CN114800729A - Process flow for full-automatic assembly of three-layer solid wood composite floor - Google Patents
Process flow for full-automatic assembly of three-layer solid wood composite floor Download PDFInfo
- Publication number
- CN114800729A CN114800729A CN202210370237.3A CN202210370237A CN114800729A CN 114800729 A CN114800729 A CN 114800729A CN 202210370237 A CN202210370237 A CN 202210370237A CN 114800729 A CN114800729 A CN 114800729A
- Authority
- CN
- China
- Prior art keywords
- plate
- core
- solid wood
- wood composite
- process flow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000002131 composite material Substances 0.000 title claims abstract description 21
- 239000002023 wood Substances 0.000 title claims abstract description 18
- 239000007787 solid Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
Abstract
The invention discloses a process flow for fully automatically assembling three-layer solid wood composite floors, which comprises the following steps: the core plates of the purchased three-layer solid wood composite floor are bundled, the bundled core plates are taken and bundled and are placed on a clamping and transporting baffle plate, the clamped core plate bundle is transported to the end part of a swing plate chain machine, a core plate layering device at the end part of the swing plate chain machine clamps each layer of core plates and then is placed on the swing plate chain machine, the swing plate chain machine continuously moves at a high speed in advance, the core plate strips are spread out, the core plate strips are automatically tensioned by high-speed movement, the paved core plate strips are sucked onto a back plate which is coated with glue by a strip-shaped vacuum chuck, and then the surface plate which is coated with the glue is placed on the surface plate, so that assembly is completed. The invention belongs to the technical field of production and processing of wooden products, provides a process flow for fully-automatically assembling a three-layer solid wood composite floor, effectively solves the problems of low working efficiency, low capacity and inconvenience for people in manual assembly in the existing market, and is a process flow for improving the assembly speed.
Description
Technical Field
The invention belongs to the technical field of production and processing of wood products, and particularly relates to a process flow for fully-automatically assembling a three-layer solid wood composite floor.
Background
The existing automatic assembly production line for the composite floor has certain defects when in use, the production process of the existing composite floor generally glues a core plate firstly, then the core plate and surface decoration materials are subjected to composite assembly, the combined plate blanks are stacked together, the stacked plate blanks are placed into a cold press through a conveyor for cold pressing, the plate blanks are conveyed to each layer of hot-pressed plates on a hot press through a plate loading suspension cage, high temperature and high pressure are realized, then the plate blanks are output to the hot press through a plate unloading suspension cage, the production of the composite floor is completed, when the existing automatic assembly production line is used for assembling the core plate and the surface decoration materials, the mode of manually assembling the plate blanks is mostly adopted, the work efficiency of the production line is not favorably improved, the productivity is influenced, the automatic assembly production line is not favorable for people, and certain adverse effects are brought to the use process of people.
Disclosure of Invention
In view of the above situation, in order to overcome the defects of the prior art, the invention aims to provide a process flow for fully automatically assembling a three-layer solid wood composite floor, which effectively solves the problems of low working efficiency, low productivity and inconvenience for people in manual assembly in the existing market, and is a process flow for improving the assembly speed.
The technical scheme adopted by the invention is as follows: a process flow for fully automatically assembling three-layer solid wood composite floors comprises the following steps:
s1: the core board of the purchased three-layer solid wood composite floor is in a bundle shape;
s2: taking and placing the core plates in bundles on a clamping and transporting baffle;
s3: clamping the core plate bundle and conveying the core plate bundle to the end part of the plate swinging chain machine;
s4: a core plate layering device at the end part of the swing plate chain machine clamps each layer of core plate and then puts the core plate on the swing plate chain machine, the swing plate chain machine continuously moves at a high speed in advance, the core plate strips are spread, and the core plate strips are automatically tensioned by utilizing the high-speed movement;
s5: and sucking the paved core plate strips to the glued back plate by using a strip-shaped vacuum chuck, and then putting the core plate strips on the glued surface plate to finish assembly.
Further, in S1, the number of strips and the number of layers are fixed for each bundle.
Further, in S2, a servo clamping cylinder is used to clamp the material.
Further, the core plate strips spread by the swing plate chain machine in the step S4 are controlled by the photoelectric switch to the spread length of the core plate strips, and when the length meets the requirement, the core plate layering device and the swing plate chain machine are stopped.
Further, the core board layering device of S4 is lifted and moved automatically until the layering of one bundle of core boards is completed, and waits for the next bundle.
After the technical scheme is adopted, the invention has the following beneficial effects: the assembly speed is greatly improved, one assembly is completed in 20 seconds by manual assembly, and the assembly is completed in 5 seconds by adopting the process method.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Embodiment 1 a process flow for fully automatically assembling a three-layer solid wood composite floor, comprising the following steps:
s1: the core board of the purchased three-layer solid wood composite floor is in a bundle shape;
s2: taking and placing the core plates in bundles on a clamping and transporting baffle;
s3: clamping the core plate bundle and conveying the core plate bundle to the end part of the plate swinging chain machine;
s4: a core plate layering device at the end part of the swing plate chain machine clamps each layer of core plate and then puts the core plate on the swing plate chain machine, the swing plate chain machine continuously moves at a high speed in advance, the core plate strips are spread, and the core plate strips are automatically tensioned by utilizing the high-speed movement;
s5: and sucking the paved core plate strips to the glued back plate by using a strip-shaped vacuum chuck, and then putting the core plate strips on the glued surface plate to finish assembly.
