CN114032638A - Processing method of light luxury sea island cotton sanitary garment - Google Patents
Processing method of light luxury sea island cotton sanitary garment Download PDFInfo
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- CN114032638A CN114032638A CN202111261962.9A CN202111261962A CN114032638A CN 114032638 A CN114032638 A CN 114032638A CN 202111261962 A CN202111261962 A CN 202111261962A CN 114032638 A CN114032638 A CN 114032638A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/04—Vests, jerseys, sweaters or the like
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/326—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic the elastic properties due to the construction rather than to the use of elastic material
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/02—Moisture-responsive characteristics
- D10B2401/022—Moisture-responsive characteristics hydrophylic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a processing method of light luxury sea island cotton sanitary clothing, which comprises a fabric making procedure and a clothing making procedure, wherein the fabric making procedure comprises a knitting step of feeding two yarns into a circular knitting machine alternately for knitting and looping to form knitted fabric; a leveling step of tensioning the fabric prepared in the knitting step by step through a leveling mechanism and ironing the fabric by steam to level the surface of the fabric, and a dyeing step of printing, dyeing and coloring the leveled fabric through a dyeing machine and preparing the fabric with various colors; leveling mechanism includes frame, tensioning roller and flatiron subassembly be provided with at least three pairs of sliding support along its length direction in the frame, every width direction bilateral symmetry setting along the frame to sliding support, longitudinal sliding installs first slider on the sliding support, the tensioning roller rotates and installs between a pair of sliding support, and the equal fixed mounting in both sides about first slider has first spring.
Description
Technical Field
The invention relates to the field of garment processing, in particular to a processing method of light luxury sea island cotton sanitary garment.
Background
Gossypium barbadense is the most excellent cotton fiber in the world, and was successfully planted in the year 1786 in the Jogeon Islands of the Asian St.Johnson (Saint Simon Island), so it was named "Gossypium barbadense". The sea island cotton has the advantages of very thin and long fiber and extremely high strength, and is a superior product of textile fiber. The clothes made of sea island cotton have excellent touch feeling and good air permeability and sweat absorption, and the sea island cotton is rich in luster and high affinity to dye, so that the clothes are bright and vivid in color and are not comparable to other cotton-woven clothes.
The sweater made of the sea island cotton fabric is favored by consumers due to multiple advantages of lightness, warmth retention, high elasticity, good skin-friendly effect and the like, and the process of the sweater mainly comprises a fabric processing procedure in the process of making the sea island cotton sweater; a cloth cutting procedure, namely cutting according to a design drawing, and cutting parts such as a front garment piece, a rear garment piece, sleeves, rib openings and the like; sewing the garment pieces; the above parts are sewed to make the final product of the sweater.
In the fabric processing procedure, after the fabric is woven through the textile step, the fabric needs to be leveled and the fabric needs to be printed and dyed, and whether the fabric is leveled or not is an important index for inspecting the fabric; the fabric is printed and dyed, so that the fabric presents multiple colors. Therefore, the fabric leveling process and the fabric printing and dyeing process are directly related to the fabric quality and the finished product quality of the later-stage manufactured sanitary clothes, and in the prior art, due to the fact that the fabric is not smooth and neat enough, the manufactured clothes are prone to wrinkling, cotton gauze can generate large or small size due to the cloth when the finished clothes are manufactured, a large amount of waste water can be discharged in the printing and dyeing process, the labor cost is increased, and meanwhile, the environment pollution is caused.
Disclosure of Invention
Therefore, the present invention proposes a method for processing light luxury sea island cotton sanitary clothes in view of the above problems.
In order to achieve the technical problem, the processing method of the light luxury sea island cotton sweater comprises a fabric making process and a garment making process, wherein the fabric making process comprises a knitting step of feeding two yarns into a circular knitting machine alternately for knitting and looping to form a knitted fabric; a leveling step of tensioning the fabric prepared in the knitting step by step through a leveling mechanism and ironing the fabric by steam to level the surface of the fabric, and a dyeing step of printing, dyeing and coloring the leveled fabric through a dyeing machine and preparing the fabric with various colors; leveling mechanism includes frame, tensioning roller and flatiron subassembly be provided with at least three pairs of sliding support along its length direction in the frame, every width direction bilateral symmetry setting along the frame to sliding support, longitudinal sliding installs first slider on the sliding support, the tensioning roller rotates and installs between a pair of sliding support, and the equal fixed mounting in both sides has first spring about the first slider, the tip of two first springs respectively with sliding support fixed connection, the flatiron subassembly sets up between two adjacent tensioning rollers, and the flatiron subassembly adopts the mode of hoist and mount to install in the frame, and the flatiron device passes through the pipe to be connected with the water tank to make the water in the water tank enter into the flatiron device in and form high temperature steam.
