CN115027142A - Ink supply method, printing control module, ink path negative pressure control system and ink-jet printer - Google Patents

Ink supply method, printing control module, ink path negative pressure control system and ink-jet printer Download PDF

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Publication number
CN115027142A
CN115027142A CN202210528947.4A CN202210528947A CN115027142A CN 115027142 A CN115027142 A CN 115027142A CN 202210528947 A CN202210528947 A CN 202210528947A CN 115027142 A CN115027142 A CN 115027142A
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China
Prior art keywords
ink
negative pressure
box
printing
ink supply
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Granted
Application number
CN202210528947.4A
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Chinese (zh)
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CN115027142B (en
Inventor
江华
林炜
曾磊乐
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Shenzhen Hanhong Software Technology Co ltd
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Shenzhen Hanhong Software Technology Co ltd
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Publication of CN115027142B publication Critical patent/CN115027142B/en
Priority to PCT/CN2023/087348 priority patent/WO2023221687A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17503Ink cartridges
    • B41J2/17506Refilling of the cartridge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17503Ink cartridges
    • B41J2/17556Means for regulating the pressure in the cartridge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17566Ink level or ink residue control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17596Ink pumps, ink valves
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/12Digital output to print unit, e.g. line printer, chain printer
    • G06F3/1201Dedicated interfaces to print systems
    • G06F3/1202Dedicated interfaces to print systems specifically adapted to achieve a particular effect
    • G06F3/1203Improving or facilitating administration, e.g. print management
    • G06F3/1208Improving or facilitating administration, e.g. print management resulting in improved quality of the output result, e.g. print layout, colours, workflows, print preview
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/12Digital output to print unit, e.g. line printer, chain printer
    • G06F3/1201Dedicated interfaces to print systems
    • G06F3/1202Dedicated interfaces to print systems specifically adapted to achieve a particular effect
    • G06F3/1218Reducing or saving of used resources, e.g. avoiding waste of consumables or improving usage of hardware resources
    • G06F3/1219Reducing or saving of used resources, e.g. avoiding waste of consumables or improving usage of hardware resources with regard to consumables, e.g. ink, toner, paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/175Ink supply systems ; Circuit parts therefor
    • B41J2/17566Ink level or ink residue control
    • B41J2002/17569Ink level or ink residue control based on the amount printed or to be printed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02DCLIMATE CHANGE MITIGATION TECHNOLOGIES IN INFORMATION AND COMMUNICATION TECHNOLOGIES [ICT], I.E. INFORMATION AND COMMUNICATION TECHNOLOGIES AIMING AT THE REDUCTION OF THEIR OWN ENERGY USE
    • Y02D10/00Energy efficient computing, e.g. low power processors, power management or thermal management

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  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Quality & Reliability (AREA)
  • Ink Jet (AREA)

Abstract

The embodiment of the invention relates to the technical field of printing ink jet, and discloses an ink supply method, a printing control module, an ink path negative pressure control system and an ink jet printer, wherein the system comprises a printing control module and an ink supply pump, the printer comprises an ink barrel, an ink box, a digital nozzle and the system, the ink supply method firstly obtains printing data of a current image to be printed, then determines the predicted ink consumption of the digital nozzle for executing the current ink jet printing work according to the printing data, and finally controls the ink supply pump to supplement ink for the ink box according to the predicted ink consumption.

Description

Ink supply method, printing control module, ink path negative pressure control system and ink-jet printer
Technical Field
The embodiment of the invention relates to the technical field of printing and ink jetting, in particular to an ink supply method, a printing control module, an ink path negative pressure control system and an ink jet printer.
Background
At present, a high-speed ink-jet printer usually prevents ink in a digital nozzle from flowing out of a nozzle by itself through an ink path negative pressure system, proper negative pressure is formed and can be balanced when ink-jet printing is not carried out, so that ink in the nozzle positioned on the bottom surface of the digital nozzle forms a stable meniscus, and when an ink box is replenished with ink, the ink amount in the ink box is mainly detected through a liquid level sensor, and when the ink is consumed to a lower limit value, an ink supply pump is triggered to work, so that the ink is replenished into the ink box in time.
In implementing the embodiments of the present invention, the inventors found that at least the following problems exist in the above related art: the ink replenishing mode of the ink box is rapid, and the instantaneous fluctuation change of the ink liquid level in the ink box after the ink is added is easily caused, so that the negative pressure balance control in the ink box is influenced, the negative pressure balance is unstable, the quality of ink-jet printing is influenced, and the fluctuation change of the ink liquid level easily causes part of gas in the ink box to be doped into the ink and finally enter the digital nozzle, so that the phenomena of deformation, track change and the like of ejected ink drops are caused, and the printing quality is influenced.
