CN113930750B - Black phosphorus nano-sheet codeposition anti-corrosion antifriction coating and preparation method thereof - Google Patents

Black phosphorus nano-sheet codeposition anti-corrosion antifriction coating and preparation method thereof Download PDF

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CN113930750B
CN113930750B CN202111199834.6A CN202111199834A CN113930750B CN 113930750 B CN113930750 B CN 113930750B CN 202111199834 A CN202111199834 A CN 202111199834A CN 113930750 B CN113930750 B CN 113930750B
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coating
black phosphorus
phosphorus nano
sheet
coating solution
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CN113930750A (en
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徐玉福
吴昊
罗志恒
姚路路
田明
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Hefei University of Technology
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Hefei University of Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1662Use of incorporated material in the solution or dispersion, e.g. particles, whiskers, wires
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1803Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
    • C23C18/1806Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by mechanical pretreatment, e.g. grinding, sanding
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1803Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
    • C23C18/1824Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment
    • C23C18/1837Multistep pretreatment
    • C23C18/1844Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemically Coating (AREA)

Abstract

The invention discloses a black phosphorus nano sheet codeposition anticorrosion antifriction coating and a preparation method thereof, which are characterized in that an iron-based metal material is activated, then the black phosphorus nano sheet is dispersed in a coating solution by ultrasonic, the activated iron-based metal material is reacted for 70-90min at the temperature of 85-90 ℃, the black phosphorus nano sheet is codeposited in situ in a composite coating, a sample is rinsed and dried, and then the temperature is kept for 55-65min at the temperature of 350-450 ℃ under the protection of nitrogen, and the black phosphorus nano sheet is taken out after cooling. The coating provided by the invention has good anti-corrosion antifriction lubricating effect, can play the synergistic lubricating effect of the black phosphorus nano-sheet and other components of the coating, and has important application value for saving energy and prolonging the service life of the iron-based metal friction pair in a corrosive environment.

