CN115638754B - Three-coordinate measuring machine precision distribution method based on interval analytic hierarchy process - Google Patents

Three-coordinate measuring machine precision distribution method based on interval analytic hierarchy process Download PDF

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CN115638754B
CN115638754B CN202211217412.1A CN202211217412A CN115638754B CN 115638754 B CN115638754 B CN 115638754B CN 202211217412 A CN202211217412 A CN 202211217412A CN 115638754 B CN115638754 B CN 115638754B
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陈洪芳
高毅
孙梦阳
石照耀
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Beijing University of Technology
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Abstract

The invention discloses a precision distribution method of a three-coordinate measuring machine based on interval analytic hierarchy process, which comprises the steps of firstly establishing a CMM quasi-rigid body model; then solving 21 geometric errors under the precision requirement by using a LASO algorithm and a QR decomposition method in combination with the precision design requirement of the CMM whole machine; based on the mechanical structure of the CMM, establishing a precision hierarchy of the whole CMM; then constructing interval judgment matrixes of different parts of the CMM by using an interval analytic hierarchy process; consistency test is carried out on the constructed interval judgment matrix; solving interval weight vectors of 21 items of geometric errors relative to main parts of the CMM by using a computing characteristic root vector method; then, the interval weight is defuzzified, and the weight vector is normalized; and (3) carrying out top-down distribution calculation on the weight of the precision of the whole machine of the CMM through a vector calculation method, and finally obtaining the comprehensive weight of key parts of the CMM relative to the precision of the whole machine. The invention can effectively improve the design efficiency of the whole CMM and realize the aim of lowest cost.

Description

Three-coordinate measuring machine precision distribution method based on interval analytic hierarchy process
Technical Field
The invention relates to a precision distribution method of a three-coordinate measuring machine (Coordinate Measuring Machine, CMM for short), in particular to a precision distribution method of a three-coordinate measuring machine based on interval analytic hierarchy process.
Background
In the scheme design stage of the CMM product, the precision of main parts of the CMM product is designed according to the precision design requirement of the whole machine. And the precision of the key parts is reasonably allocated by comprehensively considering factors such as processing and assembling manufacturability, efficiency and the like by taking the precision of the whole machine as a target, and the precision of the parts is optimized by comprehensively considering factors such as cost on the basis. At present, the precision distribution of the CMM at home and abroad mainly comprises the following methods: one method is to perform precision allocation by establishing a geometric error model; another approach is to analogize to similar designs through existing CMM designs; the precision distribution design is also carried out by adopting the traditional modes of analogy, inquiry, experience estimation and the like. Because the method is difficult to efficiently finish the product precision distribution design and depends on experience and subjective preference of individuals, the balance between practical benefit and economic benefit of the CMM product is difficult to ensure.
Therefore, the precision distribution method of the three-coordinate measuring machine based on the interval analytic hierarchy process is necessary to be invented. The precision distribution of the main parts of the CMM is completed in the scheme design stage, so that the cost performance of the CMM product is improved.
Disclosure of Invention
The invention provides a method, which refers to a method for solving the geometric errors of a CMM (application number/patent number: CN 202010896543.1 'method for solving 21 items of geometric errors of a three-coordinate measuring machine based on LASSO algorithm'). The method has the characteristics of simplicity in operation, high efficiency, convenience and the like.
In order to achieve the purpose, the invention is realized by adopting the following technical scheme:
a three-coordinate measuring machine precision distribution method based on interval analytic hierarchy process includes the following steps:
step one: a quasi-rigid body model of the CMM is constructed.
Without complex deformations, the parts of the CMM can be regarded approximately as a rigid body. The CMM has 4 parts that move relative to each other: the device comprises a workbench, a bridge frame, a sliding frame and a main shaft. A rectangular coordinate system is established on the 4 parts which do relative motion: OXYZ, O 1 X 1 Y 1 Z 1 ,O 2 X 2 Y 2 Z 2 ,O 3 X 3 Y 3 Z 3 . The coordinate system is respectively connected with the movable bridge and the slide through a certain connecting rodThe frames are connected. The measuring head is fixedly arranged on the main shaft, and the measuring end has a coordinate (x) p0 ,y p0 ,z p0 ). When measuring the coordinates of a point on the workpiece on the CMM, the measurement is determined by the relative position of the measuring end and the workpiece. If the measurement end P0 is defined by the point (x p0 ,y p0 ,z p0 ) Moving X, Y, Z along the X, Y, Z axes, respectively, the position of the measuring tip in the ozz coordinate system becomes (X ', Y', Z '), and (X', Y ', Z') and (x+x), taking into account the existence of CMM geometrical errors p0 ,y+y p0 ,z+z p0 ) The difference is the measurement error. And according to the geometric errors and the motion relations of different motion axes, combining space coordinate transformation to obtain a relation model of the volume errors and 21 geometric errors.
