CN114221509B - Installation and debugging device of brush motor brush yoke - Google Patents
Installation and debugging device of brush motor brush yoke Download PDFInfo
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- CN114221509B CN114221509B CN202111566719.8A CN202111566719A CN114221509B CN 114221509 B CN114221509 B CN 114221509B CN 202111566719 A CN202111566719 A CN 202111566719A CN 114221509 B CN114221509 B CN 114221509B
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- motor
- support
- fixedly connected
- plate
- brush
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
Abstract
The invention discloses an installation and debugging device of a brush holder of a brush motor, which comprises a bottom plate, wherein a first support is fixedly connected with the bottom plate, conveying belts distributed in an array are arranged in the first support, rotating assemblies are arranged between the conveying belts, each rotating assembly comprises a first air cylinder, a lifting plate fixedly connected with the first air cylinder is arranged at the telescopic end of each first air cylinder, second air cylinders fixedly connected with the lifting plates are arranged below the two ends of each lifting plate, clamping plates are arranged at the telescopic ends of the second air cylinders, a moving plate is arranged on each conveying belt, brush discs distributed in an array are arranged on each moving plate, a cleaning assembly is arranged on one side of the first support and comprises a first rotatable transverse pipe and a second rotatable transverse pipe, and a grabbing assembly fixedly connected with the bottom plate is further arranged on the bottom plate. The electric brush disc in the installation and debugging device can automatically move, lift, rotate, clean and air-dry, the whole process is automatic, manual participation is not needed, the production efficiency is effectively improved, and the whole debugging process is simple and rapid without interruption.
Description
Technical Field
The invention relates to the technical field of processing of brush motor parts, in particular to a mounting and debugging device for a brush frame of a brush motor.
Background
When the brush motor works, the coil and the commutator rotate, the magnetic steel and the carbon brush do not rotate, and the alternating change of the current direction of the coil is completed by the commutator and the electric brush which rotate along with the motor. The brush motor consists of two parts, stator with magnetic poles and rotor with windings, and after being powered on, the rotor also forms magnetic field with an included angle between the magnetic poles of the stator and the rotor to make the motor rotate under the mutual attraction of the magnetic fields of the stator and the rotor. The direction of the included angle of the magnetic poles of the stator and the rotor can be changed by changing the position of the electric brush, so that the rotating direction of the motor is changed. The electric brush inside the brush motor needs to be connected with the brush motor through the electric brush disc, after the production of the electric brush disc is completed, subsequent treatment needs to be carried out, sundries and incomplete welding conditions on the electric brush disc are prevented from occurring, and therefore the installation and debugging device of the brush frame of the brush motor is provided for solving the problems.
Disclosure of Invention
The invention aims to provide a mounting and debugging device for a brush holder of a brush motor, which aims to solve the problems in the background technology.
In order to solve the technical problem, the invention adopts the following technical scheme:
the utility model provides an installation and debugging device of brush motor brush yoke, installation and debugging device includes the bottom plate, be equipped with fixed connection's first support on the bottom plate, be equipped with array distribution's conveyer belt in the first support, be equipped with runner assembly between the conveyer belt, runner assembly includes first cylinder, the flexible lifter plate that serves and be equipped with fixed connection of first cylinder, all be equipped with fixed connection's second cylinder under the lifter plate both ends, the flexible end of second cylinder all is equipped with the pinch-off blades, be equipped with the movable plate on the conveyer belt, be equipped with array distribution's brush disc on the movable plate, first support one side is equipped with the washing subassembly, the washing subassembly includes that rotatable first violently manages and the second is violently managed, still be equipped with fixed connection's the subassembly of snatching on the bottom plate.
Preferably, an electric roller connected in a rotating mode is arranged in the first support, a conveying belt connected in a rotating mode is arranged on the electric roller, and pressing sheets distributed symmetrically are further arranged at one end in the first support.
Preferably, a first motor fixedly connected is arranged on one side of each clamping plate, and a rotating block fixedly connected is arranged on a rotating shaft of the first motor.
Preferably, the two sides of the moving plate are both provided with supporting plates, the two ends of the moving plate are both provided with first slots, the moving plate is provided with second slots which are distributed in an array and penetrate through the moving plate, the outer sides of the second slots are provided with mounting rings, the mounting rings are made of soft rubber materials, electric brush discs are arranged in the mounting rings, and electric brush mounting frames which are distributed axially are arranged on the electric brush discs.
