CN117163187A - Roof checkpost installation and detecting system - Google Patents
Roof checkpost installation and detecting system Download PDFInfo
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- CN117163187A CN117163187A CN202311266661.4A CN202311266661A CN117163187A CN 117163187 A CN117163187 A CN 117163187A CN 202311266661 A CN202311266661 A CN 202311266661A CN 117163187 A CN117163187 A CN 117163187A
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Abstract
The invention discloses a roof clip installation and detection system, which comprises a vehicle type information device, a vehicle type information display device and a tool table, wherein: the vehicle type information device is in communication connection with the vehicle type information display device, and the vehicle type information device is in communication connection with the tool table; the vehicle type information device is used for acquiring pre-configured vehicle type information and transmitting the pre-configured vehicle type information to the vehicle type information display device; the vehicle type information display device is used for acquiring the vehicle type information of the target vehicle and transmitting the vehicle type information to the display equipment for display; the tool table is used for placing at least one type of roof clips and jigs and generating regional lamplight prompts in response to vehicle type information of a target vehicle. According to the technical scheme, the vehicle roof clamp can be mounted by assisting a worker when the vehicle roof clamp is mounted, and the vehicle roof clamp is detected after the vehicle roof clamp is mounted, so that the accuracy and the working efficiency of the vehicle roof clamp mounting and detecting work are improved.
Description
Technical Field
The invention relates to the field of vehicle assembly, in particular to a roof clip installation and detection system.
Background
In a roof clip installation station of a gluing engineering line of an automobile coating workshop, operators need to install roof clips of different types and numbers according to vehicle type information.
In the prior art, operators confirm the vehicle type information through a manual visual recognition mode and judge the installation type and the number of the roof clamps. The worker is required to have a certain working experience, so that the worker cannot conveniently and rapidly develop the work; the situation of misjudgment cannot be avoided by manual visual judgment; and the operator needs a certain time for visual judgment to influence the operation beat. Then, a roof clamp is installed by using the roof clamp jig, and an operator occasionally takes the roof clamp jig and the roof clamp. The common station can not finish the confirmation work because the roof is required to be observed to confirm the installation condition of the roof clip, so that the confirmation is generally carried out at the rear station of the sealant drying furnace; the station operators have excessive operation content, are difficult to avoid missing detection conditions, confirm that the work affects the operation beat, waste manpower, and lead to lower accuracy and work efficiency of roof clip installation and detection work.
Disclosure of Invention
The invention provides a roof clamp mounting and detecting system which can solve the problems of lower accuracy and lower working efficiency of roof clamp mounting and detecting work.
Accordingly, the system comprises: vehicle type information device, vehicle type information display device and tool table, wherein:
the vehicle type information device is in communication connection with the vehicle type information display device, and the vehicle type information device is in communication connection with the tool table;
the vehicle type information device is used for acquiring pre-configured vehicle type information and transmitting the pre-configured vehicle type information to the vehicle type information display device;
the vehicle type information display device is used for acquiring the vehicle type information of the target vehicle and transmitting the vehicle type information to the display equipment for display;
the tool table is used for placing at least one type of roof clips and jigs and generating regional lamplight prompts in response to vehicle type information of a target vehicle.
Wherein the system further comprises:
and the detection device is used for acquiring images of the target vehicle and carrying out at least one type of installation inspection on the target vehicle with the roof clip installed based on a preset detection method.
Wherein, the motorcycle type information display device is further used for:
setting a configuration type of a display interface in response to configuration operation of a user, and displaying vehicle type information conforming to the configuration type;
a kind of electronic device with high-pressure air-conditioning system:
and generating a reading abnormality prompt when the vehicle type information of the target vehicle is not acquired, and transmitting the reading abnormality prompt to a display device for display.
Wherein, the motorcycle type information display device is further used for:
in response to the roof clip installation position information in the vehicle information, a position map is generated and transmitted to a display device for display.
The vehicle type information device is specifically configured to:
the travel switch unit is used for responding to the touch operation of the target vehicle and sending an activation command to the RFID radio frequency identification unit;
the RFID radio frequency identification unit is used for acquiring the vehicle type information of the target vehicle based on an RFID radio frequency identification tag which is placed in advance on the target vehicle and sending the vehicle type information to the control unit;
and the control unit is used for receiving the vehicle type information sent by the RFID unit and transmitting the vehicle type information to the vehicle type information display device.
