CN115783384A - Flat cable film pasting device and film pasting method - Google Patents
Flat cable film pasting device and film pasting method Download PDFInfo
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- CN115783384A CN115783384A CN202211453274.7A CN202211453274A CN115783384A CN 115783384 A CN115783384 A CN 115783384A CN 202211453274 A CN202211453274 A CN 202211453274A CN 115783384 A CN115783384 A CN 115783384A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention relates to a flat cable film pasting device and a film pasting method. The method mainly comprises the following steps: the feeding unit, the feeding unit is used for carrying the charging tray that bears the weight of the product to the material loading station, and the product shifts and bears the weight of the unit, the product shifts and bears the weight of the unit setting in one side of feeding unit, the product shifts and bears the weight of the unit and includes manipulator and carousel mechanism, supplies the membrane pad pasting unit, it is in to supply the membrane pad pasting unit to set up the product shifts one side that bears the weight of the unit, unloading unit, the unloading unit sets up the one side that shifts and bears the weight of the unit at the product. The utility model provides a winding displacement pad pasting device can shift to the product through the feed unit and bear the weight of the unit and supply with the product, and the manipulator can shift the product of feed unit to carousel mechanism, supplies the membrane pad pasting unit can provide required membrane and attach the membrane on the product to the product, and the manipulator still can shift the product of pasting the membrane to the unloading unit, and the unloading unit can carry out the unloading operation with the product of pasting the membrane. The whole device is beneficial to improving the production efficiency.
Description
Technical Field
The invention relates to the field of film pasting, in particular to a flat cable film pasting device and a film pasting method.
Background
In the manufacturing process of the flat cable of the wireless Bluetooth headset, two films need to be attached to the flat cable. Although the existing film pasting production line can carry out film pasting on the flat cable, the film pasting production line needs more stations which need manual participation, so that the efficiency of the whole production line is still lower.
Disclosure of Invention
Therefore, it is necessary to provide a flat cable laminating device to solve the problem of low efficiency of the conventional laminating production line.
A flat cable pad pasting device comprises:
a feeding unit for conveying the tray loaded with the product to a feeding station,
a product transferring and bearing unit arranged at one side of the feeding unit and comprising a manipulator and a turntable mechanism,
a film supply and sticking unit arranged at one side of the product transfer bearing unit,
and the blanking unit is arranged on one side of the product transfer bearing unit.
The utility model provides a winding displacement pad pasting device can shift to the product through the feed unit and bear the weight of the unit and supply with the product, and the manipulator can shift the product of feed unit to carousel mechanism, supplies the membrane pad pasting unit can provide required membrane and attach the membrane on the product to the product, and the manipulator still can shift the product of pasting the membrane to the unloading unit, and the unloading unit can carry out the unloading operation with the product of pasting the membrane. The whole device effectively reduces the manual participation, and is favorable for improving the production efficiency.
In one embodiment, the product transferring and carrying unit is used for transferring products in a material tray at a feeding station onto a tooling fixture, the film supplying and pasting unit is used for supplying films and pasting the films on the products on the tooling fixture, and the discharging unit is used for conveying the products pasted with the films.
In one of them embodiment, the feed unit includes first belt conveyor line, charging tray transport mechanism and feeding mechanism, one side interval of first belt conveyor line is provided with branch material cylinder subassembly, location cylinder subassembly and blocks the cylinder subassembly, charging tray transport mechanism sets up between first belt conveyor line and feeding mechanism, charging tray transport mechanism includes two-dimensional movement module and the vacuum chuck subassembly that links to each other with the two-dimensional movement module, feeding mechanism includes that the straight line moves and carries the module, the straight line moves and is provided with the base on carrying the module, the interval is provided with two supporting platform on the base, still be provided with the jacking cylinder subassembly that is located between two supporting platform on the base, the top of jacking cylinder subassembly is provided with the jacking piece, still be provided with two horizontal migration's location picture peg on the base, every location picture peg drives actuating cylinder with a picture peg and links to each other.
In one embodiment, the manipulator is provided with a first suction nozzle and a second suction nozzle, the turntable mechanism is provided with a plurality of vacuum adsorption type jigs for positioning products, one side of the turntable mechanism is also provided with a code scanning mechanism, a first type film hot-pressing mechanism and a second type film hot-pressing mechanism,
the first membrane hot-pressing mechanism comprises a first vertical conveying cylinder, a first frame body is connected to the first vertical conveying cylinder, a first guide rail assembly is arranged on the first frame body, a first counterweight assembly is arranged on the first guide rail assembly, a counterweight limiting block is arranged below the first counterweight assembly, a first pressure sensor is connected below the first counterweight assembly, a first support is arranged below the first pressure sensor and is arranged on the first guide rail assembly, a first elastic assembly for applying pressure to the first pressure sensor is arranged above the first support, a first heat insulation block is arranged below the first support, a first pressure head is connected below the first heat insulation block, a first heating rod and a first temperature sensor are arranged on the first pressure head, a support limiting block is further arranged below the first support,
the second-type film hot-pressing mechanism comprises a second vertical conveying cylinder, a second support body is connected onto the second vertical conveying cylinder, a second guide rail assembly is arranged on the second support body, a second counterweight assembly is arranged on the second guide rail assembly, a counterweight limiting block is arranged below the second counterweight assembly, a second pressure sensor is connected below the second counterweight assembly, a second support is arranged below the second pressure sensor, the second support is mounted on the second guide rail assembly, a second elastic assembly used for applying pressure to the second pressure sensor is arranged above the second support, a second heat insulation block is arranged below the second support, a second pressing head is connected below the second heat insulation block, a second heating rod and a second temperature sensor are arranged on the second pressing head, and a support limiting block is further arranged below the second support.