Preferably, the cleaning assembly comprises a second support, a first mounting plate is symmetrically arranged on the second support, mounting blocks are arranged on the first mounting plate, a first transverse pipe and a second transverse pipe which are connected in a rotating mode are arranged between the mounting blocks, a first gear fixedly connected with the first transverse pipe is arranged at one end of the first transverse pipe, a second gear fixedly connected with the second transverse pipe is arranged at one end of the second transverse pipe, the first gear is meshed with the second gear, and a second motor is arranged at one end of the second support.
Preferably, the grabbing assembly comprises a third support, a movable first moving plate is arranged at the upper end of the third support, a movable second moving plate is arranged above the first moving plate, a movable third moving plate is arranged at one end of the second moving plate, lifting blocks fixedly connected are arranged on the third moving plate, and extraction plates distributed in an array manner are arranged in the lifting blocks.
Compared with the prior art, the invention has the beneficial effects that:
1. the electric brush disc in the installation and debugging device can automatically move, lift, rotate, clean and dry in the air, the whole process is automatic, manual participation is not needed, the production efficiency is effectively improved, the welding firmness of the electric brush installation frame can be detected when the electric brush disc is taken away subsequently, and the whole debugging process is simple and rapid without interruption.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an installation and debugging device of the present invention;
FIG. 2 is a schematic diagram of a part of the structure of the installation and debugging device of the present invention;
FIG. 3 is a schematic diagram of a part of the structure of the installation and debugging device of the present invention;
FIG. 4 is a schematic diagram of a part of the structure of the installation and debugging device of the present invention;
FIG. 5 is a schematic view of the cleaning assembly of the present invention;
fig. 6 is a schematic view of the grasping assembly of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
Referring to fig. 1 to 6, the installation and debugging device of the brush holder of the brush motor comprises a bottom plate 1, a first support 2 fixedly connected with the bottom plate 1 is arranged on the bottom plate 1, an electric roller 21 rotatably connected with the first support 2 is arranged in the first support 2, the electric roller 21 is arranged at two ends of the first support 2, a conveying belt 22 rotatably connected with the electric roller 21 is arranged on the electric roller 21, two groups of conveying belts 22 are respectively arranged at two ends of the electric roller 21, pressing sheets 23 symmetrically distributed are further arranged at one end of the first support 2, and a rotating assembly 3 is arranged between the conveying belts 22.
Further, the rotating assembly 3 includes a first cylinder 31, the lower end of the first cylinder 31 is fixed on the bottom plate 1, the telescopic end of the first cylinder 31 is provided with a lifting plate 32 fixedly connected, the lower ends of the lifting plate 32 are provided with second cylinders 33 fixedly connected, the telescopic ends of the second cylinders 33 are provided with clamping plates 34, one side of each clamping plate 34 is provided with a first motor 35 fixedly connected, and the rotating block 36 fixedly connected is arranged on the rotating shaft of the first motor 35.
Further, a moving plate 4 is arranged on the conveyor belt 22, support plates 41 are arranged on two sides of the moving plate 4, first slots 42 are arranged at two ends of the moving plate 4, the rotating block 36 is inserted into the first slots 42 when moving and contracting, the first motor 35 drives the rotating block 36 to rotate, so that the moving plate 4 is driven to rotate, second slots 43 which are distributed in an array and penetrate through the moving plate 4 are arranged on the moving plate 4, a mounting ring 44 is arranged on the outer side of each second slot 43, the mounting ring 44 is made of soft rubber, an electric brush disc 45 is arranged in each mounting ring 44, electric brush mounting frames 451 which are distributed axially are arranged on the electric brush disc 45, and the electric brush mounting frames 451 are fixedly connected with the electric brush disc 45 through welding.
Further, cleaning assembly 5 is arranged on one side of first support 2, cleaning assembly 5 includes second support 51, first mounting plate 52 of symmetric distribution is arranged on second support 51, mounting block 53 is arranged on first mounting plate 52, first horizontal pipe 54 and second horizontal pipe 55 which are connected in a rotating mode are arranged between mounting blocks 53, air inlet pipe 541 and water inlet pipe 551 are arranged on the side face of mounting block 53 on one side, first horizontal pipe 54 and second horizontal pipe 55 penetrate mounting block 53 on the other side, first horizontal pipe 54 is provided with first gear 542 of fixed connection at one end, second horizontal pipe 55 is provided with second gear 552 of fixed connection at one end, first gear 542 is meshed with second gear 552, second support 51 is provided with second motor 56 at one end, and rotating shaft of second motor 56 is fixedly connected with second gear 552.
