CN115097586B - Light-weight belt cable - Google Patents

Light-weight belt cable Download PDF

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Publication number
CN115097586B
CN115097586B CN202210907822.2A CN202210907822A CN115097586B CN 115097586 B CN115097586 B CN 115097586B CN 202210907822 A CN202210907822 A CN 202210907822A CN 115097586 B CN115097586 B CN 115097586B
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China
Prior art keywords
wire
cable
cavity
cavities
belt
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Application number
CN202210907822.2A
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Chinese (zh)
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CN115097586A (en
Inventor
熊俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Xin'aoke Cable Co ltd
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Shenzhen Xin'aoke Cable Co ltd
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Priority to CN202210907822.2A priority Critical patent/CN115097586B/en
Publication of CN115097586A publication Critical patent/CN115097586A/en
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4403Optical cables with ribbon structure
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4415Cables for special applications
    • G02B6/4427Pressure resistant cables, e.g. undersea cables
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/44Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
    • G02B6/4401Optical cables
    • G02B6/4429Means specially adapted for strengthening or protecting the cables
    • G02B6/443Protective covering
    • G02B6/4432Protective covering with fibre reinforcements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation

Abstract

The invention belongs to the field of optical cables, and particularly relates to a light-weight ribbon cable. It comprises the following steps: the wire body comprises a sheath, a plurality of wire cavities used for arranging the wire bodies and core wires arranged in the wire cavities; the wire cavity is U-shaped, the U-shaped opening end faces the axis of the cable, the ends of the two ends of the U-shape are water drops with increased cavity diameters, and the U-shaped closed end is arranged outside the U-shaped opening end along the radial direction; the core wire is filled in the end part of the wire cavity; the wire cavities are uniformly arranged around the axial center of the belt cable on the radial section of the belt cable, and the number of the wire cavities is less than or equal to 4; the center of the sheath is provided with a central cavity which is petal-shaped. According to the invention, through structural improvement, the ribbon cable has certain compression-resistant mechanical property under the condition of no reinforcement of an armored structure, and simultaneously, the torsion resistance of the ribbon cable is improved, so that the cable is not easy to damage due to torsion of the cable, and a good protection effect is generated on the fiber ribbon.

