CN113485263A - MES intelligent manufacturing production execution system - Google Patents

MES intelligent manufacturing production execution system Download PDF

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Publication number
CN113485263A
CN113485263A CN202110735528.3A CN202110735528A CN113485263A CN 113485263 A CN113485263 A CN 113485263A CN 202110735528 A CN202110735528 A CN 202110735528A CN 113485263 A CN113485263 A CN 113485263A
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subunit
editing
management
program
information
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李正新
杨富森
苏日朗
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Corbile Guangzhou Intelligent Equipment Co ltd
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Corbile Guangzhou Intelligent Equipment Co ltd
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Priority to CN202110735528.3A priority Critical patent/CN113485263A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32368Quality control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention provides an MES intelligent manufacturing production execution system, which is used for a user to input a pre-registered account password for login by providing a login module; the personal affair module is used for managing personal affairs by a user; the order management module is used for managing orders and managing customer information; the process design module is used for managing the processing process; the production management module is used for carrying out planned scheduling according to the established order; the material management module is used for creating a material warehouse, creating a blank model, setting the material level blank model of the material warehouse and taking out material level parts of the material warehouse; the quality management module is used for automatically detecting and analyzing and judging whether the size of the part is qualified or not in cooperation with the detection device; the equipment management module is used for updating equipment for the production line; the system setting module is used for creating management departments, creating management users, creating management roles and authorizing operation authorities.

Description

MES intelligent manufacturing production execution system
Technical Field
The invention relates to the technical field of intelligent equipment production, in particular to an MES intelligent manufacturing production execution system.
Background
The main function of current traditional material storehouse is the storage, will wait to process or the work piece that has processed places in the material storehouse, along with the change of manufacturing environment, product cycle is shorter and shorter to diversified a small amount of production mode has appeared, traditional material storehouse function is too simple, can't realize placing different parts simultaneously and carry out the mode of processing. In addition, the existing intelligent manufacturing technology for the complex production line usually manages different production stations in a partitioning mode, small-range automation is realized, the whole production line cannot be controlled, and the production line cannot be managed stably and efficiently on the whole.
Disclosure of Invention
The invention aims to solve at least one of the defects of the prior art and provides an MES intelligent manufacturing production execution system.
In order to achieve the purpose, the invention adopts the following technical scheme:
specifically, an MES intelligent manufacturing production execution system is provided, which comprises the following steps:
the login module is used for inputting a pre-registered account password by a user to log in;
the personal transaction module is used for managing personal information, setting personal accounts and managing and counting personal tasks by a user;
the order management module is used for managing orders and managing customer information;
the process design module is used for managing a processing process, a processing program, a reset program and a system program;
the production management module is used for carrying out planned scheduling according to the established order;
the material management module is used for creating a material warehouse, creating a blank model, setting the material level blank model of the material warehouse and taking out material level parts of the material warehouse;
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not in cooperation with the detection device, and automatically performing tool offset compensation correction on the numerical control system;
the equipment management module is used for adding or removing equipment to or from the production line and checking relevant conditions of the equipment;
and the system setting module is used for creating a management department, creating a management user, creating a management role and authorizing operation authority.
Further, in particular, the personal transaction module includes,
the message management unit is used for enabling the user to send the message and check the new message, and enabling the user to check whether the other party reads the message sent by the other party;
the account setting unit is used for enabling the user to set and modify the nickname, the mailbox, the avatar setting and the password content of the user;
and the task management statistical unit is used for enabling the user to consult the tasks distributed by the user.
Further, specifically, the order management module includes,
the system comprises a My order unit and a My order unit, wherein the My order unit comprises a newly-built order subunit, a newly-built goods subunit and a newly-built work order subunit, the newly-built order subunit is used for enabling a user to newly build order information, calculating the total quantity of goods required to be provided according to the quantity of the same orders and editing information of the built orders, the newly-built goods subunit is used for editing goods information related to the order information built in the My order unit, and the newly-built work order subunit is used for automatically building a work order related to the newly-built goods information when a building instruction of the user is received after the newly-built goods subunit completes the building of the goods information;
the client management unit comprises a newly-built client subunit and a client information editing subunit, wherein the newly-built client subunit is used for enabling a user to newly build related information of a client company which carries out business transaction for the first time, and the client information editing subunit is used for editing the related information of the client company built by the newly-built client subunit.
Further, specifically, the process design module comprises,
the system comprises a program management unit, a program testing unit and a program editing unit, wherein the program management unit comprises a new program subunit, a program editing subunit and an uploading program testing subunit, the new program subunit is used for establishing the related information of a new program so as to determine the type and related parameter setting of the new program, the program editing subunit is used for editing the content of the program established by the new program subunit, and the uploading program testing subunit is used for uploading the established program to a machine tool or setting a specified program as a main program of the machine tool so as to test the program;
the process management unit comprises a new process subunit, a process editing subunit, a new step subunit and a step editing subunit, wherein the new process subunit is used for establishing relevant information of a process, the process editing subunit is used for editing relevant information of the established process, the new step subunit is used for establishing relevant information of a step, and the step editing subunit is used for editing the established step.
Further, specifically, the production management module includes,
the work order management unit comprises a new work order subunit, a binding process subunit, a binding production responsible person subunit and a part information and log checking unit, wherein the new work order subunit is used for establishing a work order associated with corresponding goods, the binding process subunit is used for binding the work order established by the new work order subunit with a process, the binding production responsible person subunit is used for binding the production responsible person established by the new work order subunit with the work order, and the part information and log checking unit is used for checking relevant information of parts in a production schedule and generated log information;
the production maintenance unit comprises a work order adding scheduling queue subunit, a work order pause subunit, a work order start subunit and a part management subunit, wherein the work order adding scheduling queue subunit is used for adding a work order into a scheduling queue, the work order pause subunit is used for executing pause operation on the work order in production or in queue, the work order start subunit is used for changing the state of the work order after the work order pause subunit pauses into production, and the part management subunit is used for changing the current working procedure and the current step procedure of the part;
the production scheduling unit comprises a manual scheduling mode subunit, an automatic scheduling mode subunit and a scheduling log subunit of the part, wherein the manual scheduling mode subunit is used for controlling the production mode entering the manual scheduling mode, the automatic scheduling mode subunit is used for controlling the production mode entering the automatic scheduling mode, and the scheduling log subunit of the part is used for inquiring the execution condition of each step sequence of the part.
Further, specifically, the material management module comprises,
the material warehouse comprises a material warehouse configuration unit, a material warehouse management unit and a material warehouse management unit, wherein the material warehouse configuration unit comprises a newly-built material warehouse subunit and a material warehouse editing subunit, the newly-built material warehouse subunit is used for building related information of a material warehouse, and the material warehouse editing subunit is used for editing the related information of the built material warehouse;
the material warehouse previewing unit comprises a material level blank model setting subunit, a material level part taking subunit and a material level state checking subunit, wherein the blank model setting subunit is used for setting the model of a blank, the material level part taking subunit is used for controlling the taking out of parts after the blank of the material level of the material warehouse is completely processed, and the material level state checking subunit is used for checking the material existence state and the production state of the blank of each material level;
the basic data unit comprises a new blank type subunit, a part material subunit and a part state subunit, wherein the new blank type subunit is used for creating a blank type in basic data of the system, the part material subunit is used for creating related information of a new part material, and the part state subunit is used for displaying the current processing state of the part.
Further, specifically, the quality management module includes,
the built-in measuring unit comprises a newly-built measuring item subunit, a measuring editing subunit and a measuring size setting subunit, wherein the measuring item subunit is used for establishing relevant information of a measuring item, the measuring editing subunit is used for editing the relevant information of the measuring item established by the measuring item subunit, and the size setting subunit is used for setting the relevant information of the measuring size;
the file measurement unit comprises a knife compensation mode setting subunit, a file uploading subunit and a log information checking subunit, wherein the knife compensation mode setting subunit is used for setting a knife compensation mode according to the selection condition of a user, the file uploading subunit is used for uploading relevant files for carrying out file measurement, and the log information checking subunit is used for checking the value, the knife compensation number and the compensation time of the numerical control system when tool compensation is carried out on the numerical control system each time.