Further, the bottom plate 1 is further provided with a fixedly connected grabbing assembly 6, the grabbing assembly 6 includes a third support 61, a third motor 611 is disposed on a side surface of the third support 61, a movable first moving plate 62 is disposed at an upper end of the third support 61, the third motor 611 drives the first moving plate 62 to move through a synchronous belt, a movable second moving plate 63 is disposed above the first moving plate 62, a fixedly connected fourth motor 621 is disposed on a side surface of the second moving plate 63, the fourth motor 621 drives the second moving plate 63 to move through a synchronous belt, the second moving plate 63 is provided with a fixedly connected fifth motor 631, one end of the second moving plate 63 is provided with a movable third moving plate 64, the fifth motor 631 drives the third moving plate 64 to ascend and descend through a synchronous belt, the third moving plate 64 is provided with fixedly connected ascending and descending blocks 65, and the ascending and descending blocks 65 are provided with extracting plates 66 distributed in an array manner.
The working principle is as follows:
when the device is used, the manipulator clamps the brush disc 45 in the mounting ring 44, there is damping between the brush disc 45 and the mounting ring 44, then the moving plate 4 is placed between the first brackets 2, the support plate 41 is lapped on the conveyor belt 22, the electric roller 21 is started to drive the conveyor belt 22 to rotate, the conveyor belt 22 drives the moving plate 4 to move to the position of the cleaning assembly 5 and stops, the first cylinder 31 pushes the lifting plate 32 to ascend, the second cylinder 33 drives the rotating block 36 to move and insert into the first slot 42, the first motor 35 is started to drive the moving plate 4 to rotate, the second motor 56 drives the second gear 552 to rotate, so as to drive the second transverse pipe 55 to rotate, the second transverse pipe 54 is driven by the second gear 552 to rotate, the second transverse pipe 55 sprays cleaning liquid, the first transverse pipe 54 is dried, then the moving plate 4 is stopped after being horizontal, the first cylinder 31 descends to place the brush disc 4 on the conveyor belt 22, the moving plate 4 continues to advance to the position of the gripping assembly 6 and stops, the support plate 41 is clamped below the pressing plate 23, the first moving plate 62, the second moving plate 63, the third moving plate 64 is inserted into the brush frame 66, the brush frame is placed in the mounting ring 66, the brush frame is visually observed whether the moving plate is lifted position, and the brush frame 451, and the moving plate is lifted and the moving plate is continuously rotated and the moving plate 22.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed.
Claims (2)
1. The installation and debugging device of the brush holder of the brush motor comprises a bottom plate (1) and is characterized in that a first support (2) fixedly connected is arranged on the bottom plate (1), an electric roller (21) rotatably connected is arranged in the first support (2), conveying belts (22) rotatably connected are arranged on the electric roller (21), two groups of conveying belts (22) are arranged, a rotating assembly (3) is arranged between the conveying belts (22), the rotating assembly (3) comprises a first air cylinder (31), a lifting plate (32) fixedly connected is arranged at the telescopic end of the first air cylinder (31), second air cylinders (33) fixedly connected are arranged below the two ends of the lifting plate (32), clamping plates (34) are arranged at the telescopic ends of the second air cylinders (33), a first motor (35) fixedly connected is arranged on one side of each clamping plate (34), a rotating block (36) fixedly connected is arranged on the rotating shaft of the first motor (35), and a moving plate (4) is arranged on each conveying belt (22);
the cleaning device is characterized in that supporting plates (41) are arranged on two sides of the moving plate (4), first grooves (42) are arranged at two ends of the moving plate (4), second grooves (43) which are distributed in an array and penetrate through the moving plate (4), mounting rings (44) are arranged on the outer sides of the second grooves (43), the mounting rings (44) are made of soft rubber materials, electric brush discs (45) are arranged in the mounting rings (44), electric brush mounting frames (451) which are distributed axially are arranged on the electric brush discs (45), and a cleaning assembly (5) is arranged on one side of the first support (2);