Wherein, the instrument platform specifically includes: the device comprises a light unit, a placing table and a proximity switch;
the lamplight unit is arranged on the side of the placing table, and the proximity switch is placed in the placing table;
the light unit is used for lighting the light of the corresponding position area based on the tool area information in the vehicle type information;
the placing table is used for placing at least one type of roof clips and jigs;
and the proximity switch is used for detecting the placement state of the roof clamps and the jigs in the current placement table.
Wherein, the tool table is further for:
when detecting that the placement state of a roof clip or a jig placed on a placement table which does not perform the lighting operation is changed through a proximity switch, generating error information and transmitting the error information to a lighting unit;
and the light unit responds to the error information to perform red display operation on the light of the corresponding position area.
The detection device comprises an industrial vision sensor and a light source sensor and is used for collecting images of the target vehicle and transmitting the target images to the computer image processing unit.
Wherein, the detection device further includes: a computer image processing unit for performing at least one type of installation check on the target vehicle for which the roof clip installation is completed, based on the target image; wherein the types of the installation check include: the number of roof clips, the mounting direction and the degree of offset.
According to the technical scheme, the pre-configured vehicle type information is obtained through the vehicle type information device and transmitted to the vehicle type information display device; the vehicle type information of the target vehicle is acquired through the vehicle type information display device and is transmitted to the display equipment for display, at least one type of roof clamp and jig are placed through the tool table, and the light prompt in the region is generated in response to the vehicle type information of the target vehicle, so that the problem that the accuracy and the working efficiency of the installation and detection work of the roof clamp in the prior art are low is solved, the roof clamp can be installed by assisting workers in installing the roof clamp when the roof clamp is installed, the installation condition of the roof clamp is detected after the installation of the roof clamp is completed, and the accuracy and the working efficiency of the installation and the detection work of the roof clamp are improved.
It should be understood that the description in this section is not intended to identify key or critical features of the embodiments of the invention or to delineate the scope of the invention. Other features of the present invention will become apparent from the description that follows.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a roof clip mounting and detecting system according to a first embodiment of the present invention;
fig. 2a is a schematic structural diagram of a roof clip mounting and detecting system according to a second embodiment of the present invention;
fig. 2b is a schematic diagram of a display result of a vehicle type information obtained by the second providing system according to the embodiment of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In a roof clip installation station of a gluing engineering line of an automobile coating workshop, operators need to install roof clips of different types and numbers according to vehicle type information. In the prior art, operators confirm vehicle type information in a manual visual recognition mode, judge the installation types and the number of the vehicle roof clamps by combining working experience, and then install the vehicle roof clamps by using a vehicle roof clamp jig.
The manual visual judgment can not avoid the misjudgment condition of the vehicle type information, so that the mounting error of the roof clamp is caused, the taking error condition of the roof clamp jig occasionally occurs, and the operation beat is influenced. The common station can not finish the confirmation work because the roof is required to be observed to confirm the installation condition of the roof clip, so that the confirmation is generally carried out at the rear station of the sealant drying furnace; the working contents of the working position operators are too much, and the condition of missing detection is difficult to avoid.
There is no automatic and digital scheme for the installation instruction of the roof clip information, and there is no checking scheme, and the method mainly depends on visual observation and personal experience of operators.
In the prior art, a worker needs to install roof clamps of different types and numbers according to vehicle type information at a roof clamp installation station of a gluing engineering line in an automobile coating workshop. In the prior art, operators confirm the vehicle type information in a manual visual recognition mode and judge the installation quantity of the roof clamps. The worker is required to have a certain working experience, so that the worker cannot conveniently and rapidly develop the work; the situation of misjudgment cannot be avoided by manual visual judgment; and the operator needs a certain time for visual judgment to influence the operation beat. After the type of the roof clamp is obtained, an operator takes the roof clamp jig to mount the clamp of the corresponding type, and occasionally, the situation that the roof clamp jig is taken incorrectly affects the operation beat. The common station cannot finish the confirmation work because the vehicle roof is required to be observed to confirm the installation condition of the vehicle roof clip, so that the confirmation is generally carried out at the rear station of the sealant drying furnace. The station operators have excessive operation content, are difficult to avoid the condition of missing detection, and confirm that the work affects the operation beat, thereby wasting manpower.