Step two: and solving 21-term geometric errors of the CMM based on the quasi-rigid body model and the design accuracy requirement of the whole CMM.
The maximum allowable indication error of the CMM is MPE E = (a+b/1000) μm. The volume errors of the X axis, Y axis and Z axis of the CMM are all equal to the MPE E And consistent. Point a to be measured in CMM measurement space p (x p ,y p ,z p ) To the point A to be measured 1 (x 1 ,y 1 ,z 1 ) The displacement of the three coordinate axes is x respectively p1 =x p -x 1 ,y p1 =y p -y 1 ,z p1 =z p -z 1 Bringing the volume error and displacement of the to-be-measured point into a quasi-rigid body model of the CMM to obtain 21 geometric error solving equation sets:
A p x p =b p (1)
wherein:
b p =[Δx p ,Δy p ,Δz p ] T
the CMM21 geometry error is then solved using LASSO algorithm and QR decomposition.
Step three: and constructing a hierarchical structure of CMM precision by combining an interval hierarchical analysis method.
Step four: and constructing an interval judgment matrix of different parts of the CMM.
Number of scale intervals according to (1-9)Assigning values to the relative importance degrees among the elements, and constructing an interval judgment matrix of each element under the same criterion as follows:
wherein:i.e. < ->n represents n elements in total under the parent criterion k; />An arbitrary number of intervals in the range of 1-9 or the reciprocal thereof may be selected to represent the importance ratio between the ith element and the jth element under the parent criterion k; i is more than or equal to 1 and less than or equal to n, j is more than or equal to 1 and less than or equal to n; />
Wherein: the (1-9) scale concept is as follows:
a ij =1, meaning that element i and element j are of the same importance to the upper layer factor.
a ij =3, meaning that element i is slightly more important than element j.
a ij =5, representing an elementi is more important than element j.
a ij =7, meaning that element i is more important than element j.
a ij =9, meaning that element i is more important than element j.
a ij =2n, n=1, 2,3,4, meaning that element i and element j are of importance between a ij =2n_1 and a ij Between =2n+1.
Step five: and carrying out consistency test on the interval judgment matrix to judge the rationality of the interval judgment matrix.
When the following expression (3) is satisfied, it means that the consistency of the section judgment matrix is good, and it is possible to employ:
0≤α≤1≤β (3)
wherein:
step six: the interval weight vector of 21 items of geometric errors relative to the main parts of the CMM is calculated.
Adopting a characteristic root vector method to respectively calculate A k- 、A k+ And record the weight vectors of (a) as x respectively k- And x k+
Then calculate A k The interval weight of (2) is:
W k =(w) 1×n =[αx k- ,βx k+ ]=[W k- ,W k+ ] (4)
respectively taking weight vectors W k- ,W k+ As a local interval weight vector element.
Step seven: the interval weight defuzzifies.
And (3) taking the difference value of the upper limit and the lower limit of the weight interval into consideration, and performing defuzzification on the interval weight, wherein the formula 5 is a weight interval defuzzification formula.
Order theThen
ω i =M i +(2γ i -1)·D i (5)
Wherein: m is M i Represents the median value of the weight interval, D i Representing half of the difference between the left and right intervals of the weight, wherein gamma is more than or equal to 0 i ≤1,1≤i≤n,γ i Representing the subjective preferences of the designer for the accuracy design requirements. And carrying out normalization processing on the weight vector to obtain the comprehensive weight of the CMM key parts relative to the precision of the whole machine. The weight vector is:
W i =[ω 12 ,...,ω n ] (6)
wherein: w (W) i Represents a weight vector, ω 1n Representing the weights of the different components.
Step eight: and calculating the distribution precision of the key parts of the CMM.
In summary, the method provided by the invention can rapidly obtain the distribution precision of the key parts of the CMM, effectively improve the design efficiency of the whole machine and realize the aim of lowest cost.
Drawings
FIG. 1 is a diagram of a CMM model of the structure type YFXZ.
Fig. 2a is a graph of X-axis positioning error and straightness motion error.
Fig. 2b is an X-axis angular motion error plot.
Fig. 2c is a graph of Y-axis positioning error and straightness motion error.
Fig. 2d is a Y-axis angular motion error plot.
Fig. 2e is a graph of Z-axis positioning error and straightness motion error.
Fig. 2f is a Z-axis angular motion error plot.
