CN113477455B - OCR full-lamination assembly process production line - Google Patents
OCR full-lamination assembly process production line Download PDFInfo
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- CN113477455B CN113477455B CN202110808738.0A CN202110808738A CN113477455B CN 113477455 B CN113477455 B CN 113477455B CN 202110808738 A CN202110808738 A CN 202110808738A CN 113477455 B CN113477455 B CN 113477455B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an OCR full-lamination assembly process production line, and relates to the technical field of automatic equipment. The OCR full-laminating production line comprises a bearing sliding table, a coating assembly, a material incoming conveying line I, a transfer conveying line, a screen plate laminating assembly, a feeding assembly, an inspection assembly, a baking assembly, a cleaning assembly, a discharging table and a vertical material receiving assembly. Bear the weight of the slip table through the setting, the coating subassembly, come material transfer chain one, the transfer chain, otter board laminating subassembly, the material loading subassembly, the inspection subassembly, toast the subassembly, wash the subassembly, the unloading platform and vertical material subassembly of receiving, the device has broken through the process technology bottleneck, the brand-new equipment of independent design, the configuration defect of current jumbo size OCR equipment of laminating entirely has been solved, adopt original coating technology, the point is glued evenly, the coating is controllable, the quality effect has been higher than the product requirement, the design in double-deck oven and washing chamber, the production beat is coordinated, it is balanced, solidification and cleaning performance are good.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to an OCR full-lamination assembly process production line.
Background
The automatic production line is a production organization form for realizing the product process by an automatic machine system, is formed on the basis of the further development of a continuous production line, and is characterized in that: the object to be machined is automatically transferred from one machine tool to another machine tool, and machining, loading and unloading, inspection, and the like are automatically performed by the machine tool.
At present, the automation degree of production equipment for OCR glue full lamination of the touch screen cover plate is low, a complete lamination process is lacked, the production efficiency is reduced, the process configuration is lacked, the product reject ratio is increased easily, the development of the manufacturing industry is influenced, and the use requirement cannot be met.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: an OCR full-lamination assembly process production line comprises an OCR full-lamination production line consisting of a bearing sliding table, a coating assembly, a material coming conveying line I, a transfer conveying line, a screen plate laminating assembly, a material loading assembly, an inspection assembly, a baking assembly, a cleaning assembly, a material discharging table and a vertical material receiving assembly, wherein one side of the bearing sliding table is provided with the coating assembly for spraying glue on a product, the coating assembly comprises a coating table of which the top is provided with an air suction platform, a fan communicated with the air suction platform is arranged inside the coating table, the top of the coating table is provided with a coating transverse moving frame, one side of the coating transverse moving frame is provided with a glue spraying cylinder, a linear module for driving the coating transverse moving frame to move is arranged inside the coating table, and the top of the coating table is provided with a conveying belt for conveying the product;
the coating machine comprises a coating machine table, a coating machine and a control system, wherein a first incoming material conveying line and a second incoming material conveying line are respectively arranged on two sides of the coating machine table, a screen plate laminating assembly is arranged on one side of the middle conveying line and comprises a screen plate laminating machine and a second incoming material conveying line arranged on one side of the screen plate laminating machine, and a CCD camera module is arranged at the top of the screen plate laminating machine and used for identifying an MARK MARK on a product;
a toothed plate is arranged on one side of the bearing sliding table, the feeding assembly comprises a transfer table arranged at the top of the bearing sliding table, a servo motor meshed with the toothed plate is arranged inside the transfer table, the servo motor is started to realize the movement of the transfer table, a lifting table is arranged inside the transfer table, a ball screw pair transmission mechanism used for driving the lifting table is arranged inside the transfer table, a horizontal supporting arm is arranged at the top of the lifting table, a telescopic supporting arm is arranged on one side of the horizontal supporting arm, and a first air cylinder used for driving the telescopic supporting arm to move is arranged on one side of the horizontal supporting arm;
the inspection assembly comprises an inspection table positioned on one side of the bearing sliding table, a push plate is arranged inside the inspection table, and an electric push rod for driving the push plate is arranged at the bottom of the inspection table;
the baking assembly comprises a baking box positioned on one side of the inspection table, a feeding hole is formed in one side of the baking box, at least one heating plate is arranged in the baking box, and a thimble assembly is arranged in the heating plate;
the cleaning assembly comprises a cleaning box arranged on one side of the bearing sliding table, a cleaning cavity is formed in the cleaning box, conveying rollers are arranged in the cleaning cavity, a first motor used for driving the conveying rollers is arranged on one side of the cleaning box, overhead wheels are arranged on the surface of the conveying rollers, two groups of spraying frames respectively positioned above and below the conveying rollers are arranged in the cleaning cavity, an air outlet cylinder positioned on one side of the spraying frames is arranged in the cleaning cavity, and a hot air fan communicated with the air outlet cylinder through a pipeline is arranged on one side of the cleaning box;
the vertical material collecting component comprises a material rack located on one side of the cleaning box and is used for storing and transferring products after glue spraying, gluing, drying and cleaning, a material loading platform is arranged on one side of the material rack, a material bin is arranged in the material rack, a product tray is arranged in the material bin, and a linear module used for moving the product tray is arranged in the material loading platform.
