CN116120672A - Ultrahigh-fluidity thermoplastic elastomer for automobile parts and preparation method thereof - Google Patents

Ultrahigh-fluidity thermoplastic elastomer for automobile parts and preparation method thereof Download PDF

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CN116120672A
CN116120672A CN202211705349.6A CN202211705349A CN116120672A CN 116120672 A CN116120672 A CN 116120672A CN 202211705349 A CN202211705349 A CN 202211705349A CN 116120672 A CN116120672 A CN 116120672A
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parts
thermoplastic elastomer
extruder
ultra
plasticizer
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刘玉城
廖辉
孙刚伟
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Huitong Special Material Technology Co ltd
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Huitong Special Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/04Thermoplastic elastomer

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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Abstract

The invention discloses an ultrahigh-fluidity thermoplastic elastomer for automobile parts and a preparation method thereof, wherein the ultrahigh-fluidity thermoplastic elastomer is prepared from the following components in parts by weight: 100 parts of ethylene propylene diene monomer, 80-200 parts of polyolefin resin, 80-200 parts of thermoplastic elastomer, 80-200 parts of plasticizer, 0-120 parts of filler, 5-20 parts of scratch resistant agent, 2-20 parts of cross-linking agent, 2-20 parts of auxiliary cross-linking agent, 1-20 parts of lubricant, 1-20 parts of antioxidant and 1-20 parts of light stabilizer. The ultra-high fluidity elastomer material prepared by the invention has good temperature resistance, ageing resistance and scratch resistance, and can be widely applied to the fields of automotive interior cladding materials, anti-slip mat materials and the like.

Description

Ultrahigh-fluidity thermoplastic elastomer for automobile parts and preparation method thereof
Technical Field
The invention relates to the technical field of thermoplastic elastomer materials, in particular to an ultrahigh-fluidity thermoplastic elastomer for automobile parts and a preparation method thereof.
Background
Thermoplastic elastomers are a composite structure high-performance material with physical properties between those of plastics and rubbers, have easy processing properties, and simultaneously have the elasticity of rubbers and the reputation of third-generation rubbers. The material can have the functionality of vulcanized rubber at normal temperature and has the plasticity and the repeated processability of thermoplastic plastic at high temperature. Compared with the traditional thermosetting rubber, the thermoplastic elastomer has the advantages of simple molding and processing, energy saving of processing equipment, high cost performance, recyclable materials and gate materials, and the like, and has remarkable advantages in energy saving and environmental protection while meeting functions, appearance and touch feeling. With the wide application of thermoplastic elastomers in the fields of automobile industry, building material home, electronic appliances, medical and health, consumer goods, etc., rubber products other than pneumatic tires are being sought to be replaced with thermoplastic elastomers.
Meanwhile, the requirements of thermoplastic elastomers for the application range of thermoplastic elastomers are gradually increasing instead of the conventional automotive interior materials. Currently, thermoplastic elastomer materials have been used in a large number of applications in automotive interior products. However, most thermoplastic elastomer materials have poor flowability, and very small amounts of slightly higher flowability thermoplastic elastomers have poor mechanical properties or poor weatherability. In order to make thermoplastic elastomers useful in automotive upholstery where thin wall, large area, higher flowability, weatherability and strength are required, flowability is often limited and it is difficult to replace existing high carbon emission raw materials.
Accordingly, an ultra-high fluidity thermoplastic elastomer applied to automobile parts has been proposed to solve the above problems.
Disclosure of Invention
The invention aims to provide an ultrahigh-fluidity thermoplastic elastomer for automobile parts; the thermoplastic elastomer has ultrahigh fluidity and excellent weather resistance and strength, so as to solve the requirements of the central thermoplastic elastomer in the prior art on ultrahigh fluidity and weather resistance and high strength.
The invention also aims to provide a preparation method of the ultrahigh-fluidity thermoplastic elastomer applied to automobile parts, which has the advantages of stable process, low cost and easy control and continuous production.
