CN114428488A - Equipment state monitoring method and system based on industrial internet platform - Google Patents

Equipment state monitoring method and system based on industrial internet platform Download PDF

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Publication number
CN114428488A
CN114428488A CN202210101454.2A CN202210101454A CN114428488A CN 114428488 A CN114428488 A CN 114428488A CN 202210101454 A CN202210101454 A CN 202210101454A CN 114428488 A CN114428488 A CN 114428488A
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equipment
monitored
state
shutdown
maintenance
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刘杰
陈小宝
张清柱
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Chongqing Yunfeng Technology Co ltd
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Chongqing Yunfeng Technology Co ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention provides an equipment state monitoring method and system based on an industrial Internet platform, wherein a trigger equipment startup and shutdown function is configured in preset operation events of equipment frequently used in a daily production and processing process, and aiming at equipment to be monitored with a state monitoring requirement, when the preset operation events of the equipment to be monitored are completed, an operator submits the preset operation events, and the preset operation events carry information for triggering startup and shutdown, so that the system can accurately acquire the startup and shutdown state of the equipment to be monitored according to the submitted preset operation events, thereby ensuring the authenticity and reliability of equipment startup and shutdown data sources, providing a data basis for effectively monitoring the equipment state, being beneficial to an enterprise to timely control the equipment state, and further scientifically guiding the production process.

Description

Equipment state monitoring method and system based on industrial internet platform
Technical Field
The invention relates to the field of industrial internet, in particular to an equipment state monitoring method and system based on an industrial internet platform.
Background
The on-off time of the equipment is key data for counting the efficiency of the equipment, if the data is inaccurate, the efficiency of the equipment cannot be evaluated, the normal output and the abnormal output of the equipment cannot be known, and the monitoring of the state of the equipment cannot be realized. The starting time of the current equipment is counted according to the working hours of workers, for example, working at 9 am and working at 9 pm, and the starting time is directly determined to be 12 hours. However, the statistical method has a large error, for example, sometimes the equipment is in the situations of spot inspection, maintenance, and repair, and the start-up time directly counted by the worker on-duty time obviously exceeds the actual start-up time, and the effective working time of the equipment cannot be accurately counted by the statistical method.
Even if some enterprises use a management system based on an industrial internet platform, the startup and shutdown information of the equipment needs to be uploaded by means of manual operation, and the system performs data statistics based on the uploaded startup and shutdown information, but the mode has too many unstable factors, situations that the startup and shutdown information is not submitted in time or is required to be written and derived randomly, or even the startup and shutdown information is forgotten to be submitted exist, and the problems that partial data support is lacked or the production state of the equipment cannot be accurately counted due to data distortion exist.
Disclosure of Invention
The invention provides an equipment state monitoring method and system based on an industrial internet platform, which mainly solve the technical problems that: the method and the device have the advantages that the authenticity and the reliability of the on-off data source of the device can be guaranteed as far as possible, and therefore the monitoring of the state of the device is facilitated.
In order to solve the technical problem, the invention provides an equipment state monitoring method based on an industrial internet platform, which comprises the following steps:
configuring a trigger device power on and power off function in a preset operation event aiming at the device to be monitored with the state monitoring requirement;
after configuration is completed, when a preset operation event submitted from the outside to the equipment to be monitored is received, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored and record on-off time information; the submitted preset operation event carries information for triggering startup or shutdown;
and monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
Optionally, the preset operation event includes a point inspection event, a maintenance event, and a maintenance event.