Description

Light-weight belt cable
Technical Field
The invention belongs to the field of optical cables, and particularly relates to a light-weight ribbon cable.
Background
The ribbon cable is a special structure optical cable. The optical fiber ribbon replaces the beam-shaped optical fiber in the traditional optical cable for communication and signal transmission.
The existing ribbon optical cable is reinforced by adopting a layer-stranded armored structure to improve the mechanical property, but the specific gravity of the ribbon cable is increased, the setting and transportation cost is increased, the twisting resistance of the layer-stranded structure cannot be effectively improved, the armor layer is easy to squeeze inwards after twisting and drives the inner optical fiber ribbon to twist, and the optical fiber ribbon is torn and damaged to cause the optical cable to be damaged.
Disclosure of Invention
The invention provides a light-weight ribbon cable, which aims to solve the problems that the existing ribbon cable is high in specific gravity and weak in torsion resistance improvement when reinforced by layer-stranding armor, and the non-armored ribbon cable is easy to damage.
The invention aims at:
1. the lightweight design of the belt cable is realized;
2. the belt cable is ensured to have good compression-resistant mechanical property;
3. the torsion resistance of the belt cable is obviously improved.
In order to achieve the above purpose, the present invention adopts the following technical scheme.
A lightweight ribbon cable comprising:
the wire body comprises a sheath, a plurality of wire cavities used for arranging the wire bodies and core wires arranged in the wire cavities;
the wire cavity is U-shaped, the U-shaped opening end faces the axis of the cable, the ends of the two ends of the U-shape are water drops with increased cavity diameters, and the U-shaped closed end is arranged outside the U-shaped opening end along the radial direction;
the core wire is filled in the end part of the wire cavity;
the wire cavities are uniformly arranged around the axial center of the belt cable on the radial section of the belt cable, and the number of the wire cavities is less than or equal to 4;
the center of the sheath is provided with a central cavity which is petal-shaped.
As a preferred alternative to this,
the central cavity is internally provided with a hollow buffer tube.
As a preferred alternative to this,
and a reinforcing piece is arranged on the inner side of the closed end of the wire cavity.
As a preferred alternative to this,
the reinforcement is disposed on the outer periphery of the core wire.
As a preferred alternative to this,
the sheath is also provided with a buffer cavity corresponding to the wire cavity;
the buffer cavity is elliptical in radial section of the belt cable, and a radial line of the belt cable passes through a short shaft of the buffer cavity.
As a preferred alternative to this,
the buffer cavities and the wire cavities are arranged in equal quantity and are uniformly and alternately arranged in the circumferential direction.
As a preferred alternative to this,
the core wire is formed by wrapping a plurality of optical fiber wires by a beam tube;
the optical fiber wire comprises a wire body and an optical fiber belt embedded and fixed in the wire body along the axial direction of the belt cable.
The beneficial effects of the invention are as follows:
according to the invention, through structural improvement, the ribbon cable has certain compression-resistant mechanical property under the condition of no reinforcement of an armored structure, and simultaneously, the torsion resistance of the ribbon cable is improved, so that the cable is not easy to damage due to torsion of the cable, and a good protection effect is generated on the fiber ribbon.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the compressive deformation of the lightweight ribbon cable of the present invention;
FIG. 3 is a schematic view of the torsional deformation of the lightweight ribbon cable of the present invention;
in the figure: 100 jackets, 101 wire cavities, 1011 ends, 102 central cavities, 103 buffer cavities, 200 core wires, 201 optical fiber wires, 2011 wire bodies, 2012 optical fiber ribbons, 202 bundle tubes, 300 hollow buffer tubes, 400 stiffeners.
Detailed Description
The invention is described in further detail below with reference to specific examples and figures of the specification. Those of ordinary skill in the art will be able to implement the invention based on these descriptions. In addition, the embodiments of the present invention referred to in the following description are typically only some, but not all, embodiments of the present invention. Therefore, all other embodiments, which can be made by one of ordinary skill in the art without undue burden, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
In the description of the present invention, it should be understood that the terms "thickness," "upper," "lower," "horizontal," "top," "bottom," "inner," "outer," "circumferential," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, the meaning of "a plurality" means at least two, for example, two, three, etc., unless explicitly defined otherwise, the meaning of "a number" means one or more.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The raw materials used in the examples of the present invention are all commercially available or available to those skilled in the art unless specifically stated otherwise; the methods used in the examples of the present invention are those known to those skilled in the art unless specifically stated otherwise.
Examples
A lightweight ribbon cable as shown in fig. 1, comprising in particular:
the wire sheath 100, a plurality of wire cavities 101 for arranging wire bodies 2011 and a core wire 200 arranged in the wire cavities 101;
the wire cavity 101 is in a U-like shape, the U-shaped opening end faces the axis of the cable, the end heads 1011 at the two ends of the U-shape are in a water drop shape with increased cavity diameters, the core wire 200 is filled in the end head 1011 part of the wire cavity 101, and the core wire 200 is limited in the end head 1011 of the wire cavity 101 due to the unique structural characteristics of the end head 1011;