The invention adopts the following technical scheme to solve the problems:
an ultrahigh-fluidity thermoplastic elastomer for automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 80-200 parts of polyolefin resin, 80-200 parts of thermoplastic elastomer, 80-200 parts of plasticizer, 0-120 parts of filler, 5-20 parts of scratch resistant agent, 2-20 parts of cross-linking agent, 2-20 parts of auxiliary cross-linking agent, 1-20 parts of lubricant, 1-20 parts of antioxidant and 1-20 parts of light stabilizer.
Preferably, the polyolefin resin provided by the invention is one or more of homo-polypropylene, co-polypropylene, metallocene polypropylene and polyethylene.
Further, the polyolefin resin is one or more of homo-polypropylene, co-polypropylene, metallocene polypropylene and polyethylene. When the polyolefin resin contains homopolypropylene, the content of the homopolypropylene is more than or equal to 10wt percent, and 230 ℃/2.16kg of melt index is 20-120g/10min; when the polyolefin resin contains the copolymerized polypropylene, the content of the copolymerized polypropylene is more than or equal to 15wt percent, and 230 ℃/2.16kg of melt index is 10-100g/10min; when the polyolefin resin contains metallocene polypropylene, the content of the metallocene polypropylene is more than or equal to 10wt percent, and 230 ℃/2.16kg of the melt index is 80-3000g/10min; when the polyolefin resin contains polyethylene, the content of the polyethylene is more than or equal to 10wt%, and 230 ℃/2.16kg of melt index is 2-100g/10min; further, the polymerized units of the polypropylene copolymer comprise one or more of ethylene, propylene, butene, hexene, octene; the polyethylene comprises at least one of low density polyethylene, linear low density polyethylene, high density polyethylene, and metallocene polyethylene.
Preferably, the thermoplastic elastomer provided by the invention is one or a plurality of blends of styrene-butadiene-styrene block copolymer, styrene-ethylene-butylene-styrene block copolymer and styrene-ethylene-propylene-styrene block copolymer.
Preferably, the plasticizer provided by the invention has a flash point of more than 200 ℃ and a kinematic viscosity of more than 100mm at 40 DEG C 2 One or more blends of paraffinic, naphthenic, aromatic, linear paraffinic oils.
Preferably, the filler provided by the invention is at least one of calcium carbonate, talcum powder, kaolin, mica, wollastonite, barium sulfate, carbon black, white carbon black and titanium pigment. Further, the particle size of the filler is 3000-6000 meshes.
Preferably, the scratch resistant agent provided by the invention is one or more of siloxane, polysiloxane, silicone master batch and dimethyl silicone oil.
Further, the viscosity of the simethicone is 10000-300000cSt.
Preferably, the lubricant provided by the invention is one or more of erucamide, oleamide, zinc stearate, magnesium stearate, silicone and polyethylene wax.
Preferably, the cross-linking agent provided by the invention is one or more of isopropyl tert-butyl peroxycarbonate, odorless dicumyl peroxide, phenolic resin and modified methyltriacetoxysilane.
Preferably, the auxiliary cross-linking agent provided by the invention is one or more of bismaleimide, trimethylolpropane trimethacrylate, trialkenyl methyl triisocyanurate, 3-triethoxysilyl-1-propylamine, triallyl isocyanurate, N' -m-phenylene bismaleimide and triallyl cyanurate.
Another object of the present invention is to provide a method for producing the above thermoplastic elastomer, comprising the steps of:
(1) Sequentially adding 20-40wt% of the thermoplastic elastomer and the plasticizer into a high-speed stirrer, stirring at the speed of 100-500r/min for 10-30 min, standing for 1-4 h, and then adding ethylene propylene diene monomer, polyolefin resin, filler, scratch-resistant agent, lubricant, antioxidant and light stabilizer into the high-speed stirrer together, and stirring at the speed of 100-300r/min for 5-10 min to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by a metering pump at the first section of the solid conveying zone of the extruder, adding 20-40wt% of plasticizer by the metering pump at the front section of the extruder, vacuumizing by a vacuum pump at the tail section of the extruder, and melting, extruding and granulating the premix by the extruder to obtain an intermediate B;
(3) Adding the intermediate B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the intermediate B, a cross-linking agent, a crosslinking aid and the rest plasticizer by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment at the tail end of the extruder by using a vacuum pump, and carrying out melting, extrusion and granulation of the extruder to obtain the thermoplastic elastomer with ultrahigh fluidity.