The further improvement is that: the knitted fabric comprises first yarns and second yarns, the first yarns are looped on the front side of the fabric, the second yarns are looped on the back side of the fabric, and the distance D between the first yarns and the second yarns in the same loop is 40-80 mu m.
The further improvement is that: the first yarn is a double-strand yarn formed by twisting a first mixed yarn and cotton yarn, the first mixed yarn is formed by blending nylon fibers and cotton fibers, and the nylon fibers account for 4% -6% of the total mass of the fibers.
The further improvement is that: the second yarn is a double-folded yarn formed by twisting a second mixed yarn and cotton yarn, the second mixed yarn is formed by blending spandex fibers and cotton fibers, and the spandex fibers account for 4% -6% of the total mass of the fibers.
The further improvement is that: the garment manufacturing process comprises the steps of cutting the fabric according to a design drawing through a cutting step of the fabric finished product manufactured in the fabric manufacturing process, cutting the fabric into a plurality of garment pieces, and correspondingly sewing the garment pieces through a sewing process to manufacture the sweater finished product.
The further improvement is that: the top of the frame is of a hollow rectangular frame structure.
The further improvement is that: the ironing temperature of different iron components is reduced from the feed end to the discharge end of the leveling mechanism in sequence, and the ironing temperature difference between two adjacent iron components is 30-40 ℃.
The further improvement is that: the dyeing machine is provided with a water inlet pipe and a water injection pipe which are positioned at the top, the water injection pipe is connected with a clean water source, the bottom of the dyeing machine is provided with a water discharge pipe, the water discharge pipe is connected with a water inlet pipe through a connecting pipe, the water discharge pipe is provided with a filter box, the water inlet pipe is provided with a first flow valve, and the water injection pipe is provided with a second flow valve.
The further improvement is that: the top of frame has the roof, the bottom fixed mounting of roof has the guide rail, and slidable mounting has the second slider on the guide rail, and the bottom fixed mounting of second slider has downwardly extending's connecting rod, the flatiron subassembly articulates at the connecting rod tip.
The further improvement is that: the ironing board assembly comprises a steam generator connected with a water tank and an ironing board which is installed at the bottom of the steam generator and enables steam to be sprayed downwards, a bottom board is arranged below the ironing board in a longitudinal sliding mode, the bottom board and the ironing board are always kept parallel, a driving device used for driving the bottom board to slide longitudinally is arranged between the ironing board and the bottom board, a supporting board is arranged above the bottom board, the bottom board and the supporting board are connected through a plurality of second springs, and an ironing channel for cloth to pass through is formed between the supporting board and the ironing board.
By adopting the technical scheme, the invention has the beneficial effects that:
1. according to the processing method of the light luxury sea island cotton sweater, the first yarn and the second yarn are knitted into a loop to form the fabric, and the distance D between the first yarn and the second yarn in the same loop is 40-80 mu m, so that the fabric has good waxy feeling and anti-snagging property;
2. the processing method of the light luxury sea island cotton sanitary clothing comprises the following steps that a first yarn is a bifilar yarn which is formed by twisting a first mixed yarn and a cotton yarn, the first mixed yarn is formed by blending nylon fibers and cotton fibers, and the nylon fibers account for 4% -6% of the total mass of the fibers; the second yarn is a twin-yarn formed by twisting a second mixed yarn and cotton yarn, the second mixed yarn is formed by blending spandex fibers and cotton fibers, the spandex fibers account for 4% -6% of the total mass of the fibers, so that the fabric has good moisture absorption and heat preservation performance, and meanwhile, the fabric has certain silky feeling and good elasticity, better deformation resistance and better wearing comfort;
3. in the leveling step, the fabric is tensioned by a plurality of tensioning rollers and then ironed and leveled by a plurality of leveling mechanisms with adjustable angles, and the supporting plate and the ironing plate of each leveling mechanism are designed in an elastic clamping mode, so that the fabric is properly clamped and ironed in the material feeding process.
Drawings
Fig. 1 is a schematic structural view of a leveling mechanism in a method for processing light luxury sea island cotton sanitary clothes according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the structure of an iron assembly in an embodiment of the present invention.