Further, specifically, the device management module includes,
the equipment configuration unit comprises a creation production line subunit, an addition equipment subunit and an equipment information editing subunit, wherein the creation production line subunit is used for creating a new production line, the addition equipment subunit is used for adjusting the equipment condition recorded in the system according to the equipment addition condition of an actual production line, and the equipment information editing subunit is used for editing the relevant information of the equipment in the production line created by the creation production line subunit;
the production line control unit is used for resetting original data of the production line when the production line is started for the first time or different orders have process adjustment and need to execute different procedures, so that the production line is restored to an initial state;
the communication test unit comprises a network topological graph subunit, and the network topological graph subunit is used for displaying the condition that each device in the production line is connected with the network;
the basic data unit comprises an equipment builder subunit and an equipment type subunit, wherein the equipment builder subunit is used for filling equipment manufacturers for internal judgment of the system when creating equipment is added on the line, and the equipment type subunit is used for filling equipment types for internal judgment of the system when creating equipment is added on the line;
the machine tool fixture unit comprises a newly-built fixture subunit and is used for filling machine tool fixture data so as to put the blank into a specified fixture when the system controls the robot to feed;
the material claw management unit comprises a new material claw subunit and is used for filling material claw data when a process procedure is established, so that when the system control robot carries out loading and unloading, a specified material claw is replaced first, and then the loading and unloading are carried out;
further, specifically, the system setting module comprises,
the department management unit is used for establishing a central department in the system;
the user management unit comprises a newly-built user subunit, a role authorization editing subunit and a role management subunit, wherein the newly-built user subunit is used for creating a new user and distributing an account and a password used for logging in a system for the user according to legal account and password information input by the user, the role authorization editing subunit is used for editing the authority of the user role, and the role management subunit is used for newly-built related information of the role and editing the authority of the role.
The invention has the beneficial effects that:
the invention provides an MES intelligent manufacturing production execution system, and provides a login module for a user to input a pre-registered account password for login; the personal transaction module is used for managing personal information, setting personal accounts and managing and counting personal tasks by a user; the order management module is used for managing orders and managing customer information; the process design module is used for managing a processing process, a processing program, a reset program and a system program; the production management module is used for carrying out planned scheduling according to the established order; the material management module is used for creating a material warehouse, creating a blank model, setting the material level blank model of the material warehouse and taking out material level parts of the material warehouse; the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not in cooperation with the detection device, and automatically performing tool offset compensation correction on the numerical control system; the equipment management module is used for adding or removing equipment to or from the production line and checking relevant conditions of the equipment; the system setting module is used for creating a management department, creating a management user, creating a management role and authorizing operation authority, can intelligently control the whole production line under the mutual cooperation of the modules, and can efficiently and stably realize large-scale intelligent production.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a block diagram of an MES intelligent manufacturing execution system according to the present invention.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be clearly and completely described in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the schemes and the effects of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to fig. 1, embodiment 1, the present invention provides an MES intelligent manufacturing execution system, which includes the following:
the login module is used for inputting a pre-registered account password by a user to log in;
the personal transaction module is used for managing personal information, setting personal accounts and managing and counting personal tasks by a user;
the order management module is used for managing orders and managing customer information;
the process design module is used for managing a processing process, a processing program, a reset program and a system program;
the production management module is used for carrying out planned scheduling according to the established order;
the material management module is used for creating a material warehouse, creating a blank model, setting the material level blank model of the material warehouse and taking out material level parts of the material warehouse;
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not in cooperation with the detection device, and automatically performing tool offset compensation correction on the numerical control system;
the equipment management module is used for adding or removing equipment to or from the production line and checking relevant conditions of the equipment;
and the system setting module is used for creating a management department, creating a management user, creating a management role and authorizing operation authority.
As a preferred embodiment of the present invention, specifically, the personal transaction module includes,
the message management unit is used for enabling the user to send the message and check the new message, and enabling the user to check whether the other party reads the message sent by the other party;
the account setting unit is used for enabling the user to set and modify the nickname, the mailbox, the avatar setting and the password content of the user;
and the task management statistical unit is used for enabling the user to consult the tasks distributed by the user. Specifically, as follows,
2.1 personal transaction Module- -corresponding personal transaction Module
The module comprises message management, personal account setting, and personal task management and statistics.
2.1.1 message management- -corresponding message management Unit
The message management page can send messages and check new messages for communication in work, and contents can be displayed by clicking a 'read' key. The "total recipient/read" item can see if the other party has read the message.
2.1.2 My tasks- -corresponding task management statistics Unit
This page is a list of tasks to which the display is assigned.
Specifically, as a preferred embodiment of the present invention, the order management module includes,
the system comprises a My order unit and a My order unit, wherein the My order unit comprises a newly-built order subunit, a newly-built goods subunit and a newly-built work order subunit, the newly-built order subunit is used for enabling a user to newly build order information, calculating the total quantity of goods required to be provided according to the quantity of the same orders and editing information of the built orders, the newly-built goods subunit is used for editing goods information related to the order information built in the My order unit, and the newly-built work order subunit is used for automatically building a work order related to the newly-built goods information when a building instruction of the user is received after the newly-built goods subunit completes the building of the goods information;
the client management unit comprises a newly-built client subunit and a client information editing subunit, wherein the newly-built client subunit is used for enabling a user to newly build related information of a client company which carries out business transaction for the first time, and the client information editing subunit is used for editing the related information of the client company built by the newly-built client subunit. Specifically, as follows,
2.2 order management Module
The order management module can manage production orders and manage customer information.
2.2.1 My order- -corresponding My order Unit
In the My orders page, orders may be created, order information modified, goods created, goods information modified, and production work orders created.
2.2.1.1 newly-built order- -corresponding to newly-built order subunit
In the My order page, click on the newly-built order, fill the related information of the order in the pop-up window, including the order name, order description (which can be not filled), customer information, product name, target quantity, and click on the confirmation to create a new order.
When creating an order, customer information of the order needs to be created first. And creating customer information in a customer management page.
1. Target number
Refers to the same number of orders. For example, one order is to place 1000 "connected axis" items, and the customer is to place 10 identical orders, i.e. the production line actually needs to arrange 10000 "connected axis" items.
2. Order modification and deletion
After the order is created, the content of the order can be edited and modified by clicking an 'edit' key. The order can be deleted by clicking the delete button.
2.2.1.2 newly-built goods- -corresponding newly-built goods subunit
In the My order page, the order name of the order list is clicked, and then the goods management page can be entered. Clicking 'new goods' in the goods management page, filling related information of goods, including goods name, goods description (not filled), goods model, goods specification (not filled), production mode (including mechaning production and processing, Purchase outsourcing), single quantity and responsible person in a pop-up window, and clicking 'confirmation' to create new goods.
1. Mode of production
The Machining manufacturing process means that the goods are obtained by a line scheduling process.
Purchasase outsourcing refers to that the goods are obtained through purchasing, such as packaging cartons, packing belts and the like for obtaining the goods through scheduling processing. Outsourced goods may create a work order, but the work order cannot be executed.
2. Number of single pieces
Each order may contain one item or multiple items. The number of pieces in the goods means the number of 1 order to be produced, processed or purchased. If the target quantity of the order is N and the unit quantity of the goods is M, the quantity of the goods which actually need to be produced, processed or purchased is N M.
3. Modification and deletion of goods
After the goods are established, the 'edit' button is clicked, and the contents of the goods can be edited and modified. Clicking the delete button deletes the item.
2.2.1.3 New construction work order- -corresponding New construction work order subunit
After the goods are established, the 'next work' button is clicked on the goods management page, a work order of the goods can be automatically created, and the work order of the goods can be checked on the work order management page of the production management module.
2.2.2 customer management- -corresponding customer management Unit
And the customer management page can create customers and modify customer information.
2.2.2.1 New customer- -corresponding to New customer subunit
Clicking a button of 'newly creating a client' on a client management page, and filling related information of the client in a popup window: the company name, contact person, mobile phone, telephone, mailbox, company address, and clicking 'confirm' can create a new client message.