As a preferred technical scheme of the invention, a conveying frame for mounting a conveying belt is arranged at the top of the coating machine table, a driving motor with one end extending to one side of the coating machine table is arranged at one side of the conveying frame, a boss with one end extending to the inside of the coating machine table and in transmission connection with the linear module is arranged at the bottom of the coating transverse frame, and an electric push rod with an output end fixedly connected with the bottom of the conveying frame is arranged in the coating machine table.
As a preferred technical scheme of the invention, a moving platform is arranged at the top of the screen laminating machine and used for conveying a laminated product, a linear module used for driving the moving platform is arranged in the screen laminating machine, a sliding rail arranged above the toothed plate is arranged on one side of the bearing sliding table, and a sliding seat in sliding connection with the surface of the sliding rail is arranged at the bottom of the transfer table.
As a preferred embodiment of the present invention,
as a preferred technical solution of the present invention, a suction cup is disposed on one side of the telescopic supporting arm, the ball screw pair transmission mechanism is composed of a screw, a nut, a steel ball, a pre-pressing piece, an inverter, and a dust guard, the lifting table is in transmission connection with the nut, the ball screw pair transmission mechanism converts a rotational motion into a linear motion, and a stepping motor for driving the ball screw pair transmission mechanism is disposed inside the transfer table.
As a preferable technical scheme of the invention, a rubber plate is arranged at the top of the inspection bench, a negative pressure pipe is arranged at one side of the inspection bench, a valve is arranged between the inspection bench and the negative pressure pipe, the negative pressure pipe is communicated with the inside of the inspection bench through the valve, and a suction hole is formed at the top of the rubber plate.
According to a preferable technical scheme of the invention, one side of the baking oven is provided with a second air cylinder, the output end of the second air cylinder is provided with a first door plate, the ejector pin assembly comprises ejector pins arranged in the heating plate and an electric push rod arranged at the bottom of the heating plate, and an electric heating element is arranged in the heating plate.
As a preferable technical scheme, one side of the cleaning box is provided with a driving box, the first motor is arranged on one side of the driving box, one end of the conveying roller extends into the driving box and is in transmission connection with the output end of the first motor through a belt, the number of the cleaning cavities is two, the two cleaning cavities are communicated through a communicating pipe, and the bottom of each cleaning cavity is provided with a recovery pipe.
According to a preferable technical scheme, a third air cylinder is arranged on one side of the cleaning cavity, a second door plate is arranged at the output end of the third air cylinder, a partition plate is arranged inside the cleaning box and separates the frame from the air outlet cylinder, through holes are formed in the partition plate and at the bottom of the partition plate, and the bottom surface of the inner wall of the uppermost cleaning cavity is obliquely arranged.
According to a preferable technical scheme of the invention, a wiping block is arranged in the cleaning cavity, the wiping block is a sponge block, a photoelectric sensor is arranged on one side of the inner wall of the cleaning cavity, two groups of indicator lamps are arranged on one side of the cleaning box, and a waist-shaped hole for air outlet is formed in the air outlet cylinder.
As a preferred technical scheme, a blanking table is arranged on one side of the cleaning box, a turnover mother vehicle is arranged on one side of the material rack, a bracket is arranged in the material rack, a second motor is arranged in the material rack, a screw rod is connected to the inner portion of the bracket through threads, the output end of the second motor is in transmission connection with the screw rod through a chain, and the stock bin is arranged at the top of the bracket.
Compared with the prior art, the invention provides an OCR full-lamination assembly process production line, which has the following beneficial effects:
this OCR assembles technology production line of laminating entirely, bear the weight of the slip table through the setting, the coating subassembly, come material transfer chain one, the transfer chain, otter board laminating subassembly, the material loading subassembly, the inspection subassembly, bake the subassembly, wash the subassembly, unloading platform and vertical receipts material subassembly, the device has broken through the process technology bottleneck, the brand-new equipment of autonomic design, the configuration defect of the equipment of laminating entirely of current jumbo size OCR has been solved, adopt the coating technology of original creation, the point is glued evenly, the coating is controllable, the quality effect has been higher than the product requirement, the design in double-deck oven and washing chamber, the production beat is coordinated, it is balanced, solidification and cleaning performance are good, later stage product quality has been guaranteed.
