CN114227892A - Concrete pouring system, control method, device and control equipment - Google Patents
Concrete pouring system, control method, device and control equipment Download PDFInfo
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- CN114227892A CN114227892A CN202210188920.5A CN202210188920A CN114227892A CN 114227892 A CN114227892 A CN 114227892A CN 202210188920 A CN202210188920 A CN 202210188920A CN 114227892 A CN114227892 A CN 114227892A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
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Abstract
The application provides a concrete pouring system, a control method, a control device and control equipment, and relates to the technical field of intelligent control. The system comprises: the system comprises a control device, a plurality of Radio Frequency Identification (RFID) readers, a plurality of RFID tags, a torpedo tank, a mixing station and a material distributor; a first RFID reader of the RFID readers is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, and a second RFID reader of the RFID readers is arranged in a second butt joint operation area where the torpedo tank and the distributing machine are in butt joint; a first RFID tag in the RFID tags is arranged on the torpedo tank, and a second RFID tag in the RFID tags is also arranged on the material distributor; the control device is in communication connection with each RFID reader. According to the first recorded information and the second recorded information, the torpedo tank can be automatically controlled to be in butt joint with the stirring station and the material distributing machine, so that the user experience is improved, and the waste of human resources is reduced.
Description
Technical Field
The application relates to the technical field of intelligent control, in particular to a concrete pouring system, a control method, a device and control equipment.
Background
In the concrete member pouring system, a torpedo tank is relied to obtain concrete from a mixing station in a fixed area, the torpedo tank is adopted to transport the concrete to a distributing machine, and the distributing machine is used for completing member pouring. Control of torpedo cans also becomes critical.
In the related technology, a controller issues a control instruction to a driving module of the torpedo tank according to input manual control operation, and the driving module controls the torpedo tank according to the control instruction, so that the torpedo tank is butted with a stirring station and a distributing machine.
However, in the related art, when the torpedo car is controlled, manual adjustment needs to be performed, so that user experience is reduced, and unnecessary human resources are wasted.
Disclosure of Invention
An object of the application is to provide a concrete pouring system, a control method, a device and control equipment aiming at the defects in the prior art, so that the problems that in the related art, when the torpedo tank is controlled, manual participation adjustment is needed, user experience is reduced and unnecessary human resources are wasted are solved.
In order to achieve the above purpose, the technical solutions adopted in the embodiments of the present application are as follows:
in a first aspect, an embodiment of the present application provides a concrete pouring system, including: the system comprises a control device, a plurality of Radio Frequency Identification (RFID) readers, a plurality of RFID tags, a torpedo tank, a mixing station and a material distributor;
a first RFID reader of the RFID readers is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, and a second RFID reader of the RFID readers is arranged in a second butt joint operation area where the torpedo tank and the distributing machine are in butt joint; the torpedo tank can move on a torpedo tank rail and is respectively butted with the stirring station and the distributing machine;
a first RFID tag of the RFID tags is arranged on the torpedo tank, and a second RFID tag of the RFID tags is also arranged on the material distributor; the distributing machine can move on a distributing machine rail and is in butt joint with the torpedo tank;
the control equipment is in communication connection with the RFID readers, and is used for acquiring first recorded information recorded by the first RFID reader reading the first RFID tag and second recorded information recorded by the second RFID reader reading the second RFID tag;
and the control equipment is also used for sending a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the distributing machine.
Optionally, the system further includes: a plurality of image capture devices;
a first image acquisition device in the image acquisition devices is used for acquiring a first image on the torpedo ladle track; a second image acquisition device of the image acquisition devices is used for acquiring a second image on the track of the distributing machine;
the control equipment is in communication connection with each image acquisition equipment and is used for identifying the acquired first image and the acquired second image to obtain an identification result and sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
Optionally, the system further includes: a wireless terminal and a wireless network device;
the RFID readers are connected with the wireless terminal, and the control equipment is in wireless communication connection with the wireless terminal through the wireless network equipment;
the image acquisition devices are all connected with the wireless terminal, and the control device is in wireless communication connection with the wireless terminal through the wireless network device.
Optionally, the first recorded information and the recognition result of the first image are used to indicate whether the torpedo car enters the first docking operation area;
the second record information and the identification result of the second image are used for indicating whether the distributing machine enters the second butt joint operation area;
and the second record information and the identification result of the first image are used for indicating whether the torpedo tank enters the second butt joint operation area or not.
In a second aspect, an embodiment of the present application provides a control method for a concrete pouring system, which is applied to the control device in the concrete pouring system of any one of the first aspect, and the method includes:
acquiring first recorded information recorded by the first RFID reader reading the first RFID tag, and second recorded information recorded by the second RFID reader reading the second RFID tag;
and sending a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor.