Preferably, the extruders in the steps (2) and (3) are all co-rotating double-screw extruders, the feeding speed is 60-300r/min, the screw speed is 200-500r/min, and the length-diameter ratio of the screws is 52-64.
Preferably, in the steps (2) and (3), the temperature of the first section of the solid conveying area of the extruder is not more than 120 ℃, and the temperature of the other sections is 150-240 ℃.
The beneficial effects are that:
the ultra-high fluidity thermoplastic elastomer prepared by the invention takes ethylene propylene diene monomer as a main material, a high fluidity dynamic vulcanized ethylene propylene diene monomer/polypropylene resin mixture is obtained, ultra-high fluidity polypropylene resin is introduced, and the mixture system has excellent dispersibility and compatibility through reasonable proportioning and processing technology, and has the characteristics of ultra-high fluidity while having excellent weather resistance and wide application range.
The thermoplastic elastomer material prepared by processing the ethylene propylene diene monomer, the polyolefin resin, the thermoplastic elastomer, the plasticizer, the filler, the scratch resistant agent, the cross-linking agent, the auxiliary cross-linking agent, the lubricant, the antioxidant and the light stabilizer according to a certain proportion and technical conditions can adjust different hardness and touch feeling according to customer requirements, has good mechanical property, processability, high temperature resistance, low temperature resistance, environmental change and human body contact safety, and can be used for interior parts in contact with human bodies in automobile parts.
Meanwhile, the production of the ultra-high fluidity thermoplastic elastomer can be completed by a reasonable production process design and optimized production steps through a two-step extrusion method, and the production process is simple, stable and easy to control, environment-friendly and low in equipment requirement, and is beneficial to large-scale industrial production.
The plasticizer is added in batches, so that the heat resistance of the material can be effectively improved, the precipitation risk is reduced, the productivity can be improved, and the energy consumption is reduced. In addition, the production scheme of integrating the styrene thermoplastic elastomer and the thermoplastic dynamic vulcanized rubber can finish the production of a final finished product by a two-step extrusion method in the optimized process. In the product obtained by the method, the styrene elastomer and the ethylene propylene diene monomer can be well dispersed in the polyolefin continuous phase.
Detailed Description
The invention or the invention is further illustrated by means of specific examples.
The percentages (%) in the following examples are mass percentages.
Example 1
The ultra-high fluidity thermoplastic elastomer applied to the automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 100 parts of polyolefin resin, 80 parts of thermoplastic elastomer, 160 parts of plasticizer, 50 parts of filler, 10 parts of scratch resistant agent, 5 parts of cross-linking agent, 5 parts of auxiliary cross-linking agent, 10 parts of lubricant, 2 parts of antioxidant and 2 parts of light stabilizer.
In this embodiment: the polyolefin resin is a mixture of 30% of homopolypropylene, 40% of copolymerized polypropylene and 30% of metallocene polypropylene in a mass ratio;
the thermoplastic elastomer is a styrene-ethylene-propylene-styrene block copolymer with a styrene content of 40 wt%;
the plasticizer has a flash point of more than 200 ℃ and a kinematic viscosity of more than 100mm at 40 DEG C 2 40wt% paraffinic oil and 60wt% naphthenic oil per second;
the filler is 6000-mesh calcium carbonate;
the scratch resistant agent is a mixture of 30wt% polysiloxane and 70wt% silicone masterbatch;
the cross-linking agent is tert-butyl peroxyisopropyl carbonate, and the auxiliary cross-linking agent is 50wt% of bismaleimide and 50wt% of trimethylolpropane trimethacrylate;
the lubricant is a mixture of 30wt% erucamide and 70wt% zinc stearate.