Optionally, the method further includes:
aiming at the situation that the function of triggering the on-off function of the equipment is configured and started in the point inspection event, generating a point inspection task according to the configuration and sending the point inspection task to corresponding point inspection personnel, when the point inspection personnel perform point inspection on the equipment to be monitored, completing the point inspection, performing power-on/power-off operation on the entity of the equipment to be monitored, submitting the completed point inspection task, and triggering the equipment to be started/powered off;
aiming at the situation that the function of triggering the equipment to be started and shut down is configured and started in a maintenance event, generating a maintenance task according to the configuration and sending the maintenance task to a corresponding maintenance worker, when the maintenance worker maintains the equipment to be monitored and finishes the maintenance, performing power-on/power-off operation on the entity of the equipment to be monitored, submitting the maintenance task to be completed and triggering the equipment to be started/shut down;
the method comprises the steps that aiming at the situation that the function of triggering the on-off function of the equipment is configured and started in a maintenance event, when the equipment to be monitored is abnormal or has faults, a repair request is submitted, a maintenance task is generated according to the repair request and sent to a corresponding maintenance worker, the maintenance worker maintains the equipment to be monitored and completes the maintenance, the entity of the equipment to be monitored is started or shut down, the maintenance task is submitted and completed, and the equipment is triggered to be started or shut down.
Optionally, the determining, based on the submitted preset operation event, the current power on/off state of the device to be monitored includes:
when the submitted preset operation event carries information triggering startup, determining that the current state of the equipment to be monitored is a startup state; and when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state.
Optionally, the determining the current on/off state of the device to be monitored to update the on/off state of the device to be monitored includes:
when the current state of the equipment to be monitored is determined to be a starting state, if the current state of the equipment to be monitored is the starting state, continuously keeping the state of the equipment to be monitored to be the starting state; if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored into the power-on state;
when the current state of the equipment to be monitored is determined to be a shutdown state, if the current state of the equipment to be monitored is the shutdown state, continuing to keep the current state of the equipment to be monitored to be the shutdown state; and if the state of the equipment to be monitored is the power-on state, updating the state of the equipment to be monitored to be the power-off state.
Optionally, the recording the on/off time information includes:
and the system receives corresponding time information which is submitted from the outside and is used for completing the preset operation event of the equipment to be monitored, and the time information is used as the startup and shutdown time information for recording.
Optionally, the monitoring the state of the device to be monitored based on the power on/off time information includes:
and counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and monitoring the state of the equipment to be monitored based on the starting time.
Optionally, the monitoring the state of the device to be monitored based on the boot-up duration includes:
and calculating the production efficiency of the equipment to be monitored based on the starting-up time, wherein the production efficiency is the production quantity of products in unit time, and the state grade of the equipment to be monitored is determined based on the preset corresponding relation between the production efficiency and the equipment state grade, so that the equipment state is evaluated.
Optionally, the method further includes:
the method comprises the steps of counting the shutdown time length and the fault time length of the equipment to be monitored, counting the proportion of the equipment to be monitored in the startup state, the shutdown state and the fault state respectively, and generating a statistical chart for billboard display.
The invention also provides an equipment state monitoring system based on the industrial Internet platform,
the configuration module is used for receiving external configuration operation so as to configure and trigger a device on-off function in a preset operation event aiming at the device to be monitored with the state monitoring requirement;
the monitoring module is used for determining the current on-off state of the equipment to be monitored based on the submitted preset operation event when the preset operation event submitted by the outside to the equipment to be monitored is received and completed after the configuration is completed, so as to update the on-off state of the equipment to be monitored and record the on-off time information; the submitted preset operation event carries information for triggering startup or shutdown; and monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
The invention has the beneficial effects that:
according to the equipment state monitoring method and system based on the industrial internet platform, the trigger equipment startup and shutdown function is configured in the preset operation events of the equipment frequently used in the daily production and processing process, and for the equipment to be monitored with the state monitoring requirement, when the preset operation events of the equipment to be monitored are completed, an operator submits the preset operation events, and the preset operation events carry information for triggering startup and shutdown, so that the system can accurately acquire the startup and shutdown state of the equipment to be monitored according to the submitted preset operation events, the authenticity and the reliability of the equipment startup and shutdown data sources are guaranteed, a data basis is provided for effectively monitoring the equipment state, an enterprise can conveniently and timely control the equipment state, and the production process can be scientifically guided.