Disclosure of Invention
The embodiment of the application provides an ink supply method, a printing control module, an ink path negative pressure control system and an ink jet printer.
The purpose of the embodiment of the invention is realized by the following technical scheme:
in order to solve the above technical problem, in a first aspect, an embodiment of the present invention provides an ink supply method applied to an ink path negative pressure control system, where the system includes an ink supply pump, and the ink supply pump is configured to transfer ink in an ink barrel to an ink cartridge, and the method includes: acquiring printing data of a current image to be printed; determining the predicted ink consumption of the digital spray head to execute the current ink-jet printing work according to the printing data; and controlling the ink supply pump to replenish the ink box with ink according to the predicted ink consumption.
In some embodiments, the determining the predicted ink consumption of the digital inkjet head to perform the current inkjet printing job according to the printing data includes: determining the ink jetting amount required to be consumed by each nozzle on the digital spray head during each ink jetting when the current ink jetting work is executed; and accumulating the ink jetting amount required to be consumed by all the nozzles during each printing so as to obtain the predicted ink consumption amount.
In some embodiments, said controlling said ink supply pump to replenish said cartridge with ink in accordance with said predicted ink consumption comprises: and according to the calculated predicted ink consumption, replenishing ink to the ink box in real time according to a preset speed.
In some embodiments, the ink path negative pressure control system further includes a vacuum generator, a negative pressure stabilizing device, and a negative pressure number detecting device, the negative pressure stabilizing device being connected to the vacuum generator and the negative pressure number detecting device, respectively, the method further comprising: detecting a negative pressure value in the ink cartridge by the negative pressure number detection means; judging whether the negative pressure value in the ink box is within a preset range of a set negative pressure value or not; if not, the negative pressure in the ink box is adjusted through the vacuum generator so as to adjust the negative pressure in the ink box to the set negative pressure value.
In some embodiments, the ink circuit negative pressure control system further comprises a liquid level sensor, the method further comprising: detecting an actual amount of ink within the ink cartridge by the level sensor; judging whether the actual ink quantity is lower than an ink lower limit value of the ink box or higher than an ink upper limit value of the ink box; if the actual ink quantity is lower than the lower ink limit value of the ink box, calculating the ink supply quantity required to be increased by the ink supply pump according to the ink adding times and the ink adding quantity from the actual ink quantity to the lower ink limit value; and if the actual ink quantity is higher than the upper ink limit value of the ink box, calculating the ink supply quantity required to be reduced by the ink supply pump according to the ink adding times and the ink adding quantity from the actual ink quantity to the upper ink limit value of the ink box.
In some embodiments, when the actual ink amount is lower than the lower ink limit value of the ink cartridge, or the actual ink amount is higher than the upper ink limit value of the ink cartridge, a warning message is output.
In order to solve the above technical problem, in a second aspect, an embodiment of the present invention provides a print control module, including: at least one processor; and a memory communicatively coupled to the at least one processor; wherein the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the method of the first aspect as described above.
In order to solve the above technical problem, in a third aspect, an embodiment of the present invention further provides a computer-readable storage medium storing computer-executable instructions for causing a computer to perform the method according to the first aspect.
To solve the above technical problem, in a fourth aspect, the embodiments of the present invention further provide a computer program product, the computer program product comprising a computer program stored on a computer-readable storage medium, the computer program comprising program instructions that, when executed by a computer, cause the computer to perform the method according to the first aspect.
In order to solve the above technical problem, in a fifth aspect, an embodiment of the present invention provides an ink path negative pressure control system, including: a print control module as defined in the second aspect; and the ink supply pump is connected with the printing control module and is configured to supplement ink for the ink box according to a control command issued by the printing control module.
In some embodiments, an ink inlet tube of the ink supply pump communicates with a sidewall and/or a bottom of the ink cartridge.
In some embodiments, the system further comprises: negative pressure number detection means for detecting a negative pressure value in the ink cartridge; the vacuum generator is used for adjusting the negative pressure value in the ink box; and the negative pressure stabilizing device is respectively connected with the negative pressure number detecting device and the vacuum generator and is configured to control the vacuum generator to adjust the negative pressure value in the ink box according to the negative pressure value detected by the negative pressure number detecting device.