Optionally, the system further includes: a plurality of image capture devices; the method further comprises the following steps:
acquiring a first image on the torpedo tank rail acquired by a first image acquisition device in the image acquisition devices and a second image on the distributing machine rail acquired by a second image acquisition device in the image acquisition devices;
identifying the acquired first image and the second image to obtain an identification result;
and sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
Optionally, the sending a control instruction to the torpedo car according to the identification result, the first recording information, and the second recording information includes:
in a preset time period, if the first recording information and the recognition result of the first image both indicate that the torpedo car enters the first butt-joint operation area, detecting whether the torpedo car is filled with materials;
if the material exists in the torpedo tank, sending a movement control message to the torpedo tank, wherein the movement control message is used for controlling the torpedo tank to move to the second butt joint operation area along a track;
and if the torpedo tank is not filled with the materials, sending a feeding control message to the mixing station, wherein the feeding control message is used for controlling the mixing station to feed the materials into the torpedo tank.
Optionally, the sending a control instruction to the torpedo car according to the identification result, the first recording information, and the second recording information includes:
in a preset time period, if the second recorded information and the identification result of the second image both indicate that the distributing machine enters the second butt joint operation area, and the second recorded information and the identification result of the first image both indicate that the torpedo tank enters the second butt joint operation area, detecting whether the torpedo tank is filled with materials;
if the torpedo tank is filled with materials, sending a blanking control message to the torpedo tank, wherein the blanking control message is used for controlling the torpedo tank to blank materials to the material distributor;
and if no material exists in the torpedo tank, sending a return control message to the torpedo tank, wherein the return control message is used for controlling the torpedo tank to run to the first docking operation area along the torpedo tank track.
In a third aspect, an embodiment of the present application provides a control apparatus for a concrete pouring system, where the control apparatus is applied to the concrete pouring system described in any one of the first aspect, and the apparatus includes:
the acquisition module is used for acquiring first recorded information recorded by the first RFID reader reading the first RFID tag and second recorded information recorded by the second RFID reader reading the second RFID tag;
and the sending module is used for sending a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor.
Optionally, the system further includes: a plurality of image capture devices; the method further comprises the following steps:
the first acquisition module is used for acquiring a first image on the torpedo tank rail acquired by a first image acquisition device in the image acquisition devices and a second image on the distributing machine rail acquired by a second image acquisition device in the image acquisition devices; identifying the acquired first image and the second image to obtain an identification result;
and the first sending module is used for sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
Optionally, the first sending module is further configured to detect whether the torpedo tank is filled in a preset time period if the first recording information and the identification result of the first image both indicate that the torpedo tank enters the first docking operation area; if the material exists in the torpedo tank, sending a movement control message to the torpedo tank, wherein the movement control message is used for controlling the torpedo tank to move to the second butt joint operation area along a track; and if the torpedo tank is not filled with the materials, sending a feeding control message to the mixing station, wherein the feeding control message is used for controlling the mixing station to feed the materials into the torpedo tank.
Optionally, the first sending module is configured to detect whether a material is in the torpedo tank or not within a preset time period if the second recorded information and the identification result of the second image both indicate that the material distributing machine enters the second butt joint operation area, and the second recorded information and the identification result of the first image both indicate that the torpedo tank enters the second butt joint operation area; if the torpedo tank is filled with materials, sending a blanking control message to the torpedo tank, wherein the blanking control message is used for controlling the torpedo tank to blank materials to the material distributor; and if no material exists in the torpedo tank, sending a return control message to the torpedo tank, wherein the return control message is used for controlling the torpedo tank to run to the first docking operation area along the torpedo tank track.
In a fourth aspect, an embodiment of the present application provides a control apparatus, including: a memory in which a computer program executable by the processor is stored, and a processor that implements the control method of the concrete pouring system according to any one of the second aspect described above when the computer program is executed by the processor.
