CN113664976B - Production line of domestic ceramics - Google Patents

Production line of domestic ceramics Download PDF

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Publication number
CN113664976B
CN113664976B CN202111027168.8A CN202111027168A CN113664976B CN 113664976 B CN113664976 B CN 113664976B CN 202111027168 A CN202111027168 A CN 202111027168A CN 113664976 B CN113664976 B CN 113664976B
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China
Prior art keywords
drying
air
cutting
assembly
edge
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CN202111027168.8A
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Chinese (zh)
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CN113664976A (en
Inventor
郑锋
林建安
罗啟恩
关嘉嘉
卢喜标
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Zhixinlong Technology Guangdong Co ltd
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Zhixinlong Technology Guangdong Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention relates to the technical field of production equipment of domestic ceramics, in particular to a production line of domestic ceramics, which comprises a primary drying system, a secondary drying system and an edge washing machine; the primary drying system comprises a closed-loop conveying device, a thermal circulation device, a blank turning device and a rolling forming machine, wherein the closed-loop conveying device comprises a rolling section, a blank drying section, a demoulding section and a mould drying section which are sequentially connected; the thermal circulation device comprises a fan, an air pipe, an air supply branch pipe, an air return box and a combustion chamber, wherein the air pipe is positioned above the closed-loop conveying device, the air pipe is provided with a first air channel and a second air channel which are not communicated with each other, and an air outlet of the air supply branch pipe is positioned above the blank baking section and the mold baking section. The production line of domestic ceramics that this technical scheme provided can effectively guarantee the smooth drawing of patterns of adobe, solves current adobe drawing of patterns in-process, because the moisture of adobe itself can be absorbed by forming die and lead to the technical problem of adobe drawing of patterns difficulty.

Description

Production line of domestic ceramics
Technical Field
The invention relates to the technical field of production equipment of domestic ceramics, in particular to a production line of domestic ceramics.
Background
At present, the production lines of daily ceramics such as cups, bowls, plates, pots and the like generally adopt a roll forming technology. The rolling forming is to extend and press the shaping pug put in the forming die into a blank by utilizing the respective rotation of a rolling head and the forming die around a fixed shaft, and the shape and the size of the blank are completely determined by a rolling forming method and a cavity formed between the rolling head and a die surface.
In the whole production process of the domestic ceramics, the drying can be divided into primary drying and secondary drying. The primary drying generally refers to belt die drying, that is, drying after the mud blank is subjected to roll forming, and after the primary drying, the strength and the water content of the blank body need to meet the requirements of demoulding. There are many drying methods such as fan drying, microwave drying, infrared drying, natural drying, etc. for primary drying. The primary drying device of the existing domestic ceramic production line generally comprises a tunnel dryer and a stripper, wherein a ceramic mud blank firstly holds mud inside a forming mold after being cut by a mud machine in a feeding area, then enters a rolling area through the forming mold, and then enters the tunnel dryer for drying after being subjected to roll forming by a roller press in the rolling area, and then is demoulded by the stripper in the demoulding area, and the forming mold after demoulding returns to the feeding area to enter circulation.
Drying equipment in the primary drying device of the existing domestic ceramic production line generally only dries the clay blank, but because the ceramic clay blank for roll forming has larger water content, in the pressing process of the clay blank, the water content of the clay blank can be absorbed by a forming die, and after repeated circulation, the water content of the forming die is too high, so that the clay blank is difficult to demold.
Disclosure of Invention
The invention aims to provide a production line of domestic ceramics, which can effectively ensure smooth demoulding of a mud blank, solves the technical problem of difficult demoulding of the mud blank caused by the fact that water in the mud blank can be absorbed by a forming mould in the demoulding process of the existing mud blank, has a simple and reasonable structure, and is beneficial to overcoming the defects in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the production line of the domestic ceramics comprises a primary drying system, a secondary drying system and an edge washing machine, wherein the primary drying system, the secondary drying system and the edge washing machine are sequentially distributed along the feeding direction of the domestic ceramics;
the primary drying system comprises a closed-loop conveying device, a thermal circulation device, a blank turning device and a rolling forming machine, wherein the closed-loop conveying device comprises a rolling section, a blank drying section, a demoulding section and a mould drying section which are sequentially connected, the closed-loop conveying device is used for conveying a forming mould, the rolling forming machine is arranged close to the rolling section, the rolling forming machine is used for performing rolling forming on pug, the blank turning device is arranged close to the demoulding section, and the blank turning device is used for demoulding the pug from the forming mould at the demoulding section;
the hot circulating device comprises a fan, an air pipe, an air supply branch pipe, an air return box and a combustion chamber, wherein the air pipe is positioned above the closed-loop conveying device, the air pipe is provided with a first air channel and a second air channel which are not communicated with each other, the air supply branch pipe is connected with the first air channel, an air outlet of the fan, the first air channel and the air supply branch pipe are communicated with each other, and an air outlet of the air supply branch pipe is positioned above the blank baking section and the mold baking section; the air return box is connected with the second air channel, and the air return box, the second air channel, the combustion chamber and the air inlet of the fan are communicated with each other.
Preferably, the primary drying system comprises a mud cutter, a mud pressing machine and a lace cutting machine, wherein the mud cutter, the mud pressing machine and the lace cutting machine are all close to the rolling section, and the mud cutter, the mud pressing machine, the rolling forming machine and the lace cutting machine are sequentially distributed along the discharging direction of the domestic ceramics.
Preferably, the air outlet of the air supply branch pipe is provided with a nozzle, the nozzle comprises a diffusion part and an air outlet part, and the diffusion part is positioned between the air supply branch pipe and the air outlet part; the cross-sectional shape on the vertical direction of air-out portion is inverted isosceles trapezoid, just a plurality of exhaust vents have all been seted up to the lateral wall and the bottom of air-out portion.
Preferably, the air inlet of the air return box is positioned at the top of the air return box, and the air inlet of the air return box is positioned above the air outlet of the air supply branch pipe;
the thermal cycling apparatus further comprises a first shutter and a second shutter; the first flashboard is movably arranged between the air supply branch pipe and the nozzle and is used for adjusting the air output of the nozzle; the second flashboard is movably installed at the top of the air return box and used for adjusting the air inlet amount of the air return box.
Preferably, the secondary drying system comprises a closed-loop transmission device and a drying device;
the closed-loop transmission device comprises a transmission rack, an annular transmission rail, a transmission mounting bracket and a hanging basket, wherein the annular transmission rail is rotatably mounted on the transmission rack and is of a vertical annular structure; a plurality of transmission mounting shafts which are arranged in parallel are arranged between the annular transmission rails, and the transmission mounting bracket is mounted on the transmission mounting shafts and rotates by taking the transmission mounting shafts as shafts; the hanging basket is erected at the top of the transmission mounting bracket, and the surface of the hanging basket is provided with a ventilation unit;
the drying device comprises a drying fan and an air outlet pipe, wherein the air outlet pipe is positioned above the uplink section of the annular transmission rail, between the uplink section and the downlink section of the annular transmission rail and below the downlink section of the annular transmission rail; the air outlet pipe is provided with an upper air duct and a lower air duct which are not communicated with each other, the top of the upper air duct is provided with a plurality of first drying units, and the bottom of the lower air duct is provided with a plurality of second drying units; the air outlet pipe is connected to an air outlet of the drying fan, an air outlet of the first drying unit is aligned to the bottom of the hanging basket, and an air outlet of the second drying unit is aligned to the top of the hanging basket.
Preferably, the drying device further comprises an air return cover, an air return pipe and a combustor; the air return cover, the air return pipe and the combustor are sequentially connected end to end, the air return cover is positioned at the top of the closed-loop transmission device, and the combustor is connected to an air inlet of the drying fan;
the first drying unit comprises a drying nozzle and first drying holes, the drying nozzle is arranged at the top of the upper-layer air channel in a protruding mode, the first drying holes are formed in the top of the upper-layer air channel, and the first drying holes are located on two sides of the drying nozzle; the second drying unit comprises a local drying area and an integral drying area, the local drying area is positioned at the front section of the annular transmission rail in the moving direction, and the integral drying area is positioned at the rear section of the annular transmission rail in the moving direction;
and the local drying area and the integral drying area are both provided with a plurality of second drying holes, and the number of the second drying holes in the integral drying area is greater than that of the second drying holes in the local drying area.
Preferably, the edge washing machine comprises an edge washing rack and edge washing units, wherein the edge washing units are provided with a plurality of groups, and the plurality of groups of edge washing units are arranged on the top of the edge washing rack in parallel; the edge washing unit comprises an edge washing device and a supporting device, the edge washing device and the supporting device are arranged on the same straight line, and the supporting device is used for supporting an edge workpiece to be washed;
the edge washing device comprises an edge washing assembly, a vertical moving assembly and a horizontal moving assembly, wherein the edge washing assembly can be mounted on the vertical moving assembly in a vertically moving mode, and the vertical moving assembly can be mounted on the horizontal moving assembly in a horizontally moving mode; the horizontal movement assembly is provided with multistage moving members, the multistage moving members are arranged in a stacked mode and are adjacent to each other, the moving members can horizontally move relatively, the edge washing assembly can be close to and far away from the edge workpiece to be washed through the vertical movement assembly and the horizontal movement assembly, and the edge washing assembly is used for washing the edge workpiece to be washed.
Preferably, the supporting device comprises a supporting driving mechanism, a supporting rod and a supporting holder, the supporting rod is connected between the supporting driving mechanism and the supporting holder, the supporting holder is detachably mounted at the top of the supporting rod, and the supporting driving mechanism drives the supporting holder to rotate through the supporting rod;
the supporting device further comprises a vacuum adsorption mechanism, the vacuum adsorption mechanism is installed inside the supporting driving mechanism, the vacuum adsorption mechanism is provided with a material suction nozzle, the material suction nozzle is located inside the supporting support, and an opening of the material suction nozzle faces the upper portion of the supporting device.
Preferably, the rolling forming machine comprises a first rack, a second rack, a rolling device, a rotating device and an adsorption device, wherein the first rack is arranged at the top of the second rack in a manner of moving back and forth;
the rolling device is arranged on the front side of the first rack in a vertically movable manner, the rotating device is arranged on the front side of the second rack in a vertically movable manner, the rotating device is positioned below the rolling device, and the rotating device is used for lifting and rotating the forming die; the adsorption device set up in rotary device's inside, adsorption device is equipped with the suction nozzle, the suction nozzle is located rotary device's top, the suction nozzle is used for adsorbing and release forming die.
Preferably, the lace cutting machine comprises a centering device and a cutting device, an edge cutting station is arranged inside the centering device, the closed-loop conveying device is used for conveying the forming die loaded with the pug to and from the edge cutting station, and the cutting device is arranged above the edge cutting station;
the cutting device comprises a cutting driving assembly, a buffering assembly and a lace cutting tool, wherein a cutting mounting shaft of the cutting driving assembly penetrates through the buffering assembly to be connected with the lace cutting tool, and the lace cutting tool is detachably mounted on the cutting mounting shaft; buffering subassembly includes first mounting panel, elastic component and second mounting panel, first mounting panel install in lace cutting tool's top, the second mounting panel is located the top of first mounting panel, just the second mounting panel with cutting drive assembly's cutting output shaft, the second mounting panel can be followed cutting installation axle slides, the elastic component telescopically install in first mounting panel with between the second mounting panel.
The technical scheme provided by the embodiment of the application can have the following beneficial effects:
1. add and dry the mould section, carry out drying process to the forming die after the drawing of patterns, evaporate forming die from the absorptive moisture of mud base, guarantee forming die's own drying and low water content constantly, avoid forming die's water content itself too high and lead to the mud base after the drying still to glue forming die's the condition emergence to can effectively guarantee the smooth drawing of patterns of mud base.
2. The tuber pipe is located closed loop conveyer's top, be convenient for carry out the air distribution according to dry required, the tuber pipe is equipped with first wind channel and second wind channel, air supply branch pipe links to each other with first wind channel, the air outlet of fan, first wind channel and air supply branch pipe communicate each other, after the dry wind of following the fan passes through first wind channel and air supply branch pipe in proper order, air-out from the air outlet of air supply branch pipe, and the air outlet of air supply branch pipe is located the top of drying the base section and drying the mould section, realize the drying process to the mud base and the drying process to forming die respectively.
3. The air return box is connected with the second air duct; the air inlets (not shown in the figure) of return air box, second wind channel, combustion chamber and fan communicate each other, the moisture that produces during the mud base is dry gets into the thermal cycle device from the return air box after, get into the combustion chamber through the second wind channel and burn, make moisture in the moisture burn and evaporate get back to the fan through the air inlet after the drying air of turning back again, thereby form the circulation of drying the wind, moreover, the steam generator is simple in structure, the dependable performance, be favorable to avoiding the production of moisture to influence the drying of mud base, effectively reduce the power consumption simultaneously.
4. The annular transmission rail is vertical annular structure, and the installing support is installed in annular transmission rail, and the rotation of annular transmission rail is used for driving the annular removal of installing support in vertical side, and the annular transmission rail that vertical annular structure set up is favorable to reducing secondary drying system's the space that takes up an area of.
5. A plurality of installation shafts which are installed in parallel are arranged between the annular transmission rails, the installation support is installed on the installation shafts and rotates by taking the installation shafts as axes, the hanging basket is erected at the top of the installation support and installed on the annular transmission rails through the installation support, so that the hanging basket can be kept in a horizontal state all the time in an arc-shaped conveying interval of the annular transmission rails with a vertical annular structure, and the workpieces to be dried can be confirmed to run safely and stably.
6. The hanging flower basket is used for holding the work piece of treating drying, and through the work piece of treating after once drying generally put upside down in the hanging flower basket, offers the ventilation unit at the face of hanging flower basket, is favorable to the hot-blast inside that gets into the work piece of treating drying through the ventilation unit that drying device blew off, can ensure to treat that the work piece of drying obtains effective drying.
7. The air outlet pipe is provided with a plurality of first drying units and second drying units, so that the workpieces to be dried can be effectively subjected to omnibearing heat drying in the conveying process; the air outlet pipe 22 is connected to an air outlet of the drying fan, the air outlet of the first drying unit is aligned to the bottom of the hanging basket and used for drying the interior of a workpiece to be dried, the air outlet of the second drying unit is aligned to the top of the hanging basket and used for drying the bottom of the workpiece to be dried, the drying device is more favorable for ensuring that the workpiece to be dried can be dried in an all-round mode, and the drying efficiency of the secondary drying system is also favorable for being improved.
Drawings
FIG. 1 is a plan view of a production line for domestic ceramics according to the present invention.
FIG. 2 is a schematic structural view of a domestic ceramic product line according to the present invention.
FIG. 3 is a plan view of a primary drying system in a domestic ceramic product line according to the present invention.
FIG. 4 is a partial structural view of a first view of a primary drying system in a domestic ceramic product line according to the present invention.
FIG. 5 is a partial structural view of a second view of the primary drying system in the production line of domestic ceramics according to the present invention.
Fig. 6 is an enlarged view at M in fig. 5.
FIG. 7 is a sectional view of an air duct in a domestic ceramic product line according to the present invention.
FIG. 8 is a schematic structural diagram of a first view angle of the blank turning device in the production line of domestic ceramics.
FIG. 9 is a schematic structural diagram of a second view angle of the blank turning device in the production line of domestic ceramics.
FIG. 10 is a schematic structural diagram of a third view angle of the blank turning device in the production line of domestic ceramics.
Fig. 11 is an enlarged view at N in fig. 10.
FIG. 12 is a schematic structural diagram of an overturning device in a production line of domestic ceramics.
FIG. 13 is a schematic view of the structure of the first viewing angle of the lace cutting machine in the production line of the domestic ceramics.
FIG. 14 is a schematic structural view of a second viewing angle of the lace cutting machine in the production line of the domestic ceramics.
FIG. 15 is a schematic structural view of a third viewing angle of the lace cutting machine in the production line of the domestic ceramics of the present invention.
FIG. 16 is a side view of a lace cutting machine in a production line of ceramics according to the present invention.
FIG. 17 is a plan view of a secondary drying system in a domestic ceramic product line according to the present invention.
FIG. 18 is a schematic view of a first view point of a secondary drying system in a domestic ceramic product line according to the present invention.
Fig. 19 is an enlarged view at O in fig. 18.
Fig. 20 is an enlarged view at P in fig. 18.
FIG. 21 is a schematic view of a second perspective partial structure of a secondary drying system in a domestic ceramic product line according to the present invention.
Fig. 22 is an enlarged view at Q in fig. 21.
Fig. 23 is an enlarged view at R in fig. 21.
FIG. 24 is a schematic view of the structure of the edge washing machine in the production line of the domestic ceramics according to the first view angle.
FIG. 25 is a schematic view of the edge washing machine in the production line of the domestic ceramics in the second view angle.
FIG. 26 is a schematic structural view of a roll forming machine in a domestic ceramic product line according to the present invention.
FIG. 27 is a side view of a roll molding machine in a domestic ceramic product line according to the present invention.
FIG. 28 is a first perspective view of a doctor blade assembly for use in a domestic ceramic manufacturing line in accordance with the present invention.
FIG. 29 is a schematic view showing a second perspective view of a doctor blade apparatus in a domestic ceramic product line according to the present invention.