2.2.2.2 modification and deletion of customer information-customer information editing subunit
After the client is created, the relevant information of the client can be edited and modified by clicking an 'edit' key. And the client information can be deleted by clicking a delete button.
Specifically, as a preferred embodiment of the present invention, the process design module includes,
the system comprises a program management unit, a program testing unit and a program editing unit, wherein the program management unit comprises a new program subunit, a program editing subunit and an uploading program testing subunit, the new program subunit is used for establishing the related information of a new program so as to determine the type and related parameter setting of the new program, the program editing subunit is used for editing the content of the program established by the new program subunit, and the uploading program testing subunit is used for uploading the established program to a machine tool or setting a specified program as a main program of the machine tool so as to test the program;
the process management unit comprises a new process subunit, a process editing subunit, a new step subunit and a step editing subunit, wherein the new process subunit is used for establishing relevant information of a process, the process editing subunit is used for editing relevant information of the established process, the new step subunit is used for establishing relevant information of a step, and the step editing subunit is used for editing the established step. Specifically, as follows,
2.3 Process design Module
The process design module is mainly used for managing the processing process, and managing a processing program, a reset program and a system program.
2.3.1 program management- -corresponding program management Module
The program management includes machining program management, system program management, and reset program management.
The machining program is used in machining parts, and when the production schedule executes the step of starting the machine tool, the L-MES will first upload the machining program to the machine tool and then start the machine tool to machine.
The reset program is a program which is operated when the device is restored to an initial safe state when the [ reset ] function controlled by the device management module production line is clicked. The program is used for restoring the equipment to an initial safe state and detecting, the default detection reset operation of the system is 20s, and the reset fails when the system times out.
The system program is used in workpiece measurement, and when the production schedule executes the 'measurement' step sequence, the L-MES will first upload the measurement program to the machine tool and then start the machine tool to perform measurement.
The program management can also realize the function of sharing files among a plurality of computers.
2.3.1.1 New program (machining program, resetting program, System program) -corresponding New program subunit
Clicking a button (a new program) on a processing program page, a resetting program page or a system program page, and inputting relevant information of the program in a popup window: the program name, the description information (can be not filled), the program calling mode, the machine tool equipment and the program number, and the new program can be created by clicking 'confirmation'.
When a machining program page is newly built, the created program is a machining program, when a reset program page is newly built, the created program is a reset program, and when a system program page is newly built, the created program is a system program.
1. Program calling mode
The program calling modes are CALL (calling program number) and Upload (uploading to the NC system).
When the CALL (calling program number) mode is set, only the program is set in the program number item. When the program execution starts the processing step, the L-MES system will call the program whose local directory of the numerical control machine is consistent with the program number as the main program.
When the mode of uploading to an NC system is set, a file item is added in the window, and a file selection button needs to be clicked to Upload a local machining program to the window. When the scheduled execution of the "start processing" step, the L-MES system will upload the uploaded program to the numerical control system.
2. Machine tool equipment
The device type is set to Machine (processing type device) in the device configuration page of the device management module.
3. Program number
When the calling program number mode is set, the L-MES system CALLs the program with the local directory of the numerical control machine consistent with the program number to be set as the main program.
And setting the program number of the uploaded program file to be consistent after the program is uploaded to the numerical control machine tool by the L-MES system in an uplink (uploading to the NC system) mode.
2.3.1.2 modification and deletion of program-corresponding program editing subunit
After the program is created, the relevant information of the program can be edited and modified by clicking an 'edit' key. The program can be deleted by clicking the delete button.
2.3.1.3 upload program test- -corresponding upload program test subunit
After the program is created, clicking a button of 'uploading to the machine tool' can upload the program to the machine tool or set a designated program as a main program of the machine tool.
2.3.2 Process management- -corresponding Process management Unit
The process management page can create processing processes, procedures and steps. The process comprises a process sequence, and the process comprises a step sequence.
2.3.2.1 New construction process-new construction process subunit
And clicking 'new process' to fill relevant information of the process in the popped window, wherein the relevant information comprises the process name, the process description (which can not be filled), the blank model, the EBOM (which can not be filled) and the PBOM (which can not be filled), and clicking 'confirmation' to create the new process.
1. Model of the blank
And establishing a blank model page of the basic data of the material management module. The item is set for determining the material level of the material warehouse for the robot to take and place the material in the process of scheduling the parts.
For example: during scheduling, the L-MES system can acquire process information bound by parts scheduled currently, after blank models bound by the process are acquired, the system screens the blank models set by the material level of the material warehouse, when the blank models are consistent, the system can bind the material level, and the robot can take or discharge materials on the bound material level during scheduling of the parts.
2.3.2.2 Process modification and deletion-corresponding Process editing subunit
After the process is established, the relevant information of the process can be edited and modified by clicking an 'editing' key. The process can be deleted by clicking a delete key.
2.3.2.3 New Process- -corresponding to New Process subunit
In the "process management" page, the process name of the process list is clicked, and the process setting page is entered. Clicking a 'new process' in a process setting page, and filling relevant information of the process in a popped window: the new process can be created by clicking 'confirm' with the process name, process description (not filled), machining equipment, machining program (user program), measurement management (not filled), material claw type, machine tool clamp, sequencing number.
1. Processing equipment
The device type is set to Machine (processing type device) in the device configuration page of the device management module. The item is set to be used for processing when the process step is determined to be 'start processing' in the part scheduling process.
2. Machining program
And establishing a processing program page managed by the process design module program. The program used for processing when the process step is determined to be 'start processing' in the part scheduling process is set.
3. Measurement management
Built in the built-in measurement page of the quality management module dimension measurement. The item is used for measuring when the process step is determined to be 'built-in measurement' in the part scheduling process. When the article part does not need to be measured (step of in-machine measurement), this measurement management may be left unfilled.
4. Claw type
The method is established in a claw management page of basic data of an equipment management module. The part scheduling method is used for determining the material claw number used when the robot carries out feeding and discharging steps in the part scheduling process (when blanks with different sizes are processed, a plurality of different material claws may be used for carrying out feeding and discharging).
For example: the production line needs to arrange two blanks with different sizes, the sizes are 30X30mm and 100X30mm respectively, two different material claws are needed to be used for grabbing, the material claw 1 can only grab the blank with the size of 30X30mm, and the material claw 2 can only grab the blank with the size of 100X30 mm. The blank model that current part technology was bound is 30X30, and the material claw that the process was bound is No. 1 material claw, and during the scheduling, the robot will change No. 1 material claw automatically earlier, then go to snatch the blank of 30X30 model.
5. Machine tool clamp
The method is established in a machine tool clamp page of basic data of the equipment management module. This item is set up for use in the part scheduling process to determine whether the process steps are "feed to the machine" or "unload from the machine" (different sized blanks may need to be clamped, and multiple clamps may be installed on a single numerically controlled machine).
For example: a numerically controlled machine tool is provided with two clamps for clamping blanks of 30X30mm and 100X30mm respectively, and when the scheduling step is 'feeding to the machine tool', the robot puts the material on the material claw into the designated machine tool clamp.
6. Rank number
When a blank is finished into a finished product, multiple processes are needed, for example, the blank needs to be turned to a numerical control lathe for excircle turning, and then the blank needs to be drilled and tapped by a numerical control milling machine. A plurality of processes are created within one process and the execution order of the plurality of processes is determined by the sort number.
2.3.2.4 Process modification and deletion- -corresponding Process editing subunit
And in the process setting page, the relevant information of the process can be edited and modified by clicking an 'editing' key. The process can be deleted by clicking a delete button.
2.3.2.5 newly-built step-newly-built step subunit
And clicking the process name of the process list in the process setting page, and entering the step setting page. Clicking 'newly-built step sequence' in a step sequence setting page, and filling step sequence related information in a popup window: the new step sequence can be created by the steps of step sequence name, description, step, command code, sequencing and clicking 'confirmation'.
1. Working steps
The process steps are established by the L-MES system, and the user only needs to select the correct process step. This item is set up for determining the current work task of the robot or the current task of the numerical control machine during the part scheduling process.