In one embodiment, the device further comprises a calibration jig consistency tool matched with the turntable mechanism for use.
In one embodiment, the film supply and sticking unit comprises a first film supply mechanism, a second film supply mechanism, a first film sticking mechanism and a second film sticking mechanism,
the first membrane supplying mechanism comprises a first storage bin, a first disc dividing mechanism is arranged on the first storage bin, a first supporting plate is arranged on one side of the first storage bin, a strip block is arranged on one side of the top surface of the first supporting plate, the first supporting plate is connected with a first transverse mechanism, a material taking station is arranged on the first transverse mechanism, a material disc positioning assembly is arranged at the material taking station, a material receiving station is arranged on the downstream side of the material taking station, a material receiving lifting mechanism is arranged at the material receiving station, an extending frame is arranged on one side of the bottom surface of the first supporting plate, a pushing block lifting cylinder and a pushing block connected with the pushing block lifting cylinder are arranged on the extending frame, the pushing block is used for pushing the material disc at the material taking station to the material receiving lifting mechanism at the material receiving station, a blank disc conveying mechanism is further arranged below the first transverse mechanism, and the lifting mechanism is arranged at one end of the blank disc conveying mechanism,
the second type membrane supply mechanism comprises a second storage bin, a second dividing mechanism is arranged on the second storage bin, a second support plate is arranged on one side of the second storage bin, a strip block is arranged on one side of the top surface of the second support plate, the second support plate is connected with a second transverse moving mechanism, a material taking station is arranged on the second transverse moving mechanism, a material tray positioning assembly is arranged at the material taking station, a material receiving station is arranged at the downstream side of the material taking station, a material receiving lifting mechanism is arranged at the material receiving station, an extending frame is arranged on one side of the bottom surface of the second support plate, a pushing block lifting cylinder and a pushing block connected with the pushing block lifting cylinder are arranged on the extending frame, the pushing block is used for pushing a material tray at the material taking station to the material receiving lifting mechanism at the material receiving station, an empty material tray conveying mechanism is further arranged below the second transverse moving mechanism, and the material receiving lifting mechanism is arranged at one end of the empty material tray conveying mechanism,
the first film pasting mechanism comprises a first three-dimensional moving module, the first three-dimensional moving module comprises a first X-axis moving module, a first Y-axis moving module and a first Z-axis moving module, a first rotating module is arranged on the first Z-axis moving module, a first film vacuum adsorption head is arranged on the first rotating module,
the second-type film laminating mechanism comprises a second three-dimensional moving module, the second three-dimensional moving module comprises a second X-axis moving module, a second Y-axis moving module and a second Z-axis moving module, a second rotating module is arranged on the second Z-axis moving module, and a second-type film vacuum adsorption head is arranged on the second rotating module.
In one embodiment, the first type of film pasting mechanism further comprises a first upper visual photographing component, a first lower visual photographing component and a first waste film recycling component, and the second type of film pasting mechanism further comprises a second upper visual photographing component, a second lower visual photographing component and a second waste film recycling component.
In one embodiment, the blanking unit comprises a synchronous belt conveying mechanism and a discharging photoelectric sensor arranged at the tail end of the synchronous belt conveying mechanism, and the discharging photoelectric sensor is connected with the voice notification assembly.
A flat cable film pasting method comprises a feeding unit, a product transferring and bearing unit, a film supplying and pasting unit and a discharging unit, wherein the product transferring and bearing unit comprises a mechanical arm and a turntable mechanism, a plurality of vacuum adsorption type jigs are arranged on the turntable mechanism, a code scanning mechanism, a first film hot pressing mechanism and a second film hot pressing mechanism are further arranged on one side of the turntable mechanism,
the tray carrying the products is conveyed to a feeding station through a feeding unit,
the product on the material tray at the feeding station is transferred to the vacuum adsorption type jig on the turntable mechanism through the mechanical arm,
then, a first kind of film is attached to a first position of a product on the turntable mechanism through a film supplying and pasting unit,
then, the product is scanned by a code scanning mechanism,
then, the product is hot-pressed by a first film hot-pressing mechanism,
then, a second type of film is attached to a second position of the product on the turntable mechanism through a film supplying and sticking unit,
then, the product is hot-pressed by a second type film hot-pressing mechanism,
then, the product is taken down by the manipulator and transferred to a tray on the blanking unit.