The beneficial effect of this application is: the embodiment of the application provides a concrete placement system, includes: the system comprises a control device, a plurality of Radio Frequency Identification (RFID) readers, a plurality of RFID tags, a torpedo tank, a mixing station and a material distributor; a first RFID reader of the RFID readers is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, and a second RFID reader of the RFID readers is arranged in a second butt joint operation area where the torpedo tank and the distributing machine are in butt joint; wherein, the torpedo tank can move on the torpedo tank track and is respectively butted with the stirring station and the distributing machine; a first RFID tag in the RFID tags is arranged on the torpedo tank, and a second RFID tag in the RFID tags is also arranged on the material distributor; the distributing machine can move on a distributing machine rail and is butted with the torpedo tank; the control equipment is in communication connection with the RFID readers and is used for acquiring first recording information recorded by the first RFID reader reading the first RFID tag and second recording information recorded by the second RFID reader reading the second RFID tag; the control equipment is further used for sending a control instruction to the torpedo tank according to the first recording information and the second recording information, and the control instruction is used for controlling the torpedo tank to be in butt joint with the stirring station and the material distributor. According to the first record information and the second record information, the butt joint of the torpedo tank, the mixing station and the material distributor can be controlled, automatic control is achieved, manual participation is not needed, user experience is improved, and waste of human resources is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a first schematic structural diagram of a concrete pouring system according to an embodiment of the present disclosure;
fig. 2 is a schematic structural diagram ii of a concrete pouring system according to an embodiment of the present application;
fig. 3 is a schematic structural diagram three of a concrete pouring system provided in the embodiment of the present application;
fig. 4 is a first flowchart illustrating a control method of a concrete pouring system according to an embodiment of the present disclosure;
fig. 5 is a second flowchart illustrating a control method of a concrete pouring system according to an embodiment of the present disclosure;
fig. 6 is a third schematic flowchart of a control method of a concrete pouring system according to an embodiment of the present application;
fig. 7 is a fourth schematic flowchart of a control method of a concrete pouring system according to an embodiment of the present application;
fig. 8 is a schematic structural diagram of a control device of a concrete pouring system according to an embodiment of the present application;
fig. 9 is a schematic structural diagram of a control device according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present application, it should be noted that if the terms "upper", "lower", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship which is usually arranged when the product of the application is used, the description is only for convenience of describing the application and simplifying the description, but the indication or suggestion that the referred device or element must have a specific orientation, be constructed in a specific orientation and operation, and thus, cannot be understood as the limitation of the application.
Furthermore, the terms "first," "second," and the like in the description and in the claims of the present application and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It should be noted that the features of the embodiments of the present application may be combined with each other without conflict.
In the concrete member pouring system, a torpedo tank is relied to obtain concrete from a mixing station in a fixed area, the torpedo tank is adopted to transport the concrete to a distributing machine, and the distributing machine is used for completing member pouring. Control of torpedo cans also becomes critical.
In the related technology, a controller issues a control instruction to a driving module of the torpedo tank according to input manual control operation, and the driving module controls the torpedo tank according to the control instruction, so that the torpedo tank is butted with a stirring station and a distributing machine. However, in the related art, when the torpedo car is controlled, manual adjustment needs to be performed, so that user experience is reduced, and unnecessary human resources are wasted.
To solve the technical problems in the related art, an embodiment of the present application provides a concrete pouring system, a first RFID reader is disposed in a first butt joint operation area where a torpedo tank and a mixing station are in butt joint, a second RFID reader is disposed in a second butt joint operation area where the torpedo tank and a material distributor are in butt joint, a first RFID tag is further disposed on the torpedo tank, a second RFID tag is disposed on the material distributor, a control device obtains first record information recorded by the first RFID reader and read by the first RFID reader, second record information recorded by the second RFID reader and read by the second RFID reader, and the control device can control the torpedo tank to be in butt joint with the mixing station and the material distributor according to the first record information and the second record information, so that automatic control is achieved, manual participation is not needed, user experience is improved, and waste of human resources is reduced.
A concrete casting system provided in the embodiments of the present application is explained below. The system can be applied to various scenes needing concrete pouring to realize automatic control.
Fig. 1 is a schematic structural diagram of a concrete pouring system according to an embodiment of the present application, where as shown in fig. 1, the concrete pouring system may include: the system comprises a control device, a plurality of RFID (Radio Frequency Identification) readers, a plurality of RFID tags, a torpedo tank 102, a mixing station 103 and a material distributor 104; the RFID reader can read the information carried in the RFID tag by induction with the corresponding RFID tag.
Wherein, a first RFID reader 105 of the RFID readers is arranged in a first butt joint operation area where the torpedo tank 102 and the mixing station 103 are in butt joint, and a second RFID reader 106 of the RFID readers is arranged in a second butt joint operation area where the torpedo tank 102 and the distributing machine 104 are in butt joint; the torpedo tank 102 can move on the track of the torpedo tank 102 and is respectively butted with the stirring station 103 and the distributing machine 104.
In addition, a first RFID tag 107 of the RFID tags is arranged on the torpedo tank 102, and a second RFID tag 108 of the RFID tags is also arranged on the distributing machine 104; the spreader 104 is movable on the spreader 104 rail and interfaces with the torpedo tank 102.
In addition, a control device is in communication connection with each RFID reader, and is used for acquiring first recorded information recorded by the first RFID reader 105 reading the first RFID tag 107, and second recorded information recorded by the second RFID reader 106 reading the second RFID tag 108; the control equipment is further used for sending a control instruction to the torpedo tank 102 according to the first recording information and the second recording information, and the control instruction is used for controlling the torpedo tank 102 to be in butt joint with the mixing station and the material distributor 104.
Fig. 1 shows, as an example, only the case of one first docking operation area and one second docking operation area. The number of the first docking operation areas may be at least one, and the number of the second docking operation areas may also be at least one. If the number of the first docking operation areas is plural, the number of the mixing plant 103, the torpedo tank 102 and the torpedo tank 102 track may be plural; if the number of the second butt joint operation areas is multiple, the number of the torpedo cars 102 and the number of the torpedo car 102 rails may be one, and the number of the material distributor 104 rails may be multiple, or the number of the torpedo cars 102, the number of the material distributor 104, the number of the torpedo car 102 rails and the number of the material distributor 104 rails are multiple, which is not specifically limited in the embodiment of the present application.