In some embodiments, the system further comprises: the liquid level sensor is connected with the printing control module and used for detecting the actual ink quantity in the ink box, and the printing control module is configured to control the ink supply quantity of the ink supply pump according to the actual ink quantity detected by the liquid level sensor.
In order to solve the above technical problem, in a sixth aspect, an embodiment of the present invention provides an inkjet printer, including: the ink path negative pressure control system according to the fifth aspect; the digital nozzle is connected with the printing control module; the ink box is connected with the digital sprayer; and the ink barrel is connected with the ink supply pump.
Compared with the prior art, the invention has the beneficial effects that: different from the prior art, the embodiment of the invention provides an ink supply method, a printing control module, an ink path negative pressure control system and an ink jet printer, the system comprises a printing control module and an ink supply pump, the ink-jet printer comprises an ink barrel, an ink box, a digital nozzle and the system, the ink supply method comprises the steps of firstly obtaining printing data of an image to be printed at present, then determining the predicted ink consumption of a digital spray head for executing the current ink-jet printing work according to the printing data, finally controlling an ink supply pump to supplement ink for the ink box according to the predicted ink consumption, the ink supply method provided by the embodiment of the invention can stably supply ink to the ink box, reduce the fluctuation of the liquid level and control the negative pressure balance of the liquid level in the ink box, thereby ensuring the stability of ink supply during printing and ensuring higher printing quality.
Drawings
The embodiments are illustrated by the corresponding figures in the drawings, which are not meant to be limiting, in one or more embodiments, wherein elements/modules and steps having the same reference number designations are represented as similar elements/modules and steps in the drawings and are not meant to be limiting in scale unless otherwise specified.
Fig. 1 is a schematic diagram of an application environment of an ink supply method provided by an embodiment of the invention;
FIG. 2 is a schematic diagram of another application environment of an ink supply method provided by an embodiment of the invention;
FIG. 3 is a schematic flow chart of an ink supply method according to an embodiment of the present invention;
FIG. 4 is a schematic flow chart of another ink supplying method according to an embodiment of the present invention;
FIG. 5 is a schematic flow chart illustrating a method for supplying ink according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a hardware structure of a print control module according to a second embodiment of the present invention;
FIG. 7 is a schematic structural diagram of an ink path negative pressure control system according to a third embodiment of the present invention;
fig. 8 is a schematic structural diagram of an inkjet printer according to a fourth embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will aid those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any manner. It should be noted that various changes and modifications can be made by those skilled in the art without departing from the spirit of the invention. All falling within the scope of the present invention.
In order to make the objects, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
It should be noted that, if not conflicting, various features of the embodiments of the present invention may be combined with each other within the scope of protection of the present application. Additionally, while functional block divisions are performed in device schematics, where a logical order is shown in a flowchart, in some cases, steps shown or described may be performed in a different order than the block divisions in the devices, or in the flowcharts.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Furthermore, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
In order to solve the problems that the ink adding is rapid and the single ink adding amount is large in the ink adding process in the ink supplying mode of the ink box, so that the instant fluctuation change of the ink liquid level in the ink box after the ink is added is caused, the negative pressure balance control in the ink box is influenced, and the quality of ink-jet printing is finally influenced, the embodiment of the invention provides an ink supplying method, a printing control module, an ink path negative pressure control system and an ink-jet printer, which can slowly supplement the ink for the ink box in the printing process according to the pre-measured ink consumption, better control the negative pressure balance of the liquid level in the ink box, and ensure the final printing quality.
Fig. 1 is a schematic diagram of an application environment of an ink supply method provided by an embodiment of the present invention, where the application environment includes: the device comprises a vacuum generator 1, a negative pressure stabilizing device 2, an ink box 3, a liquid level sensor 4, a digital nozzle 5, an ink supply pump 6, an ink barrel 7 and a printing control module 8. Wherein, the first and the second end of the pipe are connected with each other,
the vacuum generator 1, such as a vacuum pump, is used to generate negative pressure in the ink cartridge 3, maintain the balance of hydraulic negative pressure in the ink cartridge 3, and the magnitude of the negative pressure value that the vacuum generator 1 needs to maintain can be set according to the type of the digital head 5, for example, for a Jing porcelain head, the vacuum generator 1 can set the value of the negative pressure generated in the ink cartridge 3 in the range of 0.2 to 0.8Kpa, and for a Yukihii head, the vacuum generator 1 can set the value of the negative pressure generated in the ink cartridge 3 in the range of 0.1 to 0.25 Kpa.