Wherein:
the device comprises a primary drying system A, a closed-loop conveying device A1, a conveying chain A11, a conveying mold frame A12, a forming mold A13, a positioning edge A131, a rolling section A101, a blank drying section A102, a demolding section A103 and a mold drying section A104; the hot circulating device A2, the fan A21, the air duct A22, the first air duct A221, the second air duct A222, the air supply branch pipe A23, the nozzle A231, the diffusion part A2311, the air outlet part A2312, the return air box A24, the combustion chamber A25, the first flashboard A26 and the second flashboard A27; the blank turning device A3, the blank sucking mechanism A31, the transmission assembly A311, the horizontal driving piece A3111, the transmission shaft A3112, the transmission belt A3113, the transmission guide rail A3114, the lifting assembly A312, the mounting plate A3121, the lifting driving piece A3122, the guide rod A3123, the material taking assembly A313, the upper mounting block A3131, the material taking suction cup A3132, the limiting rod A3133 and the lower mounting block A3134; the overturning mechanism A32, the mounting seat A321, the first mounting frame A3211, the second mounting frame A3212, the vertical driving piece A3213, the moving frame A3214, the vertical moving rail A3215, the limiting piece A3216, the connecting plate A3217, the overturning assembly A322, the overturning platform A3221, the overturning driving piece A3222, the overturning supporting rod A3223 and the overturning sucker A32211; the mold overturning device A4, a mold overturning rack A41, a jacking assembly A42, a clamping assembly A43, a first clamping arm A431, a second clamping arm A432, a clamping rod A433, a synchronous belt A434 and a rotating assembly A44;
the device comprises a secondary drying system B, a closed-loop transmission device B1, a transmission rack B11, an annular transmission rail B12, a transmission mounting shaft B121, a transmission mounting bracket B13, a hanging basket B14, a first vent hole B141, a second vent hole B142 and an air return through hole B143; the drying device B2, the drying fan B21, the air outlet pipe B22, the first drying unit B221, the drying nozzle B2211, the first drying hole B2212, the second drying unit B222, the local drying area B2221, the integral drying area B2222, the return air cover B23, the return air pipe B24 and the combustor B25; the blank placing device B3, a blank placing transmission assembly B31, a blank placing support B32, a blank placing sucker B33 and a blank placing limiting piece B34; the blank discharging device B4, a blank discharging transmission assembly B41, a blank discharging support B42, a blank discharging sucker B43, a blank discharging limit piece B44 and a blank discharging limit piece B45;
the device comprises a side washing machine C, a side washing machine frame C1, a side washing device C2, a side washing assembly C21, a side washing mounting frame C211, a water squeezing shaft mounting hole C2111, a side washing sponge C212, a water squeezing shaft C213, a side washing driving wheel C214, a side washing driven wheel C215, a side washing belt C216, a side washing driving mechanism C217, a tension wheel C218, a water pipe mounting frame C219, a vertical moving assembly C22, a horizontal moving assembly C23, a moving member C231, a supporting device C3, a supporting driving mechanism C31, a supporting rod C32, a supporting support C33, a tray C331, an elastic supporting strip C332 and a material suction nozzle C34;
a mud cutter D and a mud press E;
the device comprises a rolling forming machine F, a first rack F1, a second rack F2, a first socket F21, a second socket F22, a movable handle F23, a rolling device F3, a rotating device F4, a sliding rack F5, an anti-falling rod F51, a second limiting hole F52, a buffer head F511, a limiting bolt F6 and an in-place detection device F7; a scraper device F8, a scraping edge mounting assembly F81, a scraping edge lifting cylinder F811, a scraping edge guide hole F8111, a scraping edge limiting rod F8112, a scraping edge lifting seat F812, a scraping edge lifting platform F8121, a scraping edge limiting through hole F8122, a scraping edge positioning through hole F8123, a scraping edge driving assembly F82, a scraping edge rotating plate F821, a scraping edge positioning hole F8211, a scraping edge driving member F822, a scraping edge adjusting assembly F83, a first scraping edge adjusting rod F831, a scraping edge driving block F832, a second scraping edge adjusting rod F833, a scraping edge stabilizing block 834, a third scraping edge adjusting rod F835, a scraping edge clamping block F836, a scraping edge fixing rod F837, a scraping edge scraper assembly F84, a scraping edge mounting seat F841, a scraping edge cutter F842, a slicing part F8421 and a blocking piece part F8422; the device comprises a material receiving device F9, a material receiving conveying rail F91, a material receiving plate F92, a material receiving baffle plate F93 and a blanking conveying rail F94;
the cutting device comprises a lace cutting machine G, a centering device G2, a clamping slide rail G21, a first clamping component G22, a slide block G221, a clamping arm G222, a clamping block G223, a second clamping component G23, a centering driving piece G24, a centering seat G25, a centering rod G26, a first connecting rod G27, a second connecting rod G28, a cutting device G3, a cutting driving component G31, a cutting mounting shaft G311, a cutting output shaft G312, a buffering component G32, a first mounting plate G321, an elastic piece G322, a second mounting plate G323, a mounting column G324, a lace cutting tool G33, a cutting lifting component G34, a cutting mounting frame G341, a cutting lifting slide block G342, a cutting lifting rod G343, a cutting connecting rod G344, a cutting lifting driving piece G345, a cutting adjusting device G4, a cutting adjusting seat G41, a cutting lifting component G42 and a rotation detector G5.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical scheme provides a production line of domestic ceramics, which comprises a primary drying system A, a secondary drying system B and an edge washing machine C, wherein the primary drying system A, the secondary drying system B and the edge washing machine C are sequentially distributed along the feeding direction of the domestic ceramics;
the primary drying system A comprises a closed-loop conveying device A1, a thermal circulation device A2, a blank turning device A3 and a rolling forming machine F, wherein the closed-loop conveying device A1 comprises a rolling section A101, a blank drying section A102, a demolding section A103 and a mold drying section A104 which are sequentially connected, the closed-loop conveying device A1 is used for conveying a forming mold A13, the rolling forming machine F is arranged close to the rolling section A101, the rolling forming machine F is used for performing rolling forming on pug, the blank turning device A3 is arranged close to the demolding section A103, and the blank turning device A3 is used for demolding the pug from the forming mold A13 at the demolding section A103;
the thermal circulation device A2 comprises a fan A21, an air pipe A22, an air supply branch pipe A23, an air return box A24 and a combustion chamber A25, wherein the air pipe A22 is positioned above the closed-loop conveying device A1, the air pipe A22 is provided with a first air passage A221 and a second air passage A222 which are not communicated with each other, the air supply branch pipe A23 is connected with the first air passage A221, an air outlet of the fan A21, the first air passage A221 and the air supply branch pipe A23 are communicated with each other, and an air outlet of the air supply branch pipe A23 is positioned above the blank baking section A102 and the mold baking section A104; the air return box a24 is connected to the second air duct a222, and the air inlets of the air return box a24, the second air duct a222, the combustion chamber a25 and the fan a21 are communicated with each other.
Drying equipment in the primary drying device of the existing domestic ceramic production line generally only dries the clay blank, but because the ceramic clay blank for roll forming has larger water content, in the pressing process of the clay blank, the water content of the clay blank can be partially absorbed by the forming die A13, and after multiple cycles, the water content of the forming die A13 is too high, so that the clay blank is difficult to demold easily.
In order to ensure smooth demolding of a clay blank and avoid the problem that the ceramic clay blank subjected to primary drying is stuck to a forming mold A13 so as to be difficult to demold, the technical scheme provides a production line of domestic ceramics, as shown in fig. 1-2, the production line comprises a primary drying system A, a secondary drying system B and an edge washing machine C, the primary drying system A, the secondary drying system B and the edge washing machine C are sequentially distributed along the feeding direction of the domestic ceramics, the primary drying system A is used for primary drying of the formed clay blank, the secondary drying system B is used for secondary drying of the formed clay blank subjected to the primary drying, and the edge washing machine C is used for edge washing treatment of the formed clay blank subjected to the secondary drying.
As shown in fig. 3 to 12, the primary drying system a includes a closed-loop conveying device A1, a thermal circulation device A2, a blank turning device A3, and a rolling forming machine F, the closed-loop conveying device A1 includes a rolling section a101, a blank drying section a102, a demolding section a103, and a mold drying section a104, which are connected in sequence, the closed-loop conveying device A1 is used to convey a forming mold a13, and the forming mold a13 is made to return to the rolling section a101 after passing through the rolling section a101, the blank drying section a102, the demolding section a103, and the mold drying section a104 in sequence, so as to form closed-loop conveying of the closed-loop conveying device A1. The rolling forming machine F is arranged close to the rolling section A101 and used for rolling forming of pug, the blank turning device A3 is arranged close to the demolding section A103, and the blank turning device A3 is used for demolding formed pug from the forming mold A13 at the demolding section A103.
Specifically, the mud blank in the forming mold a13 is firstly subjected to roll forming through a rolling section a101 of the closed-loop conveying device A1, then the roll-formed mud blank enters a blank drying section a102 through the forming mold a13, and the roll-formed mud blank is dried; the blank drying section A102 mainly plays two roles, namely, the mud blank is dried to reduce the water content of the mud blank, and the volume of the mud blank is reduced by utilizing the evaporation of the water content of the mud blank, so that a gap is formed between the mud blank and the forming die A13, and the mud blank is convenient to demould; after the blank drying section A102 is dried, the forming mold A13 enters a demolding section A103, and a blank overturning device A3 is utilized to demold the mud blank from the forming mold A13; because the ceramic clay body for roll forming has great water content itself, in the pressing process of the clay body, the moisture of the clay body can be absorbed by the forming die A13, after multiple cycles, the water content of the forming die A13 itself is too high, lead to the clay body demoulding difficulty easily, therefore, in order to ensure the smooth demoulding of the clay body, the drying section A104 is added in a drying system, the forming die A13 after demoulding is subjected to drying treatment, the moisture absorbed by the forming die A13 from the clay body is evaporated, the drying and low water content of the forming die A13 are ensured constantly, the situation that the clay body after being dried is still stuck to the forming die A13 due to the too high water content of the forming die A13 is avoided, and the smooth demoulding of the clay body can be effectively ensured.
Further, according to the technical scheme, the thermal circulation device A2 is additionally arranged in the primary drying system A, so that the technical problem that the mud blank is difficult to demould in the forming die A13 is effectively solved. Specifically, the heat cycle device A2 comprises a fan a21 for generating drying air, an air duct a22, an air supply branch pipe a23, an air return box a24 and a combustion chamber a25; the air duct A22 is positioned above the closed-loop conveying device A1, so that air distribution is convenient to be carried out according to drying requirements, the air duct A22 is provided with a first air duct A221 and a second air duct A222 which are not communicated with each other, the air supply branch pipe A23 is connected with the first air duct A221, an air outlet of the fan A21, the first air duct A221 and the air supply branch pipe A23 are communicated with each other, after drying air from the fan A21 sequentially passes through the first air duct A221 and the air supply branch pipe A23, air is exhausted from an air outlet (not shown) of the air supply branch pipe A23, and the air outlet of the air supply branch pipe A23 is positioned above the blank drying section A102 and the mold drying section A104, so that drying treatment on a blank and drying treatment on the forming mold A13 are respectively realized.
When the mud blank is dried by the drying air, the mud blank also generates moisture in the drying process because the mud blank contains certain moisture, so that the drying of the mud blank is prevented from being influenced by the generation of the moisture, and the energy consumption is effectively reduced at the same time, the technical scheme is additionally provided with an air return process, and particularly, the air return box A24 is connected with the second air duct A222; the air inlets (not shown in the figure) of the air return box A24, the second air duct A222, the combustion chamber A25 and the fan A21 are communicated with each other, moisture generated during drying of the mud blank enters the thermal circulation device A2 from the air return box A24 and then enters the combustion chamber A25 through the second air duct A222 to be combusted, so that moisture in the moisture is combusted and evaporated to be changed into drying air again and then returns to the fan A21 through the air inlets, and therefore the circulation of the drying air is formed.
Further, the primary drying system a includes a mud cutter D, a mud press E, and a lace cutter G, the mud cutter D, the mud press E, and the lace cutter G are all disposed near the rolling section a101, and the mud cutter D, the mud press E, the rolling former a, and the lace cutter G are sequentially distributed along a discharging direction of the domestic ceramics.
The primary drying system A in the technical scheme comprises a mud cutter D, a mud press E and a lace cutting machine G, wherein the mud cutter D is used for cutting mud, the mud press E is used for compacting the mud in the forming die A13, the rolling forming machine A is convenient to roll and form the mud, and the lace cutting machine G is used for cutting laces of mud blanks after the rolling forming. The mud cutting machine D, the mud pressing machine E, the rolling forming machine A and the lace cutting machine G are sequentially distributed along the discharging direction of the domestic ceramics, namely, the rolling section A101 sequentially carries out mud cutting, mud pressing, rolling forming and lace cutting.
Further, the air outlet of the air supply branch pipe a23 is provided with a nozzle a231, the nozzle a231 includes a diffuser portion a2311 and an air outlet portion a2312, and the diffuser portion a2311 is located between the air supply branch pipe a23 and the air outlet portion a 2312;
the cross-sectional shape on the vertical direction of air-out portion A2312 is inverted isosceles trapezoid, just a plurality of exhaust vents have all been seted up to air-out portion A2312's lateral wall and bottom.
The air outlet of air supply branch pipe A23 in this technical scheme is provided with nozzle A231, and nozzle A231 includes diffuser A2311 and air-out part A2312, and diffuser A2311 is located between air supply branch pipe A23 and air-out part A2312, and diffuser A2311 is used for increasing the air output of nozzle A231 to effectively promote air supply branch pipe A23's drying efficiency. Because domestic ceramics is like the cup, the bowl, the dish, the top edge of a kind of deep pot can generally be equipped with the handle or the border of holding that is used for mentioning domestic ceramics, and the pug quantity of this part can generally be more than the pug quantity of domestic ceramics body, and different quantity pug can lead to the mud base shrinkage factor under this quantity different, in order to avoid the mud base shrinkage factor difference and cause its to warp in drying process, the sectional shape on the vertical direction of air-out portion A2312 of this technical scheme sets up to falling isosceles trapezoid, and a plurality of exhaust vents (not marked in the figure) have all been seted up to air-out portion A2312's lateral wall and bottom, the handle or the border of holding that utilize the lateral wall exhaust vent that the slope set up to the pug quantity more carry out drying process, utilize bottom exhaust vent to carry out drying process to the mud base is whole, thereby be favorable to guaranteeing that the ceramic mud base evenly contracts, the deformation phenomenon appears in the ceramic mud base after preventing drying.
To be further described, the air inlet of the return air box a24 is located at the top of the return air box a24, and the air inlet of the return air box a24 is located above the air outlet of the air supply branch pipe a 23;
the thermal cycle device A2 further comprises a first shutter a26 and a second shutter a27; the first shutter A26 is movably arranged between the air supply branch pipe A23 and the nozzle A231, and the first shutter A26 is used for adjusting the air output of the nozzle A231; the second shutter A27 is movably installed on the top of the return air box A24, and the second shutter A27 is used for adjusting the air intake of the return air box A24.
In an embodiment of this technical scheme, the air intake of return air box a24 is located return air box a 24's top, and the air intake of return air box a24 is located the top of the air outlet of air supply branch pipe a23, is favorable to separating the drying process and the return air process that take place among the thermal cycle device A2, makes drying process and return air process not influence each other to be favorable to promoting the drying efficiency of drying process and the return air efficiency of return air process.
Further, the thermal cycle device A2 further includes a first shutter a26 and a second shutter a27; the first flashboard A26 is movably arranged between the air supply branch pipe A23 and the nozzle A231, and the air output of the nozzle A231 can be adjusted by the first flashboard A26 according to the actual condition of the drying process; the second gate plate A27 is movably arranged at the top of the return air box A24, the air inlet quantity of the return air box A24 can be adjusted by utilizing the second gate plate A27 according to the actual condition of the return air process, so that the technical personnel can conveniently adjust the thermal cycle device A2, and the controllability of the primary drying system A is effectively improved.
Preferably, the mold stripping device further comprises an overturning device A4, the overturning device A4 is arranged close to the demolding section a103, the blank overturning device A3 is located at the front end of the demolding section a103 in the moving direction, the overturning device A4 is located at the tail end of the demolding section a103 in the moving direction, and the overturning device A4 is used for pouring chips in the demolding mold a13.
Because the forming die a13 in the technical scheme is circularly conveyed in the closed-loop conveying device A1, and the forming die a13 may have mud blank fragments remained therein after being circularly conveyed for many times, in order to avoid the influence of the mud blank fragments remained in the forming die a13 on the rolling forming quality of the mud blank in the next circulation, the primary drying system a in the technical scheme is further provided with a mold overturning device A4 for dumping the mud blank fragments in the forming die a13 after demolding.
Preferably, the turnover device A4 comprises a turnover frame a41, a jacking assembly a42, a clamping assembly a43 and a rotating assembly a44, wherein the jacking assembly a42 is movably mounted on the turnover frame a41 up and down, and the jacking assembly a42 is used for jacking the forming mold a13; the rotating assembly A44 is rotatably mounted on the rollover stand A41, the clamping assembly A43 is fixedly mounted on the rotating assembly A44, the rotating assembly A44 rotates to drive the clamping assembly A43 to overturn, the clamping assembly A43 is located above the jacking assembly A42, and the clamping assembly A43 is used for clamping the forming mold A13.
Specifically, the mold turnover device A4 in the present technical solution includes a mold turnover frame a41, a jacking assembly a42, a clamping assembly a43, and a rotating assembly a44, as shown in fig. 10, the jacking assembly a42 is mounted on the mold turnover frame a41 in a manner of being movable up and down, and the jacking assembly a42 is used for jacking up the forming mold a13; the rotating assembly A44 is rotatably mounted on the mold turnover frame A41, the clamping assembly A43 is fixedly mounted on the rotating assembly A44, the rotating assembly A44 rotates to drive the clamping assembly A43 to turn over, the clamping assembly A43 is located above the jacking assembly A42, and the clamping assembly A43 is used for clamping the forming mold A13.