Example 1
Fig. 1 is a schematic structural diagram of a roof clip installation and detection system according to an embodiment of the present invention, which is applicable to a roof clip installation and detection.
As shown in fig. 1, the method includes: a model information device 110, a model information display device 120, and a tool table 130.
The vehicle type information device 110 is in communication connection with the vehicle type information display device 120, and the vehicle type information device 110 is in communication connection with the tool table 130.
In this embodiment, the method of communication connection may be communication connection through a wireless communication device, or wired communication connection through a wired communication device, and the method of completing communication connection is not limited in this embodiment.
The roof clips can be roof launder buckles and can be used for fixing launder strips; further, the automobile body flume is arranged outside the automobile along the flume, so that water is prevented from entering the inside of the automobile body and the inside of the metal plate structure of the automobile body, the comfortable riding space in the automobile body is provided, and the metal plate of the automobile body is prevented from being corroded too early under the action of the rainwater.
In this embodiment, specifically, the vehicle type information device 110 is configured to obtain pre-configured vehicle type information and transmit the pre-configured vehicle type information to the vehicle type information display device.
Wherein, the vehicle type information includes: roof clip number, vehicle model code, sunroof type, roof clip installation position and tool area information; further, the number of the roof clips is the total number of the roof clips required to be installed by the target vehicle, the vehicle type codes are vehicle type codes matched with the vehicle type of the current target vehicle and found according to a preset vehicle type code table, the skylight types can comprise all skylight types existing on the current market such as panoramic sunroof, small sunroof and sunroof, and the tool area information is the specific storage position of the roof clips matched with the current target vehicle and the tool in the tool table.
Further, the vehicle type information device 110 specifically includes:
the travel switch unit is used for responding to the touch operation of the target vehicle and sending an activation command to the RFID radio frequency identification unit; the RFID radio frequency identification unit is used for acquiring the vehicle type information of the target vehicle based on an RFID radio frequency identification tag which is placed in advance on the target vehicle and sending the vehicle type information to the control unit; and the control unit is used for receiving the vehicle type information sent by the RFID unit and transmitting the vehicle type information to the vehicle type information display device.
For example, in the present embodiment, the RFID tag may be disposed at a bottom portion, a side portion, or the like of the target vehicle, and a vehicle body carrier (a dolly, a skid, or the like) carries a vehicle body provided with the RFID tag. When the target vehicle or the vehicle body carrier touches the travel switch, an activation command is sent to the RFID radio frequency identification unit, the RFID radio frequency identification unit instructs the RFID reader-writer to read the vehicle type information in the RFID identification tag and acquire the vehicle type information, and then the information is transmitted to the control system), and the control system processes the information and transmits the information to the display equipment for display.
In this embodiment, the tool table 130 specifically includes: the device comprises a light unit, a placing table and a proximity switch; the lamplight unit is arranged on the side of the placing table, and the proximity switch is placed in the placing table; further, the light unit is used for lighting the light of the corresponding position area based on the tool area information in the vehicle type information; the placing table is used for placing at least one type of roof clips and jigs; the proximity switch is used for detecting the placement state of the roof clamps and the jigs in the current placement table.
Wherein the proximity switch is an ideal electronic switching value sensor. When the metal detection body such as a roof clip and a jig approaches the induction area of the switch, the switch can send out an electrical instruction without contact, pressure, spark and speed, and accurately reflect the position and the travel of the movement mechanism, and even if the device is used for general travel control, the device is incomparable with the general mechanical travel switch in terms of positioning precision, operating frequency, service life, convenience in installation and adjustment and adaptability to severe environments. It is widely used in machine tool, metallurgy, chemical industry, light spinning and printing industries. Can be used as the links of limit, count, positioning control, automatic protection and the like in an automatic control system
Meanwhile, the tool table 130 is specifically further configured to: when detecting that the placement state of a roof clip or a jig placed on a placement table which does not perform the lighting operation is changed through a proximity switch, generating error information and transmitting the error information to a lighting unit; and the light unit responds to the error information to perform red display operation on the light of the corresponding position area.