Drawings
Fig. 1 is a schematic flow chart of a device status monitoring method based on an industrial internet platform according to a first embodiment of the present invention;
fig. 2 is a schematic diagram of an equipment power on/off management interface according to a first embodiment of the present invention;
fig. 3 is a schematic diagram of a startup and shutdown interface of a point inspection event configuration triggering device according to a first embodiment of the present invention;
FIG. 4 is a schematic view of a first embodiment of a maintenance event configuration triggering device power on/off interface;
fig. 5 is a schematic diagram of a startup and shutdown interface of a maintenance event configuration triggering device according to a first embodiment of the present invention;
FIG. 6 is a schematic diagram of a startup process triggered by a point inspection according to a first embodiment of the present invention;
FIG. 7 is a schematic diagram of an equipment status interface according to a first embodiment of the present invention;
FIG. 8 is a schematic diagram of a power-on point inspection interface according to a first embodiment of the present invention;
FIG. 9 is a schematic diagram of a shutdown point inspection interface according to a first embodiment of the present invention;
FIG. 10 is a diagram illustrating an interface for device status statistics according to a first embodiment of the present invention;
fig. 11 is a schematic view of a shutdown triggering process by spot inspection according to a first embodiment of the present invention;
FIG. 12 is a schematic view of a maintenance triggering power-on/off process according to a first embodiment of the present invention;
FIG. 13 is a schematic view of a maintenance triggering power on/off popup interface according to an embodiment of the present invention;
fig. 14 is a schematic view illustrating a maintenance triggering power-on and power-off process according to a first embodiment of the present invention;
FIG. 15 is a schematic diagram of an equipment repair interface according to a first embodiment of the present invention;
FIG. 16 is a schematic view of an equipment maintenance task interface according to a first embodiment of the present invention;
fig. 17 is a schematic structural diagram of an apparatus state monitoring system according to a second embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following detailed description and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The first embodiment is as follows:
the monitoring of the equipment state needs to accurately acquire the on-off data of the equipment, if the on-off time of the equipment is inaccurate or imperfect, the monitoring of the equipment state cannot be realized, and the production efficiency of the whole production line and the whole enterprise cannot be accurately counted. At present, when equipment is in operation nodes such as point inspection, maintenance and repair, small enterprises all rely on document records, and the problems of complex searching, easy error recording and omission exist, and medium and large enterprises may use own management systems, but only can maintain the normal conditions of the equipment, cannot perform linkage on startup and shutdown of the equipment, cannot effectively trigger the startup and shutdown of the equipment, and cannot count the startup and shutdown duration.
The scheme configures a newly-added trigger equipment on-off function in the equipment point inspection, maintenance and repair service scene to cover all nodes which may need to be operated in daily life of the equipment, further performs associated communication with the equipment on-off function on a management system when the operation of the related nodes is completed under different operation node scenes of point inspection, maintenance, repair and the like, and additionally uploads equipment on-off operation (the trigger on-off operation is selected as a necessary option to avoid forgetting or uploading the problem that the actual on-off time is seriously inconsistent with the actual on-off time and the like) when the task is submitted after the completion of each time of point inspection, each time of maintenance and each time of repair operation, so that the equipment on-off time information can be obtained in the whole life cycle, the accurate on-off time of the equipment can be obtained, the on-off time of the equipment can be effectively counted, and the production efficiency of the equipment can be accurately calculated, and then can solve enterprise's staff forget submit the equipment on-off time, or submit the inconsistent situation of time and actual on-off time, cause the problem that can't accurately make statistics out correct effectual production efficiency. According to the scheme, whether the actual capacity is consistent with the system capacity can be correctly compared, and complete data statistics is provided for the capacity output of enterprises.
Referring to fig. 1, the present embodiment provides an apparatus status monitoring method based on an industrial internet platform, which mainly includes the following steps:
s100, configuring a trigger device power on and power off function in a preset operation event aiming at a device to be monitored with a state monitoring requirement;
specifically, the enterprise can use the equipment which needs to count the startup and shutdown duration, evaluate the production efficiency and monitor the state as the equipment to be monitored, can use all production equipment on the production line, and can also select part of the production equipment in a targeted manner. In order to implement the equipment state monitoring of the scheme, the equipment needs to be configured first, and the system processes based on the configuration data after the configuration is effective.
In this embodiment, the device power on/off triggering function is configured in the preset operation event, so that an operator can directly trigger the device power on/off information submission based on a processing result when performing relevant processing on the device, and the problems of inaccurate, untimely and easy forgetting of power on/off time statistics are avoided.