It should be noted that at least one first RFID reader 105 may be disposed in the first docking operation area, and at least one second RFID reader 106 may be disposed in the second docking operation area, of course, the number of the first RFID tags 107 on the torpedo tank 102 may also be at least one, the number of the second RFID tags 108 on the distribution machine 104 may also be at least one, and the specific number and the disposition position may be determined according to actual requirements.
In some embodiments, two first RFID readers 105 may be provided in the first docking station, and two first RFID tags 107 may also be provided on the torpedo tank 102; four second RFID readers 106 are arranged in the second docking operation area, and four second RFID readers 106 are also arranged on the spreader 104, and the specific arrangement mode can be as shown in fig. 1.
In this embodiment, the first RFID reader 105 may read the first RFID tag 107 and record the first recorded information, the second RFID reader 106 may read the second RFID tag 108 and record the second recorded information, the control device may obtain the first recorded information and the second recorded information, and send a control instruction to the torpedo tank 102 according to the first recorded information and the second recorded information, and the torpedo tank 102 may receive the control instruction so as to be correctly docked with the mixing station and the material distributor 104.
In summary, the embodiments of the present application provide a concrete pouring system, including: the system comprises a control device, a plurality of Radio Frequency Identification (RFID) readers, a plurality of RFID tags, a torpedo tank, a mixing station and a material distributor; a first RFID reader of the RFID readers is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, and a second RFID reader of the RFID readers is arranged in a second butt joint operation area where the torpedo tank and the distributing machine are in butt joint; wherein, the torpedo tank can move on the torpedo tank track and is respectively butted with the stirring station and the distributing machine; a first RFID tag in the RFID tags is arranged on the torpedo tank, and a second RFID tag in the RFID tags is also arranged on the material distributor; the distributing machine can move on a distributing machine rail and is butted with the torpedo tank; the control equipment is in communication connection with the RFID readers and is used for acquiring first recording information recorded by the first RFID reader reading the first RFID tag and second recording information recorded by the second RFID reader reading the second RFID tag; the control equipment is further used for sending a control instruction to the torpedo tank according to the first recording information and the second recording information, and the control instruction is used for controlling the torpedo tank to be in butt joint with the stirring station and the material distributor. According to the first record information and the second record information, the butt joint of the torpedo tank, the mixing station and the material distributor can be controlled, automatic control is achieved, manual participation is not needed, user experience is improved, and waste of human resources is reduced.
Optionally, the system further comprises: a plurality of image capturing devices. The image capturing device may be a camera, a video camera, or other devices capable of capturing images, which is not limited in the embodiment of the present application.
Fig. 2 is a schematic structural diagram of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 2, a first image capturing device 109 of the image capturing devices is used for capturing a first image on a track of the torpedo ladle 102; the second image acquisition device 110 of the image acquisition devices is used for acquiring a second image on the track of the material distributor 104.
The control device is in communication connection with each image acquisition device, and is used for identifying the acquired first image and the acquired second image to obtain an identification result, and sending a control instruction to the torpedo tank 102 according to the identification result, the first record information and the second record information.
It should be noted that the control device and each image capturing device may be connected in a wired communication manner or in a wireless communication manner. The image acquisition devices can be distributed and deployed at the positions in the system where image information needs to be acquired.
In this embodiment, a PLC (Programmable logic Controller) may be disposed on the torpedo car 102, the control device may send a control instruction to the PLC of the torpedo car 102 according to the recognition result, the first recording information, and the second recording information, and the PLC of the torpedo car 102 controls a driving device in the torpedo car 102 according to the control instruction, so as to control the movement of the torpedo car 102.
It should be noted that the number of the first image capturing device 109 and the second image capturing device 110 may be at least one.
Optionally, fig. 3 is a schematic structural diagram three of a concrete pouring system provided in an embodiment of the present application, and as shown in fig. 3, the system may further include: wireless terminal 111 and wireless network device 112.
The plurality of RFID readers are connected with the wireless terminal 111, and the control device 101 is in wireless communication connection with the wireless terminal 111 through the wireless network device 112; the plurality of image acquisition devices are all connected with the wireless terminal 111, and the control device 101 is in wireless communication connection with the wireless terminal 111 through the wireless network device 112.
In some embodiments, the RFID reader may transmit the first recording information and the second recording information to the control device 101 through the wireless terminal 111 and the wireless network device 112, and the image capturing device may transmit the first image and the second image to the control device 101 through the wireless terminal 111 and the wireless network device 112. Of course, the control device 101 may control the torpedo tank 102 through the wireless network device 112 according to the control instruction.
