CN116574341B - Graphite composite polystyrene particle and preparation method thereof - Google Patents

Graphite composite polystyrene particle and preparation method thereof Download PDF

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CN116574341B
CN116574341B CN202310850208.1A CN202310850208A CN116574341B CN 116574341 B CN116574341 B CN 116574341B CN 202310850208 A CN202310850208 A CN 202310850208A CN 116574341 B CN116574341 B CN 116574341B
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graphite composite
composite polystyrene
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magnesium hydroxide
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CN116574341A (en
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雷永生
高建
王金普
韩永学
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Hebei Xintai New Materials Co ltd
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
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    • C08J2203/12Organic compounds only containing carbon, hydrogen and oxygen atoms, e.g. ketone or alcohol
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    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
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    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/04Polysiloxanes
    • C08J2483/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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Abstract

The invention relates to the technical field of composite materials, and provides graphite composite polystyrene particles and a preparation method thereof, wherein the graphite composite polystyrene particles comprise the following components in parts by weight: 85-95 parts of styrene, 125-135 parts of water, 2-8 parts of graphite, 7-10 parts of foaming agent, 0.1-0.6 part of initiator, 0.08-0.4 part of nucleating agent, 3-8 parts of modified magnesium hydroxide, 0.01-0.05 part of trisodium phosphate, 0.05-0.15 part of inorganic suspending agent, 0.0002-0.0004 part of organic suspending agent and 0.2-0.6 part of polytrifluoropropyl methyl siloxane; the modified magnesium hydroxide is obtained by treating magnesium hydroxide with a treatment solution containing 3-aminopropyl trimethoxy silane and/or stearyl alcohol phosphate. Through the technical scheme, the problem that the flame retardant property and the mechanical property of the graphite composite polystyrene particles in the prior art are poor is solved.

Description

Graphite composite polystyrene particle and preparation method thereof
Technical Field
The invention relates to the technical field of composite materials, in particular to graphite composite polystyrene particles and a preparation method thereof.
Background
Currently, the external wall heat insulation materials applied in a large scale in the world mainly comprise three types of polyurethane foam, extruded polystyrene foam and expandable polystyrene foam, wherein the expandable polystyrene foam has a plurality of excellent characteristics, such as low heat conductivity coefficient, easy molding and processing, low price and the like, and is widely applied. However, with the widespread use of polystyrene foam materials, their flammable properties are increasingly exposed.
At present, in order to improve the flame retardant effect, a large amount of flame retardant is added into EPS heat insulation materials used in the building industry to improve the flame retardant property, but the stability in the preparation process and the mechanical property of polystyrene particles are reduced due to the large amount of flame retardant, so that development of polystyrene particles with good flame retardant property and mechanical property is needed.
Disclosure of Invention
The invention provides a graphite composite polystyrene particle and a preparation method thereof, which solve the problem of poor flame retardant property and mechanical property of the graphite composite polystyrene particle in the related art.
The technical scheme of the invention is as follows:
the graphite composite polystyrene particles comprise the following components in parts by weight: 85-95 parts of styrene, 125-135 parts of water, 2-8 parts of graphite, 7-10 parts of foaming agent, 0.1-0.6 part of initiator, 0.08-0.4 part of nucleating agent, 3-8 parts of modified magnesium hydroxide, 0.01-0.05 part of trisodium phosphate, 0.05-0.15 part of inorganic suspending agent, 0.0002-0.0004 part of organic suspending agent and 0.2-0.6 part of polytrifluoropropyl methyl siloxane; the modified magnesium hydroxide is obtained by treating magnesium hydroxide with a treatment solution containing 3-aminopropyl trimethoxy silane and/or stearyl alcohol phosphate.
As a further technical scheme, the treatment fluid consists of 3-aminopropyl trimethoxysilane, stearyl alcohol phosphate and water.
As a further technical scheme, the mass ratio of the 3-aminopropyl trimethoxy silane to the stearyl alcohol phosphate in the treatment liquid is 2:0.5-1.5.
As a further technical scheme, the mass ratio of the 3-aminopropyl trimethoxysilane to the stearyl alcohol phosphate in the treatment liquid is 2:1.
According to the invention, when the mass ratio of the aminosilane coupling agent to the stearyl alcohol phosphate in the treatment liquid is 2:1, the prepared graphite composite polystyrene particles have the best compressive strength and flame retardant property.
As a further technical scheme, the sum of the addition amounts of the 3-aminopropyl trimethoxysilane and the stearyl alcohol phosphate is 1-2% of the mass of the treatment fluid.