The step of the process comprises the steps of taking materials from a material warehouse, feeding the materials to a machine tool, starting machining, measuring in the machine, measuring outside the machine, discharging the materials from the machine tool, discharging the materials to the material warehouse, reading RFID, writing RFID, preparing material claws, positioning equipment and finishing tasks. For example: a step sequence is established in the process, the step of the step sequence is selected as 'taking materials from the material warehouse', and when the step sequence is scheduled to be executed, the L-MES controls the robot to take materials from the material warehouse.
2. Command code
When the L-MES system issues the step order command, the command code is sent to each equipment, and the equipment identifies the received command code and then carries out operation.
3. Rank number
A process consists of one step or multiple steps, and the execution order of the multiple steps is determined by the sequence number.
For example: the process has the steps of 'taking materials from a material warehouse-' feeding to a machine tool- 'starting processing-' discharging from the machine tool- 'discharging to the material warehouse'.
When the L-MES executes the working procedure, the robot is controlled to take materials from the material warehouse to feed the materials to the machine tool according to the sequence of the step sequence, then the machine tool is controlled to start processing, and after the processing of the machine tool is finished, the robot is controlled to discharge the materials from the machine tool to the material warehouse.
2.3.2.6 modification and creation of step-step editing subunit
And clicking an 'edit' button in the step setting page to edit and modify the related information of the step. Clicking the 'delete' button can delete the step sequence.
As a preferred embodiment of the present invention, specifically, the production management module includes,
the work order management unit comprises a new work order subunit, a binding process subunit, a binding production responsible person subunit and a part information and log checking unit, wherein the new work order subunit is used for establishing a work order associated with corresponding goods, the binding process subunit is used for binding the work order established by the new work order subunit with a process, the binding production responsible person subunit is used for binding the production responsible person established by the new work order subunit with the work order, and the part information and log checking unit is used for checking relevant information of parts in a production schedule and generated log information;
the production maintenance unit comprises a work order adding scheduling queue subunit, a work order pause subunit, a work order start subunit and a part management subunit, wherein the work order adding scheduling queue subunit is used for adding a work order into a scheduling queue, the work order pause subunit is used for executing pause operation on the work order in production or in queue, the work order start subunit is used for changing the state of the work order after the work order pause subunit pauses into production, and the part management subunit is used for changing the current working procedure and the current step procedure of the part;
the production scheduling unit comprises a manual scheduling mode subunit, an automatic scheduling mode subunit and a scheduling log subunit of the part, wherein the manual scheduling mode subunit is used for controlling the production mode entering the manual scheduling mode, the automatic scheduling mode subunit is used for controlling the production mode entering the automatic scheduling mode, and the scheduling log subunit of the part is used for inquiring the execution condition of each step sequence of the part. Specifically, as follows,
2.4 production management Module
The production management module carries out planned scheduling on the established order, and the planned scheduling comprises the contents of the completion progress, the process information and the like of the order; the production schedule includes a manual mode and an automatic mode.
2.4.1 work order management- -corresponding work order management Unit
On this page, the relevant information of the work order can be viewed: the work order name, the order to which the work order belongs, the goods information, the process information, the work order state, the target quantity, the work order completion progress, the production scheduling log and the like.
2.4.1.1 New construction work order- -corresponding New construction work order subunit
Clicking the 'next work' button on the goods management page of order management, automatically creating a work order of the goods, and viewing the work order of the goods on the work order management page.
2.4.1.2 binding Process- -corresponding binding Process sub-Unit
After the work order is created, the process information of the work order and the production responsible person are not set, and the process and the production responsible person need to be bound to allow the work order to execute the production schedule. And clicking one item of process information (not set) of the work order on a work order management page, selecting a process to be bound in a popped process setting window, and clicking 'confirmation' to bind the process.
2.4.1.3 binding production responsible person- -corresponding binding production responsible person subunit
After the work order is created, the process information of the work order and the production responsible person are not set, and the process and the production responsible person need to be bound to allow the work order to execute the production schedule. And clicking one production responsible person (not set) of the work order on the work order management page, selecting the responsible person to be bound in a popped up window for setting the production responsible person, and clicking 'confirmation' to bind the production responsible person.
2.4.1.4 checking part information and production log-corresponding part information and log checking unit
Clicking one item of 'work order name' on a work order management page, entering a part management page, and viewing the information of each part in the work order on the page: part name, blank model, part state, measurement state, production state and other information.
Clicking a 'log' button on a part management page can check the information of the part production schedule. In the production scheduling, the production scheduling steps generate logs, and the information such as the starting execution time and the completion time of each step can be checked.
2.4.2 production maintenance- -corresponding production maintenance Unit
After the work order management page, the work order binding process and the production responsible person, the work order can be seen on the production maintenance page.
The production maintenance page can execute the work order (added into the scheduling queue), suspend the work order in production, start the suspended work order, and check the related information of the unfinished work order, including the information of the work order production progress, the completion quantity, the work order state and the like.
2.4.2.1 work order entry into the scheduling queue- -the corresponding work order entry into the scheduling queue subunit
In the production maintenance page, clicking the work order to operate an 'add schedule' button, the part production task of the work order is added to the schedule queue. The scheduling queue is viewed on a "production scheduling" page.
2.4.2.2 work order pause- -corresponding work order pause subunit
The work order in production or queuing can execute pause operation, after the work order executes pause operation, the work order parts added into the production scheduling queue cancel scheduling, the work order state shows "pause", the work order pause only pauses the parts in the work order queuing state, and the parts in the work order production state continue to execute the production step sequence until the completion.
And clicking a work order pause button of the work order operation item on a production maintenance page to pause the work order.
2.4.2.3 work order Start- -corresponding work order Start subunit
The work order in the pause can execute the work order starting operation, and the work order part in the pause is added into the production scheduling queue again. After the execution of the work order begins, the part in the in-progress state is paused, and the state is changed to be in queue.
And clicking a work order starting button of the work order in the pause state on a production maintenance page to change the work order in the pause state into the production.
2.4.2.4 parts management- -corresponding parts management subunit
And clicking one item of the 'work order name' on a production maintenance page, entering a part management page, and checking information of each part in the work order on the page, wherein the information comprises the information of the part name, the blank model, the part model, the material level information, the current step, the measurement state, the production state and the like.
And clicking an 'editing' key on the part management page to edit and modify the current working procedure and the current step sequence of the part. For example, when the L-MES controlled robot takes materials from the material warehouse, the actual materials are not taken out due to problems, the current step of the part can be modified to be "take materials from the material warehouse", and at this time, when the production schedule executes the process of the workpiece, the current step command code of the part is continuously sent, so that the robot continues to take materials from the material warehouse once.
Note that: the operation may cause serious consequences such as collision of robots and numerical control equipment or personal safety hazard, and the operation is not completely understood and is not carried out.
2.4.3 production scheduling- -corresponding production scheduling Unit
The production scheduling page can check and see the state and information of each part in the scheduling queue, including part name, part model, blank model, material level information (the system can automatically detect the blank model of material level placement and bind during scheduling), part state, measurement state, production state, part position, equipment state, current process and current step sequence.
The current process information and the scheduling condition can be displayed in real time under a production scheduling page, for example, a prompt appears when no blank exists in the stock level.
The production scheduling mode comprises a manual mode and an automatic mode, and the execution suggestion of each work order is firstly subjected to manual scheduling for verification and then subjected to automatic scheduling.
2.4.3.1 Manual scheduling mode- -corresponding to Manual scheduling mode subunit
In manual mode, after the user manually clicks the "button (current step) in one item of the part, the L-MES system first checks whether the current step of the part is allowed to be executed. And when the conditions are met, sending the current step sequence command code of the part to the PLC, and controlling the robot to execute operation or start machine tool machining by the PLC according to the command code sent by the L-MES.