the core wire 200 is formed by wrapping a plurality of optical fiber wires 201 with a bundle tube 202, wherein the optical fiber wires 201 comprise a wire body 2011 and an optical fiber belt 2012 embedded and fixed in the wire body 2011 along the axial direction of the belt cable;
the wire cavities 101 are uniformly arranged around the axial center of the belt cable on the radial section of the belt cable, the number of the wire cavities is not more than four, and as in the embodiment, three wire cavities 101 are arranged in total;
the center of the sheath 100 is provided with a central cavity 102, and the central cavity 102 is petal-shaped so as to realize compression resistance and buffering when the sheath 100 is stressed and shrink when the sheath 100 is twisted;
a hollow buffer tube 300 is disposed within the central lumen 102.
Under the cooperation of the structure, the ribbon cable has good compression resistance and torsion resistance, and due to the structural characteristics, the ribbon cable has the potential of realizing a super-multi-core ribbon cable, and is different from a conventional layer-twisted ribbon cable, and a plurality of core wires 200 with large wire diameters are allowed to be accommodated so as to increase the number of optical fiber wires 201;
as shown in fig. 2, when the belt cable is pressed, if the upper end of the belt cable is stressed, the U-shaped closed end of the upper side line cavity 101 is compressed, the inner side wall and the outer side wall of the closed end are closed, the displacement of the upper side line cavity 101 drives the core wire 200 arranged in the upper side line cavity 101 to generate downward acting force, and the two core wires 200 arranged in the lower side left and right line cavities 101 and close to the upper side line cavity 101 are subjected to force to generate displacement along the line cavity 101, the displacement can reduce the direct stress of the core wire 200 and convert the single-point stress into the area stress, namely the single-point stress is subjected to the extrusion action of the wall of the line cavity 101, and the extrusion of the wall of the line cavity 101 reversely limits the displacement of the single-point stress, so that the displacement distance of the single-point stress is reduced after the belt cable is stressed actually, the tearing action of the core wire 200 is avoided, and simultaneously the central cavity 102 and the hollow buffer tube 300 are pressed to form a deformation buffering effect in the process;
as shown in fig. 3, when the ribbon cable of the present invention is twisted, due to the special structure of the wire cavity 101, the actual deformation is the closed end of the wire cavity 101, the closed end is twisted along with the sheath 100, and at this time, the inward twisting shrinkage deformation of the sheath 100 can generate a relatively remarkable elastic restoring force to offset the external twisting force applied to the ribbon cable, so as to generate a good torsion resistance effect, and the deformation of the wire cavity 101 at this time does not directly drive the core wire 200 arranged at the end 1011 portion of the wire cavity to twist, but drives the core wire 200 to generate a smaller displacement towards or away from the axis of the ribbon cable, at this time, the core wire 200 actually also generates a limiting effect, so as to avoid excessive twisting deformation of the ribbon cable.
Further, the method comprises the steps of,
a reinforcement 400 is arranged on the inner side of the closed end of the wire cavity 101, and the reinforcement 400 is arranged on the outer side of the core wire 200 along the radial direction of the belt;
the reinforcement 400 can directly and effectively improve the compression resistance of the ribbon cable, because it can directly absorb and buffer the external force applied to the ribbon cable as a bearing component, and when the sheath 100 of the ribbon cable is partially twisted, it can also effectively limit the deformation of the inner wall of the closed end of the wire cavity 101, so that the torsion force is more difficult to further conduct inwards on the core wire 200, and the torsion resistance of the ribbon cable is enhanced;
the sheath 100 is also provided with a buffer cavity 103 corresponding to the wire cavity 101;
the buffer cavity 103 is elliptical in radial section of the belt cable, and the radial line of the belt cable passes through the short shaft of the buffer cavity 103;
the buffer cavities 103 and the wire cavities 101 are arranged in equal number and are uniformly and alternately arranged in the circumferential direction;
the arrangement of the buffer cavity 103 is not obvious for improving the compression resistance of the belt cable, but is obvious for improving the torsion resistance of the belt cable, mainly because the buffer cavity 103 can be matched with the reinforcing piece 400 to inhibit the torsion deformation of the closed end of the wire cavity 101 under the action of torsion acting force, due to the structural characteristics of the buffer cavity 103, the deformation of the outer wall of the closed end of the wire cavity 101 can drive the long shaft of the compression buffer cavity 103, the long shaft is compressed, the short shaft side length of the long shaft can generate larger elastic force to resist the torsion force, so that the deformation difficulty of the outer wall of the closed end of the wire cavity 101 is increased, the reinforcing piece 400 can inhibit the deformation of the inner wall of the closed end of the wire cavity 101, and the integral deformation difficulty of the closed end of the wire cavity 101 is increased under the comprehensive action to block the torsion force from being transmitted to the core wire 200 inwards continuously, and a good torsion protection effect is generated on the core wire 200.

