CN116825698A - 一种用于脱胶机自动装载料盒的操作方法 - Google Patents
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Abstract
本发明公开了一种用于脱胶机自动装载料盒的操作方法,具体包括以下步骤:S1、步进电机驱动机械手抓取工装放置出料平台,放置后自动提取掉硅片晶托,人工确认,出料台下方通过光纤感应器,监测工装底层硅料后,伺服电机夹板6套左右两侧夹紧气缸动作,夹紧硅片;S2、人工确认后,拆卸工装硅片夹杆,进行擦胶动作,擦拭完毕后,整单硅片通过三方皮带同步运行,进入硅片装载工装区域;S3、通过测量计算出插片机料盒可转载硅片的数量,本发明涉及光伏切片技术领域。该用于脱胶机自动装载料盒的操作方法,解决了切割异常物料的有效取出,预留人工擦拭工位,解决了硅料粘附胶水的问题,可以通用匹配任意脱胶机设备及下游插片机料盒。
Description
技术领域
本发明涉及光伏切片技术领域,具体为一种用于脱胶机自动装载料盒的操作方法。
背景技术
光伏是太阳能光伏发电系统的简称,是一种利用太阳电池半导体材料的光伏效应,将太阳光辐射能直接转换为电能的发电系统,有独立运行和并网运行两种方式,光伏分为两类,一种是集中式,如大型西北地面光伏发电系统,一种是分布式,如民居屋顶光伏发电系统,丝纤维织物的脱胶是精炼的主要内容,其目的是去除包裹在其外层的丝胶、蜡脂、色素等,常用的脱胶剂有肥皂、蛋白水解酶、表面活性剂的复配物,所用的碱剂有氢氧化钠、碳酸钠、硅酸钠等。
整个光伏行业的硅片片源往薄片化发展,单张硅片的厚度为140um,持续发展130um甚至更低,现阶段脱胶机设备工艺下料台出料工作方式,采用人工徒手在脱胶工装内部捞取硅片的操作方式,此操作方式容易造成硅片的损坏,人员操作强度高,不能高效稳定的输出合格的硅片,现有的整体脱胶插片清洗一体机现存在以下问题:
1、异常料源无法进行单独隔离;
2、脱胶后硅片上表面倒角粘附残留胶水,无法再次清理;
3、此项技术只能专机使用,通用性及适用性不广泛。
发明内容
针对现有技术的不足,本发明提供了一种用于脱胶机自动装载料盒的操作方法,解决了异常料源无法进行单独隔离、脱胶后硅片上表面倒角粘附残留胶水,无法再次清理、此项技术只能专机使用,通用性及适用性不广泛的问题。
为实现以上目的,本发明通过以下技术方案予以实现:一种用于脱胶机自动装载料盒的操作方法,具体包括以下步骤:
S1、步进电机驱动机械手抓取工装放置出料平台,放置后自动提取掉硅片晶托,人工确认,出料台下方通过光纤感应器,监测工装底层硅料后,伺服电机夹板6套左右两侧夹紧气缸动作,夹紧硅片;
S2、人工确认后,拆卸工装硅片夹杆,进行擦胶动作,擦拭完毕后,整单硅片通过三方皮带同步运行,进入硅片装载工装区域;
S3、通过测量计算出插片机料盒可转载硅片的数量,设定装载工装区域三方同步皮带运行脉冲数量,装料盒治具机械手进行分段装载插片料盒,进行全程自动化出料,人员徒手接触硅片频次降低,从而提升硅片良率。
优选的,所述S1中,伺服电机夹板6套通过脱胶机出料机械手放料至传送皮带上,通过独立PLC信号点检测物料到位、发送夹紧两侧同步皮带、夹紧硅片后,三方皮带同步进行送料。
优选的,所述S1中,步进电机驱动机械手当三方皮带将硅片送至装载位置后,尾部检测硅片到位,装载机械手检测有无料托后开始进行装片工作。
优选的,所述出料平台设置在下料擦胶工位的一侧,并且下料擦胶工位的下方设置有输送装片区域,S3中的装料盒治具机械手设置在输送装片区域。
优选的,所述伺服电机夹板6套设置在下料擦胶工位的内部,所述输送装片区域的内部设置有装载位,并且步进电机驱动机械手设置在装载位上。
优选的,所述本设备需要配套传统脱胶机使用。
有益效果
本发明提供了一种用于脱胶机自动装载料盒的操作方法。与现有技术相比具备以下有益效果:该用于脱胶机自动装载料盒的操作方法,具体包括以下步骤:S1、步进电机驱动机械手抓取工装放置出料平台,放置后自动提取掉硅片晶托,人工确认,出料台下方通过光纤感应器,监测工装底层硅料后,伺服电机夹板6套左右两侧夹紧气缸动作,夹紧硅片;S2、人工确认后,拆卸工装硅片夹杆,进行擦胶动作,擦拭完毕后,整单硅片通过三方皮带同步运行,进入硅片装载工装区域;S3、通过测量计算出插片机料盒可转载硅片的数量,设定装载工装区域三方同步皮带运行脉冲数量,装料盒治具机械手进行分段装载插片料盒,进行全程自动化出料,人员徒手接触硅片频次降低,从而提升硅片良率;解决了切割异常物料的有效取出,预留人工擦拭工位,解决了硅料粘附胶水的问题,适用性强,可以通用匹配任意脱胶机设备及下游插片机料盒。
附图说明
图1为本发明现有脱胶插片清洗一体机的结构示意图;
图2为本发明结构的正视图;
图3为本发明结构的侧视图。