2.4.3.2 automatic scheduling mode- -corresponding automatic scheduling mode subunit
In the automatic mode, the MES system automatically checks whether the current step of the part in the scheduling queue is allowed to execute. And when the condition is met, automatically sending the current step sequence command code of the part to the PLC, controlling the robot to execute operation or start machine tool machining according to the command code sent by the MES by the PLC, and when the condition is not met, continuously checking another part, and repeating the steps.
2.4.3.3 part schedule Log View-scheduling Log subunit for corresponding part
In the production scheduling page, clicking one item of 'current process' of the part can enter the scheduling log information page of the part. The page can be used for checking the execution condition of each step of the part, such as the starting execution time and the execution ending time of the step of taking the material from the material library.
As a preferred embodiment of the present invention, specifically, the material management module includes,
the material warehouse comprises a material warehouse configuration unit, a material warehouse management unit and a material warehouse management unit, wherein the material warehouse configuration unit comprises a newly-built material warehouse subunit and a material warehouse editing subunit, the newly-built material warehouse subunit is used for building related information of a material warehouse, and the material warehouse editing subunit is used for editing the related information of the built material warehouse;
the material warehouse previewing unit comprises a material level blank model setting subunit, a material level part taking subunit and a material level state checking subunit, wherein the blank model setting subunit is used for setting the model of a blank, the material level part taking subunit is used for controlling the taking out of parts after the blank of the material level of the material warehouse is completely processed, and the material level state checking subunit is used for checking the material existence state and the production state of the blank of each material level;
the basic data unit comprises a new blank type subunit, a part material subunit and a part state subunit, wherein the new blank type subunit is used for creating a blank type in basic data of the system, the part material subunit is used for creating related information of a new part material, and the part state subunit is used for displaying the current processing state of the part.
2.5 Material management Module
The material management module can create a material warehouse, create a blank model, set the material level blank model of the material warehouse and take out the material level parts of the material warehouse.
2.5.1 stock warehouse configuration-corresponding material configuration unit
The material library configuration page can create a material library, delete the material library and modify related parameters of the material library.
2.5.1.1 New Material warehouse- -corresponding to the New Material warehouse subunit
And clicking a button for building a new material library on a material library configuration page, filling relevant information of the material library in a pop-up window, wherein the relevant information of the material library comprises information such as the name of the material library, the description of the material library, the type of the material library, the row number of the material library, the column number of the material library, a manager and the like, and clicking confirmation to create the new material library.
After each new material library is created, the initialization key of one item of the material library operation must be clicked once to complete the initialization operation of the material library.
1. Type of stock
The material warehouse types are divided into a simple intelligent material warehouse and a composite intelligent material warehouse.
Simple and easy type intelligence feed bin: during scheduling, the stock level of the stock is not required to be bound with the model of the blank in advance, and the L-MES system binds the stock level when the stock level is detected to be empty. The material storage device is generally applied to a material storage and only places one type of blank, the material level of the blank placement has no requirement, and the material storage device can be set into a simple intelligent material storage.
Compound intelligent material storehouse: during scheduling, the L-MES system can obtain process information bound by a current scheduled part, after a blank model bound by the process is obtained, the blank model set by the material level of the material warehouse is searched (the blank model needs to be bound in advance by the material level of the material warehouse), and when the blank models are consistent, the part can be bound with the material level. When the method is generally applied to processing various blanks, each blank can only be placed on a fixed material storage position.
2. Stock house line number
The number of rows of the material library. When the number of rows is set to 5 and the number of columns is set to 6, the number of stock bits of the stock library is 5 × 6 (30).
3. Stock column number
Number of columns of stock. When the column number is set to 4 and the row number is set to 5, the material stock is 5 x 4 (20).
2.5.1.2 modification and deletion of library parameters- -editing subunit corresponding to library
And clicking a delete button on a material library configuration page to delete the current material library. Clicking the 'modification' key to modify the information of the row number, the column number and the like of the material library in a popup window.
2.5.2 stock Preview-corresponding stock Preview Unit
The material warehouse preview page can be used for setting the model of a material warehouse material level blank, taking out material warehouse material level parts and checking whether the material warehouse material level is in a material state or not.
The arrangement modes for setting the model of the material level blank and taking out the material level parts of the material storage comprise position arrangement, row arrangement, column arrangement and all arrangement.
2.5.2.1 setting material level blank model-corresponding material level blank model setting subunit
During production scheduling, the parts in the scheduling queue can search the blank model of the material level in the material warehouse, and when the blank model of the material level is consistent with the blank model set by the work order process, binding is performed. Therefore, during production scheduling, the model number of the blank of the material level in the material warehouse needs to be set firstly.
And clicking a material level setting button of the material warehouse on a material warehouse preview page, and entering a material level setting page. Clicking a 'press position setting' button (default is press position setting) on a material position setting page, selecting 'press row setting' in a pull-down menu, then clicking a '1 st row' button (default is 1 st row), selecting '2 nd row' in the pull-down menu, then clicking a 'blank placing' button, selecting a blank model to be placed in the pull-down menu, and at the moment, setting the 2 nd row material position of the material warehouse as the blank model. The operations of arranging according to positions and arranging according to columns are the same, and the operation of taking out the material level parts is the same.
And a new blank model can be established on the basic data page of the material management module.
2.5.2.2 taking out material level parts-corresponding material level part taking-out subunit
And when the blanks at the material level of the material warehouse are processed, the parts need to be taken out, and new blanks are put in.
And clicking a material level setting button of the material warehouse on a material warehouse preview page, and entering a material level setting page. Clicking a 'pressing setting' button (default is pressing setting) on a material level setting page, selecting 'setting all' in a pull-down menu, then clicking a 'part taking-out' button, and clicking a 'confirm' button when a popup window prompts whether to take out parts in the material level, wherein at the moment, parts in the material level of the material warehouse in a finished state can be taken out. The blank in a state of non-completion of processing is not taken out.
2.5.2.3 checking material level state whether material is in or not-corresponding material level state checking subunit
And clicking a material level preview key of the material warehouse on a material warehouse preview page, entering the preview page, and checking the material existence state and the production state of the blank of each material level on the page.
2.5.3 basic data- -corresponding basic data Unit
2.5.3.1 new model of blank-corresponding to new model of blank subunit
When the model of the blank of the material level of the material warehouse is set, the model of the blank needs to be created in basic data.
Clicking a 'new model' button on a blank model page, and filling related information of the blank into a popup window: the model of the blank, the description of the blank (can not be filled), the specification of the blank (can not be filled), the code of the blank, and then a 'confirm' button is clicked, so that the new model of the blank can be established.
2.5.3.2 part Material-corresponding part Material subunit
And clicking a 'new material' button on a part material page, inputting relevant information of the material in a popup window, and clicking a 'confirm' button to establish a new part material.
2.5.3.3 part status-corresponding part status subunit
The part state is that the system stipulates 6 colors for respectively representing the machining states of the parts:
gray: no distribution-no binding relation with the work order is established; blue color: waiting for processing, namely binding with a work order and waiting for executing processing; green: in process-process in process; purple: measurement-on-the-fly measurement is taking place; yellow: finishing the machining, namely finishing all the working procedures of the part to be machined without dimension inspection; red: machining abnormity, namely abnormity occurs in the machining process, and the working procedure is not completed, so that the part is not completely machined.
Specifically, as a preferred embodiment of the present invention, the quality management module includes,
the built-in measuring unit comprises a newly-built measuring item subunit, a measuring editing subunit and a measuring size setting subunit, wherein the measuring item subunit is used for establishing relevant information of a measuring item, the measuring editing subunit is used for editing the relevant information of the measuring item established by the measuring item subunit, and the size setting subunit is used for setting the relevant information of the measuring size;
the file measurement unit comprises a knife compensation mode setting subunit, a file uploading subunit and a log information checking subunit, wherein the knife compensation mode setting subunit is used for setting a knife compensation mode according to the selection condition of a user, the file uploading subunit is used for uploading relevant files for carrying out file measurement, and the log information checking subunit is used for checking the value, the knife compensation number and the compensation time of the numerical control system when tool compensation is carried out on the numerical control system each time. Specifically, as follows,
2.6 quality management Module
The module can be matched with a detection device to automatically detect, analyze and judge whether the size of the part is qualified or not, automatically perform tool offset compensation and correction of a numerical control system, and ensure the stability of the size of the part.