Fig. 3 is a top view of an iron assembly in an embodiment of the present invention.
Fig. 4 is a front view of an iron assembly in an embodiment of the present invention.
Fig. 5 is a schematic structural view of a dyeing machine in an embodiment of the present invention.
Fig. 6 is a schematic view of a knitting structure in an embodiment of the present invention.
In the figure: the device comprises a base 1, a frame 2, a first spring 3, a sliding bracket 4, cloth 5, a tensioning roller 6, a first slide block 7, a connecting rod 8, an iron assembly 9, a top plate 10, a guide rail 11, a second slide block 12, a water tank 13, a guide pipe 14, an ironing plate 15, a connecting lug 16, a roller frame 17, a pressing roller 18, a worm elevator 19, a steam generator 20, a door frame 21, a worm 22, a bottom plate 23, a supporting plate 24, a second spring 25, a dyeing machine 26, a filter box 27, a cleaning water source 28, a connecting pipe 29, a first flow valve 30, a second flow valve 31, a water inlet pipe 32, a water injection pipe 33, a water discharge pipe 34, a first yarn 35 and a second yarn 36.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and specific embodiments.
The first embodiment is as follows:
the embodiment of the invention discloses a processing method of light luxury sea island cotton sweater, which mainly comprises a fabric manufacturing process and a garment manufacturing process. The manufacturing procedure of the fabric comprises the knitting step of feeding two strands of yarns into a circular knitting machine alternately for knitting and looping to form the knitted fabric; and a leveling step of gradually tensioning the fabric manufactured in the knitting step by a leveling mechanism and performing steam ironing to level the surface of the fabric, and a dyeing step of printing, dyeing and coloring the leveled fabric by a dyeing machine 26 to manufacture the fabric with various colors.
In the knitting step, two kinds of yarns are alternately fed into the knitting machine to be interwoven so as to form the fabric, wherein the two kinds of yarns can be yarns of the same material or yarns of different materials.
Referring to fig. 6, the knitted fabric is formed by knitting a first yarn and a second yarn on a knitting machine to form loops, wherein the first yarn is looped on the front side of the fabric and the second yarn is looped on the back side of the fabric.
In this embodiment, the first yarn is a bifilar yarn formed by twisting the first mixed yarn and the cotton yarn, the first mixed yarn is formed by blending nylon fibers and cotton fibers, the nylon fibers account for 4% -6% of the total mass of the fibers, the nylon fibers have good elasticity, the cotton fibers have good hygroscopicity and heat preservation performance, and the fabric of the single nylon fiber yarn is poor in hygroscopicity and breathability and large in bending hardness, so that the first mixed yarn is formed by blending the nylon fibers and the cotton fibers, the elasticity and toughness of the first mixed yarn can be increased, the bending hardness is reduced, the fabric is softer, and silky feeling is considered. And twisting the first mixed yarn and the cotton yarn to form a double-strand first yarn, so that the content of the cotton fiber in the first yarn is increased, and the first mixed yarn is intertwined with the first mixed yarn with the nylon fiber, and the toughness, the moisture absorption property and the heat preservation property of the first yarn are further increased.
The second yarn is a double-strand yarn formed by twisting the second mixed yarn and the cotton yarn, wherein the second mixed yarn is formed by blending spandex fibers and the cotton fibers, the spandex fibers account for 4% -6% of the total mass of the fibers, the spandex fibers are elastic fibers, and the abrasion resistance of the spandex fibers is good, so that the second mixed yarn is formed by blending the spandex fibers and the cotton fibers together, and then the second mixed yarn and the cotton yarn are twisted to form the double-strand second yarn, so that the elasticity and the abrasion resistance of the fabric can be improved.
The loop forming fabric is formed by knitting the first yarn and the second yarn through a double-sided circular knitting machine, wherein the first yarn and the second yarn with different yarn counts are respectively fed into the double-sided circular knitting machine, each path of feeding of the second yarn is fed through a steel shuttle horizontal plane, the back side of the base layer fabric is looped, meanwhile, the first yarn is fed through a steel shuttle vertical plane, the fabric is looped on the front side, and the knitting technological parameters are as follows: the diameter of the cylinder is 864cm, the machine number is 16 needles/25.4 mm, the path number is 96F, and the rotating speed is 24 r/min.