Description

Black phosphorus nano-sheet codeposition anti-corrosion antifriction coating and preparation method thereof
Technical Field
The invention relates to the technical field of surface coatings, in particular to a black phosphorus nano-sheet codeposition anti-corrosion antifriction coating and a preparation method thereof.
Background
The iron-based metal material has better strength, rigidity, plasticity, weldability and the like, and is widely applied to the fields of engineering machinery, energy power and the like. However, the problems of corrosion and abrasion of iron-based metal materials in corrosive environments are in need of solution. Particularly, along with the deterioration of service conditions, how to solve the problems of corrosion resistance and antifriction of the iron-based metal material in a corrosive environment is urgent.
Although the traditional surface nickel plating technology can play a role in preventing corrosion of metals to a certain extent, the effect of improving tribological properties is limited. In recent years, a novel layered material, black phosphorus, has been discovered. The research shows that after the black phosphorus is stripped into few-layer nano sheets, all sheets are stacked together through Van der Waals interaction, and the composite coating has certain sliding performance, however, due to the higher specific surface energy, how to solve the dispersibility of the black phosphorus nano sheets in the coating, realize the in-situ co-deposition of the black phosphorus nano sheets and the coating, and thus the preparation of the black phosphorus nano sheet co-deposition composite coating with the functions of corrosion prevention and friction reduction on the surface of the iron-based metal material has not been reported yet.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for co-depositing the black phosphorus nano-sheets to the composite coating through in-situ and a preparation method thereof, which ensures that the black phosphorus nano-sheets are uniformly dispersed in the coating and realizes the synergistic anti-corrosion antifriction lubrication effect of the black phosphorus nano-sheets and the composite coating in a corrosive environment.
The invention discloses a co-deposited anticorrosion antifriction coating of a black phosphorus nano-sheet and a preparation method thereof, which are realized by the following technical scheme:
(1) The iron-based metal sample is firstly grinded by using 180-mesh sand paper until the surface roughness Ra is less than 5 mu m, then is finely grinded by using 1000-mesh sand paper until the surface roughness Ra is less than 0.5 mu m, and is then placed in a condition of containing 50g/L, na of NaOH 2 CO 3 Ultrasonic treatment is carried out in 25g/L composite solution at 60 ℃ for 30min, the solution is taken out and rinsed, then the solution is placed in 3-5% dilute hydrochloric acid solution for washing for 25-40s until dense small bubbles just appear on the surface of the sample, and the solution is taken out and rinsed cleanly.
(2) Adding 1-3mg of black phosphorus nano-sheets with the number of layers being less than 5 into 5mL of absolute ethyl alcohol, performing ultrasonic dispersion for 30min, and slowly dropwise adding into a coating solution at the stirring speed of 300rpm, wherein the coating solution comprises the following formula: 22-26g/L of nickel sulfate, 29-31g/L of sodium hypophosphite, 18-22g/L of sodium citrate, 9-11ml/L of lactic acid, 8-12g/L of ammonium acetate, 26-32mg/L of thiourea and 4-6mg/L of sodium dodecyl sulfate; the pH of the coating solution is regulated to 4.4-4.8, and the temperature of the coating solution is 84-86 ℃.
(3) Placing the sample subjected to surface activation in the step (1) into the coating solution prepared in the step (2), reacting for 70-90min at the stirring speed of 300rpm, taking out, rinsing, drying, placing into a tube furnace, introducing nitrogen for protection, heating to 350-450 ℃, preserving heat for 55-65min, and cooling with the furnace to obtain the product.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the surface of the material is precisely controlled by the iron-based metal sample pretreatment technology, the self-catalysis effect of the coating on the interface is enhanced, the binding force of the coating and a matrix is improved, and the surface hardness of the coating is obviously improved.
(2) According to the invention, the surface activation of the iron-based metal material is organically combined with the unique coating solution formula design, the reaction speed and chemical composition of the coating generation are reasonably controlled, the sedimentation speed of the black phosphorus nano-sheet is accurately regulated and controlled, the black phosphorus nano-sheet is uniformly dispersed in situ in the composite coating, the problem of difficult dispersion of the black phosphorus nano-sheet is solved, and the controllable preparation of the co-deposited anti-corrosion anti-friction coating of the black phosphorus nano-sheet is realized.
(3) Compared with the traditional nickel plating coating, the coating hardness of the co-deposited anticorrosion antifriction coating of the black phosphorus nano-sheet can be improved by more than 27%, the anticorrosion and antifriction effects are obvious in the corrosive environment, the surface is free from corrosion and abrasion, and the average friction coefficient can be reduced by more than 22%.
(4) The preparation method of the coating has simple and convenient process and lower cost, and is easy to realize industrialization.
Drawings
FIG. 1 is a transmission electron micrograph of a black phosphorus nanoplate;
FIG. 2 is a Raman spectrum of a black phosphorus nanoplate;
FIG. 3 is a scanning electron microscope photograph of a surface and a cross section of a simple nickel plating coating
FIG. 4 is a scanning electron micrograph of the surface and cross section of the coating of example 1 of the present invention;
FIG. 5 is an XRD pattern for a nickel-only coating and a coating according to example 1 of the present invention;
FIG. 6 shows NaHCO at 3.5% NaCl solution and pH=8 for the coating of example 1 and the nickel-plating only coating of the present invention 3 A graph of the coefficient of friction over time in a corrosive environment;
FIG. 7 is a comparison image of a surface scanning electron microscope after friction experiments of the coating of example 1 of the present invention and a simple nickel plating coating.
Detailed Description
Example 1
(1) Q235 is used as an iron-based metal experimental material, 180 meshes are used firstlyGrinding with 1000 mesh abrasive paper to reach surface roughness Ra less than 5 μm, grinding with abrasive paper to reach surface roughness Ra less than 0.5 μm, and placing in a solution containing NaOH 50g/L, na 2 CO 3 Ultrasonic treatment is carried out in 25g/L alkaline washing solution at 60 ℃ for 30min, the solution is taken out and rinsed, then is placed in 3.7% dilute hydrochloric acid solution for pickling for 30s until dense small bubbles just appear on the surface of a sample, and is taken out and rinsed with deionized water;
(2) Dispersing 2mg of black phosphorus nano-sheets with the number of layers being less than 5 into 5mL of absolute ethyl alcohol, carrying out ultrasonic treatment for 30min, and slowly dropwise adding into 200mL of coating solution at the stirring speed of 300rpm, wherein the coating solution comprises the following formula: 25g/L of nickel sulfate, 30g/L of sodium hypophosphite, 20g/L of sodium citrate, 10ml/L of lactic acid, 10g/L of ammonium acetate, 30mg/L of thiourea, 5mg/L of sodium dodecyl sulfate, and adjusting the pH value to 4.5, wherein the temperature of the coating solution is 85 ℃;
(3) Placing the sample subjected to the surface treatment in the step (1) into the coating solution prepared in the step (2), reacting for 80min at the stirring speed of 300rpm, taking out, rinsing with deionized ultrasound, drying, placing into a tube furnace, introducing nitrogen for protection, heating to 400 ℃, preserving heat for 60min, and cooling with the furnace to obtain the product.
As can be seen from fig. 1 and fig. 2, the number of the adopted black phosphorus nanoplatelets is less than 5, and the raman spectrum shows 3 typical black phosphorus nanoplatelet characteristic peaks. As can be seen from the electron micrographs of fig. 3 and 4, compared with the pure nickel plating coating, the black phosphorus nano-sheet co-deposition coating has a small amount of black phosphorus nano-sheet cell structures which are uniformly dispersed in the coating, but the black phosphorus nano-sheet co-deposition does not change the overall crystallization state of the coating as can be seen from the XRD pattern of fig. 5.
Hardness test is carried out on the sample of the example coating and the sample of the traditional simple nickel plating coating, and tribological test comparison is carried out on a ball disc reciprocating friction tester, and specific test conditions are as follows: the upper sample was Si with a diameter of 6.35mm 3 N 4 Ball, lower sample is example coating sample and simple nickel plating coating sample, friction load is 7N, friction speed is 50 mm.s -1 Sliding travel is 5mm, and friction is carried out for 30min at room temperature. The coating and the pure nickel plating coating are respectively in NaHCO (NaHCO) solution with the concentration of 3.5 percent and the pH value of 8 3 Coefficient of friction in corrosive environmentsThe test result of the time-dependent curve is shown in fig. 6; the coating and the pure nickel plating coating are respectively in NaHCO (NaHCO) solution with the concentration of 3.5 percent and the pH value of 8 3 The contrast photo of the surface scanning electron microscope after the friction experiment in the corrosion environment is shown in figure 7; hardness of the coating of the invention and the simple nickel coating, naHCO at ph=8 in 3.5% NaCl solution 3 The average friction coefficient for corrosive environments is shown in table 1.
Table 1: sample test results
As can be seen from fig. 6, 7 and table 1: compared with a simple nickel plating coating sample, the hardness of the coating sample is improved by 27.6 percent, and the coating sample is prepared by using a 3.5 percent NaCl solution and pH=8NaHCO 3 The average friction coefficient is respectively reduced by 23.4 percent and 22.0 percent under the corrosive environment; in addition, after the pure nickel plating coating is rubbed in a corrosive environment, the surface is torn and the abrasion mark is obvious, and after the coating is rubbed in the same environment, the surface is not torn and a layer of protective film is formed, so that the synergistic anticorrosion antifriction lubricating effect is achieved.