Drawings
FIG. 1 is a top view of the structure of an OCR full-lamination assembly process line according to the present invention;
FIG. 2 is a schematic view of a bearing sliding table structure of an OCR full-lamination assembly process production line provided by the present invention;
FIG. 3 is a schematic structural view of a feeding assembly of the OCR full-lamination assembly process production line provided by the present invention;
FIG. 4 is a schematic structural view of a coating assembly of an OCR full-lamination assembly process line according to the present invention;
FIG. 5 is a schematic structural view of a baking assembly of the OCR full-lamination assembly process line according to the present invention;
FIG. 6 is an exploded view of a baking assembly structure of an OCR full-lamination assembly process line according to the present invention;
FIG. 7 is a schematic structural view of a second cylinder of the OCR full-lamination assembly process production line provided by the invention;
FIG. 8 is a schematic structural view of a cleaning assembly of an OCR full-lamination assembly process line according to the present invention;
FIG. 9 is a sectional view of a cleaning tank structure of an OCR full-lamination assembly process line according to the present invention;
FIG. 10 is a schematic structural view of an inspection station of an OCR full-lamination assembly process line according to the present invention;
FIG. 11 is a schematic structural view of a vertical material receiving assembly of the OCR full-lamination assembly process line according to the present invention;
fig. 12 is a schematic view of a material rack structure of an OCR full-lamination assembly process production line according to the present invention.
In the figure: 1. a bearing sliding table; 101. a toothed plate; 2. a coating assembly; 21. a coating machine; 22. an air suction platform; 23. coating a transverse moving frame; 24. a conveyor belt; 25. a drive motor; 26. spraying a glue cylinder; 3. a first incoming material conveying line; 4. transferring and conveying lines; 5. a screen plate attaching assembly; 51. a screen laminating machine; 52. a second incoming material conveying line; 53. a CCD camera module; 54. a mobile platform; 6. a feeding assembly; 61. a transfer table; 62. a lifting platform; 63. a horizontal bracket arm; 64. a telescopic bracket arm; 65. a ball screw pair transmission mechanism; 66. a first cylinder; 67. a suction cup; 7. inspecting the component; 71. an inspection bench; 72. a rubber plate; 73. a negative pressure tube; 74. a suction hole; 75. pushing the plate; 8. a baking assembly; 81. a baking oven; 82. a feed port; 83. heating plates; 84. a thimble assembly; 85. a second air cylinder; 86. a first door panel; 9. cleaning the assembly; 91. a cleaning tank; 911. an indicator light; 912. a recovery pipe; 913. a communicating pipe; 92. a cleaning chamber; 921. a partition plate; 922. a photosensor; 93. a third air cylinder; 931. a second door panel; 94. a conveying roller; 95. a drive box; 951. a first motor; 96. a spray rack; 97. a wiping block; 98. an air outlet cylinder; 99. a hot air blower; 10. a blanking table; 11. a vertical material receiving component; 111. a material rack; 112. a feeding table; 113. transferring the mother vehicle; 114. a storage bin; 115. a linear module; 116. a second motor; 117. a screw rod; 118. a bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, an OCR full-lamination assembly process line includes an OCR full-lamination assembly line composed of a bearing sliding table 1, a coating assembly 2, a first incoming material conveying line 3, a transfer conveying line 4, a screen plate laminating assembly 5, a feeding assembly 6, an inspection assembly 7, a baking assembly 8, a cleaning assembly 9, a blanking table 10, and a vertical receiving assembly 11, wherein the coating assembly 2 for spraying glue on a product is disposed on one side of the bearing sliding table 1, the coating assembly 2 includes a coating table 21 having a suction platform 22 disposed on the top thereof, a fan communicated with the suction platform 22 is disposed inside the coating table 21, a coating traverse frame 23 is disposed on the top of the coating table 21, a glue spraying cylinder 26 is disposed on one side of the coating traverse frame 23, a linear module for driving the coating traverse frame 23 to move is disposed inside the coating table 21, the top of the coating machine table 21 is provided with a conveying belt 24 for conveying products.
The both sides of coating board 21 are provided with supplied materials transfer chain 3 and transfer line 4 respectively, one side of transfer line 4 is provided with otter board laminating subassembly 5, otter board laminating subassembly 5 includes otter board rigging machine 51 and sets up in supplied materials transfer chain two 52 of otter board rigging machine 51 one side, the top of otter board rigging machine 51 is provided with CCD camera module 53 for discern the MARK sign on the product.
One side of bearing slip table 1 is provided with pinion rack 101, material loading subassembly 6 is including setting up in the transfer table 61 that bears the slip table 1 top, the inside of transfer table 61 is provided with the servo motor who meshes mutually with pinion rack 101, starts servo motor, realizes the removal of transfer table 61, the inside of transfer table 61 is provided with elevating platform 62, the inside of transfer table 61 is provided with the vice drive mechanism 65 of ball that is used for driving elevating platform 62, the top of elevating platform 62 is provided with horizontal trailing arm 63, one side of horizontal trailing arm 63 is provided with flexible trailing arm 64, one side of horizontal trailing arm 63 is provided with and is used for driving a cylinder 66 that flexible trailing arm 64 carries out the removal.
The inspection assembly 7 comprises an inspection table 71 located on one side of the bearing sliding table 1, a push plate 75 is arranged inside the inspection table 71, and an electric push rod for driving the push plate 75 is arranged at the bottom of the inspection table 71.