In this embodiment, the preset operation events include a point inspection event, a maintenance event, and a maintenance event. The specific configuration specifically comprises: in the page for managing the on/off of the trigger device, please refer to fig. 2, add a device that needs to use the function of the trigger device to turn on/off, select a corresponding device, and click "submit" to add the device as the device to be monitored.
After the equipment is added as the equipment to be monitored, the equipment can be triggered to be started and/or shut down by default point inspection, the equipment is triggered to be started and/or shut down by maintenance, and the equipment is triggered to be started and/or shut down by maintenance; the maintenance also comprises reporting the maintenance to trigger the equipment to be started and/or shut down, and the maintenance is finished to trigger the equipment to be started and/or shut down.
In other optional embodiments of the present invention, a specific trigger function may also be flexibly configured based on actual needs of an enterprise, for example, a device is triggered to be turned on or off for a point inspection event, and a specific configuration process includes: in the device power on/off interface triggered by the click event, please refer to fig. 3, the trigger power on/off mode is selected, and the configuration can be completed by clicking "ok". The system of the trigger startup and shutdown mode selects 'no' by default, namely, the point inspection event does not trigger the startup and shutdown of the equipment, and when the trigger startup and shutdown mode selects 'trigger startup' according to the service requirement, the equipment enters the startup mode after finishing the point inspection; if the selection of the trigger power-off mode is 'trigger power-off', the equipment enters the power-off mode after the point inspection is finished.
It should be understood that, according to the service requirement, it may be necessary to trigger power-on after the point detection is completed, or it may be necessary to trigger power-off after the point detection is completed, at this time, configuration may be newly added, and another trigger power-on/off mode may be selected, where one point detection is used to trigger power-on and another point detection is used to trigger power-off in one point detection period. For example, for the spot inspection (short for "daily inspection") which needs to be performed on the equipment every day, after the spot inspection is completed on morning work, the equipment needs to be triggered to start, and the normal operation and production of the equipment on the day are ensured; after the spot inspection is finished after the night work, the equipment needs to be triggered to shut down, so that the condition that the equipment is in a shutdown state when not producing at night is avoided, the electric quantity is saved, and the normal production operation on the next day is also ensured. Two point inspection events need to be configured, one trigger starting and one trigger shutdown. After the configuration is completed and the point inspection personnel execute the point inspection standard, the management system directly triggers the power on/off mode of the equipment to enable the equipment to directly enter a corresponding power on or power off state. The problem that a processing worker forgets to upload the startup and shutdown data to the equipment in the working hours is effectively solved, so that the system cannot accurately count the startup and shutdown time nodes.
It should be understood that, the present solution is mainly directed to an offline business management system based on industrial internet receipt, and does not need to configure a sensor for production processing equipment, and automatically collect and upload production state data of the equipment to a management system, but submits the data based on a mobile terminal (including processing personnel, point inspection personnel, maintenance personnel, management personnel, etc.) based on task completion or active upload, etc. The off-line service management system does not need to be provided with a sensor system with a complex structure and high cost, and has higher actual use value for small and medium-sized domestic enterprises.
The trigger device power on/off function depends on the point inspection event, when the trigger device power on/off function is configured, a point inspection standard can be set by default, and can also be flexibly set according to business requirements, specifically, please refer to fig. 3 continuously, and the point inspection standard must include but is not limited to "standard name", "operation button name", "point inspection type", and "point inspection period".
The standard name is a customer-defined name, so that the universality of the point inspection standard is improved; such as "device power on check" and "device power off check".
The name of the operation button is a customer-defined name, which is beneficial to distinguishing which spot inspection standard is made during spot inspection; such as "power-on point inspection" and "power-off point inspection".
The point inspection type is a platform fixed type and comprises autonomous point inspection and professional point inspection.
The spot inspection period is a platform fixed level and comprises daily inspection, weekly inspection, half-month inspection, monthly inspection, seasonal inspection, semi-year inspection and annual inspection; wherein the daily inspection is divided into: the daily inspection and the daily inspection.
