CN113721564A - Intelligent workshop safety management system - Google Patents

Intelligent workshop safety management system Download PDF

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Publication number
CN113721564A
CN113721564A CN202110861244.9A CN202110861244A CN113721564A CN 113721564 A CN113721564 A CN 113721564A CN 202110861244 A CN202110861244 A CN 202110861244A CN 113721564 A CN113721564 A CN 113721564A
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China
Prior art keywords
workshop
equipment
safety
personnel
control center
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Pending
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CN202110861244.9A
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Chinese (zh)
Inventor
王鸿儒
王东
尉建龙
马文
闫文秀
刘志华
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Taiyuan Heavy Industry Co Ltd
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Taiyuan Heavy Industry Co Ltd
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Priority to CN202110861244.9A priority Critical patent/CN113721564A/en
Publication of CN113721564A publication Critical patent/CN113721564A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Alarm Systems (AREA)

Abstract

The invention discloses an intelligent workshop safety management system which comprises a personnel safety management subsystem, an equipment safety management subsystem, a video monitoring subsystem and a control center, wherein the personnel safety management subsystem comprises an intelligent safety helmet and AR glasses; the equipment safety management subsystem comprises a collision early warning component and an equipment fault warning component; the video monitoring subsystem comprises a workshop monitoring component, a foreign matter invasion monitoring component and a fire monitoring and early warning component; the control center comprises a control terminal and a cloud service platform. The intelligent workshop safety management system disclosed by the invention realizes the management functions of automatic monitoring, response, recording, analysis and the like of safety events such as workshop personnel, equipment, energy, disasters and the like, comprehensively and intelligently manages the workshop, ensures that the safety problem is effectively solved while the intelligent degree of the workshop is improved, and further improves the production efficiency of the workshop.