The vertical material receiving assembly 11 comprises a material rack 111 positioned on one side of the cleaning box 91 and used for storing and transferring products after glue spraying, adhering, drying and cleaning, a material loading platform 112 is arranged on one side of the material rack 111, a material bin 114 is arranged inside the material rack 111, a product tray is arranged inside the material bin 114, a linear module 115 used for moving the product tray is arranged inside the material loading platform 112, and the device breaks through a technical bottleneck by arranging a bearing sliding table 1, a coating assembly 2, a first incoming material conveying line 3, a transfer conveying line 4, a screen plate adhering assembly 5, a material loading assembly 6, an inspection assembly 7, a baking assembly 8, a cleaning assembly 9, a blanking platform 10 and the vertical material receiving assembly 11, solves the configuration defect of the existing large-size full-adhering equipment and adopts an original OCR (optical character recognition) technology, even, the coating is controllable in the point gluing, the quality effect has been higher than the product requirement, and the design of double-deck oven and washing chamber 92, the production beat is harmonious, balanced, solidification and cleaning performance are good, have guaranteed later stage product quality.
As a specific technical solution of this embodiment, a conveying frame for installing the conveying belt 24 is disposed at the top of the coating machine table 21, a driving motor 25 with one end extending to one side of the coating machine table 21 is disposed at one side of the conveying frame, a boss with one end extending to the inside of the coating machine table 21 and in transmission connection with the linear module is disposed at the bottom of the coating cross frame 23, an electric push rod with an output end fixedly connected with the bottom of the conveying frame is disposed inside the coating machine table 21, a product enters the conveying belt 24 through the incoming material conveying line one 3, the driving motor 25 is started to drive the conveying belt 24 to perform auxiliary conveying on the product, when the product completely moves to the coating machine table 21, the electric push rod is started to drive the conveying frame and the conveying belt 24 to descend, so that the product falls on the air suction platform 22, the fan is started to extract air inside the air suction platform 22, so that the product is stably attached to the air suction platform 22, start sharp module and drive coating sideslip frame 23 and remove, coating sideslip frame 23 drives and spouts gluey 26 limit removal limit of a rubber section of thick bamboo and spouts the glue to the product, spout gluey back that finishes, start electric putter and drive the carriage and rise for 24 jack-up products again of conveyer belt, start driving motor 25 simultaneously and carry the product to transfer conveyor line 4, spout that the 26 slit of a rubber section of thick bamboo goes out to glue, go out gluey form line, the level is at the uniform velocity removal, it is inhomogeneous to solve the point glue specially, the frictioning is extravagant, the excessive difficult problem of glue.
As a specific technical solution of this embodiment, a moving platform 54 is disposed on the top of the screen laminating machine 51, used for conveying the attached products, a linear module used for driving the moving platform 54 is arranged inside the screen plate attaching machine 51, a slide rail positioned above the toothed plate 101 is arranged on one side of the bearing sliding table 1, a slide seat with the inner part connected with the surface of the slide rail in a sliding manner is arranged at the bottom of the transfer table 61, a product to be attached is conveyed to the CCD camera module 53 through the second incoming material conveying line 52, the CCD camera module 53 searches for a MARK MARK on the product and reads information, can carry out laminating work, the laminating is accomplished the back, removes the product to moving platform 54 through two 52 of supplied materials transfer chain, starts the inside sharp module of otter board rigging machine 51 and drives moving platform 54 and carry the product to being close to and bear slip table 1 department, can transport the operation of product.
As a specific technical solution of this embodiment, a suction cup 67 is disposed on one side of the telescopic supporting arm 64, the ball screw pair transmission mechanism 65 is composed of a screw rod, a nut, a steel ball, a pre-pressing piece, an inverter and a dust-proof device, the lifting platform 62 is in transmission connection with the nut, the ball screw pair transmission mechanism 65 converts a rotary motion into a linear motion, a stepping motor for driving the ball screw pair transmission mechanism 65 is disposed inside the transfer platform 61, the cylinder one 66 is started to electrically extend and retract the supporting arm 64 to move the telescopic supporting arm 64 to a position below a product, the stepping motor is started to drive the ball screw pair transmission mechanism 65 to lift the lifting platform 62, the telescopic supporting arm 64 supports the product, the suction cup 67 is connected to the workshop negative pressure pipe 73, the suction cup 67 is controlled to adsorb the product, the cylinder one 66 is started to reset, the telescopic supporting arm 64 extracts the product from the intermediate transfer conveying line 4 or the moving platform 54, the servo motor is started, the gear meshed with the toothed plate 101 is installed at the output end of the servo motor, the servo motor drives the transfer table 61 to move the next process, the telescopic supporting arm 64 is matched with the material taking mode of the horizontal supporting arm 63, and the situations of deformation, warping and sagging of a product are effectively avoided.
