CN113913883A - Electroplating equipment and electroplating process - Google Patents
Electroplating equipment and electroplating process Download PDFInfo
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- CN113913883A CN113913883A CN202111106862.9A CN202111106862A CN113913883A CN 113913883 A CN113913883 A CN 113913883A CN 202111106862 A CN202111106862 A CN 202111106862A CN 113913883 A CN113913883 A CN 113913883A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/028—Electroplating of selected surface areas one side electroplating, e.g. substrate conveyed in a bath with inhibited background plating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses electroplating equipment and an electroplating process, and the technical scheme is characterized by comprising a support, wherein a first telescopic rod is arranged on the support, a gripper is arranged at the front end of the first telescopic rod, the gripper is detachably connected with a film coating plate, and a fixing mechanism for fixedly connecting the film coating plate to a workpiece and an insulating film for abutting against the surface of the workpiece are arranged on the film coating plate. The invention has the following beneficial effects: different coatings are plated on the workpiece, and the performance of the workpiece is improved through the matching of the different coatings.
Description
Technical Field
The present invention relates to an electroplating process, and more particularly, to an electroplating apparatus and an electroplating process.
Background
The electroplating process is a method for spreading a layer of metal on a conductor by utilizing the principle of electrolysis, and the plating layer has the characteristics of different performance from that of a base metal, new characteristics, enhanced corrosion resistance, increased hardness, wear resistance, improved conductivity, smoothness, heat resistance and beautiful surface. In the salt solution containing the preplating metal, the base metal is used as a cathode, and cations of the preplating metal in the plating solution are deposited on the surface of the base metal through electrolysis to form a plating layer. During electroplating, plating metal or other insoluble materials are used as an anode, a workpiece to be plated is used as a cathode, and cations of the plating metal are reduced on the surface of the workpiece to be plated to form a plating layer.
Most of the existing coating equipment can only simply electroplate one layer of coating and can not meet the complex electroplating requirements, such as electroplating different coatings on the surface of the same workpiece.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide electroplating equipment and an electroplating process, wherein the equipment can be used for electroplating different coatings.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an electroplating device, which comprises a frame, install the tectorial membrane device in the frame, first plating bath, the device of skinning, second plating bath and be used for driving the conveyor that the work piece removed, conveyor is last to install the manipulator that is used for snatching the work piece, the tectorial membrane device is including installing the support in the frame, install first telescopic link on the support, the tongs is installed to the front end of first telescopic link, the tongs can be dismantled and be connected with the tectorial membrane board, be provided with on the tectorial membrane board and be used for fixed connection fixed establishment on the work piece and be used for the insulating film of butt on the work piece surface.
The invention is further configured to: the fixing mechanism comprises a fixing block fixedly connected to the film laminating plate, a clamping groove is formed in the fixing block, a screw is connected to the screw in a threaded mode, one end of the screw is used for stretching into the clamping groove to abut against the workpiece, the workpiece is made to be attached to the insulating film, a second telescopic rod is arranged on the gripper, a fastening motor is arranged on the telescopic end of the second telescopic rod, and an output shaft of the fastening motor is provided with a fastening head for fastening the screw.
The invention is further configured to: be provided with the guide way on the inner wall of draw-in groove, rotate on the one end of screw and be connected with the guide block with guide way looks adaptation, guide block and guide way sliding connection.
The invention is further configured to: the tongs are including the mounting panel, first splint of fixedly connected with and third telescopic link on the mounting panel, and fixedly connected with second splint are served in the flexible of third telescopic link, still are provided with the double-layered groove with first splint looks adaptation on the tectorial membrane board, and the both sides in first splint and double-layered groove are the inclined plane.
The invention is further configured to: the stripping device is including placing the board, places the board and installs fourth telescopic link and elasticity motor, and the flexible end of fourth telescopic link is connected with the third splint, and the output shaft of elasticity motor is provided with the elasticity head that is used for the screw elasticity.