The negative pressure stabilizing device 2 is arranged between the vacuum generator 1 and the ink box 3, the negative pressure stabilizing device 2 can detect the actual negative pressure value in the ink box 3 through a negative pressure number detecting device, and control the vacuum generator 1 to generate vacuum according to the actual negative pressure value and the set negative pressure value, so as to ensure the stable negative pressure in the ink box 3. And, the vacuum generator 1 and the negative pressure stabilizing device 2 are also used for balancing the proper negative pressure in the ink box 3 when the ink-jet printer does not perform ink-jet printing, so that the ink in the nozzles on the bottom surface of the digital nozzle 5 forms a stable meniscus.
The ink box 3 is a component used for storing printing ink in the ink-jet printer and finally completing printing and ink supply, the ink in the ink box 3 is sprayed out by the digital nozzle 5 to form images and texts, the ink in the ink box 3 needs to be kept in a certain ink quantity range, so that the digital nozzle 5 can timely obtain enough ink to complete printing in the printing process, the negative pressure balance in the ink box 3 can be influenced by the instant fluctuation change of the ink liquid level in the ink box 3, and further the final printing quality is influenced, and therefore, the ink supply method provided by the embodiment of the invention needs to keep the stability of the ink liquid level in the ink box 3.
The liquid level sensor 4 is a pressure sensor for measuring liquid level, is arranged in the ink box 3, can be used for detecting the liquid level of ink in the ink box 3, namely the ink volume, and can further provide limit protection by monitoring the volume of the ink in the ink box 3 in real time through the liquid level sensor 4, thereby ensuring that the ink volume in the ink box 3 is kept in a normal range.
The digital nozzle 5 is a device which can eject ink on an inkjet printer and consume the ink on a printing medium to form a printed image, and the type of the digital nozzle 5, the number of nozzles on the digital nozzle 5, and the like can be selected according to the requirement on the printing effect of the printed image. Moreover, the digital nozzle 5 is a high-precision device, has extremely high requirements on negative pressure fluctuation, and the fluctuation change of the liquid level of the ink in the ink box 3 is easy to cause that part of gas in the ink box 3 is doped into the ink and finally enters the digital nozzle 5, so that the phenomena of deformation of ejected ink drops, change of tracks and the like are caused, and the printing quality is influenced.
The ink supply pump 6 is arranged between the ink cartridge 3 and the ink barrel 7 and is used for pumping the ink in the ink barrel 7 into the ink cartridge 3 to supplement the ink to the ink cartridge 3, after the predicted ink consumption is calculated by the ink supply method provided by the embodiment of the invention, the ink supply amount is controlled by the ink supply pump 6, the ink supply pump 6 is connected with the printing control module 8 to obtain the predicted ink consumption, the ink supply pump 6 is in wired connection with the printing control module 8 in the example shown in fig. 1, and in other application scenes, the data signal transmission can be realized by adopting a wireless connection mode without being limited by the application scenes.
The ink barrel 7 is a device which is mainly used for storing a large amount of ink in the ink jet printer and is used for supplementing the ink consumed in the printing process to the ink box 3, the ink is transferred from the ink barrel 7 to the ink box 3 through the ink supply pump 6, and the ink barrel 7 can be replaced or added with the ink after the ink is consumed. And, it is preferable that the ink inlet pipe of the ink supply pump 6 is communicated with the side wall and/or the bottom of the ink cartridge 3, so as to further ensure stable ink filling in the ink cartridge 3 and reduce liquid level fluctuation, and fig. 2 shows a case where the ink inlet pipe of the ink supply pump 6 is communicated with the bottom of the ink cartridge 3.
The printing control module 8 is a main body capable of executing the ink supply method provided by the embodiment of the present invention, and is capable of calculating the predicted ink consumption according to the printing data and sending a control signal to the ink supply pump 6 to realize ink supply. Further, the printing control module 8 can also control the vacuum generator 1, the negative pressure stabilizing device 2 and the ink supply pump 6 according to the data collected by the negative pressure stabilizing device 2 and the liquid level sensor 4, so as to further ensure the liquid level stable state in the ink box 3.
Specifically, the embodiments of the present invention will be further explained below with reference to the drawings.