Drawings
Fig. 1 is an assembly view of a flat cable pad pasting device according to an embodiment of the present application.
Fig. 2 is a schematic view of a first belt conveyor line of an embodiment of the present application.
Fig. 3 is a schematic view of a tray handling mechanism of an embodiment of the present application.
Fig. 4 is a schematic view of a feed mechanism of an embodiment of the present application.
Fig. 5 is a schematic view of a robot of an embodiment of the present application.
Fig. 6 is a schematic view of a turntable mechanism of an embodiment of the present application. Wherein, when assembling the vacuum adsorption type jig, a plurality of bolts are inserted on the vacuum adsorption type jig.
Fig. 7 is a schematic diagram of a parity chunk according to an embodiment of the present application.
FIG. 8 is a schematic view of a code scanning mechanism according to an embodiment of the present application.
Fig. 9 is a schematic view of a first type of film hot-pressing mechanism of an embodiment of the present application.
Fig. 10 is a schematic view of a first type of film supply mechanism of an embodiment of the present application.
Fig. 11 is a schematic view of a push block lifting cylinder and a push block arranged on an extension frame of a first type of film supply mechanism according to an embodiment of the present application.
Fig. 12 is a schematic view of a tray dividing mechanism of a first type of film supply mechanism according to an embodiment of the present application.
Fig. 13 is a schematic view of a first type of film laminating mechanism according to an embodiment of the present application.
Fig. 14 is a schematic view of a blanking unit of an embodiment of the present application.
Wherein:
110. a first belt conveyor line; 120. a tray carrying mechanism; 130. a feeding mechanism; 140. a manipulator; 150. a turntable mechanism; 160. a code scanning mechanism; 170. a first type film hot pressing mechanism; 180. a first type film supply mechanism; 190. a first type film sticking mechanism; 210. a second type film supply mechanism; 220. a second type of film sticking mechanism; 230. a synchronous belt conveying mechanism; 300. a material tray;
111. a barrier cylinder assembly; 112. positioning the cylinder assembly; 113. a material distributing cylinder assembly;
121. a vacuum chuck assembly;
131. a linear transfer module; 132. a support platform; 133. jacking a cylinder assembly; 134. positioning the plug board;
141. a first suction nozzle; 142. a second suction nozzle; 143. a visual photographing guide component; 144. a visual photographing inspection component;
151. a turntable; 152. a vacuum adsorption type jig; 153. a bolt; 154. checking the block;
171. a first counterweight assembly; 172. a pressure sensor; 173a, a counterweight limiting block; 173b, a bracket limiting block; 174. a first elastic member; 175. a first bracket; 176. a first ram; 177. a first heating rod; 178. a first temperature sensor; 179. a first rail assembly;
181a, a horizontal insertion component; 181b, a topping assembly; 182. a first support plate; 183. a first traversing mechanism; 184a, a support table; 184b, a positioning plate; 185. a material receiving lifting mechanism; 186. a push block; 187. an empty tray conveying mechanism;
191. a first three-dimensional moving module; 192. a first type membrane vacuum adsorption head; 193. a first upper vision photographing component; 194. a first lower vision photographing component; 195. first useless membrane recovery unit.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will recognize without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, an embodiment of the present application provides a flat cable laminating device, including:
a feeding unit for conveying the tray carrying the products to a feeding station,
a product transfer carrying unit provided at one side of the supply unit, the product transfer carrying unit including a robot arm 140 and a turntable mechanism 150,
a film supplying and pasting unit arranged at one side of the product transferring and bearing unit,
and the blanking unit is arranged on one side of the product transfer bearing unit.
When the device of the application is used, the product can be supplied to the product transferring and bearing unit through the feeding unit, namely, the flat cable. The robot 140 can transfer the flat cable to the turntable mechanism 150, and the turntable mechanism 150 can be provided with a corresponding tool fixture for positioning the product. The film supply and sticking unit may supply a desired film to the product on the turntable mechanism 150 and stick the film to the product. The robot arm 140 may transfer the filmed product to a discharging unit, and the discharging unit may perform a discharging operation on the filmed product.