The working process of the turnover device A4 in the technical scheme is as follows: 1. the demolded forming mold A13 is conveyed to the upper part of the jacking component A42 by the closed-loop conveying device A1, the jacking component A42 jacks up the forming mold A13, and the forming mold A13 is separated from the closed-loop conveying device A1; 2. after the clamping assembly A43 clamps the edge of the forming mold A13, the rotating assembly A44 drives the clamping assembly A43 to turn over, so that mud blank scraps in the forming mold A13 are poured out; 3. the rotating assembly A44 drives the clamping assembly A43 to reset, after the clamping assembly A43 loosens the forming mold A13, the forming mold A13 falls back to the closed-loop conveying device A1 under the driving of the jacking assembly A42, the structure is simple, the performance is reliable, and the chip pouring treatment of the forming mold A13 can be effectively realized.
Preferably, the clamping assembly a43 comprises a first clamping arm a431, a second clamping arm a432, a clamping rod a433 and a timing belt a434, wherein the clamping rod a433 is fixedly mounted on the rotating assembly a44, and the first clamping arm a431 and the second clamping arm a432 are mounted on the clamping rod a433 in a manner of being capable of moving towards and away from each other;
the hold-in range A434 rotationally install in the top of clamp rod A433, just first arm lock A431 with hold-in range A434 the section of going up or down links to each other, second arm lock A432 with hold-in range A434 the section of going down or go up links to each other, first arm lock A431 with second arm lock A432 passes through hold-in range A434 can follow clamp rod A433 synchronous motion.
In an embodiment of the present disclosure, the clamping assembly a43 includes a first clamping arm a431, a second clamping arm a432, a clamping rod a433 and a timing belt a434, the clamping rod a433 is fixedly installed on the rotating assembly a44, and the first clamping arm a431 and the second clamping arm a432 are installed on the clamping rod a433 in a manner of being movable toward and away from each other; the timing belt A434 is rotatably installed at the top of the clamping rod A433, the first arm lock A431 is connected with the ascending section or the descending section of the timing belt A434, the second arm lock A432 is connected with the descending section or the ascending section of the timing belt A434, and the first arm lock A431 and the second arm lock A432 can synchronously move along the clamping rod A433 through the timing belt A434. Synchronous belt A434 and first arm lock A431, second arm lock A432's cooperation transmission among this technical scheme is favorable to guaranteeing that forming die A13 is unchangeable in the position around empting the piece, is favorable to guaranteeing drying system A's work continuity once, avoids forming die A13 to produce wearing and tearing or damage at the removal in-process.
Preferably, the blank turning device A3 comprises a blank suction mechanism a31 and a turning mechanism a32, and the blank suction mechanism a31 is arranged above the turning mechanism a32;
the blank suction mechanism A31 comprises a transmission component A311, a lifting component A312 and a material taking component A313, wherein the lifting component A312 is horizontally movably arranged on the transmission component A311, the material taking component A313 is arranged at the tail end of the lifting component A312, the lifting component A312 can drive the material taking component A313 to move up and down, the material taking component A313 is provided with a material taking sucker A3132, and the material taking sucker A3132 is used for transferring a mud blank to the turnover mechanism A32; the overturning mechanism A32 is provided with an overturning platform A3221 for overturning the mud blank, and an overturning sucker A32211 is arranged on the upper surface of the overturning platform 231 in a protruding manner.
In the production process of ceramic products for daily use such as ceramic cups, plates and bowls, the ceramic products are frequently required to be turned over to meet the requirements of various process operations, the traditional turning mode adopts a manual turning mode, the quantity of the ceramic cup products is large, the turning is frequent, the manual turning is adopted, the labor consumption is high, the labor intensity is high, the efficiency is extremely low, and the ceramic products are easily broken without attention.
In order to solve the present ceramic ware of daily use's turn over base device and cause ceramic ware's friction damage easily and destroy, lead to the upset success rate low, turn over base device A3 among the drying system A of once among this technical scheme is including inhaling base mechanism A31 and tilting mechanism A32, inhales base mechanism A31 and sets up in tilting mechanism A32's top, inhales base mechanism A31 and inhales tilting mechanism A32 with the mud base, then tilting mechanism A32 overturns the mud base.
Further, the blank suction mechanism a31 in the technical scheme includes a transmission component a311, a lifting component a312 and a material taking component a313, the lifting component a312 is horizontally movably mounted on the transmission component a311, the material taking component a313 is mounted at the tail end of the lifting component a312, the lifting component a312 can drive the material taking component a313 to move up and down, the transmission component a311 is used for horizontally moving the material taking component a313, the lifting component a312 is used for vertically moving the material taking component a313, the material taking component a313 is used for sucking a mud blank which needs to be turned over, the transmission component a311, the lifting component a312 and the material taking component a313 are matched, the material taking component a313 can freely move in the horizontal and vertical directions, material taking from different positions is facilitated, and material taking reliability is improved;
furthermore, the material taking assembly a313 in the technical solution is provided with a material taking sucker a3132, the material taking sucker a3132 is used for transferring the mud blank to the turnover mechanism a32, the turnover mechanism a32 is provided with a turnover platform a3221 for turning over the mud blank, and the upper surface of the turnover platform 231 is convexly provided with a turnover sucker a32211; get material sucking disc A3132 and upset sucking disc A32211 among this technical scheme when inhaling the base, can make and form the negative pressure between adobe and the sucking disc, guarantee under the prerequisite that the adobe is not damaged and destroyed, realize absorption and the upset to the adobe, after the absorption of adobe and upset action, resume normal atmospheric pressure between adobe and the sucking disc, make the adobe transported to next process, thereby the blank turning device of having solved current ceramic of daily use causes the frictional damage and the destruction of ceramic easily, lead to the technical problem that the upset success rate is low, and simultaneously, get the use of material sucking disc A3132 and upset sucking disc A32211 and also can be applicable to the ceramic of different shapes, be favorable to promoting the suitability of adobe tilting mechanism.
Preferably, the turnover mechanism a32 includes a mounting seat a321 and a turnover assembly a322, the mounting seat a321 includes a first mounting rack a3211 and a second mounting rack a3212, and the second mounting rack a3212 is movably mounted on the first mounting rack a3211;
the blank suction mechanism A31 is arranged at the top of the first mounting frame A3211; the turning assembly a322 is mounted to the second mounting bracket a3212, and the turning assembly a322 is movable up and down along the first mounting bracket a3211 by the second mounting bracket a 3212.
In one embodiment of the present technical solution, the turnover mechanism a32 includes a mounting seat a321 for mounting the turnover assembly a322 and a turnover assembly a322 for performing a turnover operation on the mud blank; specifically, the mounting seat a321 includes a first mounting frame a3211 and a second mounting frame a3212, the second mounting frame a3212 is movably mounted on the first mounting frame a3211, the blank suction mechanism a31 in the present technical solution is mounted on the top of the first mounting frame a3211, and the turning assembly a322 is mounted on the second mounting frame a3212, so that the blank suction mechanism a31 and the turning mechanism a32 are integrally arranged, which is beneficial to ensuring continuity of blank turning motion; more specifically, the turnover assembly a322 is movable up and down along the first mounting bracket a3211 by the second mounting bracket a 3212; the portable setting of second mounting bracket A3212 for upset subassembly A322 enlarges the ceramic product's of different sizes and specification reversible scope, and simultaneously, second mounting bracket A3212 can also be according to the height of the ceramic product transfer chain after the upset highly adjust upset subassembly A322, is favorable to further promoting the suitability of turning over the base device.
Preferably, the mounting seat a321 further comprises a vertical driving member a3213 and a moving frame a3214; the inside of first mounting bracket A3211 is equipped with sunken chamber that holds, vertical drive piece A3213 install in hold the chamber, removal frame A3214 suit in first mounting bracket A3211, vertical drive piece A3213's output shaft with remove frame A3214 and be connected, just one side of removal frame A3214 with second mounting bracket A3212 is connected, second mounting bracket A3212 pass through remove frame A3214 can follow first mounting bracket A3211 reciprocates.
In an embodiment of the present technical solution, the mounting seat a321 further includes a vertical driving element a3213 and a moving frame a3214; specifically, a sunken accommodating cavity is formed in the first mounting frame a3211, the vertical driving member a3213 is installed in the accommodating cavity, the moving frame a3214 is sleeved on the first mounting frame a3211, an output shaft of the vertical driving member a3213 is connected with the moving frame a3214, one side of the moving frame a3214 is connected with the second mounting frame a3212, and the second mounting frame a3212 can move up and down along the first mounting frame a3211 through the moving frame a3214; the structure is compact, and the performance is reliable; remove frame A3214 and first mounting bracket A3211's suit setting, be favorable to the increase to remove the joint strength between frame A3214 and the first mounting bracket A3211, can effectively promote the action stability and the bearing range of upset subassembly A322, realize receiving of mud base better and get and the upset, avoid the mud base to suffer damage and destroy in the upset process.
Preferably, the mounting seat a321 further comprises a vertical moving rail a3215 and a vertical sliding block; the vertical moving rail a3215 is installed at both sides of the first installation frame a3211, the vertical slider is installed at an inner wall of the moving frame a3214 opposite to the vertical moving rail a3215, the vertical slider is movably installed at the vertical moving rail a3215, and the moving frame a3214 moves up and down along the first installation frame a3211 through the vertical moving rail a3215 and the vertical slider.
The mounting seat a321 in the present technical solution further includes a vertical moving rail a3215 and a vertical slider (not shown in the figure); vertical removal rail A3215 is installed in first mounting bracket A3211's both sides, and vertical slider is installed in the inner wall of the relative removal frame A3214 with vertical removal rail A3215 for vertical slider movably installs in vertical removal rail A3215, removes frame A3214 and reciprocates along first mounting bracket A3211 through vertical removal rail A3215 and vertical slider, and simple structure, the dependable performance is favorable to promoting the removal stationarity that removes frame A3214.
It should be noted that the vertical slider in this technical solution is a commercially available slider, and any slider that can drive the moving frame a3214 to move on the vertical moving rail a3215 may be used, and the structure of the vertical slider is not described herein again.
Preferably, the mounting base a321 further includes a limiting member a3216, the limiting member a3216 is located below the second mounting block a3212, and the limiting member a3216 is movably mounted to the first mounting block a3211, and the limiting member a3216 is configured to limit a downward sliding stroke of the second mounting block a 3212.
In an embodiment of the present technical solution, the mounting base a321 further includes a limiting member a3216 configured to limit a downward sliding stroke of the second mounting block a3212, which is simple, convenient, and reliable in performance, the limiting member a3216 is located below the second mounting block a3212, and the limiting member a3216 is movably installed in the first mounting block a3211, when the second mounting block a3212 slides downward to the limiting member a3216, and the second mounting block a3212 is pushed by the limiting member a3216, which indicates that the second mounting block a3212 is in place, and a technician can adjust a mounting height of the limiting member a3216 on the first mounting block a3211 according to a size specification of different ceramic products or a height of a conveying line of the turned ceramic products, so as to further improve applicability of the blank turning device.
Preferably, the turning assembly a322 includes a turning driving member a3222, two turning supporting rods a3223 and the turning platform a3221, the number of the turning supporting rods a3223 is at least two, the two turning supporting rods a3223 are fixedly connected to an output shaft of the turning driving member a3222, the turning supporting rods a3223 and the turning driving member a3222 are perpendicular to each other in a horizontal plane, the turning platform a3221 is installed on the top of the turning supporting rod a3223, and the turning driving member a3222 drives the turning platform a3221 to turn through the turning supporting rod a 3223.
This technical scheme's upset subassembly a322 includes upset driving piece a3222, upset bracing piece a3223 and upset platform a3221, upset bracing piece a3223 is equipped with two at least, two output shaft fixed connection of upset bracing piece a3223 and upset driving piece a3222, and upset bracing piece a3223 and upset driving piece a3222 are mutually perpendicular in the horizontal plane, upset platform a3221 is installed in the top of upset bracing piece a3223, upset driving piece a3222 drives the upset of upset platform a3221 through upset bracing piece a3223, the setting of upset bracing piece a3223, can effectively promote the support intensity of upset platform a3221, be favorable to ensureing going on smoothly of upset.
Preferably, a connecting plate a3217 protrudes from the top of the second mounting bracket a3212, the output shaft of the flip driving element a3222 passes through the connecting plate a3217, and the flip driving element a3222 is connected to the second mounting bracket a3212 through the connecting plate a 3217.
Further, the top of second mounting bracket A3212 is outwards provided with connecting plate A3217 by the outstanding connection, the output shaft of upset driving piece A3222 passes connecting plate A3217, upset driving piece A3222 is connected with second mounting bracket A3212 through connecting plate A3217, the output shaft of upset driving piece A3222 and connecting plate A3217's cooperation installation, be favorable to promoting the joint strength between upset subassembly A322 and the second mounting bracket A3212, thereby further promoted upset platform A3221's support strength, greatly ensured going on smoothly of upset.
Preferably, the transmission assembly a311 includes a horizontal driving member a3111, a rotatable transmission shaft a3112, a transmission belt a3113 and a transmission guide rail a3114, the transmission shaft a3112 is provided with two transmission shafts a3112, the two transmission shafts a3112 are respectively disposed at two ends of a movable range of the transmission assembly a311, the transmission belt a3113 surrounds outer walls of the two transmission shafts a3112, rotation of the two transmission shafts a3112 can drive the transmission belt 113 to rotate, the horizontal driving member a3111 is connected to any one of the transmission shafts a3112, and the horizontal driving member a3111 drives the transmission belt a3113 to rotate through the transmission shafts a 3112;
the down section of drive belt A3113 with lift module A312 fixed connection, just the below of down section is provided with transmission guide rail A3114, lift module A312 is provided with the transmission slider, the transmission slider movably install in transmission guide rail A3114.
In an embodiment of the present technical solution, the transmission assembly a311 includes a horizontal driving part a3111, two rotatable transmission shafts a3112, a transmission belt a3113 and a transmission guide rail a3114, the two transmission shafts a3112 are provided, the two transmission shafts a3112 are rotatably disposed at two ends of a movable range of the transmission assembly a311, respectively, the transmission belt a3113 surrounds outer walls of the two transmission shafts a3112 and rotates along with rotation of the transmission shafts a3112, the horizontal driving part a3111 is connected to any one of the transmission shafts a3112, the horizontal driving part a3111 drives the transmission belt a3113 to rotate through the transmission shafts a3112, and the structure is simple and the transmission is reliable;
the section that descends of drive belt A3113 and lifting unit A312 fixed connection for drive assembly A311 accessible drive belt A3113's rotation drives lifting unit A312's horizontal migration, and the below of the section that descends is provided with drive rail A3114, and lifting unit A312 is provided with the transmission slider (not shown in the figure), and the movably installation in drive rail A3114 of transmission slider is convenient for lifting unit A312's horizontal migration goes on smoothly.
It should be noted that, the transmission slider in this technical solution is a commercially available slider, and any slider that can drive the lifting assembly a312 to move on the transmission guide rail a3114 can be used, and the structure of the transmission slider is not described herein again.
Preferably, the lifting assembly a312 is provided with multiple stages, the multiple stages of lifting assemblies a312 are connected in an up-down stacked manner, the transmission slide block is fixedly installed with the lifting assembly a312 positioned at the first stage, and the material taking assembly a313 is fixedly installed with the lifting assembly a312 positioned at the last stage;
the lifting assembly A312 comprises a mounting plate A3121, a lifting driving member A3122 and a guide rod A3123, the lifting driving member A3122 is installed at the middle part of the mounting plate A3121, and the output shaft of the lifting driving member A3122 is fixedly connected with the mounting plate A3121 of the lifting assembly A312 at the next stage, the guide rod A3123 is installed at both sides of the lifting driving member A3122, and the tip of the guide rod A3123 passes through the mounting plate A3121 and is fixedly connected with the mounting plate A3121 of the lifting assembly A312 at the next stage, and the guide rod A3123 can move up and down relative to the mounting plate A3121.
In one embodiment of the technical scheme, the lifting assembly a312 is provided with multiple stages, the multiple stages of lifting assemblies a312 are connected in an up-down stacked manner, the transmission slide block is fixedly installed with the lifting assembly a312 positioned at the first stage, and the material taking assembly a313 is fixedly installed with the lifting assembly a312 positioned at the last stage; the multistage setting of lifting unit A312 among this technical scheme for lifting unit A312 structure when the shrink becomes very compact, is favorable to lifting unit A312 to getting material sucking disc A3132's material height and adjusting according to the characteristic in equipment and place, thereby effectively promotes the suitability of turning over the base device.
Further, the lifting assembly a312 comprises a mounting plate a3121, a lifting driving member a3122 and a guide rod a3123, the lifting driving member a3122 is mounted at the middle part of the mounting plate a3121, and the output shaft of the lifting driving member a3122 is fixedly connected with the mounting plate a3121 of the lifting assembly a312 at the next stage (as shown in fig. 4 and 5, the lifting assembly a312 is provided with two stages, that is, the lifting driving member a3122 is mounted at the middle part of the primary mounting plate a3121, and the output shaft of the lifting driving member a3122 is fixedly connected with the secondary mounting plate a 3121); the guide rods a3123 are installed at both sides of the lifting driving member a3122, and the ends of the guide rods a3123 penetrate through the mounting plate a3121 to be fixedly connected with the mounting plate a3121 of the lifting assembly a312 at the next stage, and the guide rods a3123 can move up and down relative to the mounting plate a3121 (as shown in fig. 10 and 11, the lifting assembly a312 is provided with two stages, that is, the ends of the guide rods a3123 penetrate through the primary mounting plate a3121 and then are fixedly connected with the secondary mounting plate a3121, and the guide rods a3123 can move up and down relative to the primary mounting plate a 3121). The concrete design of lifting unit A312 among this technical scheme, when expanding, does not influence the realization of lifting unit A312 normal function, when contracting, can make lifting unit A312's structure become very compact, is favorable to lifting unit A312 to get the material height of material sucking disc A3132 and adjust according to the characteristic in equipment and place to effectively promote the suitability of turning over the base device.