In the process of interweaving the first yarns and the second yarns into loops, the distance between the first yarns and the second yarns in the same loop is D, and when the distance D between the first yarns and the second yarns in the same loop is smaller than 20 micrometers, the compression ratio of the fabric is smaller, and the waxy feeling is insufficient; when the distance D is increased, the waxy feeling of the fabric is increased, but when the distance between the two materials exceeds 90 mu m, the fabric has very good waxy feeling, but the anti-snagging performance is poor. Therefore, in order to achieve both the waxy feeling and the snag resistance, the present invention considers that the pitch D between the first yarn and the second yarn in the same stitch is set to 40 to 80 μm in the thickness direction of the fabric.
The garment manufacturing process is almost the same as the prior process, the fabric finished product manufactured through the fabric manufacturing process is cut according to a design drawing through a cutting step, the fabric is cut into front garment pieces, rear garment pieces, sleeve pieces, rib openings and other garment pieces, and the garment pieces are correspondingly sewn through a sewing process to manufacture a sweater finished product. In the process of the garment manufacturing procedure, when parts of garment pieces are cut, the mannequin is used for carrying out three-dimensional cutting so as to improve the cutting precision of the garment pieces; when sewing up the garment piece, can carry out the template preparation to the position that each part was sewed up earlier, the rethread template is sewed up two garment pieces that need sew up in location, and then improves and sews up the degree of accuracy, guarantees simultaneously that the stylolite is neat, and the position is unified to improve whole product quality.
The processing method of the light luxury sea island cotton sweater has the advantages that the fabric manufacturing process is greatly different from that in the prior art, and the processing method is particularly represented in the leveling step and the dyeing step.
As shown in fig. 1, the leveling mechanism comprises a base 1, a frame 2, a tension roller 6 and an iron assembly 9, the frame 2 is fixedly mounted on the base 1, the top of the frame 2 is a hollow rectangular frame structure, at least three pairs of sliding brackets 4 are arranged on the frame 2 along the length direction thereof, each pair of sliding brackets 4 is symmetrically arranged along the width direction of the frame 2, a first sliding block 7 is longitudinally and slidably mounted on each sliding bracket 4, the tension roller 6 is arranged between each pair of sliding brackets 4, two ends of the tension roller 6 are fixedly connected with the first sliding block 7, the upper side and the lower side of each first sliding block 7 are fixedly provided with first springs 3, the end parts of the two first springs 3 are respectively fixedly connected with the sliding brackets 4, the first springs 3 positioned on the upper side and the lower side play a role of elastic support for the first sliding blocks 7, the tension roller 6 is rotatably arranged relative to the first sliding blocks 7, and tensioning roller 6 can be along with first slider 7 for frame 2 longitudinal movement, when cloth 5 crossed a plurality of tensioning rollers 6 in proper order from upper and lower both sides, through the cooperation of first slider 7 with first spring 3, can make the tensioning tiling of cloth 5.
Flatiron subassembly 9 sets up between two adjacent tensioning rollers 6 to cloth 5 to be located between two adjacent tensioning rollers 6 carries out steam and presses, and flatiron subassembly 9 adopts the mode of hoist and mount to install in frame 2, specifically does, the top of frame 2 has roof 10, the bottom fixed mounting of roof 10 has guide rail 11, and slidable mounting has second slider 12 on guide rail 11, and the bottom fixed mounting of second slider 12 has downwardly extending's connecting rod 8, flatiron subassembly 9 articulates at connecting rod 8 tip. Through the aforesaid setting for flatiron subassembly 9 can rotate for 8 horizontal axial of connecting rod, and flatiron subassembly 9 rotates the center pin and extends along the width direction of frame 2, thereby can adjust flatiron subassembly 9's every single move angle to the slope business turn over material of cloth 5 that the adaptation is located between two adjacent tensioning rollers 6 avoids cloth 5 to be dragged by the transition and causes the elasticity to reduce. The ironing device is connected to a water tank 13 via a conduit 14 so that water in the water tank 13 enters the ironing device and forms high temperature steam, the water tank 13 being fixedly mounted to the top plate 10.