Through the limitation of the four fields, the point inspection standard which accords with most enterprises can be established, and the universality of the platform is enhanced from the industrial internet management platform, so that the popularization of the platform is facilitated; from the perspective of using enterprises, the establishment standard is simple, rapid deployment and online of the point inspection function can be realized, and the enterprise learning cost can be reduced.
In other optional embodiments of the present invention, for a situation where the on-off function of the trigger device is configured and enabled in the point inspection event, a point inspection task may be generated according to the configuration and sent to the corresponding point inspection personnel, when the point inspection personnel performs point inspection on the device to be monitored, the point inspection is completed, the start-up/shutdown operation is performed on the device entity to be monitored, the completion of the point inspection task (including uploading information such as point inspection data and point inspection results) is submitted, and the start-up/shutdown of the device is triggered.
Optionally, referring to fig. 4, in a configuration process of configuring a function of triggering a power on/off function of the device in a maintenance event, if "yes" or "no" of the function of triggering the power on/off function is selected in a configuration interface of the maintenance event, it indicates that the maintenance is completed and a maintenance-triggered power on/off mode is started (specifically, power on or off is performed, and a person to be maintained selects and determines according to an actual maintenance condition); if no is selected at the trigger on-off position, the function is not started, and the on-off mode is not triggered after the equipment maintenance is finished.
And selecting 'yes' to trigger the on-off in the configuration maintenance event, wherein the 'yes' indicates that after the equipment is maintained, the on-off mode of the equipment can be directly triggered, and the system enables the equipment to directly enter a power-on state or a power-off state. The problem that an operator forgets to perform startup and shutdown operations on equipment after maintaining the equipment so that a system cannot accurately count startup and shutdown time nodes is effectively solved.
The method is characterized in that the function of triggering the on-off function of the equipment is configured in a maintenance event, and simultaneously, the maintenance standard can be directly configured, wherein the maintenance standard necessarily comprises a standard name, a maintenance type, a maintenance grade and a cycle period.
The standard name is a customer-defined name, so that the universality of the maintenance standard is improved; such as "lathe maintenance".
The maintenance type is a platform fixed type and comprises quantitative maintenance and regular maintenance which are selected by pulling down.
The maintenance level is a platform fixed level and comprises common maintenance, lubrication maintenance, first-level maintenance, second-level maintenance and third-level maintenance; different maintenance levels correspond to different maintenance ranges and maintenance requirements. The method can be flexibly set based on actual business requirements.
The cycle period is a type of a platform fixed cycle, and comprises a plurality of cycle segments of 'daily', 'weekly', 'monthly', 'february', 'quarterly', 'april', 'semiannual', 'yearly', 'two years', 'three years' and the like.
Optionally, for a situation where the trigger device is configured and enabled to switch on and off the function in the maintenance event, a maintenance task is generated according to the configuration and sent to a corresponding maintenance worker, when the maintenance worker performs maintenance on the device to be monitored, the maintenance is completed, the start/shutdown operation is performed on the entity of the device to be monitored, the maintenance task is submitted (including uploading maintenance data, taking a picture, and the like) to be completed, and the device is triggered to start/shut down.
Optionally, the configuration process of configuring the on-off function of the trigger device in the maintenance event is divided into a repair reporting event and a maintenance completion, please refer to fig. 5, the maintenance flow standard includes: a first node, a process node, and an end node; the configuration contents of each node are as follows: node name, node handler, node button, information item template.
The node name is customer self-defined configuration, and a universal and understandable name is defined by self according to a service scene; such as "equipment repair".
The node processors are configured by clients in a self-defined mode, and the task to be handled of the process nodes which the nodes have the right to process is defined by the node processors according to the service scene.
The node button can configure a plurality of buttons according to service needs, for example: starting up, shutting down, breaking down, removing the failure and the like; a user can effectively count the implementation state of the equipment through the scene configuration required in equipment maintenance.