2.6.1 built-in measurement-corresponding built-in measurement unit
And (3) additionally arranging a measuring device on the numerical control machine tool, after the machining of the machine tool is finished, controlling the numerical control machine tool by the L-MES system to measure the machined part, reading measurement data after the measurement is finished, and analyzing and judging whether the size of the part is qualified or not.
2.6.1.1 newly-built measuring project- -newly-built measuring project subunit
Clicking a 'newly-built measurement' button on an in-machine measurement page, and filling related information of a measurement item in a popped window: the name of the measurement, the description of the measurement (which may not be filled), the measurement program and the ranking number, and a new measurement item can be created by clicking the 'confirm' button.
1. Measurement program
And establishing a system program page managed by the process design module program. When the item is used for scheduling the part, the procedure is determined to be a procedure used for processing when the procedure is 'measuring in machine'.
2.6.1.2 modification and deletion of measurements- -editing subunit of corresponding measurements
And clicking an 'editing' key on an in-machine measurement page to edit and modify the relevant information of the measurement item. And clicking a delete button to delete the measurement item.
2.6.1.2 setting measurement-corresponding measurement setting subunit
And clicking the measurement name of the measurement list in the in-machine measurement page to enter a page for setting the measurement size. Clicking 'newly built size' in a page of the measured size, inputting relevant information of the measured size including information such as name, description (filling can be omitted), measurement serial number, standard size, upper tolerance, lower tolerance, qualified upper deviation, qualified lower deviation, macro variable and the like in a popup window, and clicking to confirm to newly build the measured size.
One measurement item may include a plurality of measurement dimensions, such as a measurement hole depth, a measurement outer circle, and the like.
When the measuring size is modified or deleted, the 'edit' or 'delete' button can be clicked on the page of the measuring size for operation.
1. Macro variable
And (4) running a measuring program by the numerical control machine tool, and finally measuring the value and storing the variable address. And the L-MES system acquires the value of the measurement result and is used for judging whether the part is qualified or not.
2.6.2 File measurement- -corresponding File measurement Unit
After the measuring device measures the part, the measurement result is written into the xlsx table. And manually uploading the form to a file measurement page, and after reading the measurement result of the file, analyzing the result by the L-MES, and compensating the compensation value of the tool compensation data of the numerical control system to ensure the stability of the size of the part.
2.6.2.1 setting knife repair mode-setting subunit corresponding to knife repair mode
The cutter compensation mode comprises an automatic mode and a manual mode.
In the automatic mode, after the L-MES checks that a new file is uploaded, the L-MES automatically checks and analyzes the measurement result in the file, compensates the compensation value of the tool compensation data of the numerical control system and ensures the stability of the size of the part.
In the manual mode, a user needs to click a detailed key of a file to enter a measurement information page, then a set tool compensation key is clicked, and then the L-MES starts to check and analyze the measurement result in the file and compensate the tool compensation data compensation value of the numerical control system.
The maximum value of the cutter compensation can be set on the file measurement page, and when the measurement compensation value is larger than the maximum value of the cutter compensation, the measurement data is discarded.
2.6.2.2 File upload-corresponding File upload subunit
Clicking a 'Upload file' button on a file measurement page, clicking a 'Browse' button in a popup window, selecting a local xlsx table, and clicking an 'Upload' button, wherein the xlsx table is uploaded to an L-MES system.
When the file is uploaded, the L-MES cannot identify the file with the same file name, namely the same file, the file is uploaded for 2 times, and the file of the 2 nd time is not identified. The L-MES will not recognize different file names but the measurement data is a consistent file. The unidentified document is not displayed in the document measurement page.
2.6.2.3 View Log-corresponding Log information View subunit
And clicking a 'view log' button on the measurement page to enter a log information page. On the page, the information such as the value, the knife complement number, the compensation time and the like of the L-MES when the numerical control system is subjected to knife compensation can be checked.
As a preferred embodiment of the present invention, specifically, the device management module includes,
the equipment configuration unit comprises a creation production line subunit, an addition equipment subunit and an equipment information editing subunit, wherein the creation production line subunit is used for creating a new production line, the addition equipment subunit is used for adjusting the equipment condition recorded in the system according to the equipment addition condition of an actual production line, and the equipment information editing subunit is used for editing the relevant information of the equipment in the production line created by the creation production line subunit;
the production line control unit is used for resetting original data of the production line when the production line is started for the first time or different orders have process adjustment and need to execute different procedures, so that the production line is restored to an initial state;
the communication test unit comprises a network topological graph subunit, and the network topological graph subunit is used for displaying the condition that each device in the production line is connected with the network;
the basic data unit comprises an equipment builder subunit and an equipment type subunit, wherein the equipment builder subunit is used for filling equipment manufacturers for internal judgment of the system when creating equipment is added on the line, and the equipment type subunit is used for filling equipment types for internal judgment of the system when creating equipment is added on the line;
the machine tool fixture unit comprises a newly-built fixture subunit and is used for filling machine tool fixture data so as to put the blank into a specified fixture when the system controls the robot to feed;
and the material claw management unit comprises a new material claw subunit and is used for filling material claw data when a process procedure is established so as to ensure that the specified material claw is replaced firstly and then the material claw is loaded and unloaded when the system control robot loads and unloads the material. Specifically, as follows,
2.7 device management Module
The equipment management module can add or remove equipment to or from the production line, and can check the network connection condition of the equipment, set the ID of the equipment, initialize the state of the production line, return the equipment to an initial safe position, create the operation of a machine tool clamp, a machine tool gripper and the like.
2.7.1 device configuration- -corresponding device configuration Unit
In the device configuration page, devices can be added or removed from the production line, and the network connection condition and the ID setting of the devices can be checked.
2.7.1.1 creation of production line- -corresponding creation of production line sub-units
Clicking a 'new' button on an equipment configuration page, filling relevant information of a production line into a popup window, and clicking a 'confirmation' button to establish a production line.
2.7.1.2 add equipment-corresponding add equipment subunit
When a numerical control machine tool is added to an actual production line, equipment needs to be added to the production line on the page, and information such as a correct IP address and a manufacturer needs to be filled according to the actually added numerical control machine tool.
Clicking a production line of a production line name item on an equipment configuration page, entering an equipment management page, clicking a new equipment button on the equipment management page, filling relevant information of equipment, including information such as an IP address, an equipment name, equipment description, an equipment model, an equipment type, a manufacturer and the like, in a popup window, and clicking to confirm, so that one piece of equipment can be added to the production line.
1. Type of device
Established in the basic data of the device management module. Because the functions of different equipment are different, such as the numerical control machine tool is responsible for processing, the robot controller is responsible for carrying, and the like, when equipment is added and created in the line, the equipment type needs to be filled for internal judgment of the L-MES system, and a command is guaranteed to be sent to correct equipment.
2. Device manufacturer
Established in the basic data of the device management module. Because different equipment manufacturers adopt different protocols or control modes, when the equipment is added and created in the line, the equipment manufacturers need to be filled in for internal judgment of the L-MES system.
2.7.1.3 modification and deletion of device information-corresponding device information editing subunit
And clicking a production line of a production line name item on an equipment configuration page, entering an equipment management page, and clicking an editing key in the equipment management page to modify the relevant information of the equipment in a window. Clicking the "delete" button may delete the device.
2.7.2 production line control- -corresponding production line control Unit
The production line control is used for resetting original data of the production line when the production line is started for the first time or different orders have process adjustment and need to execute different procedures, so that the production line is restored to an initial state.
The line control may perform "stop" operations, "reset" operations, "start" operations on the production line. During operation, the operation is carried out according to the sequence of 'stopping-' resetting- 'starting'.
When the 'stop' button is clicked, the operation task of the in-line equipment is stopped, and the operation mark of the production line is reset.
When the reset key is clicked, a reset program is uploaded to the numerical control machine, the reset program is started, the numerical control machine is restored to an initial safe state, and all states and marks of the production line are reset simultaneously.