In the embodiment of the application, the wireless connection can realize the remote control of the control equipment 101 on the torpedo tank 102 and the distributing machine 104, and manual real-time following of the torpedo tank 102 is not needed. The torpedo tank 102, the material distributor 104, the RFID reader and the image acquisition equipment are connected with the control equipment 101 through a wireless network, if the production line is adjusted, the deployment and adjustment of the equipment can be rapidly carried out, the complex network wiring change is not needed, the condition that a network cable connector is easy to damage does not exist, the follow-up maintenance of the system is simple, the production line is stable in operation, and the shutdown problem is not easily caused due to the damage of a network interface.
In addition, the first image may form a first video stream and the second image may form a second video stream.
Alternatively, wireless network device 112 may be a routing device. The RFID reader may access a wireless network through the wireless terminal 111, and the image capturing device may access the wireless network through the wireless terminal 111, where the wireless network may be 5G (5 th Generation Mobile Communication Technology, fifth Generation Mobile Communication Technology) or LTE-U (unlicensed frequency channel).
Optionally, the first recorded information and the recognition result of the first image are used to indicate whether the torpedo ladle 102 enters the first docking operation area; the second record information and the recognition result of the second image are used for indicating whether the distributing machine 104 enters a second butt joint operation area; the second record information and the recognition result of the first image are used for indicating whether the torpedo ladle 102 enters the second butt joint operation area.
In the embodiment of the present application, the torpedo tank 102 enters the first butt-joint operation area, which means that the torpedo tank 102 can be butt-jointed with the mixing station, and the torpedo tank 102 and the material distributor 104 both enter the second butt-joint operation area, so that the torpedo tank 102 and the material distributor 104 can be butt-jointed.
A concrete pouring system control method according to an embodiment of the present application will be explained below. The execution main body of the method can be control equipment in a concrete pouring system, and the control equipment can be an upper computer, such as a terminal or a server.
Fig. 4 is a first flowchart illustrating a control method of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 4, the method may include:
s401, acquiring first recorded information recorded by a first RFID reader reading a first RFID tag, and acquiring second recorded information recorded by a second RFID reader reading a second RFID tag.
Wherein the first record information and the second record information may be stored in a time series database of the control device.
In some embodiments, when the first RFID tag and the first RFID reader are smaller than the preset distance threshold, the first RFID reader may read the first RFID tag to obtain a tag ID of the first RFID tag, and send the tag ID of the first RFID tag and the first RFID reader to the control device, and the control device may determine the first record information according to the tag ID of the first RFID tag and the first RFID reader.
Similarly, when the second RFID tag and the second RFID reader are smaller than the preset distance threshold, the second RFID reader may read the second RFID tag to obtain a tag ID of the second RFID tag, and send the tag ID of the second RFID tag and the second RFID reader to the control device, and the control device may determine the second recording information according to the tag ID of the second RFID tag and the second RFID reader.
Note that the recording information may be in the form of < time: xx years xx month xx day xx points: xx is divided into: xx seconds: xx milliseconds, event: detecting the RFID label, and content: RFID tag value, source: RFID reader device number >.
S402, controlling to send a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor.
In this application embodiment, controlgear can determine the position and the state of torpedo jar according to first record information and second record information, then generates control command, sends control command to the PLC of torpedo jar, and the PLC of torpedo jar receives control command to drive torpedo jar in the drive arrangement drive torpedo jar in the control torpedo jar, so that torpedo jar and stirring station, cloth machine dock.
In summary, an embodiment of the present application provides a control method for a concrete pouring system, including: acquiring first recording information recorded by a first RFID reader reading a first RFID label, and second recording information recorded by a second RFID reader reading a second RFID label; and controlling to send a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor. The automatic control system comprises a torpedo tank, a mixing station, a material distributing machine, a control device and a control device, wherein a first RFID reader is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, a second RFID reader is arranged in a second butt joint operation area where the torpedo tank and the material distributing machine are in butt joint, a first RFID tag is further arranged on the torpedo tank, a second RFID tag is arranged on the material distributing machine, the control device acquires first record information recorded by the first RFID reader and second record information recorded by the second RFID tag, the second RFID reader reads the second record information recorded by the second RFID tag, and the control device can control the torpedo tank and the mixing station to be in butt joint with the material distributing machine according to the first record information and the second record information.
Optionally, the system may further include: a plurality of image capturing devices.
Fig. 5 is a second flowchart of a control method of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 5, the method may further include:
s501, acquiring a first image on a torpedo tank rail acquired by a first image acquisition device in the image acquisition devices and a second image on a distributing machine rail acquired by a second image acquisition device in the image acquisition devices.
The communication mode between the image acquisition device and the control device can be wireless communication. Optionally, the image capturing device may wirelessly communicate with the control device through a wireless terminal and a wireless network device.
And S502, identifying the acquired first image and the acquired second image to obtain an identification result.