The preparation method of the ultra-high fluidity thermoplastic elastomer specifically comprises the following steps:
(1) Sequentially adding a thermoplastic elastomer and 30wt% of plasticizer into a high-speed stirrer, stirring at the speed of 300r/min for 10 minutes, standing for 4 hours, and then adding ethylene propylene diene monomer, polyolefin resin, filler, scratch resistant agent, lubricant, antioxidant and light stabilizer into the high-speed stirrer together, and stirring at the speed of 300r/min for 10 minutes to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by a metering pump at the first section of the solid conveying zone of the extruder, adding 30wt% of plasticizer by the metering pump at the front section of the extruder, vacuumizing by a vacuum pump at the tail section of the extruder, and carrying out melting, extrusion and granulation on the premix by the extruder under the vacuum pressure lower than 0.1MPa to obtain an intermediate B;
(3) Adding the intermediate B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the intermediate B, a cross-linking agent, a crosslinking aid and the rest plasticizer by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment by using a vacuum pump at the tail end of the extruder, and carrying out melting, extrusion and granulation by using the extruder under the vacuum pressure of less than 0.1MPa to obtain the ultra-high fluidity thermoplastic elastomer.
In the steps (2) and (3), the extruder is a homodromous double-screw extruder, the feeding rotating speed is 180r/min, the screw rotating speed is 400r/min, the length-diameter ratio of the screw is 64, and the processing temperature of the extruder is: the first stage temperature was 80℃and the remaining stages temperature was 210 ℃.
Example 2
The ultra-high fluidity thermoplastic elastomer applied to the automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 120 parts of polyolefin resin, 150 parts of thermoplastic elastomer, 150 parts of plasticizer, 100 parts of filler, 6 parts of scratch resistant agent, 2 parts of cross-linking agent, 2 parts of auxiliary cross-linking agent, 8 parts of lubricant, 3 parts of antioxidant and 6 parts of light stabilizer.
The polyolefin resin is selected from 60% of copolymerized polypropylene and 40% of metallocene polypropylene, the thermoplastic elastomer is a styrene-ethylene-butylene-styrene block copolymer with the styrene content of 30%, the plasticizer is a mixture of 40% of paraffin oil, 30% of naphthenic oil and 30% of aromatic hydrocarbon oil, the filler is a mixture of 30% of carbon black and 70% of white carbon black, the scratch-resistant agent is a mixture of 30% of silicone master batch and 70% of dimethyl silicone oil, the crosslinking agent is phenolic resin, the auxiliary crosslinking agent is 50% of N, N' -m-phenylene bismaleimide and 50% of trimethylolpropane trimethacrylate, and the lubricant is a mixture of 70% of zinc stearate and 30% of silicone.
The preparation method of the ultra-high fluidity thermoplastic elastomer specifically comprises the following steps:
(1) Sequentially adding a thermoplastic elastomer and 20% of plasticizer into a high-speed stirrer, stirring at a speed of 500r/min for 30 minutes, standing for 4 hours, and then adding ethylene propylene diene monomer, polyolefin resin, filler, scratch resistant agent, lubricant, antioxidant and light stabilizer into the high-speed stirrer together, and stirring at a speed of 500r/min for 5 minutes to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by a metering pump at the first section of the solid conveying zone of the extruder, adding 40% of plasticizer by the metering pump at the front section of the extruder, vacuumizing by a vacuum pump at the tail section of the extruder, and carrying out melting, extrusion and granulation on the premix by the extruder under the vacuum pressure lower than 0.1MPa to obtain an intermediate B;
(3) Adding the intermediate B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the intermediate B, a cross-linking agent, a crosslinking aid and the rest plasticizer by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment by using a vacuum pump at the tail end of the extruder, and carrying out melting, extrusion and granulation by using the extruder under the vacuum pressure of less than 0.1MPa to obtain the ultra-high fluidity thermoplastic elastomer.
In the steps (2) and (3), the extruder is a homodromous double-screw extruder, the feeding rotating speed is 200r/min, the screw rotating speed is 450r/min, the length-diameter ratio of the screw is 60, the temperature of the first section is 90 ℃, and the temperature of the other sections is 190 ℃.
