissipation can be realized quickly, and the light emitting angle and the light emitting efficiency of the product can not be influenced.
Embodiments of the present invention will be further described below with reference to the accompanying drawings.
The preparation method of the Micro LED chip packaging structure comprises the following steps:
step S1, cleaning an uncured PCB, and placing the uncured PCB into a photo-curing 3D printing device to form a heat dissipation gel layer.
Referring to fig. 1, the PCB circuit board without die bonding includes a substrate layer 10, a plurality of chip pad areas 11 are disposed on the substrate layer 10, and the plurality of chip pad areas 11 are arranged in an array.
Referring to fig. 2, the photo-curing 3D printing apparatus includes an ultraviolet light source 1, a resin pool 2 and a moving platform 3, wherein the resin pool 2 is located below the ultraviolet light source 1, and the moving platform 3 is disposed in the resin pool 2 and can move up and down in the resin pool 2. Before molding, modeling is performed according to parameters of the LED chip and the PCB. In order to ensure the heat dissipation effect, if the height of the LED chip is H, the length of the circuit board is L, the width of the circuit board is D, the height H of the heat dissipation layer model is 1/3H-1/2H, the length L is 90% L-80% L, the width D is 90% D-80% D, and the corresponding position of the welding spot area of the chip is left empty. And the photo-curing 3D printing device prints layer by layer according to the modeling information to obtain the heat dissipation gel layer with accurate size.
And during molding, injecting the photo-curing organic silicon resin into the resin pool 2, and placing the PCB circuit board without solid crystal on the mobile platform 3, so that the photo-curing organic silicon resin completely submerges the PCB circuit board. The ultraviolet light source 1 emits corresponding forming light spots according to a preset light spot pattern, and the irradiated light-cured organic silicon resin is cured. The moving platform 3 drives the PCB circuit board layer to move downwards for a certain distance, and printing is performed layer by layer. And after printing, taking out the PCB, washing uncured resin with alcohol, and drying to obtain the PCB with the heat dissipation gel layer 20 shown in figures 3-4. Through photo-curing molding, the heat dissipation gel layer is closely attached to the substrate layer and the chip welding spot area.
And S2, spraying soldering flux on the PCB.
In this embodiment, the soldering flux is sprayed to make the soldering points of the PCB circuit board wet with the soldering flux, so as to ensure the soldering effect of the chip and the circuit board.
And S3, transferring the Micro LED chips to a chip welding spot area of the PCB in batches through a mass transfer device.
The huge transfer technology is to accurately and batchwise transfer a huge number of Micro-scale Micro LED chips on an original substrate to a target substrate through high-precision and high-efficiency equipment, and form good electrical connection and mechanical fixation with a driving circuit on the substrate, so that the mass production requirement and industrialization of Micro LEDs are finally realized. In the prior art, the Micro LED chip often has the phenomena of Die deviation and Die removal, and the production yield is affected. When the Micro LED chip transfers in a huge amount, the chip is transferred from a factory substrate to a welding spot of the circuit board to generate position offset, so that an electrode on the chip is not in full corresponding contact with the welding spot on the circuit board, and the ohmic electric connection between the chip and the circuit board is insufficient. DeDie refers to that after a huge amount of Micro LED chips are transferred, the chip electrodes are not firmly connected with welding spots of a circuit board, and the chip electrodes are connected with the welding spots of the circuit board under the actions of carrying, post-working procedures, environmental stress and the like so as to loosen, so that the chips fall off from the circuit board and fail.
Referring to fig. 5, the heat dissipation gel layer 20 of the present invention forms a similar "surrounding" structure to the chip solder joint region 11, and has an auxiliary positioning effect to the Micro LED chip 30 during the mass transfer process, so that the chip will not shift in position, and the deviation Die can be avoided. After the transfer of the huge amount, the heat dissipation gel layer 20 has a certain traction effect on the periphery of the Micro LED chip 30, so that resistance is provided when the chip is loosened and stripped under the action of acting force, the chip can be prevented from falling off, and the probability of Die falling off is reduced.
And S4, welding the Micro LED chip 30 with a welding spot on the PCB circuit board by adopting laser welding to form a tin welding layer 40.
In this embodiment, the Micro LED chip 30 is a tin-plated chip, and the PCB circuit board is a normal nickel-gold plated circuit board. As shown in fig. 6, the solder joints of the Micro LED chip 30 and the PCB circuit board are sufficiently soldered to form a solder layer 40, so that the Micro LED chip 30 and the PCB circuit board are ensured to be electrically connected in ohmic mode, and the Micro LED chip 30 emits light. In other embodiments, the Micro LED chip 30 may be a common gold electrode LED chip, and the PCB circuit board is a tin-plated circuit board, and the tin solder layer 3 can be formed. In this embodiment, laser welding is adopted, and in other embodiments, the welding may be completed through thermal welding processes such as heating in a reflow oven tunnel oven, heating in an oven, and the like.
And S5, performing plastic packaging on the PCB to form a plastic packaging layer 50.
And (5) performing plastic packaging and demolding through plastic packaging glue to obtain the Micro LED packaging structure.
As shown in fig. 7, the Micro LED package structure of the present invention includes a substrate layer 10, a heat dissipation gel layer 20, a plurality of Micro LED chips 30, a plurality of solder layers 40, and a plastic layer 50, wherein the plurality of Micro LED chips 30 are arranged in an array on the substrate layer 10, and the plastic layer 50 wraps each Micro LED chip 30 and the heat dissipation gel layer 20 and is attached to the substrate layer 10.
The heat dissipation gel layer 20 is attached to the substrate layer 10, and the heat dissipation gel layer 20 surrounds each Micro LED chip 30 and the soldering layer 40. Thus, heat generated by the Micro LED chip 30 during operation can be transferred to the heat dissipation gel layer 20 through the solder layer 40, thereby rapidly dissipating heat. In addition, the heat dissipation gel layer 20 is a transparent elastomer, has no blocking and shielding effects on light rays, and does not affect the light emitting angle and the light emitting efficiency of the product.
Compared with the prior art, the heat dissipation gel layer is formed through 3D printing, so that the heat dissipation gel layer is tightly attached to the substrate layer, the Micro LED chip and the tin soldering layer, heat can be quickly dissipated, the reliability and the service life of a product are improved, the forming speed is high, and the process efficiency is greatly improved. And the radiating gel layer is a transparent elastomer, has no blocking and shielding effects on light rays, and can not influence the luminous angle and luminous efficiency of the product. In addition, during mass transfer, the heat dissipation gel layer has an auxiliary positioning function on the Micro LED chip, so that the welding accuracy can be improved, and the occurrence of partial Die is avoided; after the huge transfer, the heat dissipation gel layer has a certain traction effect on the periphery of the Micro LED chip, so that resistance is provided when the chip is loosened and stripped under the action of acting force, the chip can be prevented from falling off, and the probability of Die falling off is reduced.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples only represent a few embodiments of the present application, which are described in more detail and are not to be construed as limiting the scope of the claims. It should be noted that it would be apparent to those skilled in the art that various modifications and improvements could be made without departing from the spirit of the present application, which would be within the scope of the present application. Accordingly, the scope of protection of the present application is to be determined by the claims appended hereto.