Note that: after the reset operation, the blank or the part of the numerical control machine tool or the manipulator needs to be completely unloaded. Otherwise, collision may occur when the robot loads materials.
When the 'start' button is clicked, the production line establishes a running mark, and the production line is allowed to be manually scheduled or automatically scheduled.
When clicking (stopping) and resetting, the manipulator needs to be in an emergency stop state.
When the mechanical arm is clicked (started), the production line can be normally started only when the mechanical arm is in a no-alarm state and the mode is opened in PLAY and servo enabling.
2.7.3 communication test-corresponding communication test unit
2.7.3.1 network topology map-corresponding network topology map sub-unit
And the network topological graph page displays the condition that each device in the production line is connected with the network, wherein green represents successful connection, and red represents failed connection.
2.7.4 basic data- -corresponding basic data Unit
2.7.4.1 Equipment manufacturer- -corresponding Equipment builder subunit
Because different equipment manufacturers adopt different protocols or control modes, when the equipment is added and created in the line, the equipment manufacturers need to be filled in for internal judgment of the L-MES system.
2.7.4.2 Equipment type- -corresponding Equipment type subunit
Because different equipment has different functions, such as the numerical control machine tool is responsible for processing, the robot controller is responsible for carrying, and the like, when equipment is added and created in the line, the equipment type needs to be filled for internal judgment of the L-MES system, and a command is ensured to be sent to correct equipment.
2.7.5 machine tool clamp-corresponding machine tool clamp unit
Since the nc machine may be equipped with several clamps for clamping blanks of different sizes, the machine clamp data are filled in during the creation of the process, and the blanks are placed in the assigned clamps for the L-MES controlled robot feeding.
2.7.5.1 newly-built clamp-corresponding newly-built clamp subunit
Clicking a 'new clamp' button on a machine tool clamp page, filling relevant information of the machine tool clamp, including name, description and identification code, in a popup window, and clicking a 'confirm' button to create a new machine tool clamp.
1. Identification code
When the item is set for part scheduling, the machine tool clamp used when the step sequence is 'feeding to a machine tool' or 'discharging from the machine tool' is determined. For example: two fixtures are installed on a machine tool, the identification code of the machine tool fixture 1 is set to be 1, the identification code of the machine tool fixture 2 is set to be 2, and the machine tool fixture 2 is bound in the process procedure. When the execution step sequence is 'feeding to the machine tool' or 'discharging from the machine tool', the L-MES sends the identification code (the value is '2') of the clamp of the machine tool to the robot, the robot program judges the value of the identification code, when the value is equal to '1', the robot moves the clamp 1 to carry out feeding and discharging, and when the value is equal to '2', the robot moves the clamp 2 to carry out feeding and discharging.
2.7.6 claw management-corresponding claw management unit
When processing parts with different sizes, a plurality of different material claws may need to be used for loading and unloading, so that material claw data needs to be filled in when a process procedure is established. When the L-MES controls the robot to feed and discharge, the designated material claw is replaced first, and then feeding and discharging are carried out.
2.7.6.1 claw for new construction-claw subunit corresponding to new construction
Clicking a 'new claw' button on a claw management page, filling relevant information of the claw, including name, description (not filled) and code, in a popup window, and clicking a 'confirm' button to create a new claw.
1. Code
When the part scheduling method is used for part scheduling, the material claw which is used when the robot takes materials is determined.
As a preferred embodiment of the present invention, specifically, the system setup module includes,
the department management unit is used for establishing a central department in the system;
the user management unit comprises a newly-built user subunit, a role authorization editing subunit and a role management subunit, wherein the newly-built user subunit is used for creating a new user and distributing an account and a password used for logging in a system for the user according to legal account and password information input by the user, the role authorization editing subunit is used for editing the authority of the user role, and the role management subunit is used for newly-built related information of the role and editing the authority of the role.
2.8 System setup Module
In the system setting module organization page, management departments, management users, management roles and operation authority authorization can be created.
2.8.1 department management- -corresponding department management Unit
Clicking a '+ adding' button on a department management page of an organization, and filling relevant information of departments in a pop-up window, wherein the relevant information comprises information of superior departments, names of the departments, descriptions of the departments, department executives, functions of the departments, addresses of the departments and the like. Clicking the 'confirm' button creates a new department.
2.8.2 subscriber management- -corresponding subscriber management Unit
The user management can create a new management user and also manage the role authorization of the user. For example: a new account is created for the new employee and a role (technician) is assigned to the account. At the moment, a new employee can log in the L-MES system by using the account, and the operation authority of the account is the authority of the role of 'technical technician'.
2.8.2.1 New user- -corresponding to the New user subunit
Clicking a 'newly-built user' button on a user management page of an organization, and filling relevant information of a user, including a login account number, a real name, a mailbox, a login password, a confirmation password and a affiliated department, into a pop-up window. Clicking the "ok" button creates a new user.
And the newly-built user logs in the L-MES system by using the account and the password filled in the creation process.
2.8.2.2 role authorization and de-authorization-corresponding role authorization editing subunit
The L-MES system is divided into roles with different levels according to the using authority, and the different roles correspond to different operable modules. The roles currently established by the system are divided into a super manager, a system manufacturer, a machine tool manufacturer, a user manager, a high-level manager, a technical technician, a workshop manager, an operator and a tourist.
1. User role authorization
And clicking a role authorization button on a user management page of an organization, and clicking the role authorization in a role list of a popped user role authorization window to increase the clicked role authority. The corresponding authority of the user can be flexibly changed according to the personnel arrangement change of the company.
2. Cancelling user roles
And clicking a role authorization button on a user management page of an organization, checking the current owned role of the user in a popped user role authorization window, and clicking cancel authorization in an owned role list to cancel the clicked role authority.
2.8.2.3 role management- -corresponding role management subunit
The role management page can create roles and define the operation authority of the roles established currently.
1. New role
Clicking a 'new role' button on a role management page of an organization, and filling related information including role names, role description, sequencing and the like into a pop-up window. And clicking the 'confirm' button to build a new role.
2. Assigning operational rights to roles
And clicking a 'role authorization' key on a role management page of an organization, checking an operable function to be allocated to the role in a popped-up role authorization window, and clicking a 'confirm' key to allocate an operation authority to the role.
3. Canceling operation authority of role
And clicking a 'role authorization' key on a role management page of the organization, removing the checked items in a popped role authorization window, and clicking a 'determination' key to cancel the operation authority of the removed functional items. And clicking a 'clear' button in the role authorization window to cancel all the permissions of the role.
Note: the function control bar of each module has options of a home page, a selection display item, a selection display column, a display all column, a save current page (Excel) and a print current page, and as shown in the following figure, [ selection display item ] can select 10 items, display 25 items, display 50 items, display 100 items, display 1000 items and display all. A content item to be displayed may be selected [ select display column ].
Through the mutual cooperation of the modules, the system can operate efficiently and stably by combining the functions of the modules.
While the present invention has been described in considerable detail and with particular reference to a few illustrative embodiments thereof, it is not intended to be limited to any such details or embodiments or any particular embodiments, but it is to be construed as effectively covering the intended scope of the invention by providing a broad, potential interpretation of such claims in view of the prior art with reference to the appended claims. Furthermore, the foregoing describes the invention in terms of embodiments foreseen by the inventor for which an enabling description was available, notwithstanding that insubstantial modifications of the invention, not presently foreseen, may nonetheless represent equivalent modifications thereto.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiment, and the present invention shall fall within the protection scope of the present invention as long as the technical effects of the present invention are achieved by the same means. The invention is capable of other modifications and variations in its technical solution and/or its implementation, within the scope of protection of the invention.