In one embodiment, as shown in fig. 2 to 4, the feeding unit comprises a first belt conveyor line 110, a tray handling mechanism 120 and a feeding mechanism 130, and a material distributing cylinder assembly 113, a positioning cylinder assembly 112 and a blocking cylinder assembly 111 are arranged at intervals on one side of the first belt conveyor line 110. After being conveyed by the first belt conveyor line 110, the material tray is firstly blocked by the blocking cylinder assembly 111 and then positioned by the positioning cylinder assembly 112. Meanwhile, the material distributing cylinder assembly 113 blocks each subsequent tray. Specifically, the positioning cylinder assembly 112 may be comprised of a corresponding insert plate and cylinder. Corresponding slots can be arranged on the tray. The positioning of the tray is realized by inserting the inserting plate into the slot. Charging tray handling mechanism 120 sets up between first belt conveyor line 110 and feeding mechanism 130, charging tray handling mechanism 120 includes the two-dimensional removal module and moves the vacuum chuck subassembly 121 that the module links to each other with the two-dimensional removal, feeding mechanism 130 moves the module 131 including the straight line, the straight line is moved and is provided with the base on the module 131, the interval is provided with two supporting platform 132 on the base, still be provided with the jacking cylinder subassembly 133 that is located between two supporting platform 132 on the base, jacking cylinder subassembly 133's top is provided with the jacking piece, still be provided with two horizontal migration's location picture peg 134 on the base, every location picture peg 134 and a picture peg drive actuating cylinder and link to each other. The material tray on the first belt conveying line 110 can be adsorbed by the vacuum chuck assembly 121, the material tray is transferred to the two supporting platforms 132 on the feeding mechanism 130 through the two-dimensional moving module, and then the material tray is positioned through the matching of the jacking cylinder assembly 133 and the positioning insertion plate 134. And then the tray is conveyed to the feeding station through the linear transferring module 131. When the material tray is empty, the material tray can be removed. The tray can eventually be removed by hand or other means.
In one embodiment, as shown in fig. 5 and 6, the robot 140 is provided with a first suction nozzle 141 and a second suction nozzle 142, the turntable mechanism 150 is provided with a plurality of vacuum suction type jigs 152 for positioning a product, and one side of the turntable mechanism 150 is further provided with a code scanning mechanism 160, a first type film hot pressing mechanism 170, and a second type film hot pressing mechanism.
After the flat cable on the tray of the feeding mechanism 130 is absorbed by the first suction nozzle 141 of the robot 140, the flat cable can be transferred to the vacuum absorption fixture 152 on the turntable mechanism 150, and the flat cable is absorbed and positioned by the vacuum absorption fixture 152. If the vacuum suction type jig 152 has the flat cable to which the film is attached, the flat cable is first sucked by the second suction nozzle 142 of the robot arm 140 so that the vacuum suction type jig 152 does not have the flat cable, and then the flat cable sucked by the first suction nozzle 141 is placed on the vacuum suction type jig 152. And the flat cable subjected to the film attaching is transferred to a discharging unit by a robot 140. For the flat cable on the vacuum suction type jig 152 of the turntable mechanism 150, the film can be continuously attached in the following manner. The turntable mechanism 150 rotates to arrange the wires to the next station, and the first type of film can be attached to the wires at this time. Then the turntable mechanism 150 rotates to arrange the flat cable to the next station, and the product code at the tail of the flat cable is scanned by the code scanning mechanism 160. Then, the turntable mechanism 150 rotates to arrange the flat cable to the next station, and the first type of film is hot-pressed by the first type of film hot-pressing mechanism 170, so that the first type of film and the flat cable are firmly attached. Then, the turntable mechanism 150 rotates to lay the wires to the next station, and the second type of film is attached to the wires at this time. Then, the turntable mechanism 150 rotates to arrange the flat cable to the next station, and at the moment, the second type film on the product is hot-pressed through the second type film hot-pressing mechanism, so that the second type film and the flat cable are firmly attached. Then, the turntable mechanism 150 rotates to wire the next station, where the wire with the film attached is taken out by the robot 140 and a new wire is put in.
Further, a visual photographing guide assembly 143 and a visual photographing inspection assembly 144 are disposed at the robot arm. The visual photographing guide assembly is used for guiding the mechanical arm to move. The visual shooting inspection assembly is used for shooting the adsorbed flat cable on the manipulator for inspection, the flat cable is transferred to the next station if the requirements are met, and the flat cable is transferred to the waste recycling mechanism if the requirements are not met.