Example 3
The ultra-high fluidity thermoplastic elastomer applied to the automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 140 parts of polyolefin resin, 200 parts of thermoplastic elastomer, 200 parts of plasticizer, 80 parts of filler, 5 parts of scratch resistant agent, 2 parts of cross-linking agent, 2 parts of auxiliary cross-linking agent, 20 parts of lubricant, 4 parts of antioxidant and 4 parts of light stabilizer.
The polyolefin resin is a mixture of 30% of homopolypropylene, 30% of copolypropylene and 40% of metallocene polypropylene, the thermoplastic elastomer is a blend of 80% of styrene-ethylene-butylene-styrene block copolymer and 20% of styrene-ethylene-propylene-styrene block copolymer, the plasticizer is a blend of 20% of naphthenic oil, 30% of aromatic hydrocarbon oil and 50% of linear alkane oil, the filler is a mixture of 70% of calcium carbonate and 30% of carbon black, the scratch resistant agent is a mixture of 40% of polysiloxane, 30% of silicone master batch and 30% of dimethyl silicone oil, the crosslinking agent is tert-butyl peroxyisopropyl carbonate, the auxiliary crosslinking agent is a mixture of 50% of N, N' -m-phenylene bismaleimide and 50% of triallyl cyanurate, and the lubricant is a mixture of 30% of zinc stearate, 40% of oleamide and 30% of polyethylene wax.
The preparation method of the ultra-high fluidity thermoplastic elastomer specifically comprises the following steps:
(1) Sequentially adding a thermoplastic elastomer and 20% of plasticizer into a high-speed stirrer, stirring at a speed of 200r/min for 10 minutes, standing for 1 hour, and then adding ethylene propylene diene monomer, polyolefin resin, filler, scratch resistant agent, lubricant, antioxidant and light stabilizer into the high-speed stirrer together, and stirring at a speed of 200r/min for 5 minutes to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by a metering pump at the first section of the solid conveying zone of the extruder, adding 40% of plasticizer by the metering pump at the front section of the extruder, vacuumizing by a vacuum pump at the tail section of the extruder, and carrying out melting, extrusion and granulation on the premix by the extruder under the vacuum pressure lower than 0.1MPa to obtain an intermediate B;
(3) Adding the intermediate B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the intermediate B, a cross-linking agent, a crosslinking aid and the rest plasticizer by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment by using a vacuum pump at the tail end of the extruder, and carrying out melting, extrusion and granulation by using the extruder under the vacuum pressure of less than 0.1MPa to obtain the ultra-high fluidity thermoplastic elastomer.
In the steps (2) and (3), the extruder is a homodromous double-screw extruder, the feeding rotating speed is 120r/min, the screw rotating speed is 350r/min, the length-diameter ratio of the screw is 56, the temperature of the first section is 70 ℃, and the temperature of the other sections is 180 ℃.
Comparative example 1:
the ultra-high fluidity thermoplastic elastomer applied to the automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 120 parts of polyolefin resin, 150 parts of thermoplastic elastomer, 150 parts of plasticizer, 100 parts of filler, 6 parts of scratch resistant agent, 2 parts of cross-linking agent, 2 parts of auxiliary cross-linking agent, 8 parts of lubricant, 3 parts of antioxidant and 6 parts of light stabilizer.
The polyolefin resin is selected from 60% of copolymerized polypropylene and 40% of metallocene polypropylene, the thermoplastic elastomer is a styrene-ethylene-butylene-styrene block copolymer with the styrene content of 30%, the plasticizer is a mixture of 40% of paraffin oil, 30% of naphthenic oil and 30% of aromatic hydrocarbon oil, the filler is a mixture of 30% of carbon black and 70% of white carbon black, the scratch-resistant agent is a mixture of 30% of silicone master batch and 70% of dimethyl silicone oil, the crosslinking agent is phenolic resin, the auxiliary crosslinking agent is 50% of N, N' -m-phenylene bismaleimide and 50% of trimethylolpropane trimethacrylate, and the lubricant is a mixture of 70% of zinc stearate and 30% of silicone.