The control system processes the information and transmits the information to the display device, and the light unit of the tool table area corresponding to the positions of the roof clamp jig and the roof clamp is indicated to be lightened, so that an operator takes the corresponding roof clamp and the corresponding roof clamp according to the light. When detecting that the operator takes the jig or the roof card which is different from the light indication through the proximity switch, the indication lamp of the erroneously taken area is displayed in red so as to avoid the situation of taking errors.
Optionally, the roof clip mounting and detecting system further includes: the detection device is used for collecting images of the target vehicle and carrying out at least one type of installation inspection on the target vehicle which completes the installation of the roof clip based on a preset detection method; wherein the types of the installation check include: the number of roof clips, the mounting direction and the degree of offset.
Specifically, the detection system specifically includes: the industrial vision sensor and the light source sensor are used for acquiring images of the target vehicle and transmitting the target images to the computer image processing unit; and a computer image processing unit for performing at least one type of installation check on the target vehicle for which the roof clip installation is completed based on the target image.
In this embodiment, the detection system further has an abnormal alarm function, if the number of roof clips, the installation direction and the deviation degree are found to be correct in the detection process, the vehicle will normally pass, and if any one of the vehicle roof clips does not meet the requirements, the vehicle roof clips will be alerted to an operator through an audible and visual alarm.
According to the technical scheme, the pre-configured vehicle type information is obtained through the vehicle type information device and transmitted to the vehicle type information display device; the vehicle type information of the target vehicle is acquired through the vehicle type information display device and is transmitted to the display equipment for display, at least one type of roof clamp and jig are placed through the tool table, and the light prompt in the region is generated in response to the vehicle type information of the target vehicle, so that the problem that the accuracy and the working efficiency of the installation and detection work of the roof clamp in the prior art are low is solved, the roof clamp can be installed by assisting workers in installing the roof clamp when the roof clamp is installed, the installation condition of the roof clamp is detected after the installation of the roof clamp is completed, and the accuracy and the working efficiency of the installation and the detection work of the roof clamp are improved.
Example two
Fig. 2a is a schematic structural diagram of a system for mounting and detecting a roof clip according to a second embodiment of the present invention, where the present embodiment is applicable to a case of mounting and detecting a roof clip.
As shown in fig. 2a, the system comprises: a model information device 210, a model information display device 220, and a tool stand 230.
The vehicle type information device 210 is communicatively connected to the vehicle type information display device 220, and the vehicle type information device 210 is communicatively connected to the tool stand 230.
The vehicle type information device 210 is configured to obtain pre-configured vehicle type information and transmit the pre-configured vehicle type information to a vehicle type information display device.
Wherein, the vehicle type information includes: roof clip number, vehicle model code, sunroof type, roof clip installation position and tool area information; further, the number of the roof clips is the total number of the roof clips required to be installed by the target vehicle, the vehicle type codes are vehicle type codes matched with the vehicle type of the current target vehicle and found according to a preset vehicle type code table, the skylight types can comprise all skylight types existing on the current market such as panoramic sunroof, small sunroof and sunroof, and the tool area information is the specific storage position of the roof clips matched with the current target vehicle and the tool in the tool table.
Further, the vehicle type information device 210 specifically includes:
the travel switch unit is used for responding to the touch operation of the target vehicle and sending an activation command to the RFID radio frequency identification unit; the RFID radio frequency identification unit is used for acquiring the vehicle type information of the target vehicle based on an RFID radio frequency identification tag which is placed in advance on the target vehicle and sending the vehicle type information to the control unit; and the control unit is used for receiving the vehicle type information sent by the RFID unit and transmitting the vehicle type information to the vehicle type information display device.
For example, in the present embodiment, the RFID tag may be disposed at a bottom portion, a side portion, or the like of the target vehicle, and a vehicle body carrier (a dolly, a skid, or the like) carries a vehicle body provided with the RFID tag. When the target vehicle or the vehicle body carrier touches the travel switch, an activation command is sent to the RFID radio frequency identification unit, the RFID radio frequency identification unit instructs the RFID reader-writer to read the vehicle type information in the RFID identification tag and acquire the vehicle type information, and then the information is transmitted to the control system), and the control system processes the information and transmits the information to the display equipment for display.