Preferably, the material taking assembly a313 includes an upper mounting block a3131, the material taking suction cup a3132, a limiting rod a3133 and a lower mounting block a3134, the output shaft of the lifting driving element a3122 and the end of the guide rod a3123 in the lifting assembly a312 at the last stage are respectively fixedly connected to the upper mounting block a3131, the top end of the connecting rod of the material taking suction cup a3132 passes through the lower mounting block a3134 to be connected to the upper mounting block a3131, and the end of the limiting rod a3133 passes through the upper mounting block a3131 to be connected to the lower mounting block a 3134.
In an embodiment of the present disclosure, the material taking assembly a313 includes an upper mounting block a3131, a material taking suction cup a3132, a limiting rod a3133, and a lower mounting block a3134, ends of an output shaft of the lifting driving element a3122 and a guiding rod a3123 in the lifting assembly a312 at the last stage are respectively fixedly connected to the upper mounting block a3131 (as shown in fig. 10 and 11, the lifting assembly a312 is provided with two stages, that is, ends of an output shaft of the two-stage lifting driving element a3122 and a guiding rod a3123 are respectively fixedly connected to the upper mounting block a 3131), a top end of a connecting rod of the material taking suction cup a3132 passes through the lower mounting block a3134 to be connected to the upper mounting block a3131, and an end of the limiting rod a3133 passes through the upper mounting block a3131 to be connected to the lower mounting block a 3134. Because get material sucking disc A3132 among this technical scheme and be used for absorbing the adobe, when getting material sucking disc A3132 inhale the unbalance of base point skew or the adobe is overweight, all can take place to rotate because of getting the adobe that rotation and the wrench movement of material sucking disc A3132 connecting rod produced, in order to ensure the uniformity of transporting, this technical scheme has set up gag lever post A3133 on getting material subassembly A313 especially, can effectively avoid getting the rotation and the wrench movement of material sucking disc A3132 connecting rod, guarantee the transportation uniformity of turning over the base device.
In a further description, the secondary drying system B comprises a closed-loop transmission device B1 and a drying device B2;
the closed-loop transmission device B1 comprises a transmission rack B11, an annular transmission rail B12, a transmission mounting bracket B13 and a hanging basket B14, wherein the annular transmission rail B12 is rotatably mounted on the transmission rack B11, the annular transmission rail B12 is of a vertical annular structure, the transmission mounting bracket B13 is mounted on the annular transmission rail B12, and the rotation of the annular transmission rail B12 is used for driving the transmission mounting bracket B13 to circularly move in the vertical direction; a plurality of transmission mounting shafts B121 which are arranged in parallel are arranged between the annular transmission rails B12, and the transmission mounting bracket B13 is mounted on the transmission mounting shafts B121 and rotates by taking the transmission mounting shafts B121 as shafts; the hanging basket B14 is erected at the top of the transmission mounting bracket B13, and the surface of the hanging basket B14 is provided with a ventilation unit;
the drying device B2 comprises a drying fan B21 and an air outlet pipe B22, and the air outlet pipe B22 is positioned above the uplink section of the annular transmission rail B12, between the uplink section and the downlink section of the annular transmission rail B12 and below the downlink section of the annular transmission rail B12; the air outlet pipe B22 is provided with an upper air duct and a lower air duct which are not communicated with each other, the top of the upper air duct is provided with a plurality of first drying units B221, and the bottom of the lower air duct is provided with a plurality of second drying units B222; the air outlet pipe B22 is connected to an air outlet of the drying fan B21, an air outlet of the first drying unit B221 is aligned to the bottom of the hanging basket B14, and an air outlet of the second drying unit B222 is aligned to the top of the hanging basket B14.
In the whole production process of the domestic ceramics, the drying can be divided into primary drying and secondary drying. The secondary drying generally refers to a drying mode of fully drying the ceramic blank again after the primary dried domestic ceramic blank is demoulded from a forming die. At present, the secondary drying mode of the domestic ceramic green bodies mainly utilizes a single drying air outlet to carry out integral drying on the ceramic green bodies of the same batch, and due to the unicity and the fixity of the drying air outlet, the ceramic green bodies are difficult to be dried in multiple directions, so that the drying time is easy to increase, and the drying efficiency is lower; if the drying time is not ensured to be long enough, local drying degree of the ceramic blank is inconsistent easily due to nonuniform heating, so that the blank is deformed, and the product quality is influenced.
In order to ensure that the ceramic blank can be uniformly dried in all directions and improve the drying efficiency, the production line of the domestic ceramic in the technical scheme further comprises a secondary drying system B, as shown in fig. 17-23, the secondary drying system B comprises a closed-loop transmission device B1 for realizing annular conveying of a workpiece to be dried (i.e. the domestic ceramic blank, not shown in the figure) and a drying device B2 for performing secondary drying treatment on the workpiece to be dried.
Specifically, the closed-loop transmission device B1 in the technical scheme includes a transmission rack B11, an annular transmission rail B12, a transmission mounting bracket B13 and a hanging basket B14, the annular transmission rail B12 is rotatably mounted on the transmission rack B11, the annular transmission rail B12 is of a vertical annular structure, the transmission mounting bracket B13 is mounted on the annular transmission rail B12, the rotation of the annular transmission rail B12 is used for driving the transmission mounting bracket B13 to circularly move in the vertical direction, and the annular transmission rail B12 arranged in the vertical annular structure is beneficial to reducing the floor space of the secondary drying system B; a plurality of transmission mounting shafts B121 which are installed in parallel are arranged between the annular transmission rails B12, a transmission mounting bracket B13 is installed on the transmission mounting shafts B121 and rotates by taking the transmission mounting shafts B121 as a shaft, a hanging basket B14 is erected at the top of the transmission mounting bracket B13, and the hanging basket B14 is installed on the annular transmission rails B12 through the transmission mounting bracket B13, so that the hanging basket B14 is always kept in a horizontal state in an arc-shaped conveying interval of the annular transmission rails B12 of a vertical annular structure, and the safe and stable operation of workpieces to be dried is confirmed; the hanging basket B14 is used for containing workpieces to be dried, the workpieces to be dried after primary drying are generally placed in the hanging basket B14 upside down, the ventilation unit is arranged on the plate surface of the hanging basket B14, hot air blown out by the drying device B2 can enter the workpieces to be dried through the ventilation unit, and the workpieces to be dried can be effectively dried.
More specifically, the drying device B2 in the present technical solution includes a drying blower B21 and an air outlet duct B22, the air outlet duct B22 is located above the upstream section of the annular transmission rail B12, between the upstream section and the downstream section of the annular transmission rail B12, and below the downstream section of the annular transmission rail B12; the air outlet pipe B22 is provided with an upper air duct (not shown in the figure) and a lower air duct (not shown in the figure) which are not communicated with each other, the top of the upper air duct is provided with a plurality of first drying units B221, and the bottom of the lower air duct is provided with a plurality of second drying units B222; the air outlet pipe B22 is connected to an air outlet of the drying fan B21, an air outlet of the first drying unit B221 is aligned to the bottom of the hanging basket B14 and used for drying the inside of a workpiece to be dried, an air outlet of the second drying unit B222 is aligned to the top of the hanging basket B14 and used for drying the bottom of the workpiece to be dried, the workpiece to be dried can be guaranteed to be dried in an all-dimensional mode, and the drying efficiency of the secondary drying system B is improved.
Further, the drying device B2 further includes an air return cover B23, an air return pipe B24, and a burner B25; the air return cover B23, the air return pipe B24 and the combustor B25 are sequentially connected end to end, the air return cover B23 is positioned at the top of the closed-loop transmission device B1, and the combustor B25 is connected to an air inlet of the drying fan B21;
the first drying unit B221 includes a drying nozzle B2211 and first drying holes B2212, the drying nozzle B2211 is protrudingly disposed at the top of the upper duct, the first drying holes B2212 are opened at the top of the upper duct, and the first drying holes B2212 are located at both sides of the drying nozzle B2211;
the second drying unit B222 includes a local drying section B2221 and an overall drying section B2222, the local drying section B2221 is located at the front section of the moving direction of the endless transmission rail B12, and the overall drying section B2222 is located at the rear section of the moving direction of the endless transmission rail B12;
a plurality of second drying holes are formed in both the local drying zone B2221 and the overall drying zone B2222, and the number of the second drying holes located in the overall drying zone B2222 is greater than the number of the second drying holes located in the local drying zone B2221.
When treating the dry work piece when drying, because treat that dry work piece itself contains certain moisture, consequently treat that dry work piece also can produce the moisture in drying process, in order to avoid the production influence of moisture to treat the drying of dry work piece, effectively reduce the power consumption simultaneously, this technical scheme has still add return air cover B23, return air pipe B24 and combustor B25, return air cover B23, return air pipe B24 and combustor B25 are end to end in proper order, and return air cover B23 is located closed loop transmission B1's top, combustor B25 connects in drying blower B21's air intake. Moisture generated when the workpiece to be dried is subjected to secondary drying enters the drying device B2 from the air return cover B23 and enters the combustor B25 through the air return pipe B24 to be combusted, so that moisture in the moisture is combusted and evaporated to be changed into drying air again and then returns to the drying fan B21 through the air inlet, and therefore circulation of the drying air is formed.
In an embodiment of the present technical solution, the first drying unit B221 includes a drying nozzle B2211 and a first drying hole B2212, and the drying nozzle B2211 is protrudingly disposed on the top of the upper air duct, and is used for intensively exhausting air to the inside of the workpiece to be dried, which is beneficial to enhancing the directionality of hot air flow, and plays a role in integrally drying the workpiece to be dried. Because the top edge of domestic ceramics such as cup, bowl, dish, a kind of deep pot can generally be equipped with the handle that is used for mentioning domestic ceramics or holds the border, and the pug quantity of this part can generally be more than the pug quantity of domestic ceramics body, and different quantity pug can lead to the pug shrinkage factor under this quantity different generally, in order to avoid the pug shrinkage factor difference and cause its deformation in drying process, the top in upper air duct is seted up to first stoving hole B2212 of this technical scheme, and first stoving hole B2212 is located the both sides of drying mouth B2211, utilize first stoving hole B2212 can dry the more part of the pug quantity of lieing in the ceramic body edge effectively, thereby be favorable to guaranteeing that the ceramic pug carries out even shrink, prevent that the ceramic pug after the drying from appearing the deformation phenomenon.
In addition, the second drying unit B222 includes a local drying section B2221 and an overall drying section B2222, the local drying section B2221 is located at the front section of the moving direction of the circular transmission rail B12, and the overall drying section B2222 is located at the rear section of the moving direction of the circular transmission rail B12, that is, the workpieces to be dried held in the basket B14 firstly pass through the local drying section B2221, and then pass through the overall drying section B2222. Specifically, a plurality of second drying holes are formed in both the local drying area B2221 and the overall drying area B2222, and the number of the second drying holes in the overall drying area B2222 is greater than the number of the second drying holes in the local drying area B2221.
Because the top edge of domestic ceramics such as cup, bowl, dish, a kind of deep pot can be equipped with the handle that is used for mentioning domestic ceramics or gripping the border generally, and the pug quantity of this part can be more than the pug quantity of domestic ceramics body generally, and different use amount pugs can lead to the pug shrinkage factor under this quantity generally different, in order to avoid the pug shrinkage factor difference and cause its deformation in drying process, consequently the work piece of treating drying of this technical scheme is at first through local drying zone B2221, local drying zone B2221 is used for drying the part that is located the pug quantity of ceramic body edge is more, pass through whole drying zone B2222, whole drying zone B2222 is used for treating the whole of dry work piece and dry, the setting of local drying zone B2221 and whole drying zone B2222 in this technical scheme is favorable to guaranteeing that the ceramic pug evenly contracts, prevent that the deformation phenomenon appears in the ceramic pug after the drying.
Preferably, the ventilation unit includes first ventilation hole B141, second ventilation hole B142 and return air through-hole B143, first ventilation hole B141 is located the middle part of hanging flower basket B14, the shape of second ventilation hole B142 is rectangular shape, just second ventilation hole B142 is located the both sides of first ventilation hole B141, return air through-hole B143 evenly distributed in the face of hanging flower basket B14.
In an embodiment of the present technical solution, the ventilation unit of the hanging basket B14 includes a first ventilation hole B141, a second ventilation hole B142 and a return air through hole B143, the first ventilation hole B141 is located in the middle of the hanging basket B14, and is used for making hot air blown out from a drying nozzle B2211 located at the bottom of the hanging basket B14 enter the inside of the workpiece to be dried through the first ventilation hole B141, the second ventilation hole B142 is in a long strip shape, and the second ventilation hole B142 is located at both sides of the first ventilation hole B141, and is used for making hot air blown out from a first drying hole B2212 located at the bottom of the hanging basket B14 blow towards the edge position with a large mud consumption of the workpiece to be dried through the second ventilation hole B142, so as to facilitate ensuring that the ceramic mud blank is uniformly shrunk, the return air through hole B143 is uniformly distributed on the surface of the hanging basket B14, and is used for making moisture generated by the workpiece to be dried timely discharge the inside of the workpiece from the return air through hole B143, thereby avoiding that the moisture inside of the workpiece to be dried from being too heavy to affect the drying efficiency.
Preferably, the blank discharging device B3 is further included, and the blank discharging device B3 is positioned at the top of the ascending section of the annular transmission rail B12;
put base device B3 including putting base drive assembly B31, putting base support B32 and putting base sucking disc B33, put base sucking disc B33 can install with reciprocating put base support B32, just put base sucking disc B33 and can follow the moving direction round trip movement of the section of going upward of annular transmission rail B12, put base drive assembly B31 and be used for treating dry work piece with carrying, put base sucking disc B33 be used for with put the dry work piece of treating on the base drive assembly B31 and transport extremely hanging flower basket B14.
The secondary drying system B in the technical scheme further comprises a blank placing device B3, the blank placing device B3 comprises a blank placing transmission assembly B31, a blank placing support B32 and a blank placing sucker B33, the blank placing sucker B33 can be installed on the blank placing support B32 in a vertically movable mode, the blank placing sucker B33 can move back and forth along the moving direction of the ascending section of the annular transmission rail B12, the blank placing transmission assembly B31 is used for conveying workpieces to be dried, the blank placing sucker B33 is used for transferring the workpieces to be dried on the blank placing transmission assembly B31 to the hanging basket B14, the blank placing device B3 can effectively achieve feeding of the workpieces to be dried on the secondary drying system B, and the secondary drying system B is simple in structure and reliable in performance.
It should be noted that the blank-placing transmission assembly B31 in the present technical solution is an existing transmission assembly capable of performing a conveying function, such as a conveying roller, a conveying belt, and the like.
Preferably, the fettling device B3 further comprises a fettling limiting member B34, the fettling limiting member B34 is installed on the fettling support B32, the fettling limiting member B34 is located above the transmission end of the fettling transmission assembly B31, a fettling limiting plate is fixedly installed on the upper portion of the fettling suction cup B33, the fettling limiting plate and the fettling suction cup B33 move synchronously, and the fettling limiting member B34 is used for abutting against the lower surface of the fettling limiting plate and limiting the descending stroke of the fettling suction cup B33.
In an embodiment of the present technical solution, the blank placing device B3 further includes a blank placing limiting member B34, the blank placing limiting member B34 is installed on the blank placing support B32, the blank placing limiting member B34 is located above the transmission end of the blank placing transmission assembly B31, a blank placing limiting plate is fixedly installed on the upper portion of the blank placing suction cup B33, the blank placing limiting plate and the blank placing suction cup B33 move synchronously, and the blank placing limiting member B34 is used for abutting against the lower surface of the blank placing limiting plate and limiting the descending stroke of the blank placing suction cup B33. When the surface of the blank placing transmission assembly B31 does not contain workpieces to be dried, the blank placing limiting plate and the blank placing limiting part B34 in the technical scheme are matched for use, so that the blank placing suction cup B33 is favorable for avoiding sucking the blank placing transmission assembly B31, if the blank placing suction cup B33 sucks a transmission belt and the like in the blank placing transmission assembly B31, the smooth blank placing of the blank placing device B3 can be effectively ensured.
Preferably, the blank discharging device further comprises a blank discharging device B4, the blank discharging device B4 is arranged close to the annular transmission rail B12, and the blank discharging device B4 is arranged in the blank discharging device B3 behind the moving direction of the ascending section of the annular transmission rail B12;
the blank discharging device B4 comprises a blank discharging transmission assembly B41, a blank discharging support B42 and a blank discharging sucker B43, the blank discharging sucker B43 can be mounted on the blank discharging support B42 in a vertically moving mode, the blank discharging sucker B43 can move back and forth along the moving direction of the ascending section of the annular transmission rail B12, the blank discharging sucker B43 is used for transferring dried workpieces on the hanging basket B14 to the blank discharging transmission assembly B41, and the blank discharging transmission assembly B41 is used for conveying the dried workpieces to the edge washing machine C.
The secondary drying system B in the technical scheme further comprises a blank discharging device B4, the blank discharging device B4 is arranged close to the annular transmission rail B12, and the blank discharging device B4 is arranged in the blank placing device B3 and behind the moving direction of the ascending section of the annular transmission rail B12; specifically, the lower blank device B4 includes a lower blank transmission assembly B41, a lower blank support B42, and a lower blank suction cup B43, the lower blank suction cup B43 is mounted on the lower blank support B42 in a vertically movable manner, and the lower blank suction cup B43 is reciprocally movable along a moving direction of an ascending section of the endless transmission rail B12, the lower blank suction cup B43 is used for transferring a dried workpiece (not shown in the figure) on the basket B14 to the lower blank transmission assembly B41, and the lower blank transmission assembly B41 is used for conveying the dried workpiece to the edge washing machine C. The blanking device B4 can effectively realize blanking of the dried workpiece on the secondary drying system B, and has simple structure and reliable performance.