Specifically, as shown in fig. 9, the first membrane hot-pressing mechanism 170 includes a first vertical conveying cylinder, a first frame body is connected to the first vertical conveying cylinder, a first guide rail assembly 179 is disposed on the first frame body, a first counterweight assembly 171 is disposed on the first guide rail assembly 179, the first counterweight assembly 171 includes a counterweight frame connected to the first guide rail assembly 179, and the counterweight frame can move up and down along the first guide rail assembly 179. The counterweight frame is provided with a positioning rod, and a plurality of counterweight blocks are inserted into the positioning rod. A counterweight limiting block 173a is arranged below the first counterweight component 171, a first pressure sensor 172 is connected below the first counterweight component 171, and the first pressure sensor 172 can be connected with the counterweight bracket. A first bracket 175 is disposed below the first pressure sensor 172, the first bracket 175 being mounted on a first rail assembly 179, the first bracket 175 being movable up and down the first rail assembly 179. A first elastic assembly 174 for applying pressure to the first pressure sensor 172 is disposed above the first support 175, the first elastic assembly 174 may include two support columns and a force application block sleeved on the two support columns, and a spring sleeved on the support column is disposed below the force application block. A first heat insulation block is arranged below the first support 175, a first pressure head 176 is connected below the first heat insulation block, a first heating rod 177 and a first temperature sensor 178 are arranged on the first pressure head 176, and a support limiting block 173b is further arranged below the first support 175. The second-type film hot-pressing mechanism comprises a second vertical conveying cylinder, a second support body is connected to the second vertical conveying cylinder, a second guide rail assembly is arranged on the second support body, a second counterweight assembly is arranged on the second guide rail assembly, a counterweight limiting block 173a is arranged below the second counterweight assembly, a second pressure sensor 172 is connected to the lower portion of the second counterweight assembly, a second support is arranged below the second pressure sensor 172, the second support is installed on the second guide rail assembly, a second elastic assembly used for applying pressure to the second pressure sensor 172 is arranged above the second support, a second heat insulation block is arranged below the second support, a second pressure head is connected to the lower portion of the second heat insulation block, a second heating rod and a second temperature sensor are arranged on the second pressure head, and a support limiting block 173b is further arranged below the second support.
The first and second types of film hot-pressing mechanisms 170 and 170 are substantially the same in structure. But for attaching different kinds of films, e.g. one for attaching large films and one for attaching small films.
The first press head 176 is heated by the first heating rod 177 when the first type film hot-pressing mechanism 170 is operated. After the first pressing head 176 applies pressure to the flat cable, the first elastic component 174 is urged to apply pressure to the first pressure sensor 172, so as to obtain a pressure value through the first pressure sensor 172, thereby ensuring that the pressure applied to the flat cable is satisfactory. When the flat cable is not required to be hot-pressed, the weight limiting block 173a is used for supporting and limiting the first weight component 171, and the support limiting block 173b is used for supporting and limiting the first support 175.
In one embodiment, as shown in fig. 7, the device further includes a jig consistency checking tool used in cooperation with the turntable mechanism 150. Carousel mechanism 150 includes carousel and actuating mechanism, the check-up fixture uniformity frock is including the fixed check-up piece 154 that sets up in carousel mechanism 150 one side, and check-up piece 154 is located the below of carousel to there is the support body to support. The proof mass 154 is provided with a plurality of pin holes and further comprises a plurality of pins 153. The carousel also is provided with a plurality of pinholes in every station department, and when installing vacuum adsorption formula tool 152 to the carousel, be provided with a plurality of pinholes in advance on the vacuum adsorption formula tool 152, when installing vacuum adsorption formula tool 152 on the carousel, every bolt 153 will pass the pinhole of vacuum adsorption formula tool 152 in proper order, pinhole on the carousel and the pinhole that corresponds on the check block 154, then fix vacuum adsorption formula tool 152 on the carousel.
In one embodiment, the film supply and sticking unit includes a first type film supply mechanism 180, a second type film supply mechanism 210, a first type film sticking mechanism 190 and a second type film sticking mechanism 220.
The first type film supply mechanism 180 is used for supplying a first type film, and the first type film sticking mechanism 190 is used for sticking the first type film at a position corresponding to the flat cable. Similarly, the second type film supplying mechanism 210 is used for supplying the second type film, and the second type film attaching mechanism 220 is used for attaching the second type film at the position corresponding to the flat cable.
Specifically, as shown in fig. 10 to 12, the first type of film supplying mechanism 180 includes a first storage bin, a first tray dividing mechanism is disposed on the first storage bin, a first support plate 182 is disposed on one side of the first storage bin, a bar block is disposed on one side of the top surface of the first support plate 182, the first support plate 182 is connected to a first traversing mechanism 183, a material taking station is disposed on the first traversing mechanism 183, a tray positioning assembly is disposed at the material taking station, a material receiving station is disposed on the downstream side of the material taking station, a material receiving lifting mechanism 185 is disposed at the material receiving station, an extension frame is disposed on one side of the bottom surface of the first support plate 182, a push block 186 lifting cylinder and a push block 186 connected to the push block 186 lifting cylinder are disposed on the extension frame, the push block 186 is used for pushing a material tray at the material taking station to the material receiving lifting mechanism 185 at the material receiving station, a blank conveying mechanism 187 is further disposed below the first traversing mechanism 183, and the material receiving lifting mechanism 185 is disposed at one end of the blank tray conveying mechanism 187. The second-type film supplying mechanism 210 comprises a second storage bin, a second dividing mechanism is arranged on the second storage bin, a second supporting plate is arranged on one side of the second storage bin, a strip block is arranged on one side of the top surface of the second supporting plate, the second supporting plate is connected with a second transverse moving mechanism, a material taking station is arranged on the second transverse moving mechanism, a material tray positioning assembly is arranged at the material taking station, a material receiving station is arranged on the downstream side of the material taking station, a material receiving lifting mechanism 185 is arranged at the material receiving station, an extending frame is arranged on one side of the bottom surface of the second supporting plate, a pushing block 186 lifting cylinder and a pushing block 186 connected with the pushing block 186 lifting cylinder are arranged on the extending frame, the pushing block 186 is used for pushing a material tray at the material taking station to the material receiving lifting mechanism 185 at the material receiving station, an empty tray conveying mechanism 187 is further arranged below the second transverse moving mechanism, and the material receiving lifting mechanism 185 is arranged at one end of the empty tray conveying mechanism 187.