The invention is further configured to: the rack is also provided with a controller, the conveying device comprises a driving motor and a guide rail arranged along the length direction of the rack, the driving motor is connected with a driving shaft parallel to the guide rail, the guide rail is connected with a sliding seat used for installing a mechanical arm in a sliding manner, and the driving shaft is in threaded connection with the sliding seat.
The invention is further configured to: the manipulator is including installing the rotation motor on the seat that slides, the first dwang of fixedly connected with on the output shaft of rotation motor, and the rotating electrical machines is installed to the one end of first dwang, and fixedly connected with second dwang is served to the output shaft of rotating electrical machines, and the adjustment motor is installed to one of second dwang, and the seat is adjusted to fixedly connected with on the output shaft of adjustment motor, installs first fixed plate and fifth telescopic link on adjusting the seat, and the one end fixedly connected with second fixed plate of fifth telescopic link.
The invention is further configured to:
the method comprises the following steps: the conveying device moves the workpiece to the film coating device, and an insulating film is coated on the surface of the workpiece;
step two: the conveying device moves the workpiece into a first electroplating bath for first electroplating;
step three: the conveying device takes the workpiece out of the first electroplating bath and moves the workpiece to the film removing device to remove the insulating film;
step four: the conveying device moves the workpiece into a second electroplating bath for second electroplating;
step five; the conveying device takes the workpiece out of the second electroplating bath.
The invention is further configured to: the front end of the film removing device is also provided with a flushing mechanism, the flushing mechanism comprises a plurality of flushing heads, and the plurality of flushing heads are respectively used for sequentially flushing the workpiece with various flushing liquids before the insulating film is removed.
The invention is further configured to: and the front end of the film removing device is also provided with an immersion groove for containing a protective solution and a blowing and drying mechanism for drying the workpiece, after washing, the workpiece is immersed in the immersion groove and then taken out, and after drying, the workpiece is immersed in the second electroplating bath.
In conclusion, the invention has the following beneficial effects: the mechanical arm grabs the workpiece, the first telescopic rod drives the gripper to cover the film coating plate on the workpiece, so that the insulating film covers the surface of the workpiece, the workpiece is moved into the first electroplating bath by the conveying device to be electroplated for the first time, the covered surface of the workpiece is prevented from being electroplated during electroplating, the workpiece is taken out from the first electroplating bath and moved to the film removing device to be removed, the workpiece is moved into the second electroplating bath to be electroplated for the second time, different coatings are plated on the taken workpiece, and the performance of the workpiece is improved through the matching of the different coatings.
Drawings
FIG. 1 is a schematic view of a connection structure of an electroplating apparatus;
FIG. 2 is a schematic view of the connection structure of the film covering device;
FIG. 3 is a schematic view of the attachment structure of the mulch film plates;
FIG. 4 is a schematic view of a connection structure of the stripping apparatus;
fig. 5 is a schematic view of a connection structure of the robot.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Referring to fig. 1-5, an electroplating apparatus includes a frame 1, a film coating device 2, a first electroplating bath 11, a film removing device 3, a second electroplating bath 12 and a conveying device 4 for driving a workpiece to move are mounted on the frame 1, a manipulator 5 for grabbing the workpiece is mounted on the conveying device 4, the film coating device 2 includes a support 21 mounted on the frame 1, a first telescopic rod 22 is mounted on the support 21, a gripper 6 is mounted at the front end of the first telescopic rod 22, the gripper 6 is detachably connected with a film coating plate 23, and a fixing mechanism 7 for fixedly connecting to the workpiece and an insulating film 24 for abutting against the surface of the workpiece are disposed on the film coating plate 23.
Through the scheme, the mechanical arm 5 grabs the workpiece, the first telescopic rod 22 drives the gripper 6 to cover the film coating plate 23 on the workpiece, so that the insulating film 24 is covered on the surface of the workpiece, the conveying device 4 moves the workpiece into the first electroplating bath 11 to carry out first electroplating, the covered surface of the workpiece is prevented from being electroplated during electroplating, the workpiece is taken out from the first electroplating bath 11 and moved to the film removing device 3 to remove the insulating film 24, then the workpiece is moved into the second electroplating bath 12 to carry out second electroplating, different coatings are plated on the taken-out workpiece, and the performance of the workpiece is improved through the matching of the different coatings.