Figure 3 is a hierarchical diagram of the accuracy of a CMM.
In the figure: 1. the device comprises a base, 2, a workbench, 3, a bridge frame, 4, a sliding frame, 5 and a Z axis.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below by referring to the accompanying drawings and examples, so that those skilled in the art can implement the present invention by referring to the text of the specification.
The experiment adopts the structure type shown in figure 1 asThe accuracy requirement of the YFXZ-type CMM is as follows: MPE (MPE) E =2 μm+l/180 μm. A three-coordinate measuring machine precision distribution method based on interval analytic hierarchy process comprises the following steps:
step one: a quasi-rigid body model of the CMM is constructed.
The YFXZ-type CMM quasi-rigid body model is as follows:
wherein delta x (x) Positioning error for X axis; delta y (x) Is the straightness error of the X axis in the Y direction; delta z (x) Is the straightness error of the X axis in the Z direction; epsilon x (x) Is X-axis rolling error; epsilon y (x) Pitch error for the X-axis; epsilon z (x) Is X-axis deflection error; delta y (Y) is Y-axis positioning error; delta x (Y) is the Y-axis X-direction straightness error; delta z (Y) is the Y-axis Z-direction straightness error; epsilon x (Y) is a Y-axis roll pitch error; epsilon y (Y) is a Y-axis roll error; epsilon z (Y) is the Y-axis yaw error; delta z (Z) is a Z-axis positioning error; delta x (Z) is Z-axis X-direction straightness error; delta y (Z) is the Z-axis Y-direction straightness error; epsilon x (Z) is a Z-axis pitch error; epsilon y (Z) is a Z-axis pitch error; epsilon z (Z) is a Z-axis roll error; alpha xy Is the perpendicularity error of the X axis and the Y axis; alpha xz Is the perpendicularity error of the X axis and the Z axis; alpha yz Is the perpendicularity error of the Y axis and the Z axis.
Step two: and solving 21-term geometric errors of the CMM based on the quasi-rigid body model and the design accuracy requirement of the whole CMM.
Maximum allowable error of CMMThe difference is MPE E Volume errors of X-axis, Y-axis and Z-axis of CMM are all equal to MPE =2 μm+l/180 μm E And consistent. Point a to be measured in CMM measurement space i (x i ,y i ,z i ) To the point A to be measured 1 (x 1 ,y 1 ,z 1 ) The displacement of the three coordinate axes is x respectively i1 =x i -x 1 ,y i1 =y i -y 1 ,z i1 =z i -z 1 And (3) bringing the volume error and displacement of the to-be-measured point into quasi-rigid body models (1) - (3) of the CMM to obtain the following steps:
A i x i =b i (10)
wherein:
b i =[Δx i ,Δy i ,Δz i ] T (13)
let the number of geometric errors contained in 21 geometric errors be f, n measurement points in total, and arrange the equation set to obtain:
because the coefficient matrix a of the equation set (14) is singular, the equation set cannot be solved by the conventional least square method. And solving the quasi-rigid body model formulas (1) to (3) by using an LASSO algorithm in machine learning. Because epsilon z (x),ε x (z),ε y (z),ε z The coefficients of the four angular motion errors (z) are composed of the coordinates of the initial measurement points, the initial points being the coordinatesThe origin, the coefficient of the four angular motion errors is zero. So 17 geometric errors can be found using LASSO.
Geometric model based on volume error and uniaxial geometric error, and angular motion error epsilon can be obtained by utilizing QR decomposition z (x),ε x (z),ε y (z),ε z (z)。
The 21-term geometry error results are shown in fig. 2.
Step three: and constructing a hierarchical structure of CMM precision by combining an interval hierarchical analysis method.
Layering the whole machine precision of the CMM by using a layer-by-layer distribution idea: the uppermost layer is the overall design constraint of the accuracy of the CMM machine, i.e. MPE of the CMM E The method comprises the steps of carrying out a first treatment on the surface of the The second layer divides the CMM into X, Y, Z three motion modules according to the motion axis; the third layer is a main component layer of the CMM and comprises a CMM base, a cross beam, a Z axis, a precision ball screw, a grating ruler, a steel wire toothed belt and the like; the fourth layer is the 21 term geometry error of the CMM. The constructed precision hierarchy is shown in fig. 3.
Step four: and constructing an interval judgment matrix of different parts of the CMM.