The preparation method of the ultra-high fluidity thermoplastic elastomer specifically comprises the following steps:
(1) Adding ethylene propylene diene monomer, 50% polyolefin resin, filler, lubricant and antioxidant into a high-speed stirrer, maintaining at 200r/min, and stirring for 10min to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by using a metering pump at the first section of the solid conveying zone of the extruder, adding a plasticizer by using the metering pump at the front section of the extruder, vacuumizing by using a vacuum pump at the tail section of the extruder, and carrying out melting, extrusion and granulation on the premix by using the extruder to obtain a mixture B, wherein the vacuum pressure is lower than 0.1 MPa;
(3) Adding the mixture B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the mixture B, a crosslinking agent and a crosslinking aid by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment by using a vacuum pump at the tail end of the extruder, wherein the vacuum pressure is lower than 0.1MPa, and carrying out melting, extrusion and granulation of the extruder to obtain a mixture C;
(4) Adding the mixture C, the thermoplastic elastomer, the rest polyolefin resin, the scratch resistant agent and the light stabilizer into a high-speed stirrer for 200r/min, stirring for 20 min, and standing for 2h to obtain a mixture D;
(5) Adding the mixture D into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the mixture D at the first section of the solid conveying zone of the extruder by using a metering pump, vacuumizing at the tail end of the extruder by using a vacuum pump, and performing melting, extrusion and granulation of the extruder under vacuum pressure lower than 0.1MPa to obtain a target product.
In the steps (2), (3) and (5), the extruder is a homodromous double-screw extruder, the feeding rotating speed is 120r/min, the screw rotating speed is 350r/min, the length-diameter ratio of the screw is 56, the temperature of the first section is 70 ℃, and the temperature of the other sections is 180 ℃.
Comparative example 2:
the ultra-high fluidity thermoplastic elastomer applied to the automobile parts comprises the following raw materials in parts by weight: 100 parts of ethylene propylene diene monomer, 120 parts of polyolefin resin, 150 parts of thermoplastic elastomer, 100 parts of plasticizer, 80 parts of filler, 10 parts of scratch resistant agent, 10 parts of cross-linking agent, 10 parts of auxiliary cross-linking agent, 10 parts of lubricant, 5 parts of antioxidant and 5 parts of light stabilizer.
The polyolefin resin is selected from 50% of homo-polypropylene and 50% of co-polypropylene, the thermoplastic elastomer is 50% of styrene-ethylene-butylene-styrene block copolymer and 50% of styrene-butadiene-styrene block copolymer, the plasticizer is 50% of paraffin oil, 30% of naphthenic oil and 20% of aromatic hydrocarbon oil blend, the filler is a mixture of 60% of mica powder and 40% of white carbon black, the scratch-resistant agent is a mixture of 50% of silicone master batch and 50% of dimethyl silicone oil, the crosslinking agent is tert-butyl peroxyisopropyl carbonate, the auxiliary crosslinking agent is 50% of N, N' -m-phenylene bismaleimide and 50% of triallyl cyanurate, and the lubricant is a mixture of 50% of magnesium stearate and 50% of silicone.
The preparation method of the ultra-high fluidity thermoplastic elastomer specifically comprises the following steps:
(1) Adding ethylene propylene diene monomer, 50% polyolefin resin, filler, lubricant and antioxidant into a high-speed stirrer, maintaining at 400r/min, and stirring for 10min to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by using a metering pump at the first section of the solid conveying zone of the extruder, adding a plasticizer by using the metering pump at the front section of the extruder, vacuumizing by using a vacuum pump at the tail section of the extruder, and carrying out melting, extrusion and granulation on the premix by using the extruder to obtain a mixture B, wherein the vacuum pressure is lower than 0.1 MPa;
(3) Adding the mixture B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the mixture B, a crosslinking agent and a crosslinking aid by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment by using a vacuum pump at the tail end of the extruder, wherein the vacuum pressure is lower than 0.1MPa, and carrying out melting, extrusion and granulation of the extruder to obtain a mixture C;
(4) Adding the mixture C, the thermoplastic elastomer, the rest polyolefin resin, the scratch resistant agent and the light stabilizer into a high-speed stirrer for 200r/min, stirring for 20 min, and standing for 2h to obtain a mixture D;
(5) Adding the mixture D into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the mixture D at the first section of the solid conveying zone of the extruder by using a metering pump, vacuumizing at the tail end of the extruder by using a vacuum pump, and performing melting, extrusion and granulation of the extruder under vacuum pressure lower than 0.1MPa to obtain a target product.