The tool stage 230 specifically includes: the device comprises a light unit, a placing table and a proximity switch; the lamplight unit is arranged on the side of the placing table, and the proximity switch is placed in the placing table; further, the light unit is used for lighting the light of the corresponding position area based on the tool area information in the vehicle type information; the placing table is used for placing at least one type of roof clips and jigs; the proximity switch is used for detecting the placement state of the roof clamps and the jigs in the current placement table.
Meanwhile, the tool stand 230 is specifically further configured to: when detecting that the placement state of a roof clip or a jig placed on a placement table which does not perform the lighting operation is changed through a proximity switch, generating error information and transmitting the error information to a lighting unit; and the light unit responds to the error information to perform red display operation on the light of the corresponding position area.
The control system processes the information and transmits the information to the display device, and the light unit of the tool table area corresponding to the positions of the roof clamp jig and the roof clamp is indicated to be lightened, so that an operator takes the corresponding roof clamp and the corresponding roof clamp according to the light. When detecting that the operator takes the jig or the roof card which is different from the light indication through the proximity switch, the indication lamp of the erroneously taken area is displayed in red so as to avoid the situation of taking errors.
Optionally, the roof clip mounting and detecting system further includes: the detection device is used for collecting images of the target vehicle and carrying out at least one type of installation inspection on the target vehicle which completes the installation of the roof clip based on a preset detection method; wherein the types of the installation check include: the number of roof clips, the mounting direction and the degree of offset.
Specifically, the detection system specifically includes: the industrial vision sensor and the light source sensor are used for acquiring images of the target vehicle and transmitting the target images to the computer image processing unit; and a computer image processing unit for performing at least one type of installation check on the target vehicle for which the roof clip installation is completed based on the target image.
In this embodiment, the detection system further has an abnormal alarm function, if the number of roof clips, the installation direction and the deviation degree are found to be correct in the detection process, the vehicle will normally pass, and if any one of the vehicle roof clips does not meet the requirements, the vehicle roof clips will be alerted to an operator through an audible and visual alarm.
The vehicle type information display device 220 is configured to obtain vehicle type information of a target vehicle, transmit the vehicle type information to a display device for display, set a configuration type of a display interface in response to a configuration operation of a user, display the vehicle type information conforming to the configuration type, generate a reading abnormality prompt when the vehicle type information of the target vehicle is not obtained, and transmit the reading abnormality prompt to the display device for display.
On the basis of the device, the vehicle type information display device is further used for:
in response to the roof clip installation position information in the vehicle information, a position map is generated and transmitted to a display device for display.
Exemplary, as shown in fig. 2b, a schematic diagram of a display result of the vehicle type information is shown; it should be noted that only configuration types of the display interface including the vehicle model code are provided in the figure. The display results of the display interface are shown in the drawings of the type of the sunroof, the number of the roof clips and the installation position of the roof clips, and in the actual use situation, the device in this embodiment may also display other types of vehicle type information through the manual configuration type, and no specific example is provided here.
On the basis of the above setting, as shown in fig. 2b, the display device displays a content including the number of roof clips corresponding to the "clip" row in fig. 2 b; a model code, corresponding to the "model" row in FIG. 2 b; the skylight type, corresponding to the "skylight" row in fig. 2 b; and setting a preparation row for adding the vehicle type information of other configuration types in a subsequent rapid supplement mode.
Specifically, taking car model 888, panorama skylight, 2 roof clips and normal information reading as examples, the read information is lightened and displayed to prompt an operator, and the other information is extinguished or not displayed. According to the scene condition, roof checkpost quantity is 4, and left and right sides symmetry sets up, and left and right sides are 2 respectively. The four indicator lamps on the roof correspond to four positions where roof clamps are installed respectively, if the number of the roof clamps is 0, the 4 indicator lamps are not lightened, and the tool position indication of the roof clamps is not lightened; the number of the roof clips is 2, 2 indicator lamps at corresponding positions are symmetrically lightened according to the read information, and the corresponding roof clip tool position indication areas are lightened, for example, area 1; the number of the roof clamps is 4, the 4 indicator lamps are all lighted, the corresponding roof clamp tool position indication areas are lighted, and a position prompt chart is generated on the basis to display, so that the vehicle is ready to be temporarily used and is displayed by default with 00; note that the display device is not limited to an electronic device having a display function using an LED panel, an LCD panel, a liquid crystal television, or the like.