With ball screw C GX As a father criterion, the importance weight interval judgment matrix between the corresponding CMM geometric errors is as follows:
since the mapping relation of the corresponding elements (geometric errors of the fourth layer) of the guide rails of the three motion axes of the CMM is the same, the guide rail C of the X, Y, Z axis is D ,C H ,C L The importance interval judgment matrix of the corresponding geometric errors is the same. Taking the guide rail as a father criterion, judging a matrix C in an importance weight interval between corresponding CMM geometric errors D The method comprises the following steps:
step five: and carrying out consistency test on the interval judgment matrix to judge the rationality of the interval judgment matrix.
And (3) calculating a section judgment matrix consistency parameter by using the formula, wherein under the ball screw rule, alpha= 0.9537 and beta= 1.0382, and the constructed section judgment matrix meets the consistency requirement.
Step six: the interval weight vector of 21 items of geometric errors relative to the main parts of the CMM is calculated.
1) Matrix C GX Is decomposed into two matrices of which the matrix is composed,respectively called a left judgment matrix and a right judgment matrix;
2) Respectively writing out judgment matrixAnd then calculating the maximum eigenvalue and the corresponding maximum eigenvector of the left and right judgment matrixes respectively by utilizing a method for solving matrix eigenvectors, and carrying out normalization processing to obtain the corresponding weight vector.
3) Combining the interval number weight calculation formula: w (W) k =(w) 1×n =[αx k- ,βx k+ ]=[W k- ,W k+ ]Calculating to obtain C GX A corresponding weight vector. The weight vectors of the ball screw of the Y motion axis and the Z axis steel wire toothed belt can be obtained by the same way as the three motion axis transmission mechanisms have the same effect.
Since the three motion axis guide rails have the same function, the importance interval judgment matrix corresponding to the geometric errors is the same.
Step seven: the interval weight is defuzzified, and the obtained weight values of the precision distribution of the ball screw and the guide rail are shown in tables 1 and 2.
Table 1 weights of ball screw corresponding to 6 geometric errors
Table 2 weights of the corresponding geometric errors of the shaft guide
Step eight: the distribution accuracy of the key parts of the CMM is calculated, and the results are shown in table 3.
Table 3 CMM key component precision assignment results
The above examples are merely illustrative of preferred embodiments of the present invention and are not intended to limit the scope of the present invention, as any changes, modifications and improvements made within the principles of the present invention shall fall within the scope of the invention.

Claims (5)

1. The three-coordinate measuring machine precision distribution method based on the interval analytic hierarchy process is characterized by comprising the following steps of: the method comprises the following steps:
step one: constructing a quasi-rigid body model of the CMM;
the components of the CMM are considered rigid bodies; the CMM has four parts that move relative to each other: the device comprises a workbench, a bridge frame, a sliding frame and a main shaft; a rectangular coordinate system is established on the four parts which do relative motion: OXYZ, O 1 X 1 Y 1 Z 1 ,O 2 X 2 Y 2 Z 2 ,O 3 X 3 Y 3 Z 3 The method comprises the steps of carrying out a first treatment on the surface of the The measuring head is fixedly arranged on the main shaft, and the measuring end has coordinates (x) p0 ,y p0 ,z p0 ) The method comprises the steps of carrying out a first treatment on the surface of the When the coordinate of a certain point of the workpiece is measured on the CMM, the measurement result is determined by the relative position of the measuring end and the workpiece; if the measuring end P 0 From the point (x p0 ,y p0 ,z p0 ) Moving x, y, z along X, Y, Z axes respectively, the position of the measuring tip in the xyz coordinate system becomes (x ', y', z '), (x', y ', z') and (x+x) taking into account the existence of CMM geometrical errors p0 ,y+y p0 ,z+z p0 ) The difference is the measurement error; according to the geometric errors and the motion relations of different motion axes, combining space coordinate conversion to obtain a relation model of the volume errors and 21 geometric errors;
step two: solving a relation model of 21 items of geometric errors of the CMM based on a quasi-rigid body model and the design precision requirement of the whole CMM;
the maximum allowable indication error of the CMM is MPE E Volume errors of X-axis, Y-axis and Z-axis of CMM are all equal to MPE for = (a+b/1000) μm E Consistent; point a to be measured in CMM measurement space p (x p ,y p ,z p ) To the point A to be measured 1 (x 1 ,y 1 ,z 1 ) The displacement of the three coordinate axes is x respectively p1 =x p -x 1 ,y p1 =y p -y 1 ,z p1 =z p -z 1 Bringing the volume error and displacement of the to-be-measured point into a quasi-rigid body model of the CMM to obtain 21 geometric error solving equation sets:
A p x p =b p (1)
wherein:
b p =[Δx p ,Δy p ,Δz p ] T
then solving the geometric error of the CMM21 by using an LASSO algorithm and QR decomposition;