Example one
The embodiment of the present invention provides an ink supply method, which is applied to an ink path negative pressure control system, wherein the system includes an ink supply pump, the ink supply pump is used for transferring ink in an ink barrel into an ink cartridge, the ink supply pump, the ink barrel and the ink cartridge may be the ink supply pump 6, the ink barrel 7 and the ink cartridge 3 shown in the above application scenarios and fig. 1 and 2, and specifically may be set according to actual needs, please refer to fig. 3, which shows a flow of the ink supply method provided by the embodiment of the present invention, and the method includes, but is not limited to, the following steps:
step S10: acquiring printing data of a current image to be printed;
in the embodiment of the invention, the printing control module acquires printing data in real time, wherein the printing data comprises data of ink jetting area, ink jetting times at the same position, ink jetting size, ink jetting position and the like of a printing image, and the printing control module can acquire a printing task input by a user or automatically acquire an image to be printed according to a preset printing task, and further determine the printing data from the image to be printed so as to calculate the ink amount required for printing the printing image.
Step S20: determining the predicted ink consumption of the digital spray head to execute the current ink-jet printing work according to the printing data;
in the embodiment of the present invention, in order to supplement the ink in the ink cartridge in real time and achieve how much ink is supplemented in time when how much ink is consumed, it is necessary to calculate the predicted ink consumption amount when the inkjet printing operation is performed each time. Specifically, the determining the predicted ink consumption of the digital nozzle to execute the current inkjet printing work according to the printing data includes: determining the ink jetting amount required to be consumed by each nozzle on the digital nozzle during ink jetting each time when the current ink jetting work is executed; and accumulating the ink jetting amount required to be consumed by all the nozzles during each printing to obtain the predicted ink consumption amount.
Step S30: and controlling the ink supply pump to supplement the ink for the ink box according to the predicted ink consumption.
In an embodiment of the present invention, the controlling the ink supply pump to replenish the ink cartridge with ink according to the predicted ink consumption includes: and according to the calculated predicted ink consumption, replenishing ink to the ink box in real time according to a preset speed. Specifically, the printing control module sends the predicted ink consumption to the ink supply pump, and the ink supply pump supplements the ink in real time in the printing process according to the numerical value of the predicted ink consumption, so that the supplement of the ink is smooth and stable, and the dynamic balance of the ink in the ink box is ensured. During the ink replenishing process, the ink replenishing speed can be controlled, the ink can be slowly replenished so as to further reduce the fluctuation of the ink liquid level in the ink box, for example, the predicted ink consumption can be divided by the required time between the current ink-jet printing and the next ink-jet printing to obtain the replenishing speed, and the ink supplying pump is controlled to supply ink according to the replenishing speed, so that the ink in the ink box can be timely replenished during the next ink-jet printing, the ink can be replenished to the ink box at a stable speed, and the fluctuation of the liquid level is reduced.
In some embodiments, the ink path negative pressure control system further includes a vacuum generator, a negative pressure stabilizing device, and a negative pressure number detecting device, the negative pressure stabilizing device is respectively connected to the vacuum generator and the negative pressure number detecting device, the vacuum generator and the negative pressure stabilizing device may be the vacuum generator 1 and the negative pressure stabilizing device 2 shown in the above application scenarios and fig. 1 and fig. 2, please refer to fig. 4, which shows a flow of another ink supply method provided by an embodiment of the present invention, and the method may be specifically set according to actual needs, and further includes:
step S41: detecting a negative pressure value in the ink cartridge by the negative pressure number detection device;
step S42: judging whether the negative pressure value in the ink box is within a preset range of a set negative pressure value or not; if not, jumping to step S43;
step S43: and adjusting the negative pressure in the ink box through the vacuum generator so as to adjust the negative pressure in the ink box to the set negative pressure value.
Specifically, on the premise that the ink supply pump supplies ink to the ink box in real time, a negative pressure stabilizing device and a negative pressure number detection device can be further arranged to monitor the negative pressure value in the ink box in real time, and judge the change situation of the negative pressure value in the ink box, if the negative pressure value in the ink box changes and changes greatly and exceeds a normal fluctuation range, namely the preset range of the set negative pressure value, the negative pressure value in the ink box needs to be adjusted to the set negative pressure value quickly, timely and automatically through the vacuum generator, and the stability of the negative pressure in the ink box is determined.
In some embodiments, the ink path negative pressure control system further includes a liquid level sensor, where the liquid level sensor may be the liquid level sensor 4 shown in fig. 1 and fig. 2, please refer to fig. 5, which shows a flow of another ink supply method provided in an embodiment of the present invention, and the flow may be specifically set according to actual needs, where the method further includes:
step S51: detecting an actual amount of ink within the ink cartridge by the level sensor;
step S52: judging whether the actual ink quantity is lower than an ink lower limit value of the ink box or higher than an ink upper limit value of the ink box;
step S53: if the actual ink quantity is lower than the lower ink limit value of the ink box, calculating the ink supply quantity required to be increased by the ink supply pump according to the ink adding times and the ink adding quantity from the actual ink quantity to the lower ink limit value;
step S54: and if the actual ink quantity is higher than the upper ink limit value of the ink box, calculating the ink supply quantity required to be reduced by the ink supply pump according to the ink adding times and the ink adding quantity from the actual ink quantity to the upper ink limit value of the ink box.