It should be noted that the lower blank transmission assembly B41 in the present technical solution is an existing transmission assembly capable of performing a conveying function, such as a conveying roller, a conveying belt, and the like.
Preferably, the blank discharging device B4 further comprises a blank discharging limiting part B44, the blank discharging limiting part B44 is installed on the blank discharging bracket B42, the blank discharging limiting part B44 is located above the transmission front end of the blank discharging transmission assembly B41, a blank discharging limiting plate B45 is fixedly installed on the upper portion of the blank discharging sucker B43, the blank discharging limiting plate B45 and the blank discharging sucker B43 move synchronously, and the blank discharging limiting part B44 is used for abutting against the lower surface of the blank discharging limiting plate B45 and limiting the descending stroke of the blank discharging sucker B43.
In an embodiment of the present technical solution, the blank discharging device B3 further includes a blank discharging limiting part B34, the blank discharging limiting part B34 is installed on the blank discharging support B32, the blank discharging device B4 further includes a blank discharging limiting part B44, the blank discharging limiting part B44 is installed on the blank discharging support B42, the blank discharging limiting part B44 is located above the transmission front end of the blank discharging transmission assembly B41, a blank discharging limiting plate B45 is fixedly installed on the upper portion of the blank discharging suction cup B43, the blank discharging limiting plate B45 and the blank discharging suction cup B43 move synchronously, and the blank discharging limiting part B44 is used for abutting against the lower surface of the blank discharging limiting plate B45 and limiting the descending stroke of the blank discharging suction cup B43. The cooperation of lower base limiting plate B45 and lower base locating part B44 is used among this technical scheme, is favorable to adjusting the release position of lower base sucking disc B43 dried work piece, avoids damaging dried work piece at the release in-process to guarantee domestic ceramics's product quality.
Preferably, the drying device B2 further comprises a first adjusting shutter and a second adjusting shutter; the first adjusting gate plate is movably arranged between the drying fan B21 and the upper-layer air duct, and is used for adjusting the air inlet volume of the upper-layer air duct; the second adjusting flashboard is movably arranged between the drying fan B21 and the lower air duct and used for adjusting the air inlet volume of the lower air duct.
In an embodiment of the present technical solution, the drying device B2 further includes a first regulating shutter (not shown in the figure) and a second regulating shutter (not shown in the figure); the first adjusting flashboard is movably arranged between the drying fan B21 and the upper-layer air duct, so that the air inlet quantity of the upper-layer air duct can be adjusted according to the actual drying requirement; the second adjusting flashboard is movably arranged between the drying fan B21 and the lower-layer air duct, so that the air inlet volume of the lower-layer air duct can be adjusted according to actual drying requirements, technicians can conveniently adjust the drying device B2, and the controllability of the secondary drying system B is effectively improved.
Further, the edge washing machine C comprises an edge washing rack C1 and edge washing units, wherein the edge washing units are provided with a plurality of groups, and the plurality of groups of edge washing units are arranged on the top of the edge washing rack C1 in parallel; the edge washing unit comprises an edge washing device C2 and a supporting device C3, the edge washing device C2 and the supporting device C3 are arranged on the same straight line, and the supporting device C3 is used for supporting a workpiece to be edge-washed;
the edge washing device C2 comprises an edge washing component C21, a vertical moving component C22 and a horizontal moving component C23, wherein the edge washing component C21 is mounted on the vertical moving component C22 in a vertically movable mode, and the vertical moving component C22 is mounted on the horizontal moving component C23 in a horizontally movable mode; the horizontal moving assembly C23 is provided with multistage moving elements C231, the multistage moving elements C231 are arranged in a stacked mode and can move horizontally relative to each other, the edge washing assembly C21 can be close to and far away from the workpiece to be washed through the vertical moving assembly C22 and the horizontal moving assembly C23, and the edge washing assembly C21 is used for washing the workpiece to be washed.
In the edge washing mechanism in the prior art, generally, a ceramic blank to be subjected to edge washing treatment is placed on a rotary station turntable, the station turntable is connected with a driving mechanism through a rotating shaft, the driving mechanism is used for driving the station turntable to rotate, the ceramic blank is rotated to a washing station with edge washing sponge, and the edge washing sponge is used for washing the ceramic blank one by one. Although the edge washing mechanism of the ceramic blank can save equipment cost, the edge washing efficiency of the edge washing mechanism is greatly reduced, the automatic processing process of daily ceramics is not accelerated, and the production yield is not considerable.
In order to improve the edge washing efficiency of the edge washing machine, the production line of the domestic ceramic in the technical scheme further comprises an edge washing machine C, as shown in fig. 24-25, specifically, the edge washing machine C comprises an edge washing rack C1 and edge washing units, the edge washing units are provided with a plurality of groups, and the plurality of groups of edge washing units are arranged at the top of the edge washing rack C1 in parallel; the edge washing unit comprises an edge washing device C2 and a supporting device C3, the edge washing device C2 and the supporting device C3 are arranged on the same straight line, and the supporting device C3 is used for supporting a workpiece (not shown) to be edge-washed; the edge washing machine C in the technical scheme is provided with a plurality of groups of edge washing units, each group of edge washing units is provided with one-to-one edge washing device C2 and supporting device C3, each edge washing device C2 is enabled to wash an edge workpiece to be washed on one supporting device C3, the technical problem that the production efficiency is reduced due to the fact that the existing edge washing mechanism carries out edge washing on ceramic blanks one by one through an industrial turntable is solved, and the edge washing efficiency of the edge washing machine is effectively improved.
In addition, in order to adapt to edge washing treatment of ceramic blanks with different specifications, edge washing sponges need to be flexibly moved on the edge washing mechanism, and the moving mechanism designed for adapting to the flexible movement of the edge washing sponges in the existing edge washing mechanism occupies too much space, which is not beneficial to reducing the space cost of the automatic processing process of daily ceramics. Therefore, the edge washing device C2 in the present technical solution includes an edge washing assembly C21, a vertical moving assembly C22 and a horizontal moving assembly C23, the edge washing assembly C21 is mounted on the vertical moving assembly C22 in a vertically movable manner, and the vertical moving assembly C22 is mounted on the horizontal moving assembly C23 in a horizontally movable manner; specifically, horizontal migration subassembly C23 among this technical scheme is equipped with multistage moving member C231, the range upon range of setting of multistage moving member C231, compact structure is favorable to reducing the occupation of land space of washing limit device C2, and horizontal migration relatively between the adjacent moving member C231, it has enough long movement stroke to have guaranteed to wash limit subassembly C21 on the horizontal direction, it can be close to and keep away from through vertical removal subassembly C22 and horizontal migration subassembly C23 and treats the limit work piece to wash limit subassembly C21, it is used for washing the limit work piece of treating to wash limit subassembly C21. The setting of multistage moving member C231 among this technical scheme is guaranteeing to wash under the prerequisite that limit subassembly C21 has enough long removal stroke in the horizontal direction, can effectively reduce the occupation of land space of washing limit machine C, is favorable to reducing the space cost of domestic ceramic automated processing process.
It should be noted that the moving member C231 in the present embodiment is a conventional moving mechanism that can be used for horizontal movement, and a specific structure of the moving member C231 is not described herein. In an embodiment of the present invention, the moving member C231 includes a moving base plate, a moving bar and a moving chute (not shown in the figure), the moving chute is disposed at the top of the moving base plate, the moving bar is mounted at the bottom of the moving base plate, the multi-stage moving members C231 are stacked, the moving bar of the moving member C231 located at the previous stage is horizontally movably mounted at the moving chute of the moving member C231 located at the next stage, and the moving member C231 located at the previous stage is horizontally movably mounted at the moving member C231 located at the next stage, so that the relative horizontal movement between the adjacent moving members C231 is realized.
More specifically, the supporting device C3 includes a supporting driving mechanism C31, a supporting rod C32 and a supporting bracket C33, the supporting rod C32 is connected between the supporting driving mechanism C31 and the supporting bracket C33, the supporting bracket C33 is detachably mounted on the top of the supporting rod C32, and the supporting driving mechanism C31 drives the supporting bracket C33 to rotate through the supporting rod C32;
the supporting device C3 further comprises a vacuum adsorption mechanism, the vacuum adsorption mechanism is installed in the supporting driving mechanism C31, the vacuum adsorption mechanism is provided with a material suction nozzle C34, the material suction nozzle C34 is located in the supporting support C33, and an opening of the material suction nozzle C34 faces the upper side of the supporting device C3.
The supporting device C3 in the technical scheme comprises a supporting driving mechanism C31, a supporting rod C32 and a supporting support C33, the supporting rod C32 is connected between the supporting driving mechanism C31 and the supporting support C33, the supporting support C33 is detachably installed at the top of the supporting rod C32, technicians can conveniently select the supporting support C33 with different specifications according to workpieces to be cleaned with different specifications, the supporting driving mechanism C31 drives the supporting support C33 to rotate through the supporting rod C32, and the workpieces to be cleaned can be cleaned by the edge cleaning assembly C21 while rotating.
In addition, in order to avoid the deviation of the rotation center of the workpiece to be cleaned in the rotation process, thereby damaging the workpiece to be cleaned, the supporting device C3 in the technical scheme further includes a vacuum adsorption mechanism (not shown in the figure), the vacuum adsorption mechanism is installed inside the supporting driving mechanism C31, the vacuum adsorption mechanism is provided with a material suction nozzle C34, the material suction nozzle C34 is located inside the supporting bracket C33, an opening of the material suction nozzle C34 faces the upper side of the supporting device C3, the workpiece to be cleaned is fixed on the supporting bracket C33 through the negative pressure generated by the vacuum adsorption mechanism, the rotation center of the workpiece to be cleaned in the cleaning process can be effectively ensured not to move, the stable rotation of the workpiece to be cleaned is favorably ensured, and the workpiece damage caused in the cleaning process is avoided.
The vacuum adsorption mechanism in the present embodiment may be a vacuum pump or a vacuum generator.
Preferably, the supporting tray C33 includes a tray C331 and an elastic supporting strip C332, the tray C331 is detachably mounted on the top of the supporting bar C32, and the elastic supporting strip C332 is mounted on the top of the tray C331 and is disposed around the edge of the tray C331.
In an embodiment of the present technical solution, the supporting tray C33 includes a tray C331 and an elastic supporting strip C332, the tray C331 is detachably installed on the top of the supporting rod C32, a technician can select the supporting tray C33 with different specifications according to workpieces to be cleaned with different specifications, the elastic supporting strip C332 is installed on the top of the tray C331 and is arranged around the edge of the tray C331, the elastic supporting strip C332 is arranged to make the supporting tray C33 and the workpieces to be cleaned flexibly contact with each other, so that when the supporting device C3 uses a vacuum adsorption mechanism to adsorb and fix the workpieces to be cleaned, the supporting tray C33 can be effectively prevented from damaging the workpieces to be cleaned, and the supporting tray C33 and the workpieces to be cleaned flexibly contact with each other, and the adsorption of the workpieces to be cleaned by the vacuum adsorption mechanism can be increased to a certain extent, which is more beneficial to ensure the smooth rotation of the workpieces to be cleaned, and avoiding the workpieces from being damaged in the cleaning process.
It should be noted that the elastic supporting strip 322 in the present embodiment may be made of rubber, silica gel, or the like.
Preferably, wash limit subassembly C21 including wash limit mounting bracket C211, wash limit sponge C212 and crowded water axle C213, wash limit sponge C212 rotationally install in wash limit mounting bracket C211, wash limit mounting bracket C211 and seted up crowded water axle mounting hole C2111, crowded water axle C213 passes through crowded water axle mounting hole C2111 can install with moving in position wash limit mounting bracket C211, just crowded water axle C213 can be close to and keep away from wash limit sponge C212.
This technical scheme's side washing subassembly C21 is including washing limit mounting bracket C211, wash limit sponge C212 and crowded water axle C213, wash limit sponge C212 rotationally install in washing limit mounting bracket C211, utilize the pivoted to wash limit sponge washing and treat the washing work piece, wash limit mounting bracket C211 and seted up crowded water axle mounting hole C2111, crowded water axle C213 installs in washing limit mounting bracket C211 through crowded water axle mounting hole C2111 with the position removal, and crowded water axle C213 can be close to and keep away from washing limit sponge C212, crowded water axle C213 is arranged in crowded surplus moisture that falls in washing limit sponge C212, crowded water axle C213's position control, be favorable to adjusting the water content of washing limit sponge C212 according to actual conditions, thereby satisfy the side washing demand of treating the washing work piece.
Preferably, the edge washing assembly C21 further comprises an edge washing driving wheel C214, an edge washing driven wheel C215, an edge washing belt C216 and an edge washing driving mechanism C217, the edge washing driving wheel C214 and the edge washing driven wheel C215 are respectively mounted on two sides of the edge washing mounting frame C211, and the edge washing driven wheel C215 is connected with the edge washing sponge C212; the edge washing belt C216 is wound on the outer edges of the edge washing driving wheel C214 and the edge washing driven wheel C215, the edge washing driving wheel C214 is connected with an output shaft of the edge washing driving mechanism C217, and the edge washing belt C216 is driven to rotate on the edge washing driving wheel C214 and the edge washing driven wheel C215.
In an embodiment of the present technical solution, the edge washing assembly C21 further includes an edge washing driving wheel C214, an edge washing driven wheel C215, an edge washing belt C216, and an edge washing driving mechanism C217, the edge washing driving wheel C214 and the edge washing driven wheel C215 are respectively installed at two sides of the edge washing mounting frame C211, and the edge washing driven wheel C215 is connected with an edge washing sponge C212; the edge washing belt C216 is wound on the outer edges of the edge washing driving wheel C214 and the edge washing driven wheel C215, the edge washing driving wheel C214 is connected with an output shaft of the edge washing driving mechanism C217, and the edge washing belt C216 is driven to rotate on the edge washing driving wheel C214 and the edge washing driven wheel C215. The rotation of washing limit sponge C212 is realized at actuating mechanism's output shaft to the general direct mount of washing limit sponge C212 among the prior art, and in this technical scheme, it drives the rotation of washing limit belt C216 on washing limit action wheel C214 and washing limit follow driving wheel C215 through washing limit actuating mechanism C217, thereby realize the rotation of washing limit sponge C212, compare prior art, be favorable to more promoting the controllability and the controllability of washing limit subassembly C21, can satisfy daily ceramic's production demand better.
Preferably, the edge washing assembly C21 further comprises a tension pulley C218, the tension pulley C218 is mounted on the edge washing mounting frame C211 and abuts against the outer side of the edge washing belt C216, and the tension pulley C218 is used for adjusting the tension degree of the edge washing belt C216.
In an embodiment of the present technical solution, the edge washing component C21 further includes a tension pulley C218, the tension pulley C218 is installed on the edge washing mounting rack C211 and abuts against the outer side of the edge washing belt C216, and the tension pulley C218 is used for adjusting the tension degree of the edge washing belt C216, so as to further improve the controllability and adjustability of the edge washing component C21, and enable the edge washing machine to better meet the production requirements of the daily ceramics.
Preferably, wash limit subassembly C21 still includes water pipe mounting bracket C219, water pipe mounting bracket C219 install in wash limit mounting bracket C211's top, just water pipe mounting bracket C219 is located crowded water shaft C213's top, water pipe mounting bracket C219 is used for installing the inlet tube.
In an embodiment of the present technical solution, the washing edge assembly C21 further includes a water pipe mounting bracket C219, the water pipe mounting bracket C219 is mounted on the top of the washing edge mounting bracket C211, the water pipe mounting bracket C219 is located above the wringing shaft C213, and the water pipe mounting bracket C219 is used for mounting a water inlet pipe (not shown in the figure). Because the sponge of washing limit need keep moist constantly, in order to further liberate technical staff's both hands, this technical scheme still is provided with water pipe mounting bracket C219 at the top of washing limit mounting bracket C211, makes the inlet tube pass through water pipe mounting bracket C219 and installs in crowded water axle C213's top, can effectively keep washing the moist of limit sponge.
In a further description, the rolling forming machine F includes a first frame F1, a second frame F2, a rolling device F3, a rotating device F4 and an adsorption device, wherein the first frame F1 is mounted on the top of the second frame F2 in a manner of moving back and forth;
the rolling device F3 is vertically movably arranged on the front side of the first frame F1, the rotating device F4 is vertically movably arranged on the front side of the second frame F2, the rotating device F4 is positioned below the rolling device F3, and the rotating device F4 is used for lifting and rotating the forming die A13; the adsorption device set up in rotary device F4's inside, adsorption device is equipped with the suction nozzle, the suction nozzle is located rotary device F4's top, the suction nozzle is used for adsorbing and release forming die A13.
In order to accelerate the production efficiency of the domestic ceramics and realize the continuous production of the domestic ceramics, the forming mould in the existing rolling forming machine is generally arranged on a continuously conveying chain, the forming mould needing to be subjected to rolling forming is conveyed to the upper part of a rotary table by the conveying chain during forming, and the formed forming mould is conveyed to the next procedure by the conveying chain after forming. However, the mode of conveying the forming die by using the conveying chain in the existing roll forming process is not beneficial to roll forming of the mud blank, the forming die is easy to vibrate and shift in the roll forming process, and wrinkles are easily generated on the inner surface of the formed mud blank or the formed mud blank is uneven in thickness.