图中:1-步进电机驱动机械手、2-出料平台、3-伺服电机夹板6套、4-装料盒治具机械手。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
现有避免人工手动脱胶技术专利:整体脱胶插片清洗一体机(如图一所示),由线切机整体下料至脱胶工装,进入脱胶插片清洗一体机,整体进行脱胶插片,实现无人工操作,硅片高效稳定生产,图例13、14为脱胶机部分,图例3为插片机部分,通过图例42、43三轴机械手抓取脱胶工装,实现工装在脱胶、插片区物料的转移及定位。
请参阅图1-3,本发明提供一种技术方案:一种用于脱胶机自动装载料盒的操作方法,具体包括以下步骤:
S1、步进电机驱动机械手1抓取工装放置出料平台2,放置后自动提取掉硅片晶托,人工确认,出料台下方通过光纤感应器,监测工装底层硅料后,伺服电机夹板6套3左右两侧夹紧气缸动作,夹紧硅片;
S2、人工确认后,拆卸工装硅片夹杆,进行擦胶动作,擦拭完毕后,整单硅片通过三方皮带同步运行,进入硅片装载工装区域;
S3、通过测量计算出插片机料盒可转载硅片的数量,设定装载工装区域三方同步皮带运行脉冲数量,装料盒治具机械手4进行分段装载插片料盒,进行全程自动化出料,人员徒手接触硅片频次降低,从而提升硅片良率。
本发明中,S1中,伺服电机夹板6套3通过脱胶机出料机械手放料至传送皮带上,通过独立PLC信号点检测物料到位、发送夹紧两侧同步皮带、夹紧硅片后,三方皮带同步进行送料。
本发明中,S1中,步进电机驱动机械手1当三方皮带将硅片送至装载位置后,尾部检测硅片到位,装载机械手检测有无料托后开始进行装片工作。
本发明中,出料平台2设置在下料擦胶工位的一侧,并且下料擦胶工位的下方设置有输送装片区域,S3中的装料盒治具机械手4设置在输送装片区域。
本发明中,伺服电机夹板6套3设置在下料擦胶工位的内部,输送装片区域的内部设置有装载位,并且步进电机驱动机械手1设置在装载位上。
本发明中,本设备需要配套传统脱胶机使用。
同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。
效果实施例
1、使用本发明的设备:降低人员接触硅片的频次,保证硅片的完整性,降低硅片崩边率0.1%-0.2%;
2、使用本发明的设备:降低脱胶操作人员的工作强度,由之前的徒手捞片及擦胶作业方式更改为确认硅料及擦胶;
3、使用本发明的设备:省去了下游设备插片机的料盒装片动作,节约了插片机大部分的装料操作,间接的省去插片操作人力0.2人/台;
4、使用本发明的设备:降低崩边率0.1%计算,按日产量200W片计算,日提升良率0.2W片,月合计:0.2W*31=6.2W;年合计:6.2W*12=74.4W。
解决了切割异常物料的有效取出,预留人工擦拭工位,解决了硅料粘附胶水的问题,适用性强,可以通用匹配任意脱胶机设备及下游插片机料盒。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (6)
1.一种用于脱胶机自动装载料盒的操作方法,其特征在于:具体包括以下步骤:
S1、步进电机驱动机械手(1)抓取工装放置出料平台(2),放置后自动提取掉硅片晶托,人工确认,出料台下方通过光纤感应器,监测工装底层硅料后,伺服电机夹板6套(3)左右两侧夹紧气缸动作,夹紧硅片;
S2、人工确认后,拆卸工装硅片夹杆,进行擦胶动作,擦拭完毕后,整单硅片通过三方皮带同步运行,进入硅片装载工装区域;
S3、通过测量计算出插片机料盒可转载硅片的数量,设定装载工装区域三方同步皮带运行脉冲数量,装料盒治具机械手(4)进行分段装载插片料盒,进行全程自动化出料,人员徒手接触硅片频次降低,从而提升硅片良率。
2.根据权利要求1所述的一种用于脱胶机自动装载料盒的操作方法,其特征在于:所述S1中,伺服电机夹板6套(3)通过脱胶机出料机械手放料至传送皮带上,通过独立PLC信号点检测物料到位、发送夹紧两侧同步皮带、夹紧硅片后,三方皮带同步进行送料。
3.根据权利要求1所述的一种用于脱胶机自动装载料盒的操作方法,其特征在于:所述S1中,步进电机驱动机械手(1)当三方皮带将硅片送至装载位置后,尾部检测硅片到位,装载机械手检测有无料托后开始进行装片工作。
4.根据权利要求1所述的一种用于脱胶机自动装载料盒的操作方法,其特征在于:所述出料平台(2)设置在下料擦胶工位的一侧,并且下料擦胶工位的下方设置有输送装片区域,S3中的装料盒治具机械手(4)设置在输送装片区域。
5.根据权利要求4所述的一种用于脱胶机自动装载料盒的操作方法,其特征在于:所述伺服电机夹板6套(3)设置在下料擦胶工位的内部,所述输送装片区域的内部设置有装载位,并且步进电机驱动机械手(1)设置在装载位上。
6.根据权利要求1所述的一种用于脱胶机自动装载料盒的操作方法,其特征在于:所述本设备需要配套传统脱胶机使用。
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