Claims (9)

1. MES intelligent manufacturing production execution system, characterized by, include the following:
the login module is used for inputting a pre-registered account password by a user to log in;
the personal transaction module is used for managing personal information, setting personal accounts and managing and counting personal tasks by a user;
the order management module is used for managing orders and managing customer information;
the process design module is used for managing a processing process, a processing program, a reset program and a system program;
the production management module is used for carrying out planned scheduling according to the established order;
the material management module is used for creating a material warehouse, creating a blank model, setting the material level blank model of the material warehouse and taking out material level parts of the material warehouse;
the quality management module is used for automatically detecting, analyzing and judging whether the size of the part is qualified or not in cooperation with the detection device, and automatically performing tool offset compensation correction on the numerical control system;
the equipment management module is used for adding or removing equipment to or from the production line and checking relevant conditions of the equipment;
and the system setting module is used for creating a management department, creating a management user, creating a management role and authorizing operation authority.
2. The MES Intelligent manufacturing production execution system of claim 1, wherein said personal transaction Module comprises,
the message management unit is used for enabling the user to send the message and check the new message, and enabling the user to check whether the other party reads the message sent by the other party;
the account setting unit is used for enabling the user to set and modify the nickname, the mailbox, the avatar setting and the password content of the user;
and the task management statistical unit is used for enabling the user to consult the tasks distributed by the user.
3. The MES Intelligent manufacturing production execution system according to claim 1, wherein said order management module comprises,
the system comprises a My order unit and a My order unit, wherein the My order unit comprises a newly-built order subunit, a newly-built goods subunit and a newly-built work order subunit, the newly-built order subunit is used for enabling a user to newly build order information, calculating the total quantity of goods required to be provided according to the quantity of the same orders and editing information of the built orders, the newly-built goods subunit is used for editing goods information related to the order information built in the My order unit, and the newly-built work order subunit is used for automatically building a work order related to the newly-built goods information when a building instruction of the user is received after the newly-built goods subunit completes the building of the goods information;
the client management unit comprises a newly-built client subunit and a client information editing subunit, wherein the newly-built client subunit is used for enabling a user to newly build related information of a client company which carries out business transaction for the first time, and the client information editing subunit is used for editing the related information of the client company built by the newly-built client subunit.
4. The MES Intelligent manufacturing production execution system of claim 1, wherein said process design module comprises,
the system comprises a program management unit, a program testing unit and a program editing unit, wherein the program management unit comprises a new program subunit, a program editing subunit and an uploading program testing subunit, the new program subunit is used for establishing the related information of a new program so as to determine the type and related parameter setting of the new program, the program editing subunit is used for editing the content of the program established by the new program subunit, and the uploading program testing subunit is used for uploading the established program to a machine tool or setting a specified program as a main program of the machine tool so as to test the program;
the process management unit comprises a new process subunit, a process editing subunit, a new step subunit and a step editing subunit, wherein the new process subunit is used for establishing relevant information of a process, the process editing subunit is used for editing relevant information of the established process, the new step subunit is used for establishing relevant information of a step, and the step editing subunit is used for editing the established step.
5. The MES Intelligent manufacturing production execution system of claim 1, wherein said production management module comprises,
the work order management unit comprises a new work order subunit, a binding process subunit, a binding production responsible person subunit and a part information and log checking unit, wherein the new work order subunit is used for establishing a work order associated with corresponding goods, the binding process subunit is used for binding the work order established by the new work order subunit with a process, the binding production responsible person subunit is used for binding the production responsible person established by the new work order subunit with the work order, and the part information and log checking unit is used for checking relevant information of parts in a production schedule and generated log information;
the production maintenance unit comprises a work order adding scheduling queue subunit, a work order pause subunit, a work order start subunit and a part management subunit, wherein the work order adding scheduling queue subunit is used for adding a work order into a scheduling queue, the work order pause subunit is used for executing pause operation on the work order in production or in queue, the work order start subunit is used for changing the state of the work order after the work order pause subunit pauses into production, and the part management subunit is used for changing the current working procedure and the current step procedure of the part;
the production scheduling unit comprises a manual scheduling mode subunit, an automatic scheduling mode subunit and a scheduling log subunit of the part, wherein the manual scheduling mode subunit is used for controlling the production mode entering the manual scheduling mode, the automatic scheduling mode subunit is used for controlling the production mode entering the automatic scheduling mode, and the scheduling log subunit of the part is used for inquiring the execution condition of each step sequence of the part.
6. The MES Intelligent manufacturing production execution system of claim 1, wherein the materials management Module comprises,
the material warehouse comprises a material warehouse configuration unit, a material warehouse management unit and a material warehouse management unit, wherein the material warehouse configuration unit comprises a newly-built material warehouse subunit and a material warehouse editing subunit, the newly-built material warehouse subunit is used for building related information of a material warehouse, and the material warehouse editing subunit is used for editing the related information of the built material warehouse;
the material warehouse previewing unit comprises a material level blank model setting subunit, a material level part taking subunit and a material level state checking subunit, wherein the blank model setting subunit is used for setting the model of a blank, the material level part taking subunit is used for controlling the taking out of parts after the blank of the material level of the material warehouse is completely processed, and the material level state checking subunit is used for checking the material existence state and the production state of the blank of each material level;
the basic data unit comprises a new blank type subunit, a part material subunit and a part state subunit, wherein the new blank type subunit is used for creating a blank type in basic data of the system, the part material subunit is used for creating related information of a new part material, and the part state subunit is used for displaying the current processing state of the part.
7. The MES Intelligent manufacturing production execution system of claim 1, wherein said quality management module comprises,
the built-in measuring unit comprises a newly-built measuring item subunit, a measuring editing subunit and a measuring size setting subunit, wherein the measuring item subunit is used for establishing relevant information of a measuring item, the measuring editing subunit is used for editing the relevant information of the measuring item established by the measuring item subunit, and the size setting subunit is used for setting the relevant information of the measuring size;
the file measurement unit comprises a knife compensation mode setting subunit, a file uploading subunit and a log information checking subunit, wherein the knife compensation mode setting subunit is used for setting a knife compensation mode according to the selection condition of a user, the file uploading subunit is used for uploading relevant files for carrying out file measurement, and the log information checking subunit is used for checking the value, the knife compensation number and the compensation time of the numerical control system when tool compensation is carried out on the numerical control system each time.
8. The MES Intelligent manufacturing production execution system of claim 1, wherein said equipment management module comprises,
the equipment configuration unit comprises a creation production line subunit, an addition equipment subunit and an equipment information editing subunit, wherein the creation production line subunit is used for creating a new production line, the addition equipment subunit is used for adjusting the equipment condition recorded in the system according to the equipment addition condition of an actual production line, and the equipment information editing subunit is used for editing the relevant information of the equipment in the production line created by the creation production line subunit;
the production line control unit is used for resetting original data of the production line when the production line is started for the first time or different orders have process adjustment and need to execute different procedures, so that the production line is restored to an initial state;
the communication test unit comprises a network topological graph subunit, and the network topological graph subunit is used for displaying the condition that each device in the production line is connected with the network;
the basic data unit comprises an equipment builder subunit and an equipment type subunit, wherein the equipment builder subunit is used for filling equipment manufacturers for internal judgment of the system when creating equipment is added on the line, and the equipment type subunit is used for filling equipment types for internal judgment of the system when creating equipment is added on the line;
the machine tool fixture unit comprises a newly-built fixture subunit and is used for filling machine tool fixture data so as to put the blank into a specified fixture when the system controls the robot to feed;
and the material claw management unit comprises a new material claw subunit and is used for filling material claw data when a process procedure is established so as to ensure that the specified material claw is replaced firstly and then the material claw is loaded and unloaded when the system control robot loads and unloads the material.
9. The MES Intelligent manufacturing production execution system according to claim 1, wherein the system setup module comprises,
the department management unit is used for establishing a central department in the system;
the user management unit comprises a newly-built user subunit, a role authorization editing subunit and a role management subunit, wherein the newly-built user subunit is used for creating a new user and distributing an account and a password used for logging in a system for the user according to legal account and password information input by the user, the role authorization editing subunit is used for editing the authority of the user role, and the role management subunit is used for newly-built related information of the role and editing the authority of the role.
CN202110735528.3A 2021-06-30 2021-06-30 MES intelligent manufacturing production execution system Pending CN113485263A (en)

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CN112767188A (en) * 2020-12-22 2021-05-07 浙江工业大学 MES system for mold manufacturing

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