As a specific technical scheme of this embodiment, the top of the inspection bench 71 is provided with a rubber plate 72, one side of the inspection bench 71 is provided with a negative pressure pipe 73, a valve is arranged between the inspection bench 71 and the negative pressure pipe 73, the negative pressure pipe 73 is communicated with the inside of the inspection bench 71 through the valve, the top of the rubber plate 72 is provided with a suction hole 74, when the transfer platform 61 moves to the inspection bench 71, a first actuating cylinder 66 drives the telescopic supporting arm 64 to move a product above the inspection bench 71, and simultaneously an electric push rod at the bottom of the inspection bench 71 is actuated to drive the push plate 75 to lift the product, control the telescopic supporting arm 64 to descend and close the suction cup 67, and simultaneously control the telescopic supporting arm 64 to be separated from the top of the inspection bench 71 through the first actuating cylinder 66, and drive the product to be attached to the rubber plate 72 through descending of the electric push rod, and open the valve to enable the product to be adsorbed on the rubber plate 72, so that a worker can inspect the product, whether the product is scratched or not, pad edge damage, residual glue and the like are caused, MARK marking is carried out in time or the product is directly scrapped, and the discharging quality of the product at the later stage is ensured.
As a specific technical solution of this embodiment, one side of the baking oven 81 is provided with a second cylinder 85, an output end of the second cylinder 85 is provided with a first door plate 86, the thimble assembly 84 includes a thimble arranged inside the heating plate 83 and an electric push rod arranged at the bottom of the heating plate 83, an electric heating element is arranged inside the heating plate 83, the electric heating element can adopt conventional heating elements such as an electric heating wire, an electric heating tube or an electric heating sheet, the inspected product is moved to the drying oven by the transfer table 61, the product is sent to the heating plate 83 through the feed hole 82 by the telescopic supporting arm 64, the electric push rod at the bottom of the heating plate 83 is started to drive the thimble to lift the product, so that the telescopic supporting arm 64 is pulled out after descending, the second cylinder 85 is started to drive the first door plate 86 to close the feed hole 82, the electric heating element is started to bake the product, so that the glue is cured, after baking is finished, the second starting cylinder 85 opens the first door plate 86, and then the product is taken out through the telescopic bracket arm 64 and moved to the cleaning box 91 to be discharged.
As a specific technical solution of this embodiment, a driving box 95 is disposed on one side of the cleaning box 91, a first motor 951 is disposed on one side of the driving box 95, one end of the conveying roller 94 extends into the driving box 95 and is in transmission connection with an output end of the first motor 951 through a belt, the number of the cleaning chambers 92 is two, the two cleaning chambers 92 are communicated through a communicating pipe 913, a recovery pipe 912 is disposed at the bottom of the cleaning chamber 92, referring to fig. 9, through holes are disposed on two sides of the cleaning chamber 92, a dried product is placed on the conveying roller 94 through the retractable support arm 64, an overhead wheel cushions the product, so that the retractable support arm 64 can be smoothly drawn out, the first motor 951 is started to drive the conveying roller 94 to rotate to convey the product, fig. 8, a water pipe having one end extending to the outside of the cleaning box 91 is disposed on the spray rack 96, and a water source is connected to clean the product through the water pipe, the inside water of the top cleaning chamber 92 enters the bottom cleaning chamber 92 through the communicating pipe 913 and finally flows out through the recovery pipe 912, and the communicating pipe 913 is located at the side inside the cleaning box 91, so that the conveying of products cannot be influenced, and the workers recover water through the recovery pipe 912 and use more energy-saving and environment-friendly effects.
As a specific technical scheme of this embodiment, one side of wasing chamber 92 is provided with three 93 cylinders, the output of three 93 cylinders is provided with two 931 door plants, the inside of wasing case 91 is provided with baffle 921, baffle 921 will put up and go out a tuber pipe 98 and separate, the through-hole has all been seted up to the inside and the bottom of baffle 921, the top the bottom surface of wasing the chamber 92 inner wall is the slope setting, and the bottom surface that washs the chamber 92 inner wall in the top is the slope setting, has made things convenient for the inside water of the chamber 92 in the top to get into the inside of wasing chamber 92 in the bottom through communicating pipe 913, and the setting of baffle 921 has avoided the water of spray frame 96 to go out a large amount of sputters of tuber pipe 98 department, starts three 93 cylinders and drives two 931 of door plants and breaks away from blockking of wasing chamber 92, can send into the inside of wasing chamber 92 with the product, washs.
As a specific technical scheme of this embodiment, the inside of wasing chamber 92 is provided with wipes piece 97, wipe piece 97 and be the sponge piece, one side of wasing the chamber 92 inner wall is provided with photoelectric sensor 922, one side of wasing case 91 is provided with two sets of pilot lamps 911, offer the waist shape hole that is used for the air-out on the play dryer 98, product after the washing is cleaned through wiping of piece 97 for only leave water stain on the product, start hot-blast inside that gets into play dryer 98 of air heater 99 transport, go out dryer 98 and dry water stain through waist shape hole exhaust hot-blast, product after the stoving removes to photoelectric sensor 922 department, two sets of pilot lamps 911 are corresponding with two photoelectric sensor 922 respectively, photoelectric sensor 922 senses the product after, corresponding pilot lamp 911 lights, the staff accepts the product according to the pilot lamp 911 that lights.