The first type film supply mechanism 180 and the second type film supply mechanism 210 are substantially the same. When the first type film supply mechanism 180 is in use, a tray is separated and transferred onto the first support plate 182 through the first tray separating mechanism, and in the process, the push block 186 arranged in front of the first support plate 182 rises. The tray is then transported to the take-out station by the first support plate and the first traverse mechanism 183, during which the empty tray originally at the take-out station can be pushed by the pusher 186 to the take-out station, the empty tray can be received by the take-out elevator mechanism 185 at the take-out station and fed down to the empty tray transport mechanism 187, and the empty tray can be fed out by the empty tray transport mechanism 187.
It should be noted that the material tray carrying the film at the material taking station can be positioned by the material tray positioning assembly. The pusher 186 is then lowered and the first support plate 182 is repositioned and ready to transport the next film-loaded tray. After the film on the tray at the material taking station is taken out, the tray positioning assembly releases the tray so as to be pushed to the material taking station by the pushing block 186. The tray positioning assembly can comprise supporting tables 184a on two sides, a slot for inserting the feeding tray is arranged on the supporting table 184a, a positioning plate 184b capable of being inserted into the slot is further arranged on the supporting table 184a, the positioning plate 184b is driven by an air cylinder, and the positioning plate 184b can be inserted into a groove on the tray, so that the tray is positioned.
Specifically, there are various embodiments of the first tray dividing mechanism. For example, the first racking mechanism includes an upper top assembly 181b and a cross-insertion assembly 181a. The upper ejection assembly 181b includes an upper ejection block and a lift cylinder connected to the upper ejection block. The transverse inserting assembly 181a comprises a material distributing plate, a lifting cylinder connected with the material distributing plate, and a transverse moving cylinder connected with the lifting cylinder. The charging tray in the storage bin is supported by the material distributing plate. When material distribution is needed, the material distribution plate is descended, the material distribution plate ascends through the upper ejector block to support the material tray above, then the material distribution plate is retracted, and at the moment, each material tray is supported by the upper ejector block. Then, the upper top block descends. Then, the material distribution plate extends out again, each material tray above the lowest material tray is supported by the material distribution plate, and then the material distribution plate is lifted. This separates the lowermost tray, which is supported by the first support plate 182.
Specifically, the first type of film pasting mechanism 190 comprises a first three-dimensional moving module 191, the first three-dimensional moving module 191 comprises a first X-axis moving module, a first Y-axis moving module and a first Z-axis moving module, a first rotating module is arranged on the first Z-axis moving module, a first type of film vacuum adsorption head 192 is arranged on the first rotating module, the second type of film pasting mechanism 220 comprises a second three-dimensional moving module, the second three-dimensional moving module comprises a second X-axis moving module, a second Y-axis moving module and a second Z-axis moving module, a second rotating module is arranged on the second Z-axis moving module, and a second type of film vacuum adsorption head is arranged on the second rotating module.
The first and second film laminating mechanisms 190 and 220 are substantially identical in structure. During the specific use, can adsorb the membrane through the vacuum adsorption head, can attach the membrane on arranging the line through the cooperation of three-dimensional removal module and rotatory module.
In one embodiment, as shown in fig. 13, the first type of film pasting mechanism 190 further includes a first upper visual photographing component 193, a first lower visual photographing component 194 and a first waste film recycling component 195, and the second type of film pasting mechanism 220 further includes a second upper visual photographing component, a second lower visual photographing component and a second waste film recycling component.
Specifically, the first upper vision photographing assembly 193 is disposed at one side of the first type film vacuum adsorption head 192, and the first lower vision photographing assembly 194 may be disposed at an outer side of the first three-dimensional moving module 191. The second upper visual photographing component and the second lower visual photographing component are arranged in a similar manner.
Specifically, after the first type of film is adsorbed, the first type of film is moved to a first lower visual shooting assembly 194, whether the first type of film is qualified or not is confirmed after shooting, if the first type of film is qualified, the first type of film is moved to a wire arrangement position on a turntable, the wire arrangement position is shot through a first upper visual shooting assembly 193 to compensate for the displacement, and then the first type of film is attached to the wire arrangement. If the first type of film is not qualified after being photographed, the film is transferred to the first scrap film recycling assembly 195.