Referring to fig. 2 to 4, the iron assembly 9 includes a steam generator 20 connected to the water tank 13, an ironing board 15 installed at the bottom of the steam generator 20 and allowing steam to be downwardly sprayed, and a coupling lug 16 for being hinged to the connecting rod 8 is provided at the top of the steam generator 20. The lower part of the ironing board 15 is longitudinally slidably provided with a bottom board 23, the bottom board 23 and the ironing board 15 are always kept parallel, a driving device for driving the bottom board 23 to longitudinally slide is arranged between the ironing board 15 and the bottom board 23, a supporting board 24 is arranged above the bottom board 23, the bottom board 23 and the supporting board 24 are connected through a plurality of second springs 25, so that the supporting board 24 is elastically supported and connected on the bottom board 23, the supporting board 24 is used for contacting with the lower end face of the cloth 5 and supporting the cloth 5, an ironing channel for the cloth 5 to pass through is formed between the supporting board 24 and the ironing board 15, the ironing board 15 moves through the bottom board 23, so that the supporting board 24 is driven to move, the supporting board 24 and the ironing board 15 are enabled to appropriately clamp the cloth 5 under the action of the plurality of second springs 25, and ironing is realized in the process of the cloth 5 moving. It should be reminded that the ironing temperatures of the plurality of iron assemblies 9 are sequentially reduced from the feeding end to the discharging end of the leveling mechanism, for example, the ironing temperature of the first iron assembly 9 close to the feeding end is the highest, and the ironing temperature of the second iron assembly 9 is 30-40 ℃ lower than that of the first iron assembly, so that the fabric 5 is ironed in stages, the ironing effect of the fabric 5 is ensured, and meanwhile, the fabric 5 is prevented from being ironed and damaged.
In this embodiment, the driving device for driving the bottom plate 23 to longitudinally slide specifically includes a door frame 21 and a worm elevator 19, the door frame 21 is fixedly installed on the bottom plate 23 at two sides of the ironing channel, two sides of the ironing plate 15 have extensions, the door frame 21 is slidably installed outside the extensions at two sides of the ironing plate 15, the worm elevator 19 is fixedly installed on the extensions, one end of the worm 22 thereon is rotatably installed on the door frame 21, and the other end passes through the ironing plate 15 and is rotatably installed on the bottom plate 23, so that the worm elevator 19 drives the worm 22 to rotate and lift, thereby driving the door frame 21 and the bottom plate 23 to integrally lift.
In order to guide the cloth 5 at the two ends of the ironing channel, the ironing channel also comprises two pairs of press rollers 18 which are rotatably arranged at the front end and the rear end of the ironing channel, wherein in the pair of press rollers 18, the roller frame 17 of the upper press roller 18 is fixedly connected with the ironing plate 15, and the roller frame 17 of the lower press roller 18 is fixedly connected with the supporting plate 24.
The fabric dyeing process comprises the following steps:
soaking: putting the cloth into a dyeing machine 26 to be soaked for 5-10 minutes; dyeing: adding coloring agent into the soaked cotton cloth, wherein the coloring agent comprises A group of coloring agents and B group of coloring agents; the group A of coloring agents are formed by mixing 0.5-5g/L of reactive dye, 0.5-2g/L of anionic surfactant, 2-3g/L of sodium carbonate and water, and the group B of coloring agents are formed by mixing 0.5-5g/L of reactive dye and water.
And (3) fixation: heating the dyeing agent to 50-60 ℃, and dyeing the dyed cloth by adopting a jig dyeing method at a constant temperature for 120 minutes at 100-;
washing with water: and (3) washing the fixed cotton fabric twice, wherein the washing temperature for the first time is 50-60 ℃, and the washing temperature for the second time is 90-100 ℃. (ii) a
Drying: and drying the washed cloth at the temperature of 60-80 ℃.
Referring to fig. 5, in the present embodiment, the dyeing machine 26 has a water inlet pipe 32 and a water inlet pipe 33 at the top, the water inlet pipe 33 is connected to the clean water source 28, the bottom of the dyeing machine 26 has a water outlet pipe 34, the water outlet pipe 34 is connected to the water inlet pipe 32 through a connecting pipe 29, the water outlet pipe 34 is provided with a filter tank 27, the water inlet pipe 32 is provided with a first flow valve 30, the water inlet pipe 33 is provided with a second flow valve 31, the cloth 5 is washed by clean water after being dyed, and a waste liquid with residual dye is formed, the waste liquid with residual dye is discharged from the water outlet pipe 34 and filtered by the filter tank 27, and then enters the dyeing machine 26 again through the water inlet pipe 32 and is mixed with the clean water, the mixed water serves as a solvent for a light dyeing agent (such as sky blue) or a dark dyeing agent (such as black), thereby saving a large amount of water and reducing discharge, depending on the color of the dyeing agent, and the mixing proportion of the waste liquid with residual dye and the clean water is controlled by two flow valves so as to achieve better printing and dyeing effect.
Modifications and variations of the present invention are within the scope of the claims and are not limited by the disclosure of the embodiments.