As a further technical scheme, the preparation method of the modified magnesium hydroxide comprises the following steps: sieving magnesium hydroxide with a 80-mesh sieve, adding into water, stirring, adding 3-aminopropyl trimethoxy silane and stearyl alcohol phosphate, stirring at 80 ℃ for 3 hours, filtering, washing with absolute ethyl alcohol, and drying at 110 ℃ to obtain modified magnesium hydroxide.
As a further technical scheme, the particle size of the graphite is 20-40 mu m.
As a further technical scheme, the foaming agent comprises one or more of magnesium carbonate and isoamyl alcohol.
As a further technical scheme, the initiator comprises one or more of benzoyl peroxide and tert-butyl peroxybenzoate.
The invention also comprises a preparation method of the graphite composite polystyrene particles, which comprises the following steps:
s1, mixing an inorganic suspending agent, an organic suspending agent, trisodium phosphate, graphite, polytrifluoropropyl methyl siloxane and water to obtain a mixture I;
s2, adding an initiator, a nucleating agent, styrene and modified magnesium hydroxide into the mixture I, and mixing and reacting to obtain a reactant I;
s3, adding a foaming agent into the reactant I for reaction to obtain a suspension;
s4, dehydrating, washing and drying the suspension to obtain the graphite composite polystyrene particles.
As a further technical scheme, the reaction in the S2 is carried out at 90 ℃ for 5-7h.
As a further technical scheme, the reaction in the S3 is carried out for 1.5-2.5h at 125-130 ℃.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, magnesium hydroxide and graphite are added in the preparation process of the polystyrene particles to improve the flame retardant property of the polystyrene particles, and the addition of the polytrifluoropropyl methyl siloxane improves the dispersion property of the graphite, so that the compressive strength of the graphite composite polystyrene particles is improved, and the flame retardant property is also improved.
2. The magnesium hydroxide added in the invention is modified magnesium hydroxide, and the 3-aminopropyl trimethoxy silane and stearyl alcohol phosphate are used for modifying the magnesium hydroxide together, so that the problem of poor magnesium hydroxide dispersibility is solved, and the flame retardant property of the polystyrene particles is improved while the compressive strength of the graphite composite polystyrene particles is improved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the graphite composite polystyrene particles comprises the following steps:
s1, adding 0.05 part of magnesium sulfate, 0.0002 part of hydroxyethyl cellulose, 0.01 part of trisodium phosphate, 2 parts of graphite, 0.2 part of polytrifluoropropyl methyl siloxane and 125 parts of water into a reaction kettle, regulating the rotating speed of the reaction kettle to 350r/min and keeping stable (until a suspension is obtained), and stirring for 30min to obtain a mixture I; wherein the particle size of the graphite is 20 μm;
s2, adding 0.1 part of benzoyl peroxide, 0.08 part of polyethylene wax, 85 parts of styrene and 3 parts of modified magnesium hydroxide into the mixture I, and heating to 90 ℃ for reaction for 5 hours to obtain a reactant I;
s3, adding 7 parts of magnesium carbonate into the reactant I, and reacting for 2.5 hours at the temperature of 125 ℃ to obtain a suspension;
s4, dewatering and washing the suspension, and then placing the suspension into an oven at 80 ℃ to dry for 10 hours to obtain graphite composite polystyrene particles;
the preparation method of the modified magnesium hydroxide comprises the following steps: after passing through a 80-mesh sieve, 10g of magnesium hydroxide is weighed, added into 99g of water, uniformly mixed, added with 0.67g of 3-aminopropyl trimethoxy silane and 0.33g of stearyl alcohol phosphate, stirred for 3 hours at 80 ℃, and subjected to suction filtration, washing with absolute ethyl alcohol and drying at 110 ℃ to obtain the modified magnesium hydroxide.
Example 2
The preparation method of the graphite composite polystyrene particles comprises the following steps:
s1, adding 0.1 part of magnesium sulfate, 0.0003 part of hydroxyethyl cellulose, 0.03 part of trisodium phosphate, 6 parts of graphite, 0.46 part of polytrifluoropropyl methyl siloxane and 130 parts of water into a reaction kettle, regulating the rotating speed of the reaction kettle to 350r/min and keeping stable (until a suspension is obtained), and stirring for 30min to obtain a mixture I; wherein the particle size of the graphite is 30 μm;
s2, adding 0.4 part of benzoyl peroxide, 0.3 part of polyethylene wax, 90 parts of styrene and 6 parts of modified magnesium hydroxide into the mixture I, and heating to 90 ℃ for reaction for 6 hours to obtain a reactant I;
s3, adding 8 parts of magnesium carbonate into the reactant I, and reacting for 2 hours at 128 ℃ to obtain a suspension;
s4, dewatering and washing the suspension, and then placing the suspension into an oven at 80 ℃ to dry for 10 hours to obtain graphite composite polystyrene particles;
the preparation method of the modified magnesium hydroxide comprises the following steps: after passing through a 80-mesh sieve, 10g of magnesium hydroxide is weighed, added into 98.5g of water, mixed uniformly, added with 1g of 3-aminopropyl trimethoxy silane and 0.5g of stearyl alcohol phosphate, stirred for 3 hours at 80 ℃, and subjected to suction filtration, washing with absolute ethyl alcohol and drying at 110 ℃ to obtain the modified magnesium hydroxide.