In one embodiment, the blanking unit includes a synchronous belt conveying mechanism 230 and a discharge photoelectric sensor mounted at the end of the synchronous belt conveying mechanism 230, and the discharge photoelectric sensor is connected to the voice notification component.
The embodiment of the application further provides a winding displacement pad pasting method, the method comprises a feeding unit, a product transferring and bearing unit, a film supplying and laminating unit and a blanking unit, the product transferring and bearing unit comprises a mechanical arm 140 and a rotary table mechanism 150, a plurality of vacuum adsorption type jigs 152 are arranged on the rotary table mechanism 150, a code sweeping mechanism 160, a first type film hot pressing mechanism 170 and a second type film hot pressing mechanism are further arranged on one side of the rotary table mechanism 150, a material tray bearing products is conveyed to a feeding station through the feeding unit, the vacuum adsorption type jigs 152 on the material tray at the feeding station are transferred to the rotary table mechanism 150 through the mechanical arm 140, then the first type film is attached to a first position of the product on the rotary table mechanism 150 through the film supplying and laminating unit, then the product is scanned by the code sweeping mechanism 160, then the product is hot pressed through the first type film hot pressing mechanism 170, then the second type film is attached to a second position of the product on the rotary table mechanism 150 through the film supplying and laminating unit, then the product is transferred to the blanking unit through the second type film hot pressing mechanism 140, and the mechanical arm is taken down and transferred to the blanking unit.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. A winding displacement pad pasting device which is characterized by comprising:
a feeding unit for conveying the tray carrying the products to a feeding station,
a product transferring and bearing unit arranged at one side of the feeding unit and comprising a manipulator and a turntable mechanism,
a film supplying and pasting unit arranged at one side of the product transferring and bearing unit,
and the blanking unit is arranged on one side of the product transfer bearing unit.
2. The flat cable laminating device according to claim 1,
the product shifts the load-bearing unit and is used for shifting the product in the charging tray of material loading station department to the frock tool, supply the membrane pad pasting unit to be used for supplying with the membrane and paste the membrane on the product of attaching on the frock tool, the unloading unit is used for carrying the product of pasting the membrane.
3. The flat cable pad pasting device of claim 1, characterized in that, the feed unit includes first belt conveyor line, charging tray transport mechanism and feeding mechanism, one side interval of first belt conveyor line is provided with branch material cylinder subassembly, location cylinder subassembly and blocks the cylinder subassembly, charging tray transport mechanism sets up between first belt conveyor line and feeding mechanism, charging tray transport mechanism includes two-dimensional movement module and the vacuum chuck subassembly that links to each other with two-dimensional movement module, feeding mechanism includes that the straight line moves and carries the module, the straight line moves and is provided with the base on carrying the module, the interval is provided with two supporting platform on the base, still be provided with the jacking cylinder subassembly that is located between two supporting platform on the base, the top of jacking cylinder subassembly is provided with the jacking piece, still be provided with two horizontal migration's location picture peg on the base, every location picture peg drives actuating cylinder with a picture peg and links to each other.
4. The flat cable film laminating device according to claim 1, wherein a first suction nozzle and a second suction nozzle are provided on the manipulator, a plurality of vacuum suction type jigs for positioning a product are provided on the turntable mechanism, a code scanning mechanism, a first type film hot pressing mechanism and a second type film hot pressing mechanism are further provided on one side of the turntable mechanism,
the first membrane hot-pressing mechanism comprises a first vertical conveying cylinder, a first frame body is connected to the first vertical conveying cylinder, a first guide rail assembly is arranged on the first frame body, a first counterweight assembly is arranged on the first guide rail assembly, a counterweight limiting block is arranged below the first counterweight assembly, a first pressure sensor is connected below the first counterweight assembly, a first support is arranged below the first pressure sensor and is arranged on the first guide rail assembly, a first elastic assembly for applying pressure to the first pressure sensor is arranged above the first support, a first heat insulation block is arranged below the first support, a first pressure head is connected below the first heat insulation block, a first heating rod and a first temperature sensor are arranged on the first pressure head, a support limiting block is further arranged below the first support,
the second-type film hot-pressing mechanism comprises a second vertical conveying cylinder, a second support body is connected onto the second vertical conveying cylinder, a second guide rail assembly is arranged on the second support body, a second counterweight assembly is arranged on the second guide rail assembly, a counterweight limiting block is arranged below the second counterweight assembly, a second pressure sensor is connected below the second counterweight assembly, a second support is arranged below the second pressure sensor, the second support is mounted on the second guide rail assembly, a second elastic assembly used for applying pressure to the second pressure sensor is arranged above the second support, a second heat insulation block is arranged below the second support, a second pressing head is connected below the second heat insulation block, a second heating rod and a second temperature sensor are arranged on the second pressing head, and a support limiting block is further arranged below the second support.
5. The flat cable film laminating device according to claim 4, further comprising a calibration jig consistency tool matched with the turntable mechanism for use.