As a modified specific embodiment, the fixing mechanism 7 includes a fixing block 71 fixedly connected to the film covering plate 23, the fixing block 71 is provided with a slot 72, and a screw 73 is connected to the fixing block 71 through a thread, one end of the screw 73 is used for extending into the slot 72 and abutting against the workpiece, so that the workpiece is tightly attached to the insulating film 24, the gripper 6 is provided with a second telescopic rod 61, the telescopic end of the second telescopic rod 61 is provided with a fastening motor 62, and an output shaft of the fastening motor 62 is provided with a fastening head 63 for fastening the screw 73.
Through above-mentioned scheme, tectorial membrane board 23 lid closes on the work piece, and in the draw-in groove 72 was inserted to one side of work piece, second telescopic link 61 drove fastening motor 62 and stretches out, rotates fastening head 63 and screws up screw 73 to make the one end of screw 73 stretch into draw-in groove 72 in the butt on the work piece, fix the work piece, avoid droing when electroplating. The screws 73 are provided on the side of the workpiece opposite to the film coating plate 23 to attach the workpiece to the insulating film 24 as closely as possible to ensure that the attachment surface is prevented from being plated.
As a modified specific embodiment, a guide groove 74 is provided on the inner wall of the slot 72, a guide block 75 adapted to the guide groove 74 is rotatably connected to one end of the screw 73, and the guide block 75 is slidably connected to the guide groove 74.
Through above-mentioned scheme, the guide block 75 increases the contact surface, guarantees the fastening effect. The guide groove 74 plays a guiding role, ensures stable connection, has a firm structure and is not easy to loosen.
As a modified specific implementation mode, the gripper 6 comprises an installation plate 64, a first clamping plate 65 and a third telescopic rod 66 are fixedly connected to the installation plate 64, a second clamping plate 67 is fixedly connected to the telescopic end of the third telescopic rod 66, a clamping groove 25 matched with the first clamping plate 65 is further formed in the film coating plate 23, and both sides of the first clamping plate 65 and the clamping groove are inclined planes.
Through the scheme, the clamping groove 25 plays a role in positioning, connection precision is improved, and the film coating plate 23 can be accurately covered on a workpiece.
As a modified specific embodiment, the membrane removing device 3 comprises a placing plate 31, the placing plate 31 is provided with a fourth telescopic rod 32 and a tightening motor 33, the telescopic end of the fourth telescopic rod 32 is connected with a third clamping plate 34, and the output shaft of the tightening motor 33 is provided with a tightening head 35 for tightening a screw 73.
Through the scheme, the fourth telescopic rod 32 drives the third clamping plate 34 to press downwards to fix the film coating plate 23, and the screw 73 is loosened by the elastic head 35, so that the manipulator 5 can grab the workpiece to separate from the film coating plate 23, and secondary film coating is facilitated.
As a modified specific embodiment, the frame 1 is further provided with a controller 13, the conveying device 4 comprises a driving motor 42 and a guide rail 41 arranged along the length direction of the frame 1, the driving motor 42 is connected with a driving shaft 43 parallel to the guide rail 41, the guide rail 41 is slidably connected with a sliding seat 44 for installing the manipulator 5, and the driving shaft 43 is in threaded connection with the sliding seat 44.
Through above-mentioned scheme, through controller 13 control, full automatization secondary plating reduces artifically, improves production efficiency. The guide rail 41 guides and drives the lead screw, so that the precision is high and the movement is stable.