In practical application, the identification can be carried out by spraying the identification with special color on the torpedo tank and the distributing machine, and the identification can be directly carried out by a recognizer according to the appearance of the machine body. The control device can adopt a visual detection module to identify the acquired first image and the second image to obtain an identification result; and the visual detection module sends the identification result to a time sequence database.
Note that, the recording form of the recognition result may be: < time: xx years xx month xx day xx points: xx is divided into: xx seconds: xx milliseconds, event: detecting torpedo pots/material distributors, comprising: torpedo ladle/cloth machine equipment serial number, the source: image capture device number >.
In addition, if the torpedo tank or the material distributor is detected, the recording form of the identification result may be: < time: xx years xx month xx day xx points: xx is divided into: xx seconds: xx milliseconds, event: empty, content: empty, source: image capture device number >.
And S503, sending a control command to the torpedo tank according to the identification result, the first recording information and the second recording information.
In some embodiments, the control device may transmit a control command to the torpedo car according to the recognition result, the first recording information and the second recording information, and a state of whether the torpedo car is charged or not, and the torpedo car may receive the control command.
In addition, the time sequence database can maintain a data channel for each RFID reader and image acquisition device, and is used for recording the detection record generated by each device individually. Once a new record is written to the timing database, the control module of the control device may be immediately notified to read the record therein.
Optionally, fig. 6 is a third flowchart of a control method of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 6, the process of sending a control instruction to the torpedo car according to the identification result, the first record information, and the second record information in S503 may include:
s601, in a preset time period, if the first recording information and the recognition result of the first image indicate that the torpedo tank enters the first butt joint operation area, whether the torpedo tank is filled with materials is detected.
Wherein, be provided with PLC in the torpedo jar, the PLC of torpedo jar can detect whether have the material in the torpedo jar and obtain the testing result to send the testing result to controlgear, then controlgear can determine whether have the material in the torpedo jar.
It should be noted that the PLC of the torpedo car can wirelessly communicate with the control device through the wireless terminal and the wireless network device.
And S602, if the material exists in the torpedo tank, sending a mobile control message to the torpedo tank.
And the movement control message is used for controlling the torpedo cars to move towards the second butt joint operation area along the track.
In the embodiment of the application, if the torpedo car moves to the second butt joint operation area along the torpedo car track, the control device may determine whether the torpedo car enters the second butt joint operation area according to the identification result of the first image and the second record information; in addition, the control device can also judge whether the material distributor enters a second butt joint operation area or not according to the identification result of the second image and the second record information.
And S603, if the torpedo tank is empty, sending a feeding control message to the mixing station, wherein the feeding control message is used for controlling the mixing station to feed materials into the torpedo tank.
It should be noted that, if the first recorded information and the recognition result of the first image both indicate that the torpedo car enters the first butt-joint operation area, and there is no material in the torpedo car, the mixing plant needs to be controlled to feed materials into the torpedo car. After feeding, the torpedo cars can be controlled to move to the second butt joint operation area along the track.
Optionally, fig. 7 is a fourth flowchart illustrating a control method of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 7, the process of sending a control instruction to the torpedo car according to the identification result, the first record information, and the second record information in S503 may include:
s701, in a preset time period, if the second recorded information and the identification result of the second image both indicate that the material distributing machine enters a second butt joint operation area, and the second recorded information and the identification result of the first image both indicate that the torpedo tank enters the second butt joint operation area, whether the torpedo tank is filled with materials is detected.
S702, if the torpedo tank is filled with materials, sending a blanking control message to the torpedo tank, wherein the blanking control message is used for controlling the torpedo tank to blank materials to the material distributor.
In this application embodiment, torpedo jar and cloth machine all are in second butt joint operation district, and have the material in the torpedo jar, then need be with the material of torpedo jar down to the cloth machine in to the cloth machine adopts the material to carry out the component and pours.
And S703, if no material exists in the torpedo tank, sending a return control message to the torpedo tank, wherein the return control message is used for controlling the torpedo tank to run to the first butt-joint operation area along the torpedo tank track.
It should be noted that, if there is no material in the torpedo and the torpedo needs to return to the first docking operation area for charging, the control device may execute the steps in S601 to S603 to charge the torpedo by the mixing station.
In summary, an embodiment of the present application provides a control method for a concrete pouring system, including: acquiring first recording information recorded by a first RFID reader reading a first RFID label, and second recording information recorded by a second RFID reader reading a second RFID label; and controlling to send a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor. The automatic control system comprises a torpedo tank, a mixing station, a material distributing machine, a control device and a control device, wherein a first RFID reader is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, a second RFID reader is arranged in a second butt joint operation area where the torpedo tank and the material distributing machine are in butt joint, a first RFID tag is further arranged on the torpedo tank, a second RFID tag is arranged on the material distributing machine, the control device acquires first record information recorded by the first RFID reader and second record information recorded by the second RFID tag, the second RFID reader reads the second record information recorded by the second RFID tag, and the control device can control the torpedo tank and the mixing station to be in butt joint with the material distributing machine according to the first record information and the second record information.