Therefore, in order to solve the technical problem that the existing forming mold is easy to vibrate and shift in the rolling forming process, so that wrinkles are generated on the inner surface of the formed clay blank or the thickness of the formed clay blank is uneven, the production line of the domestic ceramics provided by the technical scheme further comprises a rolling forming machine F, as shown in fig. 26-29, the production line of the domestic ceramics further comprises a first rack F1, a second rack F2, a rolling device F3, a rotating device F4 and an adsorption device, wherein the first rack F1 is arranged at the top of the second rack F2 in a manner of moving back and forth; the rolling device F3 is arranged on the front side of the first frame F1 in a vertically movable mode, the rotating device F4 is arranged on the front side of the second frame F2 in a vertically movable mode, the rotating device F4 is located below the rolling device F3, the rotating device F4 is used for lifting and rotating the forming die A13, and the rolling device F3 is used for performing roll forming on the mud blank in the forming die A13. In the technical scheme, the first frame F1, the second frame F2 and the rolling device F3 are movably arranged, so that the rolling device F3 can adjust the arrangement positions in the front-back direction and the up-down direction according to the actual specification of the forming die, and the universality of the rolling forming machine F is improved; furthermore, the movable arrangement between the second frame F2 and the rotating device F4 in the technical scheme is beneficial to enabling the rotating device F4 to adjust the arrangement position of the rotating device in the up-down direction according to the heights of different conveying chains and different forming molds, thereby further improving the universality of the rolling forming machine F. It should be noted that, in this technical solution, the movable arrangement between the devices can be realized by using the existing moving mechanism (for example, a sliding mechanism in which a sliding rail is matched with a sliding block, a sliding mechanism in which a sliding chute is matched with a pulley, etc.), which is not described herein again.
Specifically, the present embodiment further provides an adsorption device (not shown) disposed inside the rotating device F4, and the adsorption device is provided with a suction nozzle (not shown) located on the top of the rotating device F4, and the suction nozzle is used for adsorbing and releasing the forming mold a13. The working process of the rolling forming machine F in the technical scheme is as follows: 1. the forming die a13 is conveyed between the rolling device F3 and the rotating device F4; 2. the rotating device F4 jacks up the forming die A13 and enables the forming die A13 to leave the conveying die frame A12; 3. the forming die A13 is adsorbed on the top of the rotating device F4 by the adsorbing device, and the rotating device F4 drives the forming die A13 to rotate around the axis of the forming die A13 at a high speed; 4. the rolling device F3 rotates at a high speed around the axis of the rolling device F and moves downwards to press the mud blank in the forming die A13; 5. after the mud blank is formed, the rolling device F3 resets, the rotating device F4 stops rotating and moves downwards, and the forming die A13 is placed inside the conveying die frame A12 after the adsorption device releases the adsorption on the forming die A13; 6. the conveyor chain a11 moves the roll-formed forming die a13 located on the conveyor frame a12 out below the rolling device F3.
The addition of adsorption equipment among this technical scheme is favorable to ensureing the steady rotation of forming die A13 among the roll forming process, effectively avoids forming die A13 to take place vibration and skew easily in the roll forming process to effectively prevent the internal surface of shaping mud base to produce the fold or cause shaping mud base thickness uneven. It should be noted that the rolling device F3 and the rotating device F4 in the technical scheme are rolling mechanisms commonly used in rolling forming equipment for realizing rolling forming and rotating mechanisms for realizing lifting and rotating of a forming mold, and therefore specific structures of the rolling device F3 and the rotating device F4 in the technical scheme are not described herein again; in one embodiment of the present technical solution, the suction means includes at least a vacuum generating assembly and a suction nozzle, the vacuum generating assembly can drive the suction nozzle to suck and release the molding die a13, and the vacuum generating assembly in the embodiment can be a vacuum generator, a vacuum pump, or the like.
Preferably, the device further comprises a sliding frame F5, wherein the sliding frame F5 is arranged at the bottom of the second frame F2, and the second frame F2 is mounted at the top of the sliding frame F5 in a manner of moving back and forth.
The rolling forming machine F further comprises a sliding frame F5, the sliding frame F5 is arranged at the bottom of the second frame F2, and the second frame F2 is mounted at the top of the sliding frame F5 in a manner of being capable of moving back and forth. The second rack F2 is movably arranged at the top of the sliding rack F5, so that the rolling forming machine F and the conveying chain A11 can be separated from a production line of daily ceramics, a technician can conveniently adapt and replace a device on the rolling forming machine F, and meanwhile, a maintainer can conveniently perform routine maintenance on the rolling forming machine F. It should be noted that, in this technical solution, the movable arrangement between the second frame F2 and the sliding frame F5 can be realized by using an existing moving mechanism (e.g., a sliding mechanism in which a sliding rail is matched with a sliding block, a sliding mechanism in which a sliding chute is matched with a pulley, etc.), which is not described herein again.
Preferably, the front side and the rear side of the sliding frame F5 are both provided with retaining rods F51, and the retaining rods F51 are used for limiting the moving stroke of the second frame F2; one end of the anti-falling rod F51 facing the sliding frame F5 is provided with a buffer head F511, and the buffer head F511 abuts against between the second frame F2 and the anti-falling rod F51.
In an embodiment of the present technical solution, the front and rear sides of the sliding frame F5 are provided with the anti-slip rods F51, and the anti-slip rods F51 are used for limiting the moving stroke of the second frame F2, so as to prevent the second frame F2 from derailing or falling from the sliding frame F5, which is beneficial to ensuring the normal operation of the rolling forming machine F; the anti-falling rod F51 is provided with buffering head F511 towards the one end of slip frame F5, and buffering head F511 supports between second frame F2 and anti-falling rod F51 for the impact of buffering anti-falling rod F51 to second frame F2 production effectively avoids the rigid contact between anti-falling rod F51 and the second frame F2, plays the guard action to second frame F2.
It should be noted that, the buffer head F511 in the present technical solution may be prepared from flexible materials such as silicone rubber and rubber.
Preferably, a first socket F21 is arranged on the front side of the bottom of the second frame F2, a first limit hole is arranged on the front side of the top of the sliding frame F5, a second socket F22 is arranged on the rear side of the bottom of the second frame F2, and a second limit hole F52 is arranged on the rear side of the top of the sliding frame F5; the limit bolt F6 may sequentially pass through the first socket F21 and the first limit hole, and the second socket F22 and the second limit hole F52, and the limit bolt F6 is electrically connected to a control panel of the roll forming machine F.
In an embodiment of the present technical solution, a first socket F21 is disposed on the front side of the bottom of the second frame F2, a first limit hole is disposed on the front side of the top of the sliding frame F5, a second socket F22 is disposed on the rear side of the bottom of the second frame F2, and a second limit hole F52 is disposed on the rear side of the top of the sliding frame F5; the limit bolt F6 may sequentially pass through the first socket F21 and the first limit hole, and the second socket F22 and the second limit hole F52, and the limit bolt F6 is electrically connected to a control panel (not shown) of the rolling press machine F. In the technical scheme, the limiting bolt F6 is arranged to play a role in signal transmission, and specifically, when the limiting bolt F6 sequentially passes through the first socket F21 and the first limiting hole, it is indicated that the second rack F2 is positioned at the front end of the sliding rack F5 at the moment, the rolling forming machine F is positioned at a working station, and as the limiting bolt F6 is electrically connected to a control panel of the rolling forming machine F, a driving signal of the rolling forming machine F positioned at the working station can be sent to the control panel, so that other equipment on the production line can normally operate; when the limiting bolt F6 sequentially passes through the second socket F22 and the second limiting hole F52, it indicates that the second rack F2 is located at the rear end of the sliding rack F5, and the rolling forming machine F is located at the maintenance station, and since the limiting bolt F6 is electrically connected to the control panel of the rolling forming machine F, a driving signal that the rolling forming machine is located at the maintenance station can be sent to the control panel, so that other devices on the production line operate temporarily. The electric connection of the limiting bolt and the control panel in the technical scheme is beneficial to increasing the controllability of the rolling forming machine F, can effectively avoid accidents in the rolling forming process and ensure the personal safety of technicians.
Preferably, the rolling device further comprises an in-position detection device F7, wherein the in-position detection device F7 is vertically adjustably mounted on the side wall of the first frame F1, and the in-position detection device F7 is used for detecting the in-position condition of the rolling device F3.
In an embodiment of the present technical solution, the rolling forming machine further includes an in-place detection device F7, the in-place detection device F7 is vertically adjustable and is installed on the side wall of the first frame F1, and by installing the in-place detection device F7, a technician can adjust the moving stroke of the rolling device F3 according to the size of the forming mold a13 in the actual production process, which is beneficial to further improving the universality of the rolling forming machine F. It should be noted that the in-place detecting device F7 in the present technical solution is an existing in-place sensor, such as an infrared sensor, a photoelectric sensor, and the like. It should be noted that, in the present technical solution, the up-and-down adjustment of the in-place detection device F7 on the side wall of the first frame F1 can be realized by using the existing position adjustment mechanism (such as a height adjustment rod and a locking member), which is not described herein again.
Preferably, a moving handle F23 is disposed at the rear side of the top of the second frame F2, and the moving handle F23 is used for driving the second frame F2 to move back and forth on the sliding frame F5.
In an embodiment of the present technical solution, a moving handle F23 is disposed at the rear side of the top of the second frame F2, and the moving handle F23 is used for driving the second frame F2 to move back and forth on the sliding frame F5, so that a technician can adjust and maintain the production of the rolling forming machine F according to actual conditions.
Preferably, the device further comprises a scraper device F8 and a material receiving device F9, wherein the scraper device F8 is installed on any one side of the second rack F2, the scraper device F8 is located between the rolling device F3 and the rotating device F4, and the scraper device F8 is used for cutting burrs generated during pressing of the mud blank; receiving device F9 set up with adjusting from top to bottom in the top of second frame F2, just receiving device F9 is located the place ahead of first frame F1, receiving device F9 is used for catching and collects the deckle edge that produces when scraper device F8 amputates the suppression mud base.
The rolling forming machine F in the technical scheme is further provided with a scraper device F8 and a material receiving device F9, specifically, the scraper device F8 is installed on any one side of the second rack F2, the scraper device F8 is located between the rolling device F3 and the rotating device F4, and the scraper device F8 is used for cutting burrs generated when the rolling device F3 presses the mud blank; receiving device F9 sets up in the top of second frame F2 with position control, and receiving device F9 is located the place ahead of first frame F1, and receiving device F9 is used for catching and collects the deckle edge that produces when scraper means F8 excision suppression mud base. Receiving device F9's setting among this technical scheme is favorable to avoiding the deckle edge after the excision to get into forming die A13, prevents to produce the influence to the subsequent handling. It should be noted that, in this technical solution, the material receiving device F9 can be adjusted up and down at the top of the second rack F2 by using the existing position adjusting mechanism (such as a height adjusting rod and a locking piece), which is not described herein.
Preferably, receiving device F9 is including connecing material conveying rail F91, connecing flitch F92 and connecing material plate washer F93, connect material conveying rail F91 be used for with the deckle edge conveying to receiving device F9's unloading end, connect flitch F92 slope install in connect material conveying rail F91's one side, just connect flitch F92 to be close to rotary device F4 sets up, connect material plate washer F93 install in connect material conveying rail F91's opposite side, just connect material plate washer F93 to be close to first frame F1 sets up.
In an embodiment of the present technical solution, the material receiving device F9 includes a material receiving conveying rail F91, a material receiving plate F92, and a material receiving baffle plate F93, the material receiving conveying rail F91 is used for conveying burrs to a blanking end of the material receiving device F9, the material receiving plate F92 is obliquely installed at one side of the material receiving conveying rail F91, and the material receiving plate F92 is disposed near the rotating device F4, and is used for receiving burrs generated when the scraper device F8 cuts off the pressed mud blank, and guiding the burrs to the material receiving conveying rail F91; connect material plate washer F93 to install in the opposite side that connects material conveying rail F91, and connect material plate washer F93 to be close to first frame F1 and set up for prevent that the deckle edge after the excision from getting into first frame F1, hindering first frame F1's normal operating. It should be noted that, in the material receiving conveying rail F91 in the present technical solution, the existing conveying device (such as a conveying belt, a conveying roller, etc.) can be used to realize conveying of burrs on the material receiving conveying rail F91, which is not described herein again.
Preferably, the receiving device F9 further includes a blanking conveying rail F94, the blanking conveying rail F94 is connected to the end of the receiving conveying rail F91 in the moving direction, and the end of the blanking conveying rail F94 is inclined downward.
In an embodiment of the present technical solution, the material receiving device F9 further includes a blanking conveying rail F94, the blanking conveying rail F94 is connected to a terminal of the material receiving conveying rail F91 in a moving direction, and the terminal of the blanking conveying rail F94 is arranged obliquely downward, so that burrs are conveniently collected. It should be noted that, in the blanking conveying rail F94 in the present technical solution, the existing conveying device (such as a conveying belt, a conveying roller, etc.) can be used to realize the conveying of the burrs on the blanking conveying rail F94, which is not described herein again.
Preferably, the scraper device F8 comprises a scraping edge mounting assembly F81, a scraping edge driving assembly F82, a scraping edge adjusting assembly F83 and a scraping edge scraper assembly F84, the scraping edge driving assembly F82 can move up and down along the scraping edge mounting assembly F81, the scraping edge adjusting assembly F83 is mounted at the output end of the scraping edge driving assembly F82, and the scraping edge driving assembly F82 drives the stretching and shrinking of the scraping edge scraper assembly F84 through the scraping edge adjusting assembly F83;
the scraping edge adjusting assembly F83 comprises a first scraping edge adjusting rod F831, a scraping edge transmission block F832 and a second scraping edge adjusting rod F833, the first scraping edge adjusting rod F831 is fixedly mounted at the output end of the scraping edge driving assembly F82, the first scraping edge adjusting rod F831 horizontally penetrates through the scraping edge transmission block F832, and the scraping edge transmission block F832 is movably connected to the first scraping edge adjusting rod F831; the second scraping edge adjusting bar F833 vertically penetrates through the scraping edge driving block F832, and the second scraping edge adjusting bar F833 is movably mounted to the scraping edge driving block F832.
In the prior art, in order to avoid the burrs after being cut off from entering the mold, the burrs are generally manually cut off by a worker after the product is demolded (i.e., the product is far away from the female mold and is separated from the production line), which is relatively labor-consuming. In order to further improve the precision and the applicability of the rolling forming machine F, the rolling forming machine F in the present technical solution further includes a scraper device F8, specifically, the scraper device F8 includes a scraping edge mounting component F81 for mounting the scraping edge driving component F82, a scraping edge driving component F82 for driving the scraping edge driving component F84 to extend and contract, a scraping edge adjusting component F83 for adjusting the scraping edge scraper component F84 according to the specifications of the forming mold a13 and the ceramic product, and a scraping edge scraper component F84 for removing burrs of the ceramic mud blank, further, the scraping edge driving component F82 in the present technical solution can move up and down along the scraping edge mounting component F81, can adjust the position of the scraping edge scraper component F84 according to the setting height of the forming mold, is favorable for improving the applicability of the scraper device F8, the scraping edge adjusting component F83 is mounted at the output end of the scraping edge driving component F82, and is used for finely adjusting the position, the extending length, the angle, and the like of the scraping edge scraper component F84 according to the specifications of the forming mold and the ceramic product, further improves the applicability of the scraper device F8, and can effectively improve the precision of the scraper device F8.
Specifically, the scraping edge adjusting assembly F83 in this technical scheme includes a first scraping edge adjusting rod F831, a scraping edge transmission block F832, and a second scraping edge adjusting rod F833, where the first scraping edge adjusting rod F831 is fixedly mounted at an output end of the scraping edge driving assembly F82, the first scraping edge adjusting rod F831 horizontally penetrates through the scraping edge transmission block F832, the scraping edge transmission block F832 is movably connected to the first scraping edge adjusting rod F831, and the scraping edge adjusting rod F831 and the scraping edge transmission block F832 can be matched to drive the scraping edge scraping scraper assembly F84 to move along the first scraping edge adjusting rod F831 or rotate around the first scraping edge adjusting rod F831 as a shaft, so as to achieve movement of the scraping edge scraper assembly F84 in the horizontal direction; the second is scraped limit and is adjusted pole F833 and vertically pass and scrape limit transmission piece F832, the second is scraped limit and is adjusted pole F833 movably and install in scraping limit transmission piece F832, can scrape limit through the second and adjust pole F833 and scrape the cooperation of limit transmission piece F832, it removes or uses the second to scrape limit regulation pole F833 as the hub rotation to drive and scrape limit scraper subassembly F84 and scrape limit regulation pole F833 along the second, thereby realize scraping limit scraper subassembly F84 and at the ascending removal of vertical direction, moreover, the steam generator is simple in structure, and the performance is reliable.
Preferably, the scraping edge adjusting assembly F83 further includes a scraping edge stabilizing block 834, a third scraping edge adjusting rod F835 and a scraping edge clamping block F836, the scraping edge stabilizing block 834 is fixedly installed at the bottom of the second scraping edge adjusting rod F833, the third scraping edge adjusting rod F835 passes through the scraping edge stabilizing block 834 and the scraping edge clamping block F836 to be connected with the scraping edge blade assembly F84, and the third scraping edge adjusting rod F835 is movably installed at the scraping edge stabilizing block 834 and the scraping edge clamping block F836.
In an embodiment of the present invention, the scraping edge adjusting assembly F83 further includes a scraping edge stabilizing block 834, a third scraping edge adjusting rod F835 and a scraping edge clamping block F836 for clamping the third scraping edge adjusting rod F835, the scraping edge stabilizing block 834 is fixedly installed at the bottom of the second scraping edge adjusting rod F833, the third scraping edge adjusting rod F835 passes through the scraping edge stabilizing block 834 and the scraping edge clamping block F836 to be connected to the scraping edge scraper assembly F84, and the third scraping edge adjusting rod F835 is movably installed at the scraping edge stabilizing block 834 and the scraping edge clamping block F836, and can adjust the extending length of the scraping edge scraper assembly F84 or rotate with the third scraping edge adjusting rod F835 as a shaft by the cooperation of the third scraping edge adjusting rod F835, the scraping edge stabilizing block 834 and the scraping edge clamping block F836; the arrangement of the scraping edge stabilizing block 834 is beneficial to ensuring that the scraping edge scraper assembly F84 keeps stable in the extending and retracting processes, and the operation precision of the scraper device F8 is prevented from being reduced by the vibration of the third scraping edge adjusting rod F835.