Example 3
The preparation method of the graphite composite polystyrene particles comprises the following steps:
s1, adding 0.15 part of magnesium sulfate, 0.0004 part of hydroxyethyl cellulose, 0.05 part of trisodium phosphate, 8 parts of graphite, 0.6 part of polytrifluoropropyl methyl siloxane and 135 parts of water into a reaction kettle, regulating the rotating speed of the reaction kettle to 350r/min and keeping stable (until a suspension is obtained), and stirring for 30min to obtain a mixture I; wherein the particle size of the graphite is 40 μm;
s2, adding 0.6 part of tert-butyl peroxybenzoate, 0.4 part of polyethylene wax, 95 parts of styrene and 8 parts of modified magnesium hydroxide into the mixture I, and heating to 90 ℃ for reaction for 7 hours to obtain a reactant I;
s3, adding 10 parts of isoamyl alcohol into the reactant I, and reacting for 1.5 hours at 130 ℃ to obtain a suspension;
s4, dewatering and washing the suspension, and then placing the suspension into an oven at 80 ℃ to dry for 10 hours to obtain graphite composite polystyrene particles;
the preparation method of the modified magnesium hydroxide comprises the following steps: after passing through a 80-mesh sieve, 10g of magnesium hydroxide is weighed, added into 98g of water, mixed uniformly, added with 1.33g of 3-aminopropyl trimethoxy silane and 0.67g of stearyl alcohol phosphate, stirred for 3 hours at 80 ℃, and subjected to suction filtration, washing with absolute ethyl alcohol and drying at 110 ℃ to obtain the modified magnesium hydroxide.
Example 4
Example 4 differs from example 2 in that 1.2g of 3-aminopropyl trimethoxysilane and 0.3g of stearyl alcohol phosphate.
Example 5
Example 5 differs from example 2 in that 0.86g of 3-aminopropyl trimethoxysilane and 0.64g of stearyl alcohol phosphate.
Example 6
Example 6 differs from example 2 in that no stearyl phosphate was added and 1.5g of 3-aminopropyl trimethoxysilane was present.
Example 7
Example 7 differs from example 2 in that no 3-aminopropyl trimethoxysilane was added and the stearyl phosphate was 1.5g.
Comparative example 1
Comparative example 1 differs from example 2 in that 0.5g of 3-aminopropyl trimethoxysilane and 1g of stearyl phosphate.
Comparative example 2
Comparative example 2 differs from example 2 in that 1.3g of 3-aminopropyl trimethoxysilane, 0.2g of stearyl alcohol phosphate.
Comparative example 3
The preparation method of the graphite composite polystyrene particles comprises the following steps:
s1, adding 0.1 part of magnesium sulfate, 0.0003 part of hydroxyethyl cellulose, 0.03 part of trisodium phosphate, 6 parts of graphite, 0.46 part of polytrifluoropropyl methyl siloxane and 130 parts of water into a reaction kettle, regulating the rotating speed of the reaction kettle to 350r/min and keeping stable (until a suspension is obtained), and stirring for 30min to obtain a mixture I; wherein the particle size of the graphite is 30 μm;
s2, adding 0.4 part of initiator, 0.3 part of nucleating agent, 90 parts of styrene and 6 parts of magnesium hydroxide into the mixture I, and heating to 90 ℃ for reaction for 6 hours to obtain a reactant I;
s3, adding 8 parts of magnesium carbonate into the reactant I, and reacting for 2 hours at 128 ℃ to obtain a suspension;
s4, dewatering and washing the suspension, and then placing the suspension into an oven at 80 ℃ to dry for 10 hours to obtain the graphite composite polystyrene particles.
Comparative example 4
Comparative example 4 differs from example 2 in that the polytrifluoropropyl methyl siloxane was not added.
Preparation of polystyrene composite plate:
and adding the graphite composite polystyrene particles prepared in the examples 1-7 and the comparative examples 1-4 into a forming machine according to the mass ratio of the graphite composite polystyrene particles to the curing agent of 100:3, uniformly mixing, and then performing steam heating forming, wherein the pressure of steam is 0.10MPa, and the heating time of introducing steam is 10s, so as to prepare the polystyrene composite board.