The number of strands and the number of layers per bundle are fixed in S1.
And S2, clamping and taking the material by using a servo clamping cylinder.
And in the S4, the core plate strips spread by the swing plate chain machine are controlled by photoelectric switches to spread the length of the core plate strips, and the core plate layering device and the swing plate chain machine are stopped when the length meets the requirement.
And S4, the core board layering device is automatically lifted and moved until the layering of one bundle of core boards is finished, and the next bundle of core boards is waited.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The present invention and its embodiments have been described above, but the description is not limitative, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (5)
1. The process flow of the full-automatic assembly of the three-layer solid wood composite floor is characterized by comprising the following steps of: the method comprises the following steps:
s1: the core board of the purchased three-layer solid wood composite floor is in a bundle shape;
s2: taking and placing the core plates in bundles on a clamping and transporting baffle;
s3: clamping the core plate bundle and conveying the core plate bundle to the end part of the plate swinging chain machine;
s4: a core plate layering device at the end part of the swing plate chain machine clamps each layer of core plate and then puts the core plates on the swing plate chain machine;
s5: and sucking the paved core plate strip to the glued back plate by the strip-shaped vacuum chuck, and then putting the core plate strip on the glued surface plate to finish assembly.
2. The process flow of the full-automatic assembly of the three-layer solid wood composite floor as claimed in claim 1, wherein: in S1, the number of strips and layers are fixed for each bundle.
3. The process flow of the full-automatic assembly of the three-layer solid wood composite floor as claimed in claim 2, wherein: and in the step S2, a servo clamping cylinder is used for clamping and taking the material.
4. The process flow of the full-automatic assembly of the three-layer solid wood composite floor as claimed in claim 3, wherein: and when the length of the core plate strip in the S4 meets the requirement, stopping the actions of the core plate layering device and the swing plate chain machine.
5. The process flow of the full-automatic assembly of the three-layer solid wood composite floor as claimed in claim 4, wherein: the S4 core plate layering device is automatically lifted and moved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210370237.3A CN114800729A (en) | 2022-04-09 | 2022-04-09 | Process flow for full-automatic assembly of three-layer solid wood composite floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210370237.3A CN114800729A (en) | 2022-04-09 | 2022-04-09 | Process flow for full-automatic assembly of three-layer solid wood composite floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114800729A true CN114800729A (en) | 2022-07-29 |
Family
ID=82535302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210370237.3A Pending CN114800729A (en) | 2022-04-09 | 2022-04-09 | Process flow for full-automatic assembly of three-layer solid wood composite floor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114800729A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3526372A1 (en) * | 1985-07-24 | 1987-02-05 | Rueckle Carl Maschinenbau | Arrangement for working veneers |
| CN106965272A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of composite board processing line and processing technology |
| CN107336296A (en) * | 2017-06-14 | 2017-11-10 | 北京林业大学 | A kind of automatic lay-up machine of composite floor board |
| CN206750889U (en) * | 2017-04-28 | 2017-12-15 | 亨内基机械（上海）有限公司 | A kind of rock wool straight sheet pile feed conveying device for compound sandwich board assembly line |
| CN111232607A (en) * | 2020-02-17 | 2020-06-05 | 青岛普诺信智能装备有限公司 | Precise plate assembling equipment |
| CN216067908U (en) * | 2021-09-18 | 2022-03-18 | 东北林业大学 | Automatic blank assembling equipment for plywood |
-
2022
- 2022-04-09 CN CN202210370237.3A patent/CN114800729A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3526372A1 (en) * | 1985-07-24 | 1987-02-05 | Rueckle Carl Maschinenbau | Arrangement for working veneers |
| CN106965272A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of composite board processing line and processing technology |
| CN206750889U (en) * | 2017-04-28 | 2017-12-15 | 亨内基机械（上海）有限公司 | A kind of rock wool straight sheet pile feed conveying device for compound sandwich board assembly line |
| CN107336296A (en) * | 2017-06-14 | 2017-11-10 | 北京林业大学 | A kind of automatic lay-up machine of composite floor board |
| CN111232607A (en) * | 2020-02-17 | 2020-06-05 | 青岛普诺信智能装备有限公司 | Precise plate assembling equipment |
| CN216067908U (en) * | 2021-09-18 | 2022-03-18 | 东北林业大学 | Automatic blank assembling equipment for plywood |
Non-Patent Citations (1)
| Title |
|---|
| 卡恰林（КАЧАЛИН，Н.В.）: "胶合板生产手册", 中国林业出版社, pages: 290 - 291 * |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220729 |
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| RJ01 | Rejection of invention patent application after publication |