For the situation that the function of triggering the on-off of the equipment is configured and started in the maintenance event, when the equipment to be monitored is abnormal or has faults, a repair request is submitted, wherein the repair request comprises but is not limited to equipment information, abnormal conditions and the like; the repair personnel determines whether to carry out startup or shutdown operation according to the actual running condition of the equipment and uploads the operation in the repair request; and generating a maintenance task according to the repair request, sending the maintenance task to a corresponding maintenance worker, maintaining the equipment to be monitored by the maintenance worker, completing the maintenance (including uploading maintenance data, photographing and the like), performing power-on/power-off operation on the entity of the equipment to be monitored, submitting the maintenance task to complete, and triggering the power-on/power-off of the equipment.
S200, after configuration is completed, when a preset operation event submitted from the outside to the equipment to be monitored is received, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored and record on-off time information; the submitted preset operation event carries information for triggering startup or shutdown.
When the submitted preset operation event carries information triggering startup, determining that the current state of the equipment to be monitored is a startup state; and when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state.
When the current state of the equipment to be monitored is determined to be a starting state, if the current state of the equipment to be monitored is the starting state, the state of the equipment to be monitored is continuously kept to be the starting state; and if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored to be the power-on state.
When the current state of the equipment to be monitored is determined to be a shutdown state, if the current state of the equipment to be monitored is the shutdown state, continuing to keep the current state of the equipment to be monitored to be the shutdown state; and if the state of the equipment to be monitored is the power-on state, updating the state of the equipment to be monitored to be the power-off state.
Wherein, record power-on and power-off time information includes: and the system receives corresponding time information which is submitted from the outside and is used for completing the preset operation event of the equipment to be monitored, and the time information is used as the startup and shutdown time information for recording.
The following are described with reference to specific examples, respectively:
the first method comprises the following steps: the point inspection trigger device is turned on, please refer to fig. 6:
1) and (3) the point inspection personnel receives the point inspection task, goes to the site when the point inspection task arrives, enters the management system through the terminal equipment, scans the two-dimensional code of the equipment to be monitored, pops up an equipment information interface, please refer to fig. 7, and assumes that the equipment state is still in 'halt', which indicates that the equipment is not produced yet.
2) When the startup point inspection is completed, the system will automatically update the status of the device to be "running", indicating that the device is already started, please refer to fig. 8.
3) After work, the check personnel completes the shutdown check on the equipment, and the management system automatically updates the equipment state to be shutdown, which indicates that the equipment is in the shutdown state and stops the operation of production, please refer to fig. 9.
4) After the point inspection, the system directly triggers the device to turn on and turn off, and the system can automatically obtain the device turn on time and turn off time, and count the device turn on time, please refer to fig. 10.
And the second method comprises the following steps: the point detection triggers the device to power off, please refer to fig. 11, which is not described herein again.
And the third is that: the maintenance triggering device is turned on and off, please refer to fig. 12:
1) the maintenance personnel receive the maintenance task, then go to the scene, get into management system through terminal equipment, scan and wait to monitor the equipment two-dimensional code, pop out equipment information interface, assume that the equipment state is in "shutting down", show that the equipment is in the shutdown, have not produced yet.
2) After the maintenance is completed, a prompt box pops up, please refer to fig. 13, which triggers the startup and selects the startup or the non-startup.
3) When the maintenance personnel select to start up, the system automatically updates the state of the equipment to be monitored to be 'running', which indicates that the equipment is in the starting-up state and starts to run production.
4) When the maintenance personnel choose not to shut down, the system automatically updates the state of the equipment to be monitored to be 'shutdown', which indicates that the equipment is in a shutdown state and stops running production.
5) After the maintenance event, the device is directly triggered to be powered on and powered off, the system can automatically obtain the power-on time and the power-off time of the device, and count the power-on duration of the device, please continue to refer to fig. 10.
And fourthly: the maintenance triggers the device to power on and off, see fig. 14:
1) the processing personnel enter the management system through the terminal equipment, the two-dimensional code of the equipment is scanned, the equipment state is checked, the equipment is supposed to be in operation, and the equipment is indicated to be in starting production.
