CN113469510A - Method for automatically transferring production information of products between processes - Google Patents
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- CN113469510A CN113469510A CN202110682258.4A CN202110682258A CN113469510A CN 113469510 A CN113469510 A CN 113469510A CN 202110682258 A CN202110682258 A CN 202110682258A CN 113469510 A CN113469510 A CN 113469510A
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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Abstract
The utility model provides a method of automatic circulation of process product production information, belongs to the intelligent manufacturing technology field for solve old mill's informationization transformation degree of difficulty height, problem with big costs, include: 1) determining a circulation mode of product production between the working procedures; 2) setting the circulation mode of the product production in a production management system; 3) generating a two-dimensional code of the product to be produced according to the identification number of the product to be produced in the production management system; 4) and issuing the two-dimensional code to each process, and after the current process is completed, scanning the two-dimensional code by using terminal equipment on a process position by an operator, and filling process information of the product production in the current process on the terminal equipment. By setting the two-dimensional code recorded with the product production information, the production information and the order information of each process are recorded on the circulation card, so that the automatic circulation of the product production information among the processes is realized, and the problems of loss and inconvenience of manual recording are avoided.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to the technical field of information flow in intelligent manufacturing.
Background
Most new foundry designs have planned intelligent factory platforms in the early stage of the construction, including the complete intelligent equipment, the full-coverage and complete informatization system of workshop networks, and can basically reach the level of intelligent maturity of 3 after implementation, and have strong competitive and management capabilities in the current stage. However, the traditional casting enterprises still face the problems that the equipment is old, the management and control of a production site are not timely, the statistics of most production data still depends on paper and pen recording, the production progress cannot be monitored, a statistical form consumes a large amount of human and material resources and the like, and the problems always occur that the equipment is not timely and errors are easy to occur.
For the informatization transformation of old casting factories, the problems of high transformation investment, high risk, incapability of networking equipment for data acquisition and the like are faced, so that the difficulty of implementing a digital system in the old factories is high, and the investment is large. Therefore, it is the most difficult problem to perform information management on the production of an enterprise without affecting the operation of the enterprise and increasing a large amount of investment in old casting plants.
Disclosure of Invention
In view of the above problems of high difficulty and high cost in the digital modification of old casting factories, there is a need for an automatic information transfer method for inter-process product production, in which a production management system connected to a factory in communication generates a two-dimensional code carrying or recording product production information, and the two-dimensional code records and transfers information of different processes among different processes, thereby realizing the automation of production process information.
A method for automatically transferring production information of an inter-process product comprises the following steps:
1) determining a circulation mode of product production between the working procedures;
2) setting the product production circulation mode in a production management system, and inputting circulation information and process information of a product to be produced into the production management system;
3) generating a two-dimensional code of the product to be produced according to the identification number of the product to be produced in the production management system;
4) and issuing the two-dimensional code to each process according to the production management system, after the current process is completed, scanning the two-dimensional code by using terminal equipment on a process position by an operator, filling process information of the product production in the current process on the terminal equipment, and after the process information is filled, transferring the product production to the next process until all processes of the product to be produced are completely executed, and then completing the production and manufacturing of the product to be produced.
Further, the circulation mode of the production of the inter-process products comprises the following steps:
1) one-piece type: only one product is produced in one order, and only one product is produced, and a casting number or a product number is allocated to the product to be produced;
2) the multi-part formula is as follows: a product is arranged in an order and a plurality of products are produced, a product number is distributed to the products to be produced, and the production quantity of the product is implicit in the product number; thereby realizing the batch information circulation taking the order as a unit;
3) the multi-class formula: a plurality of products are arranged in an order, at least one product is produced for each product, and a product number is distributed to each product to be produced, so that the information circulation of each product is realized.
And further, inputting the circulation information and the process information of the product to be produced into a production management system by taking the product number as a unique identification number, wherein the product information to be input comprises the product number, an order number, a product name, a product drawing number, delivery time, a process route, a furnace serial number, a metal liquid bag serial number and the like.
Furthermore, the two-dimensional code containing the order information and the production process information of the product to be produced can be generated by taking the product number as the identification number.
Furthermore, the two-dimensional code may be paper-based and issued to each process of the process route, or may be a display of a terminal device issued to each process of the process route in an electronic form.
The technical scheme of the invention has the beneficial effects that: by setting the two-dimensional code recorded with the product production information, the production information and the order information of each process are recorded on the two-dimensional code, so that the automatic circulation of the product production information among the processes is realized, and the problems of loss and inconvenience of manual recording are avoided; meanwhile, the full record of the product production process information and the traceability of the production information are realized. On the other hand, the purpose of informatization of the production process of the traditional casting factory is achieved, and a part of functions of informatization transformation of the traditional casting factory are achieved.
Detailed Description
In order to more clearly illustrate the technical solutions of the present invention, the technical solutions of the present invention are described in detail with reference to the practical application, and it is obvious that the following descriptions are some exemplary embodiments of the present invention, and it is obvious for those skilled in the art that other solutions can be obtained according to these embodiments without creative efforts.
Example 1:
one-piece type: order A is to produce a product A.
The method for automatically transferring the product production information among the production processes of the product A comprises the following steps:
1) determining that the circulation mode of the production of the inter-process product is a single piece mode, namely the circulation mode of the production information of the product A in the production process;
2) setting the single-piece circulation mode in a production management system, and recording circulation information and process information of a product A in the production management system; such as product code, order number, product name, product drawing number, delivery time, process route, furnace serial number, metal liquid bag serial number, etc. of the product;
3) generating a two-dimensional code of the product A according to the identification number of the product A in the production management system; the identification number may be a product code of product a;
4) the two-dimensional code of the product A is issued to terminal equipment of each process according to the production management system, after the current process is completed, an operator scans the two-dimensional code by using the terminal equipment on the process position, so that a process information registration interface represented by the two-dimensional code can be entered, the operator fills the process information of the product production in the current process on the process information registration interface by operating the terminal equipment, after the process information is filled, the product production is transferred to the next process, the process route of the product A is sequentially completed, namely, the production of the product A is completed until all the processes of the product A are completely executed.