Claims (1)

1. The co-deposited anticorrosion antifriction coating of the black phosphorus nano-sheet is characterized by comprising the following steps:
(1) The iron-based metal sample is firstly grinded by using 180-mesh sand paper until the surface roughness Ra is less than 5 mu m, then is finely grinded by using 1000-mesh sand paper until the surface roughness Ra is less than 0.5 mu m, and is then placed in a condition of containing 50g/L, na of NaOH 2 CO 3 Ultrasonic treatment is carried out in 25g/L of composite solution at 60 ℃ for 30min, the composite solution is taken out and rinsed, then is placed in 3-5% dilute hydrochloric acid solution for washing for 25-40s until dense small bubbles just appear on the surface of a sample, and is taken out and rinsed cleanly;
(2) Adding 1-3mg of black phosphorus nano-sheets with the number of layers being less than 5 into 5mL of absolute ethyl alcohol, performing ultrasonic dispersion for 30min, and slowly dropwise adding into a coating solution at the stirring speed of 300rpm, wherein the coating solution comprises the following formula: 22-26g/L of nickel sulfate, 29-31g/L of sodium hypophosphite, 18-22g/L of sodium citrate, 9-11ml/L of lactic acid, 8-12g/L of ammonium acetate, 26-32mg/L of thiourea and 4-6mg/L of sodium dodecyl sulfate; adjusting the pH of the coating solution to 4.4-4.8, and the temperature of the coating solution is 84-86 ℃;
(3) Placing the sample subjected to surface activation in the step (1) into the coating solution prepared in the step (2), reacting for 70-90min at the stirring speed of 300rpm, taking out, rinsing, drying, placing into a tube furnace, introducing nitrogen for protection, heating to 350-450 ℃, preserving heat for 55-65min, and cooling with the furnace to obtain the product.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110846644A (en) * 2019-11-25 2020-02-28 合肥工业大学 Nickel-plated black phosphorus nanosheet lubricant and preparation method thereof
CN111455325A (en) * 2020-05-19 2020-07-28 中国科学院兰州化学物理研究所 Method for preparing ultra-smooth hydrogen-carbon-containing film through self-assembly of black phosphorus nanosheets
CN111748807A (en) * 2020-07-06 2020-10-09 珠海格力电器股份有限公司 Wear-resistant lubricating composite coating, top foil base material and preparation method of top foil base material
CN112830461A (en) * 2021-01-18 2021-05-25 山东大学 Purple phosphorus nanosheet for lubricant and preparation method and application thereof

Family Cites Families (1)

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Publication number Priority date Publication date Assignee Title
JP5286079B2 (en) * 2005-05-17 2013-09-11 イエダ リサーチ アンド ディベロップメント カンパニー リミテッド Low friction coating for dental and medical devices

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110846644A (en) * 2019-11-25 2020-02-28 合肥工业大学 Nickel-plated black phosphorus nanosheet lubricant and preparation method thereof
CN111455325A (en) * 2020-05-19 2020-07-28 中国科学院兰州化学物理研究所 Method for preparing ultra-smooth hydrogen-carbon-containing film through self-assembly of black phosphorus nanosheets
CN111748807A (en) * 2020-07-06 2020-10-09 珠海格力电器股份有限公司 Wear-resistant lubricating composite coating, top foil base material and preparation method of top foil base material
CN112830461A (en) * 2021-01-18 2021-05-25 山东大学 Purple phosphorus nanosheet for lubricant and preparation method and application thereof

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闫洪.《现代化学镀镍和复合镀新技术》.《北京:国防工业出版社》,1999,第178页. *

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