Furthermore, because the nozzles of the digital nozzles cannot be completely consistent due to processing, a small difference exists between the amount of ink ejected by each nozzle and a theoretical situation, and further, the difference exists between the amount of ink actually ejected by each digital nozzle and the theoretically predicted amount of ink consumption calculated by the print control module according to the print data, and an error is accumulated along with the increase of the number of times of ink ejection, so that the ink in the ink cartridge is too much or too little, therefore, a liquid level sensor can be installed in the ink cartridge to provide limit protection, the amount of ink supplied by the subsequent ink supply pump each time is reduced when the actual amount of ink in the ink cartridge reaches the upper limit value of the liquid level sensor, and the amount of ink supplied by the subsequent ink supply pump each time is increased when the actual amount of ink in the ink cartridge reaches the lower limit value of the liquid level sensor, the actual ejection consumption of each nozzle is increased or decreased according to the ink adding times from the actual ink amount to the upper limit value or the lower limit value and the ink adding amount of each time, and the ink supply amount of each time of the subsequent ink supply pump is corrected in time according to the increased amount and the decreased amount.
In some embodiments, with continuing reference to fig. 5, when the actual amount of ink is below the lower ink limit value of the ink cartridge or the actual amount of ink is above the upper ink limit value of the ink cartridge, the method further comprises:
step S55: and outputting the warning information.
In the embodiment of the invention, when the actual ink quantity is lower than the lower ink limit value of the ink box or the actual ink quantity is higher than the upper ink limit value of the ink box, warning information can be output, so that a user can know the ink condition in the ink box, and further, the printing task can be adjusted.
Example two
An embodiment of the present invention further provides a printing control module, please refer to fig. 6, which shows a hardware structure of a printing control module 8 capable of executing the ink supply method described in fig. 3 to fig. 5, where the printing control module 8 may be the printing control module 8 shown in fig. 1 and fig. 2.
The print control module 8 includes: at least one processor 81; and a memory 82 communicatively coupled to the at least one processor 81, with one processor 81 being illustrated in fig. 6 as an example. The memory 82 stores instructions executable by the at least one processor 81 to enable the at least one processor 81 to perform the ink supply method described above with reference to fig. 3-5. The processor 81 and the memory 82 may be connected by a bus or other means, and fig. 6 illustrates the connection by a bus as an example.
The memory 82, which is a non-volatile computer-readable storage medium, may be used to store non-volatile software programs, non-volatile computer-executable programs, and modules, such as program instructions/modules corresponding to the ink supply method in the embodiments of the present application. The processor 81 executes various functional applications of the server and data processing, namely, implements the ink supply method of the first embodiment of the method described above, by running the nonvolatile software program, instructions, and modules stored in the memory 82.
The memory 82 may include a storage program area and a storage data area, wherein the storage program area may store an operating system, an application program required for at least one function; the storage data area may store data created according to the use of the ink supply device, and the like. Further, the memory 82 may include high speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state memory device. In some embodiments, the memory 82 may optionally include memory located remotely from the processor 81, which may be connected to the ink supply via a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
The one or more modules are stored in the memory 82 and, when executed by the one or more processors 81, perform the ink supply method of any of the method embodiments described above, e.g., performing the method steps of fig. 3-5 described above.
The product can execute the method provided by the embodiment of the application, and has the corresponding functional modules and beneficial effects of the execution method. For technical details that are not described in detail in this embodiment, reference may be made to the methods provided in the embodiments of the present application.
Embodiments of the present application also provide a non-transitory computer-readable storage medium storing computer-executable instructions for execution by one or more processors, e.g., to perform the method steps of fig. 3-5 described above.
Embodiments of the present application also provide a computer program product comprising a computer program stored on a non-transitory computer readable storage medium, the computer program comprising program instructions which, when executed by a computer, cause the computer to perform the ink supply method of any of the above-described method embodiments, e.g. to perform the method steps of fig. 3 to 5 described above.