Moreover, whether torpedo jar, cloth machine get into corresponding butt joint region is judged to combine RFID reader, RFID label and image recognition technology in this application embodiment for torpedo jar, cloth machine's position state judgement is more accurate, moreover, is favorable to the accurate control to the torpedo jar.
The concrete pouring system control device, the concrete pouring system storage medium, and the like for executing the concrete pouring system control method provided by the present application will be described below, and specific implementation processes and technical effects thereof will be referred to in the above description of the concrete pouring system control method, and will not be described in detail below.
Fig. 8 is a schematic structural diagram of a control device of a concrete pouring system according to an embodiment of the present application, and as shown in fig. 8, the control device includes:
an obtaining module 801, configured to obtain first record information recorded by the first RFID reader reading the first RFID tag, and obtain second record information recorded by the second RFID reader reading the second RFID tag;
a sending module 802, configured to send a control instruction to the torpedo tank according to the first recording information and the second recording information, where the control instruction is used to control the torpedo tank to be in butt joint with the mixing station and the material distributor.
Optionally, the system further includes: a plurality of image capture devices; the method further comprises the following steps:
the first acquisition module is used for acquiring a first image on the torpedo tank rail acquired by a first image acquisition device in the image acquisition devices and a second image on the distributing machine rail acquired by a second image acquisition device in the image acquisition devices; identifying the acquired first image and the second image to obtain an identification result;
and the first sending module is used for sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
Optionally, the first sending module is further configured to detect whether the torpedo tank is filled in a preset time period if the first recording information and the identification result of the first image both indicate that the torpedo tank enters the first docking operation area; if the material exists in the torpedo tank, sending a movement control message to the torpedo tank, wherein the movement control message is used for controlling the torpedo tank to move to the second butt joint operation area along a track; and if the torpedo tank is not filled with the materials, sending a feeding control message to the mixing station, wherein the feeding control message is used for controlling the mixing station to feed the materials into the torpedo tank.
Optionally, the first sending module is configured to detect whether a material is in the torpedo tank or not within a preset time period if the second recorded information and the identification result of the second image both indicate that the material distributing machine enters the second butt joint operation area, and the second recorded information and the identification result of the first image both indicate that the torpedo tank enters the second butt joint operation area; if the torpedo tank is filled with materials, sending a blanking control message to the torpedo tank, wherein the blanking control message is used for controlling the torpedo tank to blank materials to the material distributor; and if no material exists in the torpedo tank, sending a return control message to the torpedo tank, wherein the return control message is used for controlling the torpedo tank to run to the first docking operation area along the torpedo tank track.
The above-mentioned apparatus is used for executing the method provided by the foregoing embodiment, and the implementation principle and technical effect are similar, which are not described herein again.
These above modules may be one or more integrated circuits configured to implement the above methods, such as: one or more Application Specific Integrated Circuits (ASICs), or one or more microprocessors (DSPs), or one or more Field Programmable Gate Arrays (FPGAs), among others. For another example, when one of the above modules is implemented in the form of a Processing element scheduler code, the Processing element may be a general-purpose processor, such as a Central Processing Unit (CPU) or other processor capable of calling program code. For another example, these modules may be integrated together and implemented in the form of a system-on-a-chip (SOC).
Fig. 9 is a schematic structural diagram of a control device according to an embodiment of the present application, and as shown in fig. 9, the apparatus includes: a processor 901, a memory 902.
The memory 902 is used for storing programs, and the processor 901 calls the programs stored in the memory 902 to execute the above method embodiments. The specific implementation and technical effects are similar, and are not described herein again.
Optionally, the present application also provides a program product, such as a computer readable storage medium, comprising a program which, when being executed by a processor, is adapted to carry out the above-mentioned method embodiments.
In the several embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. For example, the above-described apparatus embodiments are merely illustrative, and for example, the division of the units is only one logical division, and other divisions may be realized in practice, for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional unit.
The integrated unit implemented in the form of a software functional unit may be stored in a computer readable storage medium. The software functional unit is stored in a storage medium and includes several instructions for enabling a computer device (which may be a personal computer, a server, or a network device) or a processor (processor) to perform some steps of the methods according to the embodiments of the present application. And the aforementioned storage medium includes: a U disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk or an optical disk, and other various media capable of storing program codes.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A concrete casting system, characterized in that it comprises: the system comprises a control device, a plurality of Radio Frequency Identification (RFID) readers, a plurality of RFID tags, a torpedo tank, a mixing station and a material distributor;
a first RFID reader of the RFID readers is arranged in a first butt joint operation area where the torpedo tank and the mixing station are in butt joint, and a second RFID reader of the RFID readers is arranged in a second butt joint operation area where the torpedo tank and the distributing machine are in butt joint; the torpedo tank can move on a torpedo tank rail and is respectively butted with the stirring station and the distributing machine;
a first RFID tag of the RFID tags is arranged on the torpedo tank, and a second RFID tag of the RFID tags is also arranged on the material distributor; the distributing machine can move on a distributing machine rail and is in butt joint with the torpedo tank;
the control equipment is in communication connection with the RFID readers, and is used for acquiring first recorded information recorded by the first RFID reader reading the first RFID tag and second recorded information recorded by the second RFID reader reading the second RFID tag;
and the control equipment is also used for sending a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the distributing machine.