When the vehicle type information of the target vehicle is not acquired, a reading abnormality prompt is generated, the reading abnormality row shown in fig. 2b is lightened, and the rest of the whole content is cleared to only display the reading abnormality prompt.
Meanwhile, for the tool table 220 placed by the vehicle roof clamp jig and the vehicle roof clamp, after the vehicle type information is acquired, the light indication corresponding to the tool table area is lightened so as to prompt an operator to take the corresponding vehicle roof clamp and jig. The roof clip jig and/or the region formed by the roof clip is regarded as a region, and the roof clip jig or the roof clip can independently form a region according to different types of vehicle type clips and jigs. The indicator light surrounds the constituted area. Specifically, the area indicator lamps are not limited to the single-color lamps or the multi-color lamps, and the light colors are not limited to white, yellow, green, and the like. When multiple colors are adopted, the front side jig and the rear side jig area of the vehicle roof can be respectively represented by different colors, or jigs of different vehicle types can be represented by different colors; the indicator lamps are not limited to LED lamp bands, lamp bands formed by a plurality of groups of bulbs and the like, and the two sides of the vehicle body are symmetrically distributed and have consistent content. Meanwhile, the vehicle roof clamp jig taking detection function is provided, when different jigs are taken and indicated, the indicator lamp of the erroneously taken area is displayed in a special color, for example, red, and a reset key is required to be pressed to restore to a normal state, so that the taking error is avoided.
According to the technical scheme, the pre-configured vehicle type information is obtained through the vehicle type information device and transmitted to the vehicle type information display device; the vehicle type information of the target vehicle is acquired through the vehicle type information display device and is transmitted to the display equipment for display, at least one type of roof clamp and jig are placed through the tool table, and the light prompt in the region is generated in response to the vehicle type information of the target vehicle, so that the problem that the accuracy and the working efficiency of the installation and detection work of the roof clamp in the prior art are low is solved, the roof clamp can be installed by assisting workers in installing the roof clamp when the roof clamp is installed, the installation condition of the roof clamp is detected after the installation of the roof clamp is completed, and the accuracy and the working efficiency of the installation and the detection work of the roof clamp are improved.
Detailed description of the embodiments
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will exemplify the specific implementation scenarios required for the description of the embodiments, and it is obvious that the specific implementation scenarios in the following description are only some embodiments of the present invention, and other embodiments may be obtained according to these embodiments without inventive effort for a person of ordinary skill in the art.
1) After a target vehicle or a vehicle body carrier touches a travel switch, an activation command is sent to an RFID radio frequency identification unit, the RFID radio frequency identification unit instructs an RFID reader-writer to read the vehicle type information in an RFID identification tag and acquire the vehicle type information, then the information is transmitted to a control system), and the control system processes the information and transmits the information to a display device for display.
2) The light indication corresponding to the roof clamp jig and the roof clamp tool table area is lightened, and an operator takes the corresponding roof clamp and jig according to the light indication. When the fixture with different light indication is taken, the indication lamp of the erroneously taken area is displayed in red, and a reset key is required to be pressed to restore to a normal state, so that the error in taking is avoided.
3) The operator installs roof clips corresponding to the corresponding vehicle types according to the information displayed by the display equipment, when the vehicle type information system does not effectively acquire the information, the display equipment prompts that the vehicle type information system reads abnormal information, and other contents are emptied, so that the operator can timely cope with the abnormal conditions, and error reading of error information is avoided.
3) The car body advances to the car roof clamp detection system, based on a machine vision technology, image acquisition is completed by 4 sets of industrial vision sensors and light sources, then the installation condition of the car roof clamp is analyzed through computer image processing, the analysis on the installation quantity, the installation direction and the deviation degree of the car roof clamp is realized, if the quantity, the installation direction are correct and the deviation degree is in an allowable range, the car body normally passes, and if any one of the car roof clamp does not meet the requirements, an operator is prompted through audible and visual alarm.