EXAMPLE III
An embodiment of the present invention provides an ink path negative pressure control system, please refer to fig. 7, which shows a structure of the ink path negative pressure control system provided in the embodiment of the present invention, where the ink path negative pressure control system 10 at least includes: an ink supply pump 6 and a print control module 8.
The ink supply pump 6 is connected to the printing control module 8, and is configured to replenish ink to the ink cartridge 3 according to a control instruction issued by the printing control module 8. Further, an ink inlet pipe of the ink supply pump 6 communicates with a side wall and/or a bottom of the ink cartridge 3.
In some embodiments, with continued reference to fig. 7, the ink path negative pressure control system 10 further includes: a vacuum generator 1, a negative pressure stabilizing device 2 and a negative pressure number detecting device 21. Wherein the negative pressure number detection means 21 is configured to detect a negative pressure value in the ink cartridge 3; the vacuum generator 1 is used for adjusting the negative pressure value in the ink box 3; the negative pressure stabilizing device 2 is respectively connected with the negative pressure number detecting device 21 and the vacuum generator 1, and is configured to control the vacuum generator 1 to adjust the negative pressure value in the ink box 3 according to the negative pressure value detected by the negative pressure number detecting device 21.
In some embodiments, with continued reference to fig. 7, the ink path negative pressure control system 10 further includes: a liquid level sensor 4, the liquid level sensor 4 is connected to the print control module 8 for detecting an actual amount of ink in the ink cartridge 3, and the print control module 8 is configured to control an amount of ink supplied by the ink supply pump 6 according to the actual amount of ink detected by the liquid level sensor 4.
It should be noted that, the printing control module 8 is the printing control module 8 according to the second embodiment, and can execute the ink supply method provided by the first embodiment of the present invention, and the structure, the connection mode, the working principle, the executed method steps, and the like of the printing control module 8 are shown in the first embodiment and the second embodiment and the drawings thereof, and are not described in detail herein; in addition, the vacuum generator 1, the negative pressure stabilizing device 2, the ink cartridge 3, the liquid level sensor 4, the ink supply pump 6, and the printing control module 8 according to the embodiment of the present invention may also be the vacuum generator 1, the negative pressure stabilizing device 2, the ink cartridge 3, the liquid level sensor 4, the ink supply pump 6, and the printing control module 8 described in the above fig. 1 and fig. 2 and the cited scenes, and refer to the above application scenes and the drawings thereof specifically, and detailed description thereof is omitted here.
Example four
An embodiment of the present invention provides an inkjet printer, please refer to fig. 8, which shows a structure of an inkjet printer provided by an embodiment of the present invention, where the inkjet printer 100 includes: the ink box 3, the digital nozzle 5, the ink barrel 7 and the ink path negative pressure control system 10.
The digital nozzle 5 is connected with the printing control module 8; the ink box 3 is connected with the digital spray head 5; the ink tank 7 is connected to the ink supply pump 6.
It should be noted that the ink path negative pressure control system 10 is the ink path negative pressure control system 10 according to the third embodiment, and the structure and the connection manner of the ink path negative pressure control system 10 are shown in the third embodiment and the drawings thereof, and will not be described in detail herein; in addition, the ink cartridge 3, the digital nozzle 5, the ink supply pump 6, and the ink tank 7 according to the embodiment of the present invention may also be the ink cartridge 3, the digital nozzle 5, the ink supply pump 6, and the ink tank 7 described in the above fig. 1 and fig. 2 and the cited scenes, and for details, refer to the above application scenes and the drawings thereof, and are not described in detail herein.
The embodiment of the invention provides an ink supply method, a printing control module, an ink path negative pressure control system and an ink jet printer, wherein the system comprises a printing control module and an ink supply pump, the printer comprises an ink barrel, an ink box, a digital nozzle and the system, the ink supply method firstly obtains printing data of a current image to be printed, then determines the predicted ink consumption of the digital nozzle for executing the current ink jet printing work according to the printing data, and finally controls the ink supply pump to supplement ink for the ink box according to the predicted ink consumption.
It should be noted that the above-described embodiments of the apparatus are merely schematic, where the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may also be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented by software plus a general hardware platform, and certainly can also be implemented by hardware. Those skilled in the art will appreciate that all or part of the processes in the methods of the embodiments described above can be implemented by hardware related to instructions of a computer program, where the computer program can be stored in a computer-readable storage medium, and when executed, the computer program can include the processes of the embodiments of the methods described above. The storage medium may be a magnetic disk, an optical disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), or the like.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; within the idea of the invention, also combinations between technical features in the above embodiments or in different embodiments, steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (12)

1. An ink supply method, applied to an ink path negative pressure control system, the system including an ink supply pump for transferring ink in an ink tank into an ink cartridge, the method comprising:
acquiring printing data of a current image to be printed;
determining the predicted ink consumption of the digital spray head to execute the current ink-jet printing work according to the printing data;
and controlling the ink supply pump to supplement the ink for the ink box according to the predicted ink consumption.