2. The system of claim 1, further comprising: a plurality of image capture devices;
a first image acquisition device in the image acquisition devices is used for acquiring a first image on the torpedo ladle track; a second image acquisition device of the image acquisition devices is used for acquiring a second image on the track of the distributing machine;
the control equipment is in communication connection with each image acquisition equipment and is used for identifying the acquired first image and the acquired second image to obtain an identification result and sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
3. The system of claim 2, further comprising: a wireless terminal and a wireless network device;
the RFID readers are connected with the wireless terminal, and the control equipment is in wireless communication connection with the wireless terminal through the wireless network equipment;
the image acquisition devices are all connected with the wireless terminal, and the control device is in wireless communication connection with the wireless terminal through the wireless network device.
4. The system of claim 2, wherein the first recorded information, the recognition result of the first image is used to indicate whether the torpedo car enters the first docking station;
the second record information and the identification result of the second image are used for indicating whether the distributing machine enters the second butt joint operation area;
and the second record information and the identification result of the first image are used for indicating whether the torpedo tank enters the second butt joint operation area or not.
5. A control method of a concrete placement system, characterized by being applied to the control apparatus in a concrete placement system according to any one of claims 1 to 4, the method comprising:
acquiring first recorded information recorded by the first RFID reader reading the first RFID tag, and second recorded information recorded by the second RFID reader reading the second RFID tag;
and sending a control instruction to the torpedo tank according to the first recording information and the second recording information, wherein the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the material distributor.
6. The method of claim 5, wherein the system further comprises: a plurality of image capture devices; the method further comprises the following steps:
acquiring a first image on the torpedo tank rail acquired by a first image acquisition device in the image acquisition devices and a second image on the distributing machine rail acquired by a second image acquisition device in the image acquisition devices;
identifying the acquired first image and the second image to obtain an identification result;
and sending a control instruction to the torpedo tank according to the identification result, the first recording information and the second recording information.
7. The method of claim 6, wherein sending a control instruction to the torpedo tank according to the identification result, the first record information and the second record information comprises:
in a preset time period, if the first recording information and the recognition result of the first image both indicate that the torpedo car enters the first butt-joint operation area, detecting whether the torpedo car is filled with materials;
if the material exists in the torpedo tank, sending a movement control message to the torpedo tank, wherein the movement control message is used for controlling the torpedo tank to move to the second butt joint operation area along a track;
and if the torpedo tank is not filled with the materials, sending a feeding control message to the mixing station, wherein the feeding control message is used for controlling the mixing station to feed the materials into the torpedo tank.
8. The method of claim 6, wherein sending a control instruction to the torpedo tank according to the identification result, the first record information and the second record information comprises:
in a preset time period, if the second recorded information and the identification result of the second image both indicate that the distributing machine enters the second butt joint operation area, and the second recorded information and the identification result of the first image both indicate that the torpedo tank enters the second butt joint operation area, detecting whether the torpedo tank is filled with materials;
if the torpedo tank is filled with materials, sending a blanking control message to the torpedo tank, wherein the blanking control message is used for controlling the torpedo tank to blank materials to the material distributor;
and if no material exists in the torpedo tank, sending a return control message to the torpedo tank, wherein the return control message is used for controlling the torpedo tank to run to the first docking operation area along the torpedo tank track.
9. A control apparatus of a concrete casting system, which is applied to the control device in the concrete casting system according to any one of claims 1 to 4, the apparatus comprising:
the acquisition module is used for acquiring first recorded information recorded by the first RFID reader reading the first RFID tag and second recorded information recorded by the second RFID reader reading the second RFID tag;
and the control module is used for controlling to send a control instruction to the torpedo tank according to the first recording information and the second recording information, and the control instruction is used for controlling the torpedo tank to be in butt joint with the mixing station and the distributing machine.
10. A control apparatus, characterized by comprising: a memory storing a computer program executable by the processor, and a processor implementing the control method of the concrete pouring system according to any one of the above claims 5 to 8 when the processor executes the computer program.
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| CN202210188920.5A CN114227892A (en) | 2022-03-01 | 2022-03-01 | Concrete pouring system, control method, device and control equipment |
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| CN202210188920.5A CN114227892A (en) | 2022-03-01 | 2022-03-01 | Concrete pouring system, control method, device and control equipment |
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