The compression strength and oxygen index of the polystyrene composite plates prepared in examples 1 to 7 and comparative examples 1 to 4 were measured as follows:
compressive strength: the compressive strength of the polystyrene composite plate was measured according to the measurement method in GB/T10801.2-2018 extruded polystyrene foam for insulation (XPS);
oxygen index: determination of the Combustion behavior according to GB/T2406.2-2009 Plastic oxygen index method part 2: measuring the oxygen index of the polystyrene composite board by a measuring method in room temperature test;
the measurement results are shown in Table 1.
TABLE 1 results of Performance test of graphite composite polystyrene particles in examples 1 to 7 and comparative examples 1 to 4
Compressive Strength (MPa) Oxygen index (%)
Example 1 0.44 37.7
Example 2 0.42 38.2
Example 3 0.35 38.5
Example 4 0.37 35.8
Example 5 0.40 37.8
Example 6 0.25 32.4
Example 7 0.29 34.4
Comparative example 1 0.31 36.5
Comparative example 2 0.34 33.8
Comparative example 3 0.17 31.5
Comparative example 4 0.28 30.7
In comparison with example 2, example 6 was added with 3-aminopropyl trimethoxysilane alone, example 7 was added with stearyl alcohol phosphate alone, comparative example 3 was not modified with magnesium hydroxide, and as a result, the compressive strength and oxygen index of examples 6 to 7 and comparative example 3 were lower than those of example 2, indicating that the compressive strength and flame retardant properties of the graphite composite polystyrene particles could be improved when magnesium hydroxide was modified with 3-aminopropyl trimethoxysilane and stearyl alcohol phosphate together.
As compared with example 2, comparative examples 1-2 changed the mass ratio of 3-aminopropyl trimethoxysilane to stearyl alcohol phosphate, and as a result, comparative examples 1-2 had lower compressive strength and oxygen index than example 2, indicating that the resulting graphite composite polystyrene particles had higher compressive strength and oxygen index at a mass ratio of 2:1.
Examples 4-5 changed the mass ratio of 3-aminopropyl trimethoxysilane to stearyl phosphate as compared to example 2, and as a result, examples 4-5 had lower compressive strength and oxygen index than example 2, indicating that the compressive strength and oxygen index of the graphite composite polystyrene particles could be further improved when the mass ratio of 3-aminopropyl trimethoxysilane to stearyl phosphate was 2:1.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (8)

1. The graphite composite polystyrene particles are characterized by comprising the following raw materials in parts by weight: 85-95 parts of styrene, 125-135 parts of water, 2-8 parts of graphite, 7-10 parts of foaming agent, 0.1-0.6 part of initiator, 0.08-0.4 part of nucleating agent, 3-8 parts of modified magnesium hydroxide, 0.01-0.05 part of trisodium phosphate, 0.05-0.15 part of inorganic suspending agent, 0.0002-0.0004 part of organic suspending agent and 0.2-0.6 part of polytrifluoropropyl methyl siloxane; the modified magnesium hydroxide is obtained by treating magnesium hydroxide with a treatment solution containing 3-aminopropyl trimethoxy silane and stearyl alcohol phosphate;
the mass ratio of the 3-aminopropyl trimethoxy silane to the stearyl alcohol phosphate in the treatment liquid is 2:1;
the preparation method of the graphite composite polystyrene particles comprises the following steps:
s1, mixing an inorganic suspending agent, an organic suspending agent, trisodium phosphate, graphite, polytrifluoropropyl methyl siloxane and water to obtain a mixture I;
s2, adding an initiator, a nucleating agent, styrene and modified magnesium hydroxide into the mixture I, and mixing and reacting to obtain a reactant I;
s3, adding a foaming agent into the reactant I for reaction to obtain a suspension;
s4, dehydrating, washing and drying the suspension to obtain the graphite composite polystyrene particles.
2. The graphite composite polystyrene particle according to claim 1, wherein said treating fluid is composed of 3-aminopropyl trimethoxysilane, stearyl alcohol phosphate and water.
3. The graphite composite polystyrene particle according to claim 1, wherein the sum of the addition amounts of the 3-aminopropyl trimethoxysilane and the stearyl alcohol phosphate is 1-2% of the mass of the treatment fluid.
4. The graphite composite polystyrene particle according to claim 1, wherein said graphite has a particle size of 20 to 40 μm.
5. The graphite composite polystyrene particle according to claim 1, wherein said foaming agent comprises one or more of magnesium carbonate and isoamyl alcohol.
6. The graphite composite polystyrene particles of claim 1, wherein said initiator comprises one or more of benzoyl peroxide, t-butyl peroxybenzoate.
7. The graphite composite polystyrene particle according to claim 1, wherein said reaction in S2 is carried out at 90 ℃ for 5 to 7 hours.
8. The graphite composite polystyrene particle according to claim 1, wherein said reaction in S3 is carried out at 125-130 ℃ for 1.5-2.5 hours.
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