Claims (6)

1. A lightweight ribbon cable comprising:
the wire body comprises a sheath, a plurality of wire cavities used for arranging the wire bodies and core wires arranged in the wire cavities;
the wire cavity is U-shaped, the U-shaped opening end faces the axis of the cable, the ends of the two ends of the U-shape are water drops with increased cavity diameters, and the U-shaped closed end is arranged outside the U-shaped opening end along the radial direction;
the core wire is filled in the end part of the wire cavity;
the wire cavities are uniformly arranged around the axial center of the belt cable on the radial section of the belt cable, and the number of the wire cavities is less than or equal to 4;
the center of the sheath is provided with a central cavity which is petal-shaped;
the core wire is formed by wrapping a plurality of optical fiber wires by a beam tube;
the optical fiber wire comprises a wire body and an optical fiber belt embedded and fixed in the wire body along the axial direction of the belt cable.
2. A lightweight ribbon cable as defined by claim 1, wherein,
the central cavity is internally provided with a hollow buffer tube.
3. A lightweight ribbon cable as defined by claim 1, wherein,
and a reinforcing piece is arranged on the inner side of the closed end of the wire cavity.
4. A lightweight ribbon cable as defined by claim 3,
the reinforcement is disposed on the outer periphery of the core wire.
5. A lightweight ribbon cable as defined by claim 1, wherein,
the sheath is also provided with a buffer cavity corresponding to the wire cavity;
the buffer cavity is elliptical in radial section of the belt cable, and a radial line of the belt cable passes through a short shaft of the buffer cavity.
6. A lightweight ribbon cable as defined by claim 5, wherein,
the buffer cavities and the wire cavities are arranged in equal quantity and are uniformly and alternately arranged in the circumferential direction.
CN202210907822.2A 2022-07-29 2022-07-29 Light-weight belt cable Active CN115097586B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210907822.2A CN115097586B (en) 2022-07-29 2022-07-29 Light-weight belt cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210907822.2A CN115097586B (en) 2022-07-29 2022-07-29 Light-weight belt cable

Publications (2)

Publication Number Publication Date
CN115097586A CN115097586A (en) 2022-09-23
CN115097586B true CN115097586B (en) 2023-08-15

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Application Number Title Priority Date Filing Date
CN202210907822.2A Active CN115097586B (en) 2022-07-29 2022-07-29 Light-weight belt cable

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CN (1) CN115097586B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102014421B1 (en) * 2019-01-15 2019-08-26 정경인 Multi cable assembly
CN111897069A (en) * 2020-08-22 2020-11-06 常熟高通智能装备有限公司 Special-shaped compression-resistant optical cable
CN214409401U (en) * 2021-04-14 2021-10-15 江苏华脉新材料有限公司 Skeleton type compression-resistant buffering optical cable
WO2022027886A1 (en) * 2020-08-05 2022-02-10 江苏长飞中利光纤光缆有限公司 High-strength optical cable

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102014421B1 (en) * 2019-01-15 2019-08-26 정경인 Multi cable assembly
WO2022027886A1 (en) * 2020-08-05 2022-02-10 江苏长飞中利光纤光缆有限公司 High-strength optical cable
CN111897069A (en) * 2020-08-22 2020-11-06 常熟高通智能装备有限公司 Special-shaped compression-resistant optical cable
CN214409401U (en) * 2021-04-14 2021-10-15 江苏华脉新材料有限公司 Skeleton type compression-resistant buffering optical cable

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