6. The flat cable film laminating device according to claim 4, wherein said film supply and lamination unit comprises a first type film supply mechanism, a second type film supply mechanism, a first type film laminating mechanism and a second type film laminating mechanism,
the first membrane supplying mechanism comprises a first storage bin, a first disc dividing mechanism is arranged on the first storage bin, a first supporting plate is arranged on one side of the first storage bin, a strip block is arranged on one side of the top surface of the first supporting plate, the first supporting plate is connected with a first transverse mechanism, a material taking station is arranged on the first transverse mechanism, a material disc positioning assembly is arranged at the material taking station, a material receiving station is arranged on the downstream side of the material taking station, a material receiving lifting mechanism is arranged at the material receiving station, an extending frame is arranged on one side of the bottom surface of the first supporting plate, a pushing block lifting cylinder and a pushing block connected with the pushing block lifting cylinder are arranged on the extending frame, the pushing block is used for pushing the material disc at the material taking station to the material receiving lifting mechanism at the material receiving station, a blank disc conveying mechanism is further arranged below the first transverse mechanism, and the lifting mechanism is arranged at one end of the blank disc conveying mechanism,
the second type membrane supply mechanism comprises a second storage bin, a second dividing mechanism is arranged on the second storage bin, a second support plate is arranged on one side of the second storage bin, a strip block is arranged on one side of the top surface of the second support plate, the second support plate is connected with a second transverse mechanism, a material taking station is arranged on the second transverse mechanism, a material tray positioning assembly is arranged at the material taking station, a material receiving station is arranged on the downstream side of the material taking station, a material receiving lifting mechanism is arranged at the material receiving station, an extending frame is arranged on one side of the bottom surface of the second support plate, a pushing block lifting cylinder and a pushing block connected with the pushing block lifting cylinder are arranged on the extending frame, the pushing block is used for pushing a material tray at the material taking station to the material receiving lifting mechanism at the material receiving station, a blank tray conveying mechanism is further arranged below the second transverse mechanism, and the lifting mechanism is arranged at one end of the blank tray conveying mechanism,
the first type of film sticking mechanism comprises a first three-dimensional moving module, the first three-dimensional moving module comprises a first X-axis moving module, a first Y-axis moving module and a first Z-axis moving module, a first rotating module is arranged on the first Z-axis moving module, a first type of film vacuum adsorption head is arranged on the first rotating module,
the second-type film laminating mechanism comprises a second three-dimensional moving module, the second three-dimensional moving module comprises a second X-axis moving module, a second Y-axis moving module and a second Z-axis moving module, a second rotating module is arranged on the second Z-axis moving module, and a second-type film vacuum adsorption head is arranged on the second rotating module.
7. The flat cable film sticking device according to claim 6, wherein the first type film sticking mechanism further comprises a first upper visual photographing component, a first lower visual photographing component and a first waste film recycling component, and the second type film sticking mechanism further comprises a second upper visual photographing component, a second lower visual photographing component and a second waste film recycling component.
8. The flat cable film laminating device according to claim 1, wherein the discharging unit comprises a synchronous belt conveying mechanism and a discharging photoelectric sensor mounted at the tail end of the synchronous belt conveying mechanism, and the discharging photoelectric sensor is connected with the voice notification assembly.
9. A flat cable film pasting method is characterized by comprising a feeding unit, a product transferring and bearing unit, a film supplying and pasting unit and a discharging unit, wherein the product transferring and bearing unit comprises a mechanical arm and a turntable mechanism, a plurality of vacuum adsorption type jigs are arranged on the turntable mechanism, a code scanning mechanism, a first film hot pressing mechanism and a second film hot pressing mechanism are further arranged on one side of the turntable mechanism,
the tray loaded with the products is conveyed to a feeding station through a feeding unit,
the product on the material tray at the feeding station is transferred to the vacuum adsorption type jig on the turntable mechanism through the mechanical arm,
then, a first kind of film is attached to a first position of a product on the turntable mechanism through a film supplying and pasting unit,
then, the product is scanned by a code scanning mechanism,
then, the product is hot-pressed by a first film hot-pressing mechanism,
then, a second type of film is attached to a second position of the product on the turntable mechanism through a film supplying and pasting unit,
then, the product is hot-pressed by a second membrane hot-pressing mechanism,
then, the product is taken down by the manipulator and transferred to a tray on the blanking unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211453274.7A CN115783384A (en) | 2022-11-21 | 2022-11-21 | Flat cable film pasting device and film pasting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211453274.7A CN115783384A (en) | 2022-11-21 | 2022-11-21 | Flat cable film pasting device and film pasting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115783384A true CN115783384A (en) | 2023-03-14 |
Family
ID=85439228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211453274.7A Pending CN115783384A (en) | 2022-11-21 | 2022-11-21 | Flat cable film pasting device and film pasting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115783384A (en) |
-
2022
- 2022-11-21 CN CN202211453274.7A patent/CN115783384A/en active Pending
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