the cleaning assembly (5) comprises a second support (51), first mounting plates (52) which are symmetrically distributed are arranged on the second support (51), mounting blocks (53) are arranged on the first mounting plates (52), a first transverse pipe (54) and a second transverse pipe (55) which are rotatably connected are arranged between the mounting blocks (53), an air inlet pipe (541) and an water inlet pipe (551) are arranged on the side surface of the mounting block (53) on one side, a first gear (542) which is fixedly connected is arranged at one end of the first transverse pipe (54), a second gear (552) which is fixedly connected is arranged at one end of the second transverse pipe (55), the first gear (542) is meshed with the second gear (552), a second motor (56) is arranged at one end of the second support (51), the cleaning assembly (5) comprises the rotatable first transverse pipe (54) and the second transverse pipe (55), and a grabbing assembly (6) which is fixedly connected is also arranged on the bottom plate (1);
snatch subassembly (6) and include third support (61), third support (61) side is equipped with third motor (611), third support (61) upper end is equipped with mobilizable first movable plate (62), third motor (611) pass through the hold-in range and drive first movable plate (62) and remove, first movable plate (62) top is equipped with mobilizable second movable plate (63), second movable plate (63) side is equipped with fixed connection's fourth motor (621), fourth motor (621) pass through the hold-in range and drive second movable plate (63) and remove, be equipped with fixed connection's fifth motor (631) on second movable plate (63), second movable plate (63) one end is equipped with mobilizable third motor (64), fifth motor (631) pass through the hold-in range and drive third movable plate (64) and go up and down, be equipped with fixed connection's lift piece (65) on third movable plate (64), be equipped with array distribution in lift piece (65) and draw board (66).
2. The mounting and adjusting device for the brush holder of the brush motor according to claim 1, characterized in that the first bracket (2) is further provided with pressing sheets (23) at one end thereof, wherein the pressing sheets are symmetrically distributed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111566719.8A CN114221509B (en) | 2021-12-20 | 2021-12-20 | Installation and debugging device of brush motor brush yoke |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111566719.8A CN114221509B (en) | 2021-12-20 | 2021-12-20 | Installation and debugging device of brush motor brush yoke |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114221509A CN114221509A (en) | 2022-03-22 |
| CN114221509B true CN114221509B (en) | 2023-02-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111566719.8A Active CN114221509B (en) | 2021-12-20 | 2021-12-20 | Installation and debugging device of brush motor brush yoke |
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| Country | Link |
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| CN (1) | CN114221509B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174958A (en) * | 2014-09-09 | 2014-12-03 | 镇江泛沃汽车零部件有限公司 | Method and system for machining warming motor brush carrier workpieces |
| CN205945458U (en) * | 2016-08-04 | 2017-02-08 | 湖南佳林智能装备有限公司 | Motor brush yoke stator intelligent assembly equipment |
| CN110212718A (en) * | 2019-06-14 | 2019-09-06 | 浙江凯威碳材料有限公司 | Automobile window motor brush holder assembly production technology and its production line |
| CN210147731U (en) * | 2019-07-02 | 2020-03-17 | 东莞市益诚自动化设备有限公司 | Carbon brush automatic processing machine |
| CN111229717A (en) * | 2020-01-17 | 2020-06-05 | 温州盛淼工业设计有限公司 | Automatic cleaning robot for automobile gear production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7034430B2 (en) * | 2001-12-18 | 2006-04-25 | Cutsforth Products, Inc. | Brush holder apparatus, brush assembly, and method |
-
2021
- 2021-12-20 CN CN202111566719.8A patent/CN114221509B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174958A (en) * | 2014-09-09 | 2014-12-03 | 镇江泛沃汽车零部件有限公司 | Method and system for machining warming motor brush carrier workpieces |
| CN205945458U (en) * | 2016-08-04 | 2017-02-08 | 湖南佳林智能装备有限公司 | Motor brush yoke stator intelligent assembly equipment |
| CN110212718A (en) * | 2019-06-14 | 2019-09-06 | 浙江凯威碳材料有限公司 | Automobile window motor brush holder assembly production technology and its production line |
| CN210147731U (en) * | 2019-07-02 | 2020-03-17 | 东莞市益诚自动化设备有限公司 | Carbon brush automatic processing machine |
| CN111229717A (en) * | 2020-01-17 | 2020-06-05 | 温州盛淼工业设计有限公司 | Automatic cleaning robot for automobile gear production line |
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| Publication number | Publication date |
|---|---|
| CN114221509A (en) | 2022-03-22 |
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