As a modified specific embodiment, the manipulator 5 includes a rotating motor 51 installed on the sliding seat 44, a first rotating rod 52 is fixedly connected to an output shaft of the rotating motor 51, a rotating motor 53 is installed at one end of the first rotating rod 52, a second rotating rod 54 is fixedly connected to an output shaft of the rotating motor 53, an adjusting motor 55 is installed at one end of the second rotating rod 54, an adjusting seat 56 is fixedly connected to an output shaft of the adjusting motor 55, a first fixing plate 561 and a fifth telescopic rod 57 are installed on the adjusting seat 56, and a second fixing plate 571 is fixedly connected to one end of the fifth telescopic rod 57.
Through the scheme, the three rotating joints enable the manipulator 5 to have a large rotating range, and the use is flexible, so that the manipulator is suitable for various workpieces, and the smooth electroplating is ensured.
As an improved specific implementation mode, the method comprises the following steps: the conveying device 4 moves the workpiece to the film covering device 2, and covers the surface of the workpiece with an insulating film 24;
step two: the conveying device 4 moves the workpiece into the first electroplating tank 11 to carry out first electroplating;
step three: the conveying device 4 takes out the workpiece from the first plating tank 11 and moves the workpiece to the film removing device 3 to remove the insulating film 24;
step four: the conveying device 4 moves the workpiece into a second electroplating bath 12 for second electroplating;
step five; the conveying device 4 takes out the workpiece from the second plating tank 12.
Through the scheme, the secondary electroplating enables the workpiece to be plated with two kinds of plating layers, different parts of the workpiece can be suitable for two different environments respectively, and the workpiece is suitable for workpieces with complex structures and special requirements.
As a modified embodiment, the front end of the film removing device 3 is further provided with a flushing mechanism 8, the flushing mechanism 8 comprises a plurality of flushing heads 81, and the plurality of flushing heads 81 respectively flush the workpiece with a plurality of flushing liquids in sequence before the insulating film 24 is removed.
Through above-mentioned scheme, wash the work piece through using different flush fluids many times, take out the plating solution in the first plating bath 11, avoid influencing electroplating for the second time, ensure the electroplating effect.
As a modified embodiment, the front end of the film removing device 3 is also provided with an immersion groove 14 for containing a protective solution and a blowing and drying mechanism 9 for drying the workpiece, after the workpiece is washed, the workpiece is immersed in the immersion groove 14 and then taken out, and after the workpiece is dried, the workpiece is immersed in the second electroplating bath 12.
Through the scheme, the protective liquid is attached to the surface of the plating layer which is plated for the first time, and the plating layer which is plated for the second time can be prevented from being plated after being dried, so that the plating layers which are plated for the second time are not influenced mutually.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. An electroplating device comprises a frame (1), and is characterized in that: install tectorial membrane device (2), first plating bath (11), striping device (3), second plating bath (12) and be used for driving conveyor (4) that the work piece removed on frame (1), install manipulator (5) that are used for snatching the work piece on conveyor (4), tectorial membrane device (2) are including installing support (21) in frame (1), install first telescopic link (22) on support (21), tongs (6) are installed to the front end of first telescopic link (22), tongs (6) can be dismantled and be connected with tectorial membrane board (23), be provided with on tectorial membrane board (23) and be used for fixed connection fixed establishment (7) on the work piece and be used for butt insulating film (24) on the work piece surface.
2. A plating apparatus according to claim 1, wherein: fixed establishment (7) are including fixed block (71) of fixed connection on tectorial membrane board (23), fixed block (71) are provided with draw-in groove (72) to threaded connection has screw (73), the one end of screw (73) is used for stretching into butt in draw-in groove (72) on the work piece, so that work piece and insulating film (24) hug closely, be provided with second telescopic link (61) on tongs (6), be provided with fastening motor (62) on the flexible end of second telescopic link (61), the output shaft of fastening motor (62) is provided with fastening head (63) that are used for fastening screw (73).
3. A plating apparatus according to claim 2, wherein: be provided with guide way (74) on the inner wall of draw-in groove (72), rotate on the one end of screw (73) and be connected with guide block (75) with guide way (74) looks adaptation, guide block (75) and guide way (74) sliding connection.