2) A processing person clicks 'equipment repair', pops up an equipment repair page by scanning an equipment two-dimensional code, and referring to fig. 15, performs repair service on equipment, submits abnormal data including emergency degree, fault description, repair voice (for the repair person to describe abnormal conditions), uploads repair pictures and the like, and configures startup or shutdown triggering (startup or shutdown can be selected based on actual conditions, some equipment is abnormal, normal production may not be affected, and startup can be selected); shutdown can be selected under the condition that some equipment is abnormal and normal production can be influenced). It is assumed that triggering shutdown is chosen here.
3) After submitting the repair, the management system automatically updates the state of the equipment to be monitored to be 'shutdown', which indicates that the equipment is shut down and is in the operation stop production.
4) And the system generates a maintenance task based on the repair request and sends the maintenance task to corresponding maintenance personnel. Different maintenance personnel are correspondingly responsible for respective equipment, and the maintenance tasks of the repair equipment are selected to be sent to the corresponding maintenance personnel based on the corresponding relation between the maintenance personnel and the equipment representation.
5) The maintenance personnel receives the maintenance task, carries out field maintenance, submits the maintenance task after the equipment maintenance is completed, please refer to fig. 16, selects starting to put into production or shutdown, directly triggers the equipment to start and shutdown, and counts the starting time of the equipment.
And S300, monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
And counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and monitoring the state of the equipment to be monitored based on the starting time.
Specifically, based on the starting-up time length, the production efficiency of the equipment to be monitored is calculated, the production efficiency is the production quantity of products in unit time, the state level of the equipment to be monitored is determined based on the preset corresponding relation between the production efficiency and the equipment state level, and the evaluation of the equipment state is realized. See table 1 below:
TABLE 1 Preset correspondence Table between production efficiency and Equipment State level
Production efficiency Device status level
More than or equal to 1000 products A/day High quality
500-1000 products A/day Middle quality
< 500 pieces A/day Low mass
In other optional embodiments of the present invention, the shutdown duration and the fault duration of the device to be monitored may also be counted, the proportions of the device to be monitored in the startup state, the shutdown state and the fault state are counted, and a statistical chart is generated for billboard display. Is beneficial to understanding the whole production condition of enterprises.
Example two:
in this embodiment, on the basis of the first embodiment, an apparatus status monitoring system based on an industrial internet platform is provided, so as to implement the steps of the apparatus status monitoring method based on the industrial internet platform in the first embodiment, please refer to fig. 17, and the apparatus status monitoring system mainly includes the following modules:
the configuration module 171 is configured to receive an external configuration operation, so as to configure a trigger device power on/off function in a preset operation event for a device to be monitored that has a status monitoring requirement;
the monitoring module 172 is configured to, after configuration is completed, determine, based on a preset operation event submitted by an external device when the preset operation event submitted to the device to be monitored is completed, a current on-off state of the device to be monitored, update the on-off state of the device to be monitored, and record on-off time information; the submitted preset operation event carries information for triggering startup or shutdown; and monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
For details, please refer to the description in the first embodiment, which is not repeated herein.
It will be apparent to those skilled in the art that the modules or steps of the present invention described above may be implemented in a general purpose computing device, they may be centralized in a single computing device or distributed across a network of multiple computing devices, and alternatively, they may be implemented in program code executable by a computing device, such that they may be stored on a computer storage medium (ROM/RAM, magnetic disk, optical disk) for execution by a computing device, and in some cases, the steps shown or described may be performed in an order different from that described herein, or they may be separately fabricated as individual integrated circuit modules, or multiple ones of them may be fabricated as a single integrated circuit module. Thus, the present invention is not limited to any specific combination of hardware and software.
The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the invention is not to be considered limited to those descriptions. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (10)

1. An equipment state monitoring method based on an industrial internet platform is characterized by comprising the following steps:
configuring a trigger device power on and power off function in a preset operation event aiming at the device to be monitored with the state monitoring requirement;
after configuration is completed, when a preset operation event submitted from the outside to the equipment to be monitored is received, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored and record on-off time information; the submitted preset operation event carries information for triggering startup or shutdown;
and monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
2. The equipment condition monitoring method of claim 1, wherein the predetermined operational events include a checkup event, a maintenance event, and a repair event.