Description

Intelligent workshop safety management system
Technical Field
The invention belongs to the technical field of artificial intelligence, and particularly relates to an intelligent workshop safety management system.
Background
Along with the production equipment automation degree in the traditional production fields of metallurgy, machining and the like is higher and higher, intelligent equipment is gradually increased, and the workshop production efficiency is higher and higher. Meanwhile, the safety problem becomes a main factor limiting the intelligent development of the workshop. The safety management of a production workshop is a system project and relates to emergencies such as personnel, equipment, disasters and the like. At present, no complete safety management system can comprehensively manage workshop safety events and analyze safety problems, so that further improvement of automatic production efficiency is difficult to ensure.
Disclosure of Invention
In order to solve some or all technical problems in the prior art, the invention provides an intelligent workshop safety management system, which comprises a personnel safety management subsystem, an equipment safety management subsystem, a video monitoring subsystem and a control center, wherein the personnel safety management subsystem, the equipment safety management subsystem and the video monitoring subsystem are respectively in communication connection with the control center, and the personnel safety management subsystem comprises an intelligent safety helmet and AR glasses; the equipment safety management subsystem comprises a collision early warning component and an equipment fault warning component; the video monitoring subsystem comprises a workshop monitoring component, a foreign matter invasion monitoring component and a fire monitoring and early warning component; the control center comprises a control terminal and a cloud service platform.
Preferably, in the above intelligent workshop safety management system, the personnel safety management subsystem, the equipment safety management subsystem and the video monitoring subsystem are respectively connected to the control center through wireless routing communication.
Preferably, in the above intelligent workshop safety management system, the intelligent safety helmet is provided with a safety helmet user electronic tag, a safety helmet positioning electronic tag, a camera, and a voice communication component; the AR glasses are provided with glasses user electronic tags.
Preferably, in the above intelligent workshop safety management system, the collision early warning component includes a workshop equipment positioning electronic tag for detecting a position of equipment in a workshop, the collision early warning component determines a distance between equipment and personnel and a distance between different equipment based on personnel position information acquired by the helmet positioning electronic tag and the workshop equipment position information acquired by the workshop equipment positioning electronic tag, and when the distance is smaller than a set minimum value, the collision early warning component sends an alarm to the control center, and the control terminal of the control center starts a safety response process.
Preferably, in the above intelligent workshop safety management system, the safety helmet positioning electronic tag and the workshop equipment positioning electronic tag are UWB positioning tags.
Preferably, in above-mentioned intelligent workshop safety management system, equipment trouble alarm subassembly includes equipment instrument detection device, equipment instrument detection device sets up on water supply equipment, power supply unit, air feeder, the heating equipment in the workshop, detects the state of water supply instrument, power supply instrument, air feeder, heating instrument, and when the instrument state is unusual, equipment trouble alarm subassembly send report to the police to control center, control center's control terminal starts the safety response and handles.
Preferably, in the intelligent workshop safety management system, the workshop monitoring component monitors working states of personnel and equipment in the workshop, when the personnel or the equipment are in abnormal working states, the video monitoring subsystem sends an alarm to the control center, and a control terminal of the control center starts safety response processing; the fire monitoring and early warning component monitors an electric room and a computer room in a workshop, when open fire occurs, the video monitoring subsystem sends an alarm to the control center, and a control terminal of the control center starts safety response processing; the foreign matter invasion monitoring assembly monitors an equipment running path, when foreign matters appear on the equipment running path, the video monitoring subsystem sends an alarm to the control center, and the control terminal of the control center starts safety response processing.
Preferably, in the above intelligent workshop safety management system, the personnel safety management subsystem further includes a personnel identification component, information data of personnel allowed to enter is stored in the cloud service platform of the control center, and under the condition that the personnel identification component confirms that the personnel identification is the personnel allowed to enter by comparing the personnel identification information with the personnel information data allowed to enter, the control terminal of the control center writes the personnel identification information into the safety helmet user tag of the intelligent safety helmet and writes the personnel identification information into the glasses user tag of the AR glasses.
Preferably, in the above intelligent workshop security management system, the personnel identification component is a face recognition device or a fingerprint recognition device.
Preferably, in the intelligent workshop security management system, a workshop BIM model is built in the cloud service platform of the control center, when a security event occurs in a workshop, the cloud service platform of the control center grades the security event, the control terminal of the control center performs graded security response processing according to different security levels, the occurrence position, the security level and the security response processing state of the security event are displayed on a large screen of the BIM model installed in the workshop in real time, and the cloud service platform of the control center performs statistical analysis on the occurred security event
The main advantages of the technical scheme of the invention include: the intelligent workshop safety management system realizes the automatic monitoring and the management functions of response, record, analysis and the like of safety events such as workshop personnel, equipment, energy, disasters and the like through the personnel safety management subsystem, the equipment safety management subsystem, the video monitoring subsystem and the control center, carries out comprehensive intelligent safety management on a workshop, ensures that the safety problem is effectively solved while the intellectualization degree of the workshop is improved, and ensures that the production efficiency of the workshop is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts. In the drawings:
fig. 1 is a block diagram showing the configuration of an intelligent plant safety management system according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the intelligent workshop safety management system of the present invention includes a personnel safety management subsystem, an equipment safety management subsystem, a video monitoring subsystem, and a control center, wherein the personnel safety management subsystem, the equipment safety management subsystem, and the video monitoring subsystem are respectively connected to the control center in a communication manner. The personnel safety management subsystem mainly comprises an intelligent safety helmet and AR (Augmented Reality) glasses; the equipment safety management subsystem mainly comprises a collision early warning component and an equipment fault warning component; the video monitoring subsystem mainly comprises a workshop monitoring component, a foreign matter invasion monitoring component and a fire monitoring and early warning component; the control center mainly comprises a control terminal and a cloud service platform.
Preferably, the personnel safety management subsystem, the equipment safety management subsystem and the video monitoring subsystem are respectively connected to the control center through wireless routing communication.
Furthermore, intelligent safety helmet is provided with safety helmet user electronic tags, safety helmet location electronic tags, camera, voice call subassembly, and AR glasses are provided with glasses user electronic tags. Therefore, personnel in the workshop can perform voice and video interactive communication with the control center in real time through the intelligent safety helmet and the AR glasses, and the control center can send safe emergency operation data and walking paths which need to be carried out currently to workshop workers through the AR glasses.
Further, the collision early warning assembly comprises a workshop equipment positioning electronic tag, and the workshop equipment positioning electronic tag is used for detecting the position of equipment in a workshop. The collision early warning assembly judges the distance between equipment and personnel and the distance between different equipment based on personnel position information acquired by a safety helmet positioning electronic tag and equipment position information in a workshop acquired by a workshop equipment positioning electronic tag, when the distance is smaller than a set minimum value, the collision early warning assembly sends an alarm to a control center, and a control terminal of the control center starts safety response processing, for example, sends a warning signal to related personnel, brakes of emergency shutdown of the equipment and the like, so that collision between the equipment and the personnel are prevented.
Preferably, the helmet positioning electronic tag and the shop equipment positioning electronic tag are UWB (Ultra wide band) positioning tags.
Further, the equipment fault alarm assembly comprises an equipment instrument detection device, the equipment instrument detection device is arranged on energy supply equipment such as water supply equipment, power supply equipment, air supply equipment and heating equipment in a workshop and is used for detecting the states of the water supply instrument, the power supply instrument, the air supply instrument and the heating instrument, once the states of the instruments are abnormal, for example, the reading of the instruments exceeds a set normal range, the equipment fault alarm assembly sends an alarm to the control center, and the control terminal of the control center starts safety response processing, for example, related workers are notified to perform field processing, and an energy source leakage valve is automatically closed.
Further, the video monitoring subsystem monitors the working state of personnel and equipment in the workshop through the workshop monitoring component, once the personnel or the equipment are in an abnormal working state, an alarm is quickly sent to the control center, and the control terminal of the control center starts safety response processing, such as informing related workers of field processing, emergency shutdown of the equipment and the like; monitoring important areas such as an electric room, a computer room and the like in a workshop or other places where fire is likely to happen through a fire monitoring and early warning component, quickly sending an alarm to a control center once open fire occurs, and starting safety response processing by a control terminal of the control center, such as cutting off a related power supply and an oil way and informing related personnel of field processing; important positions such as equipment running paths and rails are monitored through the foreign matter intrusion monitoring assembly, once foreign matters appear at the important positions, an alarm is rapidly sent to the control center, the control terminal of the control center starts safety response processing, for example, related workers are informed to carry out field processing, and the influence on equipment running caused by small animals, forgetting tools and the like is prevented.
Further, the control center cloud service platform collects various types of operation data of the workshop, establishes a workshop BIM (Building Information model), and updates related data in real time. When a safety event occurs in a workshop, the control center cloud service platform grades the safety event, graded safety response processing is carried out through the control center control terminal according to different safety grades, and meanwhile, the occurrence position, the safety grade and the safety response processing state of the safety event are displayed on a BIM model large screen arranged in the workshop in real time. In addition, the control center cloud service platform also carries out statistical analysis on the occurred safety events, provides reasons for causing the safety events, and evaluates the timeliness and effectiveness of safety response processing, so that the control center cloud service platform is beneficial to reducing the occurrence of workshop safety events and continuously optimizing a safety response processing mode.
Preferably, the safety response processing mode comprises equipment emergency shutdown, automatic closing of a leakage energy valve, automatic power supply or oil circuit cutting, notification of related personnel for field processing, sending of information to a safety department leader and the like.
Further, the personnel safety management subsystem further comprises a personnel identification component, and the control center cloud service platform stores information data of personnel allowed to enter. Before personnel got into the workshop, carry out personnel's identification verification by personnel's identification subassembly at the workshop entrance, personnel's identification subassembly compares personnel's identification information with the personnel's information data that allow that control center cloud service platform stored, confirm personnel's identity for allowing the personnel that get into, control center control terminal writes into personnel's identification information into the safety helmet user label of the intelligent safety helmet that this personnel wore, and write into personnel's identification information into the glasses user label of the AR glasses that this personnel wore, accomplish personnel, intelligent safety helmet, the correlation matching between the AR glasses three.
Alternatively, the personnel identification component may be a face recognition device, accordingly, the personnel identification information is a face image detected and collected by the face recognition device, and the data of the personnel information allowed to enter is a standard face image pre-stored and allowed to enter the personnel.
Alternatively, the personnel identification component may be a fingerprint identification device, accordingly, the personnel identification information is a fingerprint detected and collected by the face identification device, and the access-allowed personnel information data is a pre-stored standard fingerprint of the access-allowed personnel.
Of course, the personal identification component may also be other biometric devices, such as an iris recognition device, a retina recognition device, a voice recognition device, and so on.