4. A plating apparatus according to claim 2, wherein: tongs (6) are including mounting panel (64), first splint of fixedly connected with (65) and third telescopic link (66) on mounting panel (64), fixedly connected with second splint (67) are served in the flexible of third telescopic link (66), still be provided with on tectorial membrane board (23) with the double-layered groove (25) of first splint (65) looks adaptation, first splint (65) are the inclined plane with the both sides in pressing from both sides the groove.
5. A plating apparatus according to claim 4, wherein: the membrane removing device (3) comprises a placing plate (31), a fourth telescopic rod (32) and a tightening motor (33) are installed on the placing plate (31), the telescopic end of the fourth telescopic rod (32) is connected with a third clamping plate (34), and an output shaft of the tightening motor (33) is provided with a tightening head (35) used for tightening a screw (73).
6. A plating apparatus according to claim 1, wherein: still install controller (13) on frame (1), conveyor (4) are including driving motor (42) and along guide rail (41) that frame (1) length direction set up, driving motor (42) are connected with drive shaft (43) parallel with guide rail (41), sliding connection has seat (44) that slide that are used for installing manipulator (5) on guide rail (41), drive shaft (43) and seat (44) threaded connection that slides.
7. A plating apparatus according to claim 6, wherein: manipulator (5) are including installing rotation motor (51) on seat (44) that slides, first dwang (52) of fixedly connected with on the output shaft of rotation motor (51), rotating electrical machines (53) are installed to the one end of first dwang (52), fixedly connected with second dwang (54) on the output shaft of rotating electrical machines (53), one of second dwang (54) is served and is installed adjusting motor (55), fixedly connected with adjusts seat (56) on the output shaft of adjusting motor (55), install first fixed plate (561) and fifth telescopic link (57) on adjusting seat (56), the one end fixedly connected with second fixed plate (571) of fifth telescopic link (57).
8. An electroplating process according to any one of claims 1 to 7, wherein:
the method comprises the following steps: the conveying device (4) moves the workpiece to the film coating device (2), and an insulating film (24) is coated on the surface of the workpiece;
step two: the conveying device (4) moves the workpiece into a first electroplating tank (11) for primary electroplating;
step three: the conveying device (4) takes the workpiece out of the first electroplating tank (11) and moves the workpiece to the film removing device (3) to remove the insulating film (24);
step four: the conveying device (4) moves the workpiece into a second electroplating tank (12) for second electroplating;
step five; the conveying device (4) takes the workpiece out of the second electroplating bath (12).
9. The plating process of claim 8, wherein: the front end of the film removing device (3) is further provided with a flushing mechanism (8), the flushing mechanism (8) comprises a plurality of flushing heads (81), and the plurality of flushing heads (81) are used for flushing the workpiece in sequence with various flushing liquids respectively before the insulating film (24) is removed.
10. The plating process of claim 9, wherein: the front end of the film removing device (3) is also provided with an immersion groove (14) for containing protective liquid and a blowing and drying mechanism (9) for drying the workpiece, after washing, the workpiece is immersed in the immersion groove (14), then is taken out, and after drying, is immersed in a second electroplating bath (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111106862.9A CN113913883B (en) | 2021-09-22 | 2021-09-22 | Electroplating equipment and electroplating process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111106862.9A CN113913883B (en) | 2021-09-22 | 2021-09-22 | Electroplating equipment and electroplating process |
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| CN113913883A true CN113913883A (en) | 2022-01-11 |
| CN113913883B CN113913883B (en) | 2023-09-01 |
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Cited By (1)
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| CN112899764A (en) * | 2021-01-27 | 2021-06-04 | 安徽理工大学 | Electroplating production process and equipment thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117587487A (en) * | 2024-01-18 | 2024-02-23 | 南京海创表面处理技术有限公司 | High-precision magnesium alloy workpiece surface electroplating equipment and control method |
| CN117587487B (en) * | 2024-01-18 | 2024-04-02 | 南京海创表面处理技术有限公司 | High-precision magnesium alloy workpiece surface electroplating equipment and control method |
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| CN113913883B (en) | 2023-09-01 |
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