3. The device condition monitoring method according to claim 1 or 2, further comprising:
aiming at the situation that the function of triggering the on-off function of the equipment is configured and started in the point inspection event, generating a point inspection task according to the configuration and sending the point inspection task to corresponding point inspection personnel, when the point inspection personnel perform point inspection on the equipment to be monitored, completing the point inspection, performing power-on/power-off operation on the entity of the equipment to be monitored, submitting the completed point inspection task, and triggering the equipment to be started/powered off;
aiming at the situation that the function of triggering the equipment to be started and shut down is configured and started in a maintenance event, generating a maintenance task according to the configuration and sending the maintenance task to a corresponding maintenance worker, when the maintenance worker maintains the equipment to be monitored and finishes the maintenance, performing power-on/power-off operation on the entity of the equipment to be monitored, submitting the maintenance task to be completed and triggering the equipment to be started/shut down;
the method comprises the steps that aiming at the situation that the function of triggering the on-off function of the equipment is configured and started in a maintenance event, when the equipment to be monitored is abnormal or has faults, a repair request is submitted, a maintenance task is generated according to the repair request and sent to a corresponding maintenance worker, the maintenance worker maintains the equipment to be monitored and completes the maintenance, the entity of the equipment to be monitored is started or shut down, the maintenance task is submitted and completed, and the equipment is triggered to be started or shut down.
4. The device status monitoring method according to claim 3, wherein the determining the current on/off status of the device to be monitored based on the submitted preset operation event comprises:
when the submitted preset operation event carries information triggering startup, determining that the current state of the equipment to be monitored is a startup state; and when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state.
5. The device status monitoring method according to claim 3, wherein the determining the current on/off status of the device to be monitored to update the on/off status of the device to be monitored comprises:
when the current state of the equipment to be monitored is determined to be a starting state, if the current state of the equipment to be monitored is the starting state, the state of the equipment to be monitored is continuously kept to be the starting state; if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored into the power-on state;
when the current state of the equipment to be monitored is determined to be a shutdown state, if the current state of the equipment to be monitored is the shutdown state, continuing to keep the current state of the equipment to be monitored to be the shutdown state; and if the state of the equipment to be monitored is the power-on state, updating the state of the equipment to be monitored to be the power-off state.
6. The device condition monitoring method of claim 3, wherein said recording on-off time information comprises:
and the system receives corresponding time information which is submitted from the outside and is used for completing the preset operation event of the equipment to be monitored, and the time information is used as the startup and shutdown time information for recording.
7. The device status monitoring method according to claim 3, wherein the implementing of the status monitoring of the device to be monitored based on the power on/off time information comprises:
and counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and monitoring the state of the equipment to be monitored based on the starting time.
8. The device status monitoring method according to claim 7, wherein the implementing the status monitoring of the device to be monitored based on the boot-up time includes:
and calculating the production efficiency of the equipment to be monitored based on the starting-up time, wherein the production efficiency is the production quantity of products in unit time, and the state grade of the equipment to be monitored is determined based on the preset corresponding relation between the production efficiency and the equipment state grade, so that the equipment state is evaluated.
9. The device condition monitoring method according to claim 3, further comprising:
the method comprises the steps of counting the shutdown time length and the fault time length of the equipment to be monitored, counting the proportion of the equipment to be monitored in the startup state, the shutdown state and the fault state respectively, and generating a statistical chart for billboard display.
10. An equipment state monitoring system based on an industrial internet platform, comprising:
the configuration module is used for receiving external configuration operation so as to configure and trigger a device on-off function in a preset operation event aiming at the device to be monitored with the state monitoring requirement;
the monitoring module is used for determining the current on-off state of the equipment to be monitored based on the submitted preset operation event when the preset operation event submitted by the outside to the equipment to be monitored is received and completed after the configuration is completed, so as to update the on-off state of the equipment to be monitored and record the on-off time information; the submitted preset operation event carries information for triggering startup or shutdown; and monitoring the state of the equipment to be monitored based on the startup and shutdown time information.
CN202210101454.2A 2022-01-27 2022-01-27 Equipment state monitoring method and system based on industrial internet platform Pending CN114428488A (en)

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