step three: constructing a hierarchical structure of CMM precision by combining an interval hierarchical analysis method; layering the whole machine precision of the CMM by using a layer-by-layer distribution idea: the uppermost layer is the overall design constraint of the accuracy of the CMM machine, i.e. MPE of the CMM E The method comprises the steps of carrying out a first treatment on the surface of the The second layer divides the CMM into X, Y, Z three motion modules according to the motion axis; the third layer is a CMM component layer and comprises a CMM base, a cross beam, a Z axis, a precision ball screw, a grating ruler and a steel wire toothed belt; the fourth layer is the 21 term geometry error of the CMM;
step four: constructing an interval judgment matrix of different parts of the CMM;
according to the number of 1-9 scale intervalsAssigning values to the relative importance degrees among the elements, and constructing an interval judgment matrix of each element under the same criterion as follows:
wherein:i.e. < ->n represents n elements in total under the parent criterion k; />Representing the importance ratio between the ith element and the jth element under the father criterion k, and selecting any interval number in the range of 1-9 or the reciprocal thereof; i is more than or equal to 1 and less than or equal to n, j is more than or equal to 1 and less than or equal to n; />
Wherein: the 1-9 scale concept is as follows:
a ij =1, meaning that element i and element j have the same importance to the upper layer factor;
a ij =3, meaning that element i is slightly more important than element j;
a ij =5, indicating that element i is more important than element j;
a ij =7, meaning that element i is more important than element j;
a ij =9, meaning that element i is more important than element j;
a ij =2n, n=1, 2,3,4, meaning that element i and element j are of importance between a ij =2n_1 and a ij Between =2n+1;
step five: consistency test is carried out on the interval judgment matrix, and the rationality is judged;
when the following formula (3) is satisfied, it means that the consistency of the section judgment matrix is good, and the following is adopted:
0≤α≤1≤β (3)
wherein:
step six: calculating interval weight vectors of 21 geometric errors relative to the CMM parts;
adopting a characteristic root vector method to respectively calculate A k- 、A k+ And record the weight vectors of (a) as x respectively k- And x k+
Then calculate A k The interval weight of (2) is:
W k =(w) 1×n =[αx k- ,βx k+ ]=[W k- ,W k+ ] (4)
respectively taking weight vectors W k- ,W k+ As a local interval weight vector element;
step seven: disambiguation of interval weights;
the upper limit and the lower limit of the weight interval are considered to carry out defuzzification on the interval weight, and the formula (5) is a weight interval defuzzification formula;
order theThen
ω i =M i +(2γ i -1)·D i (5)
Wherein: m is M i Represents the median value of the weight interval, D i Representing half of the difference between the left and right intervals of the weight, wherein gamma is more than or equal to 0 i ≤1,1≤i≤n,γ i Representing subjective preferences of designers for accuracy design requirements; normalizing the weight vector to obtain the comprehensive weight of the key parts of the CMM relative to the precision of the whole machine; the weight vector is:
W i =[ω 12 ,...,ω n ] (6)
wherein: w (W) i Represents a weight vector, ω 1n The weights of different parts are represented;
step eight: calculating the distribution precision of key parts of the CMM; and (3) providing the precision requirements of different parts by using the 21 geometric errors obtained in the second step and the weight vector obtained in the seventh step in a vector multiplication summation mode.
2. The method for distributing precision of three-coordinate measuring machine based on interval analytic hierarchy process as claimed in claim 1, wherein: and (3) constructing a quasi-rigid body model of the YFXZ type three-coordinate measuring machine, namely, the movement sequence is Y axis-stylus-X axis-Z axis.
3. The method for distributing precision of three-coordinate measuring machine based on interval analytic hierarchy process as claimed in claim 1, wherein: in the second step, on the basis of the constructed quasi-rigid body model, the maximum allowable indication error of the CMM is added to an X axis, a Y axis and a Z axis and used as a volume error, volume error data of a planning point in a measurement space is generated, and a relation model of 21-term geometric errors of the CMM is solved by using an LASO algorithm and QR decomposition.
4. The method for distributing precision of three-coordinate measuring machine based on interval analytic hierarchy process as claimed in claim 1, wherein:
in the fourth step, according to the size and experience of the 21 geometric errors obtained by solving in the second step, an interval judgment matrix of different parts of the CMM is constructed.
5. The method for distributing precision of three-coordinate measuring machine based on interval analytic hierarchy process as claimed in claim 1, wherein: in the seventh step of the method, after a weight interval allocated by the CMM precision is obtained, the interval weight is defuzzified, and the weight vector is normalized to obtain reasonable weights of corresponding elements of different parts.
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