2. The ink supply method of claim 1,
the determining the predicted ink consumption of the digital spray head to execute the current ink-jet printing work according to the printing data comprises the following steps:
determining the ink jetting amount required to be consumed by each nozzle on the digital nozzle during ink jetting each time when the current ink jetting work is executed;
and accumulating the ink jetting amount required to be consumed by all the nozzles during each printing to obtain the predicted ink consumption amount.
3. An ink supply method as claimed in claim 2,
the controlling the ink supply pump to replenish ink for the ink cartridge according to the predicted ink consumption includes:
and according to the calculated predicted ink consumption, replenishing ink to the ink box in real time according to a preset speed.
4. An ink supply method according to any one of claims 1 to 3,
the ink path negative pressure control system further comprises a vacuum generator, a negative pressure stabilizing device and a negative pressure number detection device, wherein the negative pressure stabilizing device is respectively connected with the vacuum generator and the negative pressure number detection device, and the method further comprises the following steps:
detecting a negative pressure value in the ink cartridge by the negative pressure number detection means;
judging whether the negative pressure value in the ink box is within a preset range of a set negative pressure value or not;
if not, the negative pressure in the ink box is adjusted through the vacuum generator so as to adjust the negative pressure in the ink box to the set negative pressure value.
5. An ink supply method according to any one of claims 1 to 3,
the ink path negative pressure control system further comprises a liquid level sensor, and the method further comprises:
detecting an actual amount of ink within the ink cartridge by the level sensor;
judging whether the actual ink quantity is lower than the lower ink limit value of the ink box or higher than the upper ink limit value of the ink box;
if the actual ink quantity is lower than the lower ink limit value of the ink box, calculating the ink supply quantity required to be increased by the ink supply pump according to the ink adding times and the ink adding quantity from the actual ink quantity to the lower ink limit value;
and if the actual ink amount is higher than the upper ink limit value of the ink box, calculating the ink supply amount required to be reduced by the ink supply pump according to the ink adding times and the ink adding amount from the actual ink amount to the upper ink limit value of the ink box.
6. The ink supply method of claim 5, further comprising:
and when the actual ink quantity is lower than the lower ink limit value of the ink box or the actual ink quantity is higher than the upper ink limit value of the ink box, outputting warning information.
7. A print control module, comprising:
at least one processor; and the number of the first and second groups,
a memory communicatively coupled to the at least one processor; wherein the content of the first and second substances,
the memory stores instructions executable by the at least one processor to enable the at least one processor to perform the method of any one of claims 1-6.
8. An ink path negative pressure control system, comprising:
the print control module of claim 7;
and the ink supply pump is connected with the printing control module and is configured to supplement ink for the ink box according to a control command issued by the printing control module.
9. The ink circuit negative pressure control system of claim 8,
and an ink inlet pipe of the ink supply pump is communicated with the side wall and/or the bottom of the ink box.
10. The ink circuit negative pressure control system of claim 8 or 9, characterized in that the system further comprises:
negative pressure number detection means for detecting a negative pressure value in the ink cartridge;
the vacuum generator is used for adjusting the negative pressure value in the ink box;
and the negative pressure stabilizing device is respectively connected with the negative pressure number detecting device and the vacuum generator and is configured to control the vacuum generator to adjust the negative pressure value in the ink box according to the negative pressure value detected by the negative pressure number detecting device.
11. The ink circuit negative pressure control system of claim 8 or 9, characterized in that the system further comprises:
a liquid level sensor connected with the printing control module and used for detecting the actual ink quantity in the ink box,
the printing control module is configured to control an ink supply amount of the ink supply pump according to an actual ink amount detected by the liquid level sensor.
12. An ink jet printer, comprising:
the ink circuit negative pressure control system of any one of claims 8-11;
the digital nozzle is connected with the printing control module;
the ink box is connected with the digital sprayer;
and the ink barrel is connected with the ink supply pump.
CN202210528947.4A 2022-05-16 2022-05-16 Ink supply method, printing control module, ink path negative pressure control system and ink-jet printer Active CN115027142B (en)

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