As a specific solution of this embodiment, a blanking table 10 is disposed on one side of the cleaning tank 91, one side of the material frame 111 is provided with a turnover mother vehicle 113, a bracket 118 is arranged inside the material frame 111, a second motor 116 is arranged inside the material rack 111, a screw rod 117 is connected with the inner thread of the bracket 118, the output end of the second motor 116 is in transmission connection with the screw rod 117 through a chain, the bin 114 is arranged at the top of the bracket 118, the cleaned product is placed on the blanking table 10, the worker moves the product on the blanking table 10 to the feeding table 112, the second motor 116 is started to drive the screw rod 117 to rotate, so that the carriage 118 can perform ascending or descending movement, so that the carriage 118 drives the bin 114 to collect the product, and after the collection is completed, the stock bin 114 is moved to the turnover mother vehicle 113, and the stock bin 114 can be moved by the turnover mother vehicle 113.
When the device is used, a product enters the conveyer belt 24 through the incoming material conveying line I3, the driving motor 25 is started to drive the conveyer belt 24 to carry out auxiliary conveying on the product, when the product completely moves to the coating machine table 21, the electric push rod in the coating machine table 21 is started to drive the conveyer frame and the conveyer belt 24 to descend, so that the product falls on the air suction platform 22, the fan is started to extract air in the air suction platform 22, so that the product is attracted and stably attached to the air suction platform 22, the linear module is started to drive the coating transverse frame 23 to move, the coating transverse frame 23 drives the glue spraying cylinder 26 to move while spraying glue on the product, after the glue spraying is finished, the electric push rod is started to drive the conveyer frame to ascend, so that the conveyer belt 24 jacks up the product again, the driving motor 25 is started to convey the product to the transfer conveying line 4, the product to be attached is conveyed to the CCD camera module 53 through the incoming material conveying line II 52, after the bonding is completed, the product is moved to the moving platform 54 through the incoming material conveying line two 52, the linear module in the screen bonding machine 51 is started to drive the moving platform 54 to convey the product to a position close to the bearing sliding table 1, the first air cylinder 66 is started to electrically stretch the supporting arm 64 to move, the stretching supporting arm 64 is moved to the lower part of the product, the stepping motor is started to drive the ball screw pair transmission mechanism 65 to ascend the lifting table 62, the stretching supporting arm 64 supports the product, the suction cup 67 is connected with the workshop negative pressure pipe 73, the suction cup 67 is controlled to adsorb the product, the first air cylinder 66 is started to reset, the stretching supporting arm 64 extracts the product from the transfer conveying line 4 or the moving platform 54, the servo motor is started, the output end of the servo motor is provided with a gear meshed with the toothed plate 101, and the servo motor drives the transfer table 61 to move the next process, when the transfer platform 61 moves to the inspection platform 71, the first starting cylinder 66 drives the telescopic supporting arm 64 to move a product above the inspection platform 71, the electric push rod at the bottom of the inspection platform 71 is started to drive the push plate 75 to lift the product, the telescopic supporting arm 64 is controlled to descend and the suction cup 67 is closed, the first cylinder 66 controls the telescopic supporting arm 64 to be separated from the upper side of the inspection platform 71, the electric push rod is started to descend to drive the product to be attached to the rubber plate 72, the valve is opened to enable the product to be adsorbed on the rubber plate 72, a worker can inspect the product, defects such as scratch, pad edge damage, adhesive residue and the like exist, the inspected product is moved to a drying box by the transfer platform 61 to be discharged, the product is sent to the heating plate 83 through the feed hole 82 by the telescopic supporting arm 64, the electric push rod at the bottom of the heating plate 83 is started to drive the ejector pin to lift the product, and the telescopic supporting arm 64 descends and then is discharged, the second actuating cylinder 85 drives the first door panel 86 to close the feed hole 82, the electric heating element is actuated to bake the product, so that glue is solidified, the dried product is placed on the conveying roller 94 through the telescopic supporting arm 64, the overhead wheel pads the product, so that the telescopic supporting arm 64 can be smoothly drawn out, the first actuating motor 951 drives the conveying roller 94 to rotate to convey the product, referring to fig. 8, a water pipe with one end extending to the outside of the cleaning box 91 is arranged on the spray rack 96, the water pipe is connected to a water source to clean the product, the cleaned product is wiped by the wiping block 97, so that only water stains are left on the product, the hot air blower 99 is actuated to convey hot air into the air outlet cylinder 98, the air outlet cylinder 98 discharges hot air through the waist-shaped hole to dry the water stains, when the dried product moves to the photoelectric sensor 922, the two groups of indicator lamps 911 respectively correspond to the two photoelectric sensors 922, after photoelectric sensor 922 senses the product, corresponding pilot lamp 911 lights, the staff accepts the product according to the pilot lamp 911 that lights, the product after the washing is placed on unloading platform 10, start linear module 115 and pull out the product tray from the inside of feed bin 114, the staff removes the product on the unloading platform 10 to the product tray again, reset at start linear module 115, make the product tray remove the inside of feed bin 114, two 116 driving lead screws of starter motor rotate, make bracket 118 can rise or the motion that descends, make the product tray of feed bin 114 inside place the product in proper order, after the collection is accomplished, remove feed bin 114 to turnover mother car 113, can remove feed bin 114 through turnover mother car 113, accomplish the operation to the device through the aforesaid.