Preferably, the first scraping edge adjusting rod F831 and the third scraping edge adjusting rod F835 have vertical projections, and the second scraping edge adjusting rod F833 and the third scraping edge adjusting rod F835 have horizontal projections.
In an embodiment of the present technical solution, the projections of the first edge scraping adjusting rod F831 and the third edge scraping adjusting rod F835 in the vertical direction are perpendicular to each other, and the projections of the second edge scraping adjusting rod F833 and the third edge scraping adjusting rod F835 in the horizontal direction are perpendicular to each other, so that the movement of the edge scraping scraper assembly F84 can be performed in the spatial X, Y, and Z-axis directions, which is beneficial to realizing the omnidirectional adjustment of the edge scraping scraper assembly F84, and thereby the operation precision of the scraper device F8 can be effectively improved.
Preferably, the scraping edge adjusting assembly F83 further includes a scraping edge fixing rod F837, the scraping edge fixing rod F837 is detachably connected to the scraping edge stabilizing block 834 and the scraping edge clamping block F836, and the scraping edge fixing rod F837 and the third scraping edge adjusting rod F835 are parallel to each other.
In an embodiment of the present disclosure, the scraping edge adjusting assembly F83 further includes a scraping edge fixing rod F837, the scraping edge fixing rod F837 is detachably connected to the scraping edge stabilizing block 834 and the scraping edge clamping block F836, and the scraping edge fixing rod F837 and the third scraping edge adjusting rod F835 are parallel to each other. This technical scheme is through setting up scraping limit dead lever F837, makes and scrapes limit steady piece 834 and scrape limit clamp piece F836 and become a whole, adjusts the extension of scraping limit scraper subassembly F84 or uses the third to scrape limit regulation pole F835 and rotate as the axle.
Preferably, the scraping edge mounting assembly F81 includes a scraping edge lifting cylinder F811 and a scraping edge lifting seat F812, the scraping edge lifting seat F812 is connected between the scraping edge lifting cylinder F811 and the scraping edge driving assembly F82, and the scraping edge driving assembly F82 can move up and down along the scraping edge lifting cylinder F811 through the scraping edge lifting seat F812.
This technical scheme scrape limit installation component F81 including scraping limit lift section of thick bamboo F811 and scraping limit lift seat F812, scrape limit lift seat F812 and connect in scraping limit lift section of thick bamboo F811 and scrape between the limit drive assembly F82, scrape limit drive assembly F82 and can follow through scraping limit lift seat F812 and scrape limit lift section of thick bamboo F811 and reciprocate, be favorable to scraper device F8 to adjust the height of scraping limit scraper assembly F84, compact structure, dependable performance.
Preferably, the scraping edge lifting seat F812 is provided with a lifting through hole along the vertical direction, and the scraping edge lifting cylinder F811 penetrates through the lifting through hole, so that the scraping edge lifting seat F812 can move up and down along the scraping edge lifting cylinder F811; and the side wall of the scraping edge lifting cylinder F811 is provided with a scraping edge guide hole F8111, the hole wall of the lifting through hole is inwards provided with a scraping edge lifting platform F8121 in a protruding manner, and the scraping edge lifting platform F8121 can move up and down along the scraping edge guide hole F8111.
Furthermore, the scraping edge lifting seat F812 of the present technical solution is provided with a lifting through hole (not shown in the figure) along the vertical direction, and the scraping edge lifting cylinder F811 passes through the lifting through hole, so that the scraping edge lifting seat F812 can move up and down along the scraping edge lifting cylinder F811; and scrape the lateral wall of limit lift cylinder F811 and seted up and scrape limit guiding hole F8111, the pore wall of lift through-hole inwards stands to be provided with and scrapes limit elevating platform F8121 to the evagination, it can reciprocate to scrape limit elevating platform F8121 along scraping limit guiding hole F8111, be favorable to promoting to scrape the stability of movement of limit drive assembly F82 on scraping limit lift cylinder F811, simultaneously owing to scrape limit drive assembly F82 and need scrape the action that limit adjusting part F83 comes the drive to scrape limit scraper assembly F84 through stretching out or shrink, the setting up of above-mentioned structure does benefit to the reinforcing and scrapes limit installation component F81 and scrapes the joint strength between the limit drive assembly F82, promote the holistic stability of scraper device F8.
Preferably, the inside of scraping limit lifting cylinder F811 is provided with scrapes limit stop lever F8112, scrape limit stop lever F8112 and vertically pass scrape limit elevating platform F8121, the lateral wall of scraping limit lifting seat F812 has been seted up and has been scraped limit limiting through-hole F8122, the lateral wall of scraping limit stop lever F8112 has been seted up spacing hole, the fastener passes scrape limit limiting through-hole F8122 with spacing hole with scrape limit stop lever F8112 and be connected.
Furthermore, in the technical scheme, a scraping edge limiting rod F8112 is arranged inside the scraping edge lifting cylinder F811, and the scraping edge limiting rod F8112 vertically penetrates through the scraping edge lifting table F8121, so that the connection strength between the scraping edge mounting assembly F81 and the scraping edge driving assembly F82 is further improved, and the integral stability of the scraper device F8 is ensured; scrape the lateral wall of limit elevating seat F812 and seted up and scrape limit limiting through-hole F8122, scrape the lateral wall of limit limiting rod F8112 and seted up spacing hole, fastener (not shown in the figure) passes scrapes limit limiting through-hole F8122 and spacing hole and scrapes limit limiting rod F8112 and is connected, through the setting of scraping limit limiting through-hole F8122 and spacing hole, the technician of being convenient for will scrape limit drive assembly F82 and install and scrape suitable position on the limit installation component F81, the strong operability.
It should be noted that, the fastening member in the present technical solution may be a screw, a bolt, or other parts for fixing.
Preferably, the scraping edge driving assembly F82 includes a scraping edge rotating plate F821 and a scraping edge driving member F822, the scraping edge driving member F822 is fixedly installed at one side of the scraping edge rotating plate F821, and the scraping edge driving member F822 is rotatably installed at the scraping edge lifting seat F812 through the scraping edge rotating plate F821.
In an embodiment of the present disclosure, the scraping driving assembly F82 includes a scraping rotating plate F821 and a scraping driving member F822, the scraping driving member F822 is fixedly installed on one side of the scraping rotating plate F821, the scraping driving member F822 is rotatably installed on the scraping lifting seat F812 through the scraping rotating plate F821, and the arrangement of the scraping rotating plate F821 is beneficial to adjusting an inclination angle of the scraping driving member F822, so that the scraper device F8 better meets a requirement of the rolling forming machine F for removing burrs.
It should be noted that the scraping edge driving element F822 in the present embodiment may be a driving cylinder, a driving motor, or the like.
Preferably, the surface of the scraping edge rotating plate F821 is provided with a scraping edge positioning hole F8211, the scraping edge lifting seat F812 is provided with a scraping edge positioning through hole F8123, and a fastener penetrates through the scraping edge positioning through hole F8123 and the scraping edge positioning hole F8211 to be connected with the scraping edge rotating plate F821.
In an embodiment of this technical scheme, scrape limit locating hole F8211 has been seted up to the face of scraping limit rotating plate F821, scrape limit lift seat F812 and seted up and scrape limit positioning through-hole F8123, the fastener passes and scrapes limit positioning through-hole F8123 and scrapes limit locating hole F8211 and scrape limit rotating plate F821 and be connected, through scraping limit positioning through-hole F8123 and scraping limit locating hole F8211's setting, the technician of being convenient for will scrape limit drive assembly F82 and rotate suitable position, be favorable to strengthening scraper device F8's operability.
Preferably, the scraping blade assembly F84 includes a scraping edge mounting seat F841 and a scraping edge cutter F842, and the scraping edge cutter F842 is detachably mounted on the scraping edge mounting seat F841; the edge scraping cutter F842 comprises a cutting part F8421 and a blocking piece part F8422, the cutting part F8421 is connected to the edge scraping mounting seat F841, and the cutting part F8421 and the blocking piece part F8422 are perpendicular to each other.
In an embodiment of this technical solution, the edge scraping scraper component F84 includes an edge scraping mounting seat F841 and an edge scraping cutter F842, the edge scraping cutter F842 is detachably mounted on the edge scraping mounting seat F841, different edge scraping cutters F842 can be replaced according to different ceramic mud blank products, and the applicability of the scraper device F8 is further improved. The edge scraping cutter F842 comprises a slicing part F8421 and a separation blade part F8422 which are used for removing burrs, the slicing part F8421 is connected to an edge scraping mounting seat F841, the slicing part F8421 and the separation blade part F8422 are mutually vertical, and the separation blade part F8422 is provided with burrs of a mud blank which are prevented from being removed and enter the forming die A13 again.
More specifically, the lace cutting machine G comprises a centering device G2 and a cutting device G3, a trimming station is arranged inside the centering device G2, the closed-loop conveying device A1 is used for conveying the forming die a13 loaded with pug to and from the trimming station, and the cutting device G3 is arranged above the trimming station;
the cutting device G3 comprises a cutting driving assembly G31, a buffering assembly G32 and a lace cutting knife G33, a cutting mounting shaft G311 of the cutting driving assembly G31 passes through the buffering assembly G32 to be connected with the lace cutting knife G33, and the lace cutting knife G33 is detachably mounted on the cutting mounting shaft G311;
the buffering component G32 comprises a first mounting plate G321, an elastic component G322 and a second mounting plate G323, the first mounting plate G321 is mounted on the top of the lace cutting tool G33, the second mounting plate G323 is located above the first mounting plate G321, the second mounting plate G323 is connected with the cutting output shaft G312 of the cutting driving component G31, the second mounting plate G323 can slide along the cutting mounting shaft G311, and the elastic component G322 is telescopically mounted between the first mounting plate G321 and the second mounting plate G323.
In the actual production process of the domestic ceramics, the edge of the domestic ceramics has the difference between a straight edge and a lace, the plaster mold of the lace domestic ceramics is more complex relative to a straight-edge cup tray mold, and the prior domestic ceramics roll forming production line cannot directly form the lace due to the lack of a corresponding cutting device capable of processing the lace, but processes the lace in a manual or slip casting mode. Because the stereoscopic impression of the lace domestic ceramics is stronger than that of the straight-edge domestic ceramics, the production line of the domestic ceramics in the technical scheme also comprises a pattern cutting machine, as shown in fig. 13-16, the pattern cutting machine comprises a centering device G2 and a cutting device G3, a trimming station is arranged in the centering device G2, a closed-loop conveying device A1 is used for conveying a forming die A13 loaded with pug to and from the trimming station, the centering device G2 is used for centering the pug, and the cutting device G3 is arranged above the trimming station and is used for trimming the pug; the whole operation process of the lace cutting machine G is as follows: 1. the closed-loop conveying device A1 conveys the formed pug to an edge cutting station through a forming die A13, and the centering device G2 centers the pug; 2. the cutting device G3 carries out edge cutting treatment on the centered formed pug according to the required lace; 3. the closed-loop conveyor A1 transports the trimmed pug away from the trimming station through the forming die a13.
Specifically, cutting device G3 among this technical scheme includes cutting drive assembly G31, buffer assembly G32 and lace cutting tool G33, cutting drive assembly G31's cutting installation axle G311 passes buffer assembly G32 and is connected with lace cutting tool G33, lace cutting tool G33 detachably installs in cutting installation axle G311, can change rather than corresponding lace cutting tool G33 according to different product demands, be favorable to promoting lace cutting machine G's the rate of changing production, improve the production efficiency of ceramic products for daily use.
More specifically, the buffering assembly G32 includes a first mounting plate G321, an elastic member G322, and a second mounting plate G323, the first mounting plate G321 is mounted on top of the lace cutter G33, the second mounting plate G323 is located above the first mounting plate G321, the second mounting plate G323 is connected to the cutting output shaft G312 of the cutting driving assembly G31, the second mounting plate G323 is slidable along the cutting mounting shaft G311, and the elastic member G322 is telescopically mounted between the first mounting plate G321 and the second mounting plate G323. The arrangement of the buffer component G32 can prevent the force of the cutting driving component G31 from directly acting on the lace cutting tool G33, weaken the impact force generated between the lace cutting tool G33 and the forming die A13 when the lace is cut, and prevent the forming die A13 from being damaged by the violent impact between the lace cutting tool G33 and the forming die A13; on the other hand, because the elastic member G322 can stretch out and draw back between the first mounting plate G321 and the second mounting plate G323, after the force of the cutting driving assembly G31 acts on the second mounting plate 321 and is weakened, the force is exerted downwards under the action of the elastic member G322, the mud edge can be effectively cut off by the lace cutting tool G33, and the reliability of the lace cutting machine G is improved.
In the present embodiment, the elastic member G322 may be a member having elastic expansion and contraction, such as a spring or a rubber block.
Preferably, the closed-loop conveying device A1 comprises a conveying chain a11, a conveying mold frame a12 and the forming mold a13, the conveying mold frame a12 is mounted on the conveying chain a11 and abuts against the outer side wall of the forming mold a13, the conveying mold frame a12 is used for supporting and conveying the forming mold a13, and the conveying chain a11 conveys the forming mold a13 loaded with pug to and from the trimming station through the conveying mold frame a12;
vertical positioning edges A131 are formed in two sides of the forming mold A13, and the positioning edges A131 are used for positioning the forming mold A13 on the trimming station.
In one embodiment of the technical scheme, the closed-loop conveying device A1 comprises a conveying chain A11, a conveying mold frame A12 used for supporting and conveying a forming mold A13 and a forming mold A13 used for supporting and placing pug, wherein the conveying mold frame A12 is installed on the conveying chain A11, and the conveying chain A11 conveys the forming mold A13 loaded with the pug to and from a trimming station through the conveying mold frame A12; the rotation of the conveying chain A11 drives the conveying die frame A12 to move, and the conveying die frame A12 abuts against the outer side wall of the forming die A13, so that the forming die A13 can finish corresponding jacking, rotating and trimming actions in the subsequent process without being influenced by the conveying die frame A12, and the forming die is simple in structure and reliable in performance;
further, vertical location limit A131 has been seted up to forming die A13's both sides, and the setting of location limit A131 is convenient for the location of the shaping mud on forming die A13 on the side cut station, is favorable to guaranteeing the production uniformity of ceramic product of daily use, promotes the pleasing to the eye degree of product.
Preferably, the cutting device G3 further comprises a cutting lifting assembly G34, the cutting lifting assembly G34 comprises a cutting mounting frame G341, a cutting lifting slider G342 and a cutting lifting rod G343, the cutting mounting frame G341 is arranged near the trimming station, and the cutting lifting rod G343 is vertically arranged at the top of the cutting mounting frame G341;
the cutting driving component G31 is installed at one side of the cutting lifting slider G342, the cutting lifting slider G342 passes through the cutting lifting rod G343, and the cutting lifting slider G342 can slide up and down along the cutting lifting rod G343, and the up and down sliding of the cutting lifting slider G342 drives the up and down movement of the cutting driving component G31.
In an embodiment of the present technical solution, the cutting device G3 further includes a cutting lifting assembly G34, the cutting lifting assembly G34 includes a cutting mounting frame G341, a cutting lifting slider G342, and a cutting lifting rod G343, the cutting mounting frame G341 is disposed near the trimming station, and the cutting lifting rod G343 is vertically disposed at the top of the cutting mounting frame G341; the cutting driving assembly G31 is installed on one side of the cutting lifting slider G342, the cutting lifting slider G342 penetrates through the cutting lifting rod G343, the cutting lifting slider G342 can slide up and down along the cutting lifting rod G343, and the cutting lifting slider G342 slides up and down to drive the cutting driving assembly G31 to move up and down. Cutting lifting unit G34's setting for reciprocating of lifting and drop slip 342 can drive reciprocating of cutting drive assembly G31, thereby the drive is connected reciprocating of lace cutting tool G33 of cutting drive assembly G31 output shaft, and the technical staff of being convenient for comes the setting height of lace cutting tool G33 to adjust according to the mud material specification of actual cutting, is favorable to promoting lace cutting machine G's suitability.
Preferably, the cutting lifting assembly G34 further comprises a cutting connecting rod G344 and a cutting lifting driving member G345, the cutting connecting rod G344 is mounted on two sides of the cutting lifting rod G343, the cutting lifting slider G342 passes through the cutting connecting rod G344, the cutting lifting slider G342 can slide up and down along the cutting connecting rod G344, the cutting lifting driving member G345 is mounted on one side of the cutting lifting rod G343, and the cutting lifting driving member G345 drives the cutting lifting slider G342 to slide up and down through the cutting lifting rod G343.
The cutting lifting assembly G34 in the technical scheme further comprises a cutting connecting rod G344 and a cutting lifting driving piece G345, the cutting connecting rod G344 is installed on two sides of the cutting lifting rod G343, the cutting lifting slider G342 penetrates through the cutting connecting rod G344, the cutting lifting slider G342 can slide up and down along the cutting connecting rod G344, and the arrangement of the cutting connecting rod G344 is beneficial to improving the connecting strength between the cutting lifting assembly G34 and the cutting driving assembly G31 and ensures that the edge cutting action is smoothly carried out; the cutting lifting driving piece G345 is installed on one side of the cutting lifting rod G343, the cutting lifting driving piece G345 drives the cutting lifting slide block G342 to slide up and down through the cutting lifting rod G343, the structure is simple, the operability is high, and technicians can conveniently drive the cutting lifting slide block G342 to slide up and down according to actual needs by utilizing the cutting lifting driving piece G345.