In the steps (2), (3) and (5), the extruder is a homodromous double-screw extruder, the feeding rotating speed is 120r/min, the screw rotating speed is 350r/min, the length-diameter ratio of the screw is 56, the temperature of the first section is 90 ℃, and the temperature of the other sections is 200 ℃.
Detection result
The test method comprises the following steps: hardness, measurement standard is ISO 7619-1, A type;
tensile strength, test standard is ISO 37-1, tensile test rate is 500mm/min;
the tearing strength is measured according to ISO 34-1, the method B selects a right-angle sample without a cutting mouth, and the measuring speed is 500mm/min;
melt flow rate, test standard ISO 1133-1, method A,190 ℃,2.16kg;
the thermal aging is carried out according to the method specified in GB/T3512, the sample is placed in a constant thermal aging box, the sample is placed for 168 hours according to the specified temperature (130+/-2) DEG C, the sample is taken out, the sample is stored for at least 16 hours under the standard environment, the tensile strength is measured, and the change rate of the tensile strength is calculated:
Figure SMS_1
scratch resistance performance a cross scratch test was performed according to the method specified in GB/T9286, and delta E was measured before and after the test using a color difference meter.
Table 1 measurement results
Figure SMS_2
From the table above, it can be seen that: the thermoplastic elastomer prepared by the application has high melt flow rate and strong mechanical property strength, and compared with a comparative example, the thermoplastic elastomer has higher fluidity, mechanical property strength, better heat-resistant stability and scratch-resistant performance.
The thermoplastic elastomer in example 1 has higher styrene content, higher addition amount of crosslinking agent and auxiliary crosslinking agent, higher overall strength and better fluidity; compared with example 1, in example 2, the addition amount of polyolefin and thermoplastic elastomer is higher, the content of metallocene polypropylene is higher, homo-polypropylene is not added, and meanwhile, the addition amount of scratch resistance agent, cross-linking agent and cross-linking auxiliary agent is lower, so that the mechanical strength of the product is slightly poor, but the fluidity is good; compared with the example 2, the example 3 replaces a certain amount of homo-polypropylene, and the thermoplastic elastomer and the plasticizer are more in content, so that the fluidity is excellent, and meanwhile, certain mechanical strength, heat aging resistance and scratch resistance are ensured; compared with the example 2, the same material formula is used in the comparative example 1, but the processing process is to produce the TPV finished product as the self-made raw material according to the traditional method by dynamic vulcanization, and then produce according to the process of the thermoplastic elastomer, the production process is more complex, and the dispersion of EPDM and SEBS in the base material is worse, the mechanical property is lower, and the fluidity is obviously lower; compared with comparative example 1, the same production process is used in comparative example 2, the addition of metallocene polypropylene is reduced in the formulation design, the dosage of polypropylene resin, thermoplastic elastomer and plasticizer is also reduced, the dosage of cross-linking agent and cross-linking auxiliary agent is increased, and the product performance is shown as poorer flowability and relatively higher mechanical property.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (10)

1. An ultra-high fluidity thermoplastic elastomer for automobile parts, characterized in that: the adhesive is prepared from the following components in parts by weight: 100 parts of ethylene propylene diene monomer, 80-200 parts of polyolefin resin, 80-200 parts of thermoplastic elastomer, 80-200 parts of plasticizer, 0-120 parts of filler, 5-20 parts of scratch resistant agent, 2-20 parts of cross-linking agent, 2-20 parts of auxiliary cross-linking agent, 1-20 parts of lubricant, 1-20 parts of antioxidant and 1-20 parts of light stabilizer.
2. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the polyolefin resin is one or more of homo-polypropylene, co-polypropylene, metallocene polypropylene and polyethylene.
3. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the thermoplastic elastomer is one or a plurality of blends of styrene-butadiene-styrene block copolymer, styrene-ethylene-butylene-styrene block copolymer and styrene-ethylene-propylene-styrene block copolymer.
4. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the plasticizer has a flash point of more than 200 ℃ and a kinematic viscosity of more than 100mm at 40 DEG C 2 One or more blends of paraffinic, naphthenic, aromatic, linear paraffinic oils.
5. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the filler is at least one of calcium carbonate, talcum powder, kaolin, mica, wollastonite, barium sulfate, carbon black, white carbon black and titanium pigment;
the scratch resistant agent is one or more of siloxane, polysiloxane, silicone master batch and dimethyl silicone oil.
6. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the lubricant is one or more of erucamide, oleamide, zinc stearate, magnesium stearate, silicone and polyethylene wax.
7. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the cross-linking agent is one or more of isopropyl tert-butyl peroxycarbonate, odorless dicumyl peroxide, phenolic resin and modified methyltriacetoxysilane.
8. The ultra-high flow thermoplastic elastomer of claim 1, wherein: the auxiliary cross-linking agent is one or more of bismaleimide, trimethylolpropane trimethacrylate, trialkenyl methyl triisocyanurate, 3-triethoxysilyl-1-propylamine, triallyl isocyanurate, N' -m-phenylene bismaleimide and triallyl cyanurate.
9. A process for the preparation of an ultra-high flow thermoplastic elastomer according to any one of claims 1 to 8, characterized in that: the preparation method comprises the following preparation steps:
(1) Sequentially adding 20-40wt% of the thermoplastic elastomer and the plasticizer into a high-speed stirrer, stirring at a speed of 100-500r/min for 10-30 minutes, and standing for 1-4 hours; then ethylene propylene diene monomer, polyolefin resin, filler, scratch resistant agent, lubricant, antioxidant and light stabilizer are put into a high-speed mixer together and stirred for 5-10 minutes at the speed of 100-500r/min to obtain a premix A;
(2) Adding the premix A into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, continuously and quantitatively adding the premix A by a metering pump at the first section of the solid conveying zone of the extruder, adding 20-40wt% of plasticizer by the metering pump at the front section of the extruder, vacuumizing by a vacuum pump at the tail section of the extruder, and melting, extruding and granulating the premix by the extruder to obtain an intermediate B;
(3) Adding the intermediate B into an extruder, controlling the processing temperatures of a plasticizing melting zone and a melt conveying zone, respectively carrying out continuous quantitative addition of the intermediate B, a cross-linking agent, a crosslinking aid and the rest plasticizer by using a metering pump at the first section of the solid conveying zone of the extruder, carrying out vacuumizing treatment at the tail end of the extruder by using a vacuum pump, and carrying out melting, extrusion and granulation of the extruder to obtain the thermoplastic elastomer with ultrahigh fluidity.
10. The method of preparing according to claim 9, wherein: the extruders in the steps (2) and (3) are all homodromous double-screw extruders, the feeding rotating speed is 60-300r/min, the screw rotating speed is 200-500r/min, and the length-diameter ratio of the screw is 52-64;
in the steps (2) and (3), the temperature of the first section of the solid conveying area of the extruder is not more than 120 ℃, and the temperature of the other sections is 150-240 ℃.
CN202211705349.6A 2022-12-29 2022-12-29 Ultrahigh-fluidity thermoplastic elastomer for automobile parts and preparation method thereof Pending CN116120672A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109486217A (en) * 2018-12-27 2019-03-19 南通普力马弹性体技术有限公司 A kind of preparation method of thermoplastic elastic material for automobile interiors
CN112574579A (en) * 2020-12-11 2021-03-30 安徽中翰高分子科技有限公司 Scratch-resistant thermoplastic elastomer and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109486217A (en) * 2018-12-27 2019-03-19 南通普力马弹性体技术有限公司 A kind of preparation method of thermoplastic elastic material for automobile interiors
CN112574579A (en) * 2020-12-11 2021-03-30 安徽中翰高分子科技有限公司 Scratch-resistant thermoplastic elastomer and preparation method thereof

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