To sum up, this OCR equipment process production line that laminates entirely, bear slip table 1 through the setting, coating unit 2, supplied materials transfer chain one 3, transfer chain 4, otter board laminating subassembly 5, material loading subassembly 6, inspection subassembly 7, toast subassembly 8, wash subassembly 9, unloading platform 10 and vertical receipts material subassembly 11, the device has broken through the process technology bottleneck, the brand-new equipment of autonomic design, the configuration defect of the full laminating equipment of current jumbo size OCR has been solved, adopt original coating process technology, the point is glued evenly, the coating is controllable, the quality effect has been higher than the product requirement, oven double-deck and washing chamber 92's design, the production beat is harmonious, it is balanced, solidification and cleaning performance are good, later stage product quality has been guaranteed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a OCR assembles technology production line entirely, includes by bearing slip table (1), coating unit (2), supplied materials transfer chain (3), transfer chain (4), otter board laminating subassembly (5), material loading subassembly (6), inspection subassembly (7), toasts subassembly (8), washs subassembly (9), unloading platform (10) and the vertical OCR that receives material subassembly (11) and constitute laminates the production line entirely, its characterized in that: a coating assembly (2) used for spraying glue on a product is arranged on one side of the bearing sliding table (1), the coating assembly (2) comprises a coating machine table (21) provided with an air suction platform (22) at the top, a fan communicated with the air suction platform (22) is arranged inside the coating machine table (21), a coating transverse moving frame (23) is arranged on the top of the coating machine table (21), a glue spraying cylinder (26) is arranged on one side of the coating transverse moving frame (23), a linear module used for driving the coating transverse moving frame (23) to move is arranged inside the coating machine table (21), and a conveying belt (24) used for conveying the product is arranged on the top of the coating machine table (21);
the coating machine is characterized in that a first incoming material conveying line (3) and a second incoming material conveying line (4) are respectively arranged on two sides of the coating machine table (21), a screen plate laminating assembly (5) is arranged on one side of the second incoming material conveying line (4), the screen plate laminating assembly (5) comprises a screen plate laminating machine (51) and a second incoming material conveying line (52) arranged on one side of the screen plate laminating machine (51), and a CCD camera module (53) is arranged at the top of the screen plate laminating machine (51) and used for identifying MARK MARKs on products;
one side of bearing sliding table (1) is provided with toothed plate (101), feeding assembly (6) is including setting up in transfer table (61) of bearing sliding table (1) top, the inside of transfer table (61) is provided with the servo motor who meshes mutually with toothed plate (101), starts servo motor, realizes the removal of transfer table (61), the inside of transfer table (61) is provided with elevating platform (62), the inside of transfer table (61) is provided with ball screw pair drive mechanism (65) that are used for driving elevating platform (62), the top of elevating platform (62) is provided with horizontal trailing arm (63), one side of horizontal trailing arm (63) is provided with flexible trailing arm (64), one side of horizontal trailing arm (63) is provided with cylinder (66) that are used for driving flexible trailing arm (64) to remove, one side of flexible trailing arm (64) is provided with sucking disc (67), the ball screw pair transmission mechanism (65) consists of a screw rod, a nut, a steel ball, a pre-pressing sheet, an inverter and a dust remover, the lifting table (62) is in transmission connection with the nut, the ball screw pair transmission mechanism (65) converts rotary motion into linear motion, and a stepping motor for driving the ball screw pair transmission mechanism (65) is arranged in the transfer table (61);
the inspection assembly (7) comprises an inspection table (71) positioned on one side of the bearing sliding table (1), a push plate (75) is arranged inside the inspection table (71), and an electric push rod for driving the push plate (75) is arranged at the bottom of the inspection table (71);
the baking assembly (8) comprises a baking box (81) positioned on one side of the inspection table (71), a feeding hole (82) is formed in one side of the baking box (81), at least one heating plate (83) is arranged in the baking box (81), and a thimble assembly (84) is arranged in the heating plate (83);