It should be appreciated that various forms of the flows shown above may be used to reorder, add, or delete steps. For example, the steps described in the present invention may be performed in parallel, sequentially, or in a different order, so long as the desired results of the technical solution of the present invention are achieved, and the present invention is not limited herein.
Claims (10)
1. The utility model provides a roof checkpost installation and detecting system which characterized in that, includes motorcycle type information device, motorcycle type information display device and instrument platform, wherein:
the vehicle type information device is in communication connection with the vehicle type information display device, and the vehicle type information device is in communication connection with the tool table;
the vehicle type information device is used for acquiring pre-configured vehicle type information and transmitting the pre-configured vehicle type information to the vehicle type information display device;
the vehicle type information display device is used for acquiring the vehicle type information of the target vehicle and transmitting the vehicle type information to the display equipment for display;
the tool table is used for placing at least one type of roof clips and jigs and generating regional lamplight prompts in response to vehicle type information of a target vehicle.
2. The method of claim 1, wherein the system further comprises:
and the detection device is used for acquiring images of the target vehicle and carrying out at least one type of installation inspection on the target vehicle with the roof clip installed based on a preset detection method.
3. The system according to claim 1, wherein the vehicle type information includes: roof clip number, vehicle model code, sunroof type, roof clip installation location and tool area information.
4. The system according to claim 1, wherein the vehicle type information display device is further configured to:
setting a configuration type of a display interface in response to configuration operation of a user, and displaying vehicle type information conforming to the configuration type;
a kind of electronic device with high-pressure air-conditioning system:
and generating a reading abnormality prompt when the vehicle type information of the target vehicle is not acquired, and transmitting the reading abnormality prompt to a display device for display.
5. The system according to claim 1, wherein the vehicle type information display device is further configured to:
in response to the roof clip installation position information in the vehicle information, a position map is generated and transmitted to a display device for display.
6. The system according to claim 1, characterized in that the vehicle type information device specifically includes:
the travel switch unit is used for responding to the touch operation of the target vehicle and sending an activation command to the RFID radio frequency identification unit;
the RFID radio frequency identification unit is used for acquiring the vehicle type information of the target vehicle based on an RFID radio frequency identification tag which is placed in advance on the target vehicle and sending the vehicle type information to the control unit;
and the control unit is used for receiving the vehicle type information sent by the RFID unit and transmitting the vehicle type information to the vehicle type information display device.
7. The system according to claim 1, characterized in that said tool table comprises in particular: the device comprises a light unit, a placing table and a proximity switch;
the lamplight unit is arranged on the side of the placing table, and the proximity switch is placed in the placing table;
the light unit is used for lighting the light of the corresponding position area based on the tool area information in the vehicle type information;
the placing table is used for placing at least one type of roof clips and jigs;
and the proximity switch is used for detecting the placement state of the roof clamps and the jigs in the current placement table.
8. The system according to claim 7, characterized in that the tool table is further adapted in particular to:
when detecting that the placement state of a roof clip or a jig placed on a placement table which does not perform the lighting operation is changed through a proximity switch, generating error information and transmitting the error information to a lighting unit;
and the light unit responds to the error information to perform red display operation on the light of the corresponding position area.
9. The system of claim 2, wherein the detection device comprises an industrial vision sensor and a light source sensor for image acquisition of the target vehicle and for transferring the target image to a computer image processing unit.
10. The system of claim 2, wherein the detection device further comprises: a computer image processing unit for performing at least one type of installation check on the target vehicle for which the roof clip installation is completed, based on the target image; wherein the types of the installation check include: the number of roof clips, the mounting direction and the degree of offset.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311266661.4A CN117163187A (en) | 2023-09-27 | 2023-09-27 | Roof checkpost installation and detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311266661.4A CN117163187A (en) | 2023-09-27 | 2023-09-27 | Roof checkpost installation and detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117163187A true CN117163187A (en) | 2023-12-05 |
Family
ID=88931826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311266661.4A Pending CN117163187A (en) | 2023-09-27 | 2023-09-27 | Roof checkpost installation and detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117163187A (en) |
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2023
- 2023-09-27 CN CN202311266661.4A patent/CN117163187A/en active Pending
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