It should be noted that the cutting lifting driving element G345 in the present technical solution may be a driving handwheel, a driving cylinder, a driving motor, etc.
Preferably, the buffering component G32 further includes a mounting post G324, the mounting post G324 is provided with a plurality of, a plurality of the mounting post G324 is installed in between the first mounting plate G321 and the second mounting plate G323, and the first mounting plate G321 with the mounting post G324 fixed connection, the second mounting plate G323 can be followed the mounting post G324 slides, the elastic member G322 telescopically surrounds the outer wall of the mounting post G324.
In an embodiment of the present invention, the buffering assembly G32 further includes a plurality of mounting posts G324, the mounting posts G324 are provided in plurality, the plurality of mounting posts G324 are mounted between the first mounting plate G321 and the second mounting plate G323, the first mounting plate G321 is fixedly connected to the mounting posts G324, the second mounting plate G323 is slidable along the mounting posts G324, and when the cutting output shaft G312 of the cutting driving assembly G31 acts on the second mounting plate G323, the second mounting plate G323 slides downward along the mounting posts G324 to compress the elastic member G322 surrounding the outer wall of the mounting posts G324. The setting of the mounting post 423, make the elastic component G322 obtain stable installation, can prevent effectively that the elastic component G322 from breaking away from between first mounting panel G321 and the second mounting panel G323, in addition, the setting of a plurality of mounting posts G324 and elastic component G322 can disperse the effort of cutting output shaft G312, thereby make the buffer component G32 weaken the impact that produces between lace cutting tool G33 and forming die A13 when making the cutting lace effectively, prevent the violent impact between lace cutting tool G33 and forming die A13 from damaging forming die A13.
Preferably, the device further comprises a cutting adjusting device G4, and the cutting adjusting device G4 is arranged below the trimming station; cutting adjusting device G4 adjusts seat G41, cutting jacking subassembly G42 and cutting rotating assembly including the cutting, cutting jacking subassembly G42 install in the bottom of cutting adjustment seat G41, the seat G41 accessible is adjusted in the cutting jacking subassembly G42 jack-up forming die A13, the cutting rotating assembly install in the inside of cutting adjustment seat G41, the seat G41 accessible is adjusted in the cutting rotating assembly rotates forming die A13.
The lace cutting machine G further comprises a cutting adjusting device G4, and the cutting adjusting device G4 is arranged below the trimming station; the cutting adjusting device G4 comprises a cutting adjusting seat G41, a cutting jacking assembly G42 and a cutting rotating assembly (not shown in the figure), the cutting jacking assembly G42 of the technical scheme is arranged at the bottom of the cutting adjusting seat G41, the cutting adjusting seat G41 can jack up the forming die A13 through the cutting jacking assembly G42, the height of the forming die A13 can be adjusted through the cutting jacking assembly G42 according to the size of the actually produced forming die A13 or pug, and the edge of the pug is effectively cut off by the lace cutting tool G33; the cutting rotating assembly of the technical scheme is installed in the cutting adjusting seat G41, the cutting adjusting seat G41 can rotate the forming die A13 through the cutting rotating assembly, the forming die A13 is rotated to a preset position to perform lace cutting, the production consistency of daily ceramic products is guaranteed, and the attractiveness of products is improved.
Preferably, the centering device G2 includes a clamping slide rail G21, a first clamping assembly G22, a second clamping assembly G23 and a centering driving member G24, the first clamping assembly G22 and the second clamping assembly G23 are oppositely disposed, and the first clamping assembly G22 and the second clamping assembly G23 are movably mounted on the clamping slide rail G21, and the trimming station is left between the first clamping assembly G22 and the second clamping assembly G23; one end of the centering driving piece G24 is connected with the first clamping component G22, the other end of the centering driving piece G24 is connected with the second clamping component G23, and the centering driving piece G24 is used for driving the first clamping component G22 and the second clamping component G23 to move on the clamping slide rail G21.
In an embodiment of the present technical solution, the centering device G2 includes a clamping slide rail G21, a first clamping assembly G22, a second clamping assembly G23, and a centering driving member G24, the first clamping assembly G22 and the second clamping assembly G23 are disposed opposite to each other, the first clamping assembly G22 and the second clamping assembly G23 are movably mounted on the clamping slide rail G21, and an edge cutting station is left between the first clamping assembly G22 and the second clamping assembly G23, so as to adjust a distance between the first clamping assembly G22 and the second clamping assembly G23, so that the centering device is adapted to forming molds a13 of various specifications, which is beneficial to improving the applicability of the lace cutting machine G; one end of the centering driving piece G24 is connected with the first clamping component G22, the other end of the centering driving piece G24 is connected with the second clamping component G23, and the centering driving piece G24 is used for driving the first clamping component G22 and the second clamping component G23 to move on the clamping slide rail G21, so that the performance is reliable.
It should be noted that, the centering driving component G24 in the present embodiment may be a driving cylinder, a driving motor, or the like.
Preferably, the centering device G2 further comprises a centering seat G25, a centering rod G26, a first link G27 and a second link G28, the centering seat G25 is mounted at the middle of the clamping slide rail G21, and the centering rod G26 is rotatably mounted at the top of the centering seat G25;
the first link G27 and the second link G28 have the same structure, the first link G27 is connected to the centering rod G26 and the first clamping assembly G22, the first link G27 is rotatable with respect to the centering rod G26 and the first clamping assembly G22, the second link G28 is connected to the centering rod G26 and the second clamping assembly G23, and the second link G28 is rotatable with respect to the centering rod G26 and the second clamping assembly G23.
The centering device G2 in this embodiment further includes a centering seat G25, a centering rod G26, a first connecting rod G27 and a second connecting rod G28, the centering seat G25 is mounted in the middle of the clamping slide rail G21 and serves as a reference point, the centering rod G26 is rotatably mounted on the top of the centering seat G25, the first connecting rod G27 is connected to the centering rod G26 and the first clamping assembly G22, the first connecting rod G27 is rotatable relative to the centering rod G26 and the first clamping assembly G22, the second connecting rod G28 is connected to the centering rod G26 and the second clamping assembly G23, and the second connecting rod G28 is rotatable relative to the centering rod G26 and the second clamping assembly G23. To seat G25 among this technical scheme, centering rod G26, first connecting rod G27 and second connecting rod G28's setting, be favorable to first clamping component G22 and second clamping component G23 simultaneously to the rectilinear movement (being close to or keeping away from the side cut station) at centering seat G25 place, be favorable to promoting forming die A13's centering precision, make lace cutting tool G33 accurately carry out the lace cutting to the preset position on the pug, be favorable to guaranteeing the production uniformity of daily ceramic, promote the pleasing to the eye degree of product.
Preferably, the first clamping assembly G22 and the second clamping assembly G23 are identical in structure;
the first clamping assembly G22 comprises a sliding block G221, a clamping arm G222 and a clamping block G223, the sliding block G221 is mounted on the back surface of the clamping arm G222, the clamping arm G222 is movably mounted on the clamping slide rail G21 through the sliding block G221, the clamping block G223 is a cylinder, the clamping block G223 is rotatably mounted at the bottom of the clamping arm G222, and the outer side wall of the clamping block G223 can abut against the positioning edge a131.
In one embodiment of the present solution, the first clamping assembly G22 and the second clamping assembly G23 are identical in structure; specifically, the first clamping assembly G22 comprises a slider G221, a clamping arm G222 and a clamping block G223, the slider G221 is mounted on the back surface of the clamping arm G222, and the clamping arm G222 is movably mounted on the clamping slide rail G21 through the slider G221, so that smooth movement of the clamping arm G222 is ensured. The clamping block G223 is a cylinder, the clamping block G223 is rotatably arranged at the bottom of the clamping arm G222, and the outer side wall of the clamping block G223 can be abutted against the positioning edge A131; compare flat tight piece of clamp, this technical scheme uses the tight piece G223 of clamp of cylinder pattern, after the runner assembly rotates forming die A13 to the position of cut edge, can also utilize the lateral wall of the tight piece G223 of clamp of cylinder pattern to offset with location limit A131, when location limit A131 does not offset with the tight piece G223 of clamp completely, location limit A131 can also rotate once more under the drive of the tight piece G223 of cylinder pattern clamp, until location limit A131 offsets with the tight piece G223 of clamp completely, reach the effect of secondary location, the accuracy nature of lace cutting has further been promoted.
Preferably, the molding device further comprises a rotation detector G5, the rotation detector G5 is electrically connected to the rotating assembly and the centering device G2, and the rotation detector G5 is used for detecting a rotation angle of the molding die a13.
This technical scheme still is provided with rotation detector G5, rotates detector G5 electricity and connects in runner assembly and centering device G2, rotates detector G5 and is used for detecting forming die A13's turned angle, and the runner assembly and centering device G2 of being convenient for rotate and the centering to forming die A13 according to forming die A13's turned angle.
The lace cutting machine G of the invention has the following specific working process:
1. the forming die A13 carrying the formed pug is driven to be conveyed to a trimming station through a conveying chain A11 and a conveying die frame A12;
2. the cutting adjusting seat G41 is lifted upwards under the action of the cutting jacking assembly G42, the forming die A13 and formed pug carried by the forming die A13 are jacked up from the conveying die frame A12, and meanwhile, the cutting rotating assembly drives the forming die A13 to rotate and stops rotating according to a detection signal of the rotating detector G5;
3. the centering device G2 moves towards the forming die A13, and the positioning edge A131 is enabled to be completely abutted against the clamping block G223;
4. the cutting driving component G31 drives the lace cutting tool G33 to descend, and lace cutting is carried out on the formed pug;
5. the cutting driving component G31 drives the lace cutting tool G33 to ascend, and the forming die A13 carrying cut pugs is driven to be transported away from the trimming station through the conveying chain A11 and the conveying die frame A12.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be taken in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (9)

1. A production line of domestic ceramics is characterized in that: the household edge washing machine comprises a primary drying system, a secondary drying system and an edge washing machine, wherein the primary drying system, the secondary drying system and the edge washing machine are sequentially distributed along the feeding direction of household ceramics;
the primary drying system comprises a closed-loop conveying device, a thermal circulation device, a blank turning device and a rolling forming machine, wherein the closed-loop conveying device comprises a rolling section, a blank drying section, a demoulding section and a mould drying section which are sequentially connected, the closed-loop conveying device is used for conveying a forming mould, the rolling forming machine is arranged close to the rolling section, the rolling forming machine is used for carrying out rolling forming on pug, the blank turning device is arranged close to the demoulding section, and the blank turning device is used for demoulding the pug from the forming mould at the demoulding section;
the hot circulating device comprises a fan, an air pipe, an air supply branch pipe, an air return box and a combustion chamber, wherein the air pipe is positioned above the closed-loop conveying device, the air pipe is provided with a first air channel and a second air channel which are not communicated with each other, the air supply branch pipe is connected with the first air channel, an air outlet of the fan, the first air channel and the air supply branch pipe are communicated with each other, and an air outlet of the air supply branch pipe is positioned above the blank baking section and the mold baking section; the air return box is connected with the second air channel, and the air return box, the second air channel, the combustion chamber and the air inlet of the fan are communicated with each other;
the edge washing machine comprises an edge washing rack and edge washing units, wherein the edge washing units are provided with a plurality of groups, and the plurality of groups of edge washing units are arranged at the top of the edge washing rack in parallel; the edge washing unit comprises an edge washing device and a supporting device, the edge washing device and the supporting device are arranged on the same straight line, and the supporting device is used for supporting an edge workpiece to be washed;
the supporting device comprises a supporting driving mechanism, a supporting rod and a supporting support, the supporting rod is connected between the supporting driving mechanism and the supporting support, the supporting support is detachably mounted at the top of the supporting rod, and the supporting driving mechanism drives the supporting support to rotate through the supporting rod;
the supporting device further comprises a vacuum adsorption mechanism, the vacuum adsorption mechanism is installed inside the supporting driving mechanism, the vacuum adsorption mechanism is provided with a material suction nozzle, the material suction nozzle is located inside the supporting support, and an opening of the material suction nozzle faces the upper portion of the supporting device.
2. The production line of domestic ceramics according to claim 1, characterized in that: the primary drying system comprises a mud cutter, a mud pressing machine and a lace cutting machine, wherein the mud cutter, the mud pressing machine and the lace cutting machine are all close to the rolling section, and the mud cutter, the mud pressing machine, the rolling forming machine and the lace cutting machine are sequentially distributed along the discharging direction of the domestic ceramics.
3. The domestic ceramic production line according to claim 1, wherein: the air outlet of the air supply branch pipe is provided with a nozzle, the nozzle comprises a diffusion part and an air outlet part, and the diffusion part is positioned between the air supply branch pipe and the air outlet part; the ascending cross-sectional shape in vertical side of air-out portion is for falling isosceles trapezoid, just a plurality of exhaust vents have all been seted up to the lateral wall and the bottom of air-out portion.
4. A domestic ceramic production line according to claim 3, characterized in that: the air inlet of the air return box is positioned at the top of the air return box, and the air inlet of the air return box is positioned above the air outlet of the air supply branch pipe;
the thermal cycling apparatus further comprises a first shutter and a second shutter; the first flashboard is movably arranged between the air supply branch pipe and the nozzle and is used for adjusting the air output of the nozzle; the second flashboard is movably installed at the top of the return air box and used for adjusting the air inlet amount of the return air box.
5. A domestic ceramic production line according to claim 2, characterized in that: the secondary drying system comprises a closed-loop transmission device and a drying device;
the closed-loop transmission device comprises a transmission rack, an annular transmission rail, a transmission mounting bracket and a hanging basket, wherein the annular transmission rail is rotatably mounted on the transmission rack and is of a vertical annular structure; a plurality of transmission mounting shafts which are arranged in parallel are arranged between the annular transmission rails, and the transmission mounting bracket is mounted on the transmission mounting shafts and rotates by taking the transmission mounting shafts as shafts; the hanging basket is erected at the top of the transmission mounting bracket, and the surface of the hanging basket is provided with a ventilation unit;
the drying device comprises a drying fan and an air outlet pipe, wherein the air outlet pipe is positioned above the uplink section of the annular transmission rail, between the uplink section and the downlink section of the annular transmission rail and below the downlink section of the annular transmission rail; the air outlet pipe is provided with an upper air duct and a lower air duct which are not communicated with each other, the top of the upper air duct is provided with a plurality of first drying units, and the bottom of the lower air duct is provided with a plurality of second drying units; the air outlet pipe is connected with an air outlet of the drying fan, the air outlet of the first drying unit is aligned to the bottom of the hanging basket, and the air outlet of the second drying unit is aligned to the top of the hanging basket.
6. The domestic ceramic production line according to claim 5, wherein: the drying device also comprises an air return cover, an air return pipe and a combustor; the air return cover, the air return pipe and the combustor are sequentially connected end to end, the air return cover is positioned at the top of the closed-loop transmission device, and the combustor is connected to an air inlet of the drying fan;
the first drying unit comprises a drying nozzle and first drying holes, the drying nozzle is arranged at the top of the upper air duct in a protruding mode, the first drying holes are formed in the top of the upper air duct, and the first drying holes are located on two sides of the drying nozzle; the second drying unit comprises a local drying area and an integral drying area, the local drying area is positioned at the front section of the annular transmission rail in the moving direction, and the integral drying area is positioned at the rear section of the annular transmission rail in the moving direction;
and the local drying area and the integral drying area are both provided with a plurality of second drying holes, and the number of the second drying holes in the integral drying area is greater than that of the second drying holes in the local drying area.
7. The production line of domestic ceramics according to claim 1, characterized in that: the edge washing device comprises an edge washing assembly, a vertical moving assembly and a horizontal moving assembly, wherein the edge washing assembly is mounted on the vertical moving assembly in a vertically movable mode, and the vertical moving assembly is mounted on the horizontal moving assembly in a horizontally movable mode; the horizontal movement subassembly is equipped with multistage moving member, multistage the moving member is range upon range of the setting, and is adjacent but relative horizontal migration between the moving member, wash the limit subassembly and pass through vertical movement subassembly with the horizontal movement subassembly can be close to and keep away from and treat the limit work piece, it is used for wasing the limit work piece to wash the limit subassembly.
8. The domestic ceramic production line according to claim 1, wherein: the rolling forming machine comprises a first rack, a second rack, a rolling device, a rotating device and an adsorption device, wherein the first rack is arranged at the top of the second rack in a manner of moving back and forth;
the rolling device is arranged on the front side of the first rack in a vertically movable manner, the rotating device is arranged on the front side of the second rack in a vertically movable manner, the rotating device is positioned below the rolling device, and the rotating device is used for lifting and rotating the forming die; the adsorption device set up in rotary device's inside, adsorption device is equipped with the suction nozzle, the suction nozzle is located rotary device's top, the suction nozzle is used for adsorbing and release forming die.
9. The domestic ceramic production line according to claim 5, wherein: the lace cutting machine comprises a centering device and a cutting device, wherein an edge cutting station is arranged inside the centering device, the closed-loop conveying device is used for conveying a forming die loaded with pug to and from the edge cutting station, and the cutting device is arranged above the edge cutting station;
the cutting device comprises a cutting driving assembly, a buffering assembly and a lace cutting tool, wherein a cutting mounting shaft of the cutting driving assembly penetrates through the buffering assembly to be connected with the lace cutting tool, and the lace cutting tool is detachably mounted on the cutting mounting shaft; buffering subassembly includes first mounting panel, elastic component and second mounting panel, first mounting panel install in lace cutting tool's top, the second mounting panel is located the top of first mounting panel, just the second mounting panel with cutting drive assembly's cutting output shaft, the second mounting panel can be followed cutting installation axle slides, the elastic component telescopically install in first mounting panel with between the second mounting panel.
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