the cleaning assembly (9) comprises a cleaning box (91) arranged on one side of a bearing sliding table (1), a cleaning cavity (92) is formed in the cleaning box (91), conveying rollers (94) are arranged in the cleaning cavity (92), a first motor (951) used for driving the conveying rollers (94) is arranged on one side of the cleaning box (91), overhead wheels are arranged on the surface of the conveying rollers (94), two groups of spraying frames (96) respectively positioned above and below the conveying rollers (94) are arranged in the cleaning cavity (92), an air outlet cylinder (98) positioned on one side of the spraying frames (96) is arranged in the cleaning cavity (92), a hot air blower (99) communicated with the air outlet cylinder (98) through a pipeline is arranged on one side of the cleaning box (91), a driving box (95) is arranged on one side of the driving box (951), the one end of conveying roller (94) extends to the inside of drive case (95) and is connected with the output transmission of motor (951) through the belt, the quantity of wasing chamber (92) is two, two wash chamber (92) and be linked together through communicating pipe (913), the bottom of wasing chamber (92) is provided with recovery tube (912), it is provided with cylinder three (93) to wash one side of chamber (92), the output of cylinder three (93) is provided with door plant two (931), the inside of wasing case (91) is provided with baffle (921), baffle (921) separates frame and play dryer (98), the through-hole has all been seted up to the inside and the bottom of baffle (921), the top the bottom surface of wasing chamber (92) inner wall is the slope setting, the inside of wasing chamber (92) is provided with wipes piece (97), it is the sponge piece to wipe piece (97), a photoelectric sensor (922) is arranged on one side of the inner wall of the cleaning cavity (92), two groups of indicator lamps (911) are arranged on one side of the cleaning box (91), and a waist-shaped hole for air outlet is formed in the air outlet cylinder (98);
the vertical material receiving assembly (11) comprises a material rack (111) located on one side of a cleaning box (91) and used for storing and transferring products subjected to glue spraying, gluing, drying and cleaning, a feeding table (112) is arranged on one side of the material rack (111), a storage bin (114) is arranged inside the material rack (111), a product tray is arranged inside the storage bin (114), a linear module (115) used for moving the product tray is arranged inside the feeding table (112), a discharging table (10) is arranged on one side of the cleaning box (91), a turnover mother vehicle (113) is arranged on one side of the material rack (111), a bracket (118) is arranged inside the material rack (111), a second motor (116) is arranged inside the material rack (111), a lead screw (117) is connected to the internal thread of the bracket (118), and the output end of the second motor (116) is in transmission connection with the lead screw (117) through a chain, the bin (114) is disposed on top of a bracket (118).
2. An OCR full lamination assembly process production line as claimed in claim 1, wherein: the top of coating board (21) is provided with the carriage that is used for installing conveyer belt (24), and one side of carriage is provided with driving motor (25) that one end extends to coating board (21) one side, the bottom of coating sideslip frame (23) is provided with the boss that one end extends to inside and be connected with sharp module transmission of coating board (21), the inside of coating board (21) is provided with output and carriage bottom fixed connection's electric putter.
3. An OCR full lamination assembly process production line as claimed in claim 1, wherein: the top of otter board rigging machine (51) is provided with moving platform (54) for carry the product after the laminating, the inside of otter board rigging machine (51) is provided with the sharp module that is used for driving moving platform (54), one side that bears slip table (1) is provided with the slide rail that is located pinion rack (101) top, the bottom of transfer platform (61) is provided with inside and slide rail surface sliding connection's slide.
4. An OCR full lamination assembly process production line as claimed in claim 1, wherein: the top of checkout stand (71) is provided with rubber slab (72), one side of checkout stand (71) is provided with negative pressure pipe (73), be provided with the valve between checkout stand (71) and negative pressure pipe (73), negative pressure pipe (73) are linked together through the inside of valve and checkout stand (71), attract hole (74) have been seted up at the top of rubber slab (72).
5. An OCR full lamination assembly process production line as claimed in claim 1, wherein: one side of baking oven (81) is provided with cylinder two (85), the output of cylinder two (85) is provided with door plant one (86), thimble assembly (84) are including setting up in the inside thimble of hot plate (83) and setting up in the electric putter of hot plate (83) bottom, the inside of hot plate (83) is provided with electric heating element.
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| CA2972937A1 (en) * | 2015-03-30 | 2016-10-06 | Basf Corporation | Multifunctional coating system and coating module for application of catalytic washcoat and/or solution to a substrate and methods thereof |
| CN106891325A (en) * | 2017-03-13 | 2017-06-27 | 大族激光科技产业集团股份有限公司上海分公司 | Polar coordinate plane transfer robot |
| CN107344676A (en) * | 2017-07-24 | 2017-11-14 | 深圳市嘉熠精密自动化科技有限公司 | A kind of automatic loading and unloading mechanism |
| CN107899828A (en) * | 2017-12-23 | 2018-04-13 | 苏州工业园区服务外包职业学院 | A kind of box body spray-painting production line |
| CN112427171A (en) * | 2020-10-13 | 2021-03-02 | 河北敬业钢构科技股份有限公司 | Continuous anti-corrosion treatment equipment and process for rods and wires |
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