In conclusion, the intelligent workshop safety management system disclosed by the invention realizes the management functions of automatic monitoring, response, recording, analysis and the like of safety events such as workshop personnel, equipment, energy, disasters and the like through the personnel safety management subsystem, the equipment safety management subsystem, the video monitoring subsystem and the control center, carries out comprehensive intelligent safety management on a workshop, ensures that the safety problem is effectively solved while the intellectualization degree of the workshop is improved, and ensures that the production efficiency of the workshop is further improved.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. In addition, "front", "rear", "left", "right", "upper" and "lower" in this document are referred to the placement states shown in the drawings.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. An intelligent workshop safety management system comprises a personnel safety management subsystem, an equipment safety management subsystem, a video monitoring subsystem and a control center, wherein the personnel safety management subsystem, the equipment safety management subsystem and the video monitoring subsystem are respectively in communication connection with the control center; the equipment safety management subsystem comprises a collision early warning component and an equipment fault warning component; the video monitoring subsystem comprises a workshop monitoring component, a foreign matter invasion monitoring component and a fire monitoring and early warning component; the control center comprises a control terminal and a cloud service platform.
2. The intelligent workshop safety management system of claim 1, wherein the personnel safety management subsystem, the equipment safety management subsystem and the video monitoring subsystem are respectively connected to the control center through wireless routing communication.
3. The intelligent workshop safety management system of claim 1 wherein the intelligent safety helmet is provided with a safety helmet user electronic tag, a safety helmet positioning electronic tag, a camera, and a voice communication component; the AR glasses are provided with glasses user electronic tags.
4. The intelligent workshop safety management system according to claim 3, wherein the collision early warning component comprises a workshop equipment positioning electronic tag for detecting the position of equipment in a workshop, the collision early warning component judges the distance between equipment and personnel and the distance between different equipment based on personnel position information acquired by the helmet positioning electronic tag and the workshop equipment position information acquired by the workshop equipment positioning electronic tag, and when the distance is smaller than a set minimum value, the collision early warning component sends an alarm to the control center, and the control terminal of the control center starts safety response processing.
5. The intelligent plant security management system of claim 4, wherein the hard hat location tag and the plant equipment location tag are UWB location tags.
6. The intelligent workshop safety management system according to claim 1, wherein the equipment failure alarm component comprises an equipment instrument detection device, the equipment instrument detection device is arranged on water supply equipment, power supply equipment, gas supply equipment and heating equipment in a workshop and is used for detecting states of the water supply instrument, the power supply instrument, the gas supply instrument and the heating instrument, when the states of the instruments are abnormal, the equipment failure alarm component sends an alarm to the control center, and a control terminal of the control center starts safety response processing.
7. The intelligent workshop safety management system according to claim 1, wherein the workshop monitoring component monitors working states of personnel and equipment in a workshop, when the personnel or the equipment are in abnormal working states, the video monitoring subsystem sends an alarm to the control center, and a control terminal of the control center starts safety response processing; the fire monitoring and early warning component monitors an electric room and a computer room in a workshop, when open fire occurs, the video monitoring subsystem sends an alarm to the control center, and a control terminal of the control center starts safety response processing; the foreign matter invasion monitoring assembly monitors an equipment running path, when foreign matters appear on the equipment running path, the video monitoring subsystem sends an alarm to the control center, and the control terminal of the control center starts safety response processing.
8. The intelligent workshop safety management system of claim 3, wherein the personnel safety management subsystem further comprises a personnel identification component, the cloud service platform of the control center stores personnel information data allowing entry, and the control terminal of the control center writes personnel identification information into a safety helmet user tag of the intelligent safety helmet and writes personnel identification information into a glasses user tag of the AR glasses in the case that the personnel identification component confirms that the personnel identification is personnel allowed to enter by comparing the personnel identification information with the personnel information data allowing entry.
9. The intelligent workshop security management system of claim 8 wherein the personal identification component is a face recognition device or a fingerprint recognition device.
10. The intelligent workshop safety management system according to any one of claims 1 to 9, wherein a workshop BIM model is built in the cloud service platform of the control center, when a safety event occurs in a workshop, the cloud service platform of the control center classifies the safety event, classified safety response processing is performed through the control terminal of the control center according to different safety classes, the occurrence position, the safety class and the safety response processing state of the safety event are displayed on a large screen of the BIM model installed in the workshop in real time, and the cloud service platform of the control center performs statistical analysis on the generated safety event.
CN202110861244.9A 2021-07-29 2021-07-29 Intelligent workshop safety management system Pending CN113721564A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115457743A (en) * 2022-09-02 2022-12-09 恩毅汽车科技(苏州)有限公司 Motor rack test safety management system

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CN112532727A (en) * 2020-11-30 2021-03-19 重庆电子工程职业学院 Safety protection system for personnel in gas area in workshop
CN112613619A (en) * 2020-11-30 2021-04-06 重庆电子工程职业学院 Safety operation management system for gas area in workshop
CN213339094U (en) * 2020-09-18 2021-06-01 汉威科技集团股份有限公司 Centralized wireless safety alarm system

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Publication number Priority date Publication date Assignee Title
CN106611474A (en) * 2015-10-24 2017-05-03 重庆聆益机械有限公司 Mechanical processing and manufacturing safety protection alarm system
US20190179286A1 (en) * 2017-12-07 2019-06-13 Saudi Arabian Oil Company Intelligent Personal Protective Equipment
CN108919766A (en) * 2018-07-30 2018-11-30 浙江中博信息工程有限公司 A kind of safety in production integrated manager platform based on BIM technology
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* Cited by examiner, † Cited by third party
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CN115457743A (en) * 2022-09-02 2022-12-09 恩毅汽车科技(苏州)有限公司 Motor rack test safety management system

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