Claims (10)
1. A processing method of light luxury sea island cotton sanitary clothes comprises a fabric making process and a clothes making process, and is characterized in that: the manufacturing procedure of the fabric comprises the knitting step of feeding two strands of yarns into a circular knitting machine alternately for knitting and looping to form the knitted fabric; a leveling step of tensioning the fabric prepared in the knitting step by step through a leveling mechanism and ironing the fabric by steam to level the surface of the fabric, and a dyeing step of printing, dyeing and coloring the leveled fabric through a dyeing machine and preparing the fabric with various colors; leveling mechanism includes frame, tensioning roller and flatiron subassembly be provided with at least three pairs of sliding support along its length direction in the frame, every width direction bilateral symmetry setting along the frame to sliding support, longitudinal sliding installs first slider on the sliding support, the tensioning roller rotates and installs between a pair of sliding support, and the equal fixed mounting in both sides has first spring about the first slider, the tip of two first springs respectively with sliding support fixed connection, the flatiron subassembly sets up between two adjacent tensioning rollers, and the flatiron subassembly adopts the mode of hoist and mount to install in the frame, and the flatiron device passes through the pipe to be connected with the water tank to make the water in the water tank enter into the flatiron device in and form high temperature steam.
2. The method of processing a light luxury sea island cotton sanitary garment of claim 1, wherein: the knitted fabric comprises first yarns and second yarns, the first yarns are looped on the front side of the fabric, the second yarns are looped on the back side of the fabric, and the distance D between the first yarns and the second yarns in the same loop is 40-80 mu m.
3. The method of processing a light luxury sea island cotton sanitary garment of claim 2, wherein: the first yarn is a double-strand yarn formed by twisting a first mixed yarn and cotton yarn, the first mixed yarn is formed by blending nylon fibers and cotton fibers, and the nylon fibers account for 4% -6% of the total mass of the fibers.
4. The method of processing a light luxury sea island cotton sanitary garment of claim 3, wherein: the second yarn is a double-folded yarn formed by twisting a second mixed yarn and cotton yarn, the second mixed yarn is formed by blending spandex fibers and cotton fibers, and the spandex fibers account for 4% -6% of the total mass of the fibers.
5. The process of making a light luxury sea island cotton sanitary garment according to any one of claims 1-4, wherein: the garment manufacturing process comprises the steps of cutting the fabric according to a design drawing through a cutting step of the fabric finished product manufactured in the fabric manufacturing process, cutting the fabric into a plurality of garment pieces, and correspondingly sewing the garment pieces through a sewing process to manufacture the sweater finished product.
6. The method of processing a light luxury sea island cotton sanitary garment of claim 5, wherein: the top of the frame is of a hollow rectangular frame structure.
7. The method of processing a light luxury sea island cotton sanitary garment of claim 5, wherein: the ironing temperature of different iron components is reduced from the feed end to the discharge end of the leveling mechanism in sequence, and the ironing temperature difference between two adjacent iron components is 30-40 ℃.
8. The method of processing a light luxury sea island cotton sanitary garment of claim 5, wherein: the dyeing machine is provided with a water inlet pipe and a water injection pipe which are positioned at the top, the water injection pipe is connected with a clean water source, the bottom of the dyeing machine is provided with a water discharge pipe, the water discharge pipe is connected with a water inlet pipe through a connecting pipe, the water discharge pipe is provided with a filter box, the water inlet pipe is provided with a first flow valve, and the water injection pipe is provided with a second flow valve.
9. The method of processing a light luxury sea island cotton sanitary garment of claim 5, wherein: the top of frame has the roof, the bottom fixed mounting of roof has the guide rail, and slidable mounting has the second slider on the guide rail, and the bottom fixed mounting of second slider has downwardly extending's connecting rod, the flatiron subassembly articulates at the connecting rod tip.
10. The method of processing a light luxury sea island cotton sanitary garment of claim 5, wherein: the ironing board assembly comprises a steam generator connected with a water tank and an ironing board which is installed at the bottom of the steam generator and enables steam to be sprayed downwards, a bottom board is arranged below the ironing board in a longitudinal sliding mode, the bottom board and the ironing board are always kept parallel, a driving device used for driving the bottom board to slide longitudinally is arranged between the ironing board and the bottom board, a supporting board is arranged above the bottom board, the bottom board and the supporting board are connected through a plurality of second springs, and an ironing channel for cloth to pass through is formed between the supporting board and the ironing board.
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| CN114032638B (en) | 2023-07-21 |
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