Claims (10)

1. The utility model provides a Micro LED packaging structure, its characterized in that, includes substrate layer, a plurality of Micro LED chip and heat dissipation gel layer, a plurality of Micro LED chip are the array arrangement on the substrate layer, the heat dissipation gel layer is 3D and prints fashioned photocuring resin, the laminating of heat dissipation gel layer is in on the substrate layer, every Micro LED chip is encircled to the heat dissipation gel layer.
2. The Micro LED package structure of claim 1, wherein the heat dissipation gel layer is a transparent photo-cured silicone elastomer material.
3. The Micro LED package structure of any one of claims 1-2, further comprising a solder layer between the substrate layer and the Micro LED chip, electrically connecting the substrate layer and the Micro LED chip.
4. The Micro LED package structure of claim 3, wherein the heat sink gel layer surrounds the solder layer.
5. The Micro LED package structure of any one of claims 1-2, further comprising a plastic layer that encapsulates each of the Micro LED chip and the heat dissipation gel layer and is bonded to the substrate layer.
6. The preparation method of the Micro LED packaging structure is characterized by comprising the following steps of:
3D printing a heat dissipation gel layer on an uncured PCB circuit board;
and carrying out Micro LED packaging on the PCB circuit board containing the heat dissipation gel layer.
7. The method for manufacturing a Micro LED package structure according to claim 6, wherein the 3D printing of the heat dissipation gel layer on the PCB without die bonding comprises:
cleaning an uncured PCB circuit board;
placing the PCB circuit board in a photo-curing 3D printing device to form a heat dissipation gel layer;
and cleaning and drying the PCB circuit board containing the heat dissipation gel layer.
8. The method for manufacturing a Micro LED package structure according to claim 7, wherein the spot pattern emitted from the photo-curing 3D printing device is based on a PCB, and the area of the solder joint of the chip is subtracted.
9. The method for manufacturing a Micro LED package structure according to any one of claims 6 to 8, wherein the Micro LED package is performed on a PCB circuit board containing the heat dissipation gel layer, comprising:
transferring Micro LED chips to a welding spot area of the PCB in batches through a huge amount transfer device;
welding the Micro LED chip with a welding spot to form a tin welding layer;
and carrying out plastic packaging on the PCB to form a plastic packaging layer.
10. The Micro LED package of claim 9, further comprising, prior to said mass transfer of Micro LED chips to solder joint areas of said PCB by mass transfer equipment:
spraying soldering flux on the PCB.
CN202311386412.9A 2023-10-24 2023-10-24 Micro LED packaging structure and preparation method thereof Pending CN117438525A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311386412.9A CN117438525A (en) 2023-10-24 2023-10-24 Micro LED packaging structure and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311386412.9A CN117438525A (en) 2023-10-24 2023-10-24 Micro LED packaging structure and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117438525A true CN117438525A (en) 2024-01-23

Family

ID=89545569

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311386412.9A Pending CN117438525A (en) 2023-10-24 2023-10-24 Micro LED packaging structure and preparation method thereof

Country Status (1)

Country Link
CN (1) CN117438525A (en)

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