The two-dimensional code carrying the product information is issued to the terminal equipment of each process of the product A process route, so that the electronic recording of the product A production process information is realized, the problems of inconvenience in paper record modification, loss in the transmission process, disordered data record and the like are avoided, and meanwhile, the informatization and traceability of the product A production process data are realized.
The terminal devices on the process location in this embodiment may be a computer and a handheld scanner, or may be a handheld device with a man-machine interface having a function of scanning two-dimensional codes, the process information registration interface may be directly displayed on the computer or the handheld device, and an operator may directly fill in process information on the computer or the handheld device.
Example 2:
the multi-part formula is as follows: order B is to produce three products B.
The method for automatically transferring the product production information among the production processes of the product B comprises the following steps:
1) determining that the circulation mode of the production of the inter-process products is a multi-piece mode, namely the circulation mode of the production information of a plurality of products B in the production process;
2) setting the multi-piece circulation mode in a production management system, and recording circulation information and process information of a product B in the production management system; such as product code, order number, product name, product quantity, product drawing number, delivery time, process route, furnace serial number, metal liquid bag serial number, etc. of the product;
3) generating a two-dimensional code of the product B according to the identification number of the product B in the production management system; the identification number may be a product code of product B; that is, a plurality of products B can be produced at a time, or one two-dimensional code can be used in the process;
4) the two-dimensional code of the product B is issued to terminal equipment of each process according to the production management system, after the current process is completed, an operator scans the two-dimensional code by using the terminal equipment on the process position, so that a process information registration interface represented by the two-dimensional code can be entered, the operator fills the process information of the product production in the current process on the process information registration interface by operating the terminal equipment, after the process information is filled, the product production is switched to the next process, the process route of the product B is sequentially completed, namely, the production of the product B is completed until all the processes of the product B are completely executed.
In the shared information registration interface of the product B, a recording position for registering the respective process information of each product B is provided, so that the production process information of a plurality of products B can be recorded in a two-dimensional code, or can be recorded in a process information registration table. In this way, the information of a plurality of identical products in an order can be recorded in a file, so that the information is convenient to review and trace.
Example 3:
the multi-class formula: order C is to produce one product C and two products D.
The method for automatically transferring the product production information among the order C production processes comprises the following steps:
1) determining that the circulation mode of the production of the products in the working procedures is a multi-class mode, namely the circulation mode of the production information of the products C and D in the production process;
2) setting the circulation modes of the products C and D in a production management system, and inputting circulation information and process information of the products C and D in the production management system; such as product code, order number, product name, product quantity, product drawing number, delivery time, process route, furnace serial number, metal liquid bag serial number, etc. of the product;
3) respectively generating two-dimensional codes of the product C and the product D according to the identification numbers of the product C and the product D in the production management system; the identification number may be a product code of the product C and the product D;
4) and issuing the two-dimensional codes of the product C and the product D to terminal equipment of each process according to the production management system, after the current process is completed, scanning the two-dimensional codes by using the terminal equipment on a process position by an operator, entering a process information registration interface represented by the two-dimensional codes, filling the process information of the product production in the current process on the process information registration interface by operating the terminal equipment by the operator, after the process information is filled, transferring the product production to the next process, sequentially walking off the process routes of the product C and the product D, namely completing the production of the product C and the product D until all the processes of the product C and the product D are completely executed.
Because one order in the multi-product type has multiple products and at least produces one product, in order to clearly record information of the circulation of each product between processes in the production process, each product is configured with a two-dimensional code carrying product order information and process record information, thereby ensuring the smoothness and reliability of information transmission in the production process of each product, avoiding information confusion and loss and ensuring the traceability of the information in the production process of the product.
The above embodiment is only a description of a typical application of the technical solution of the present invention, and may be reasonably expanded without creative efforts.
Claims (10)
1. A method for automatically transferring production information of products in a process is characterized by comprising the following steps:
determining a circulation mode of product production between the working procedures;
setting the product production circulation mode in a production management system, and inputting circulation information and process information of a product to be produced into the production management system;
generating a two-dimensional code of the product to be produced according to the identification number of the product to be produced in the production management system;
and issuing the two-dimensional code to each process according to the production management system, after the current process is completed, scanning the two-dimensional code by using terminal equipment on a process position by an operator, filling process information of the product production in the current process on the terminal equipment, and after the process information is filled, transferring the product production to the next process until all processes of the product to be produced are completely executed, and then completing the production of the product to be produced.
2. The method of claim 1, wherein the inter-process product production information is transferred in a single piece, wherein the single piece is only one product in an order and only one product is produced.
3. The method of claim 1, wherein the inter-process product production information is transferred in multiple pieces, wherein the multiple pieces are only one product in an order and produce at least two pieces.
4. The method of claim 1, wherein the inter-process product production information is transferred in a multi-category format, wherein the multi-category format includes two products directly belonging to an order and at least one product is produced for each product.
5. The method for automatically transferring production information of interprocess products according to any one of claims 2 to 4, wherein said identification number is a product number.
6. The method according to claim 5, wherein the information of the product to be produced includes a product number, an order number, a product name, a product drawing number, a delivery time, a process route, a furnace number, and a molten metal container number.
7. The method for automatically transferring production information of interprocess products as claimed in claim 6, wherein said two-dimension code contains or carries order information and production process information of the product to be produced.
8. The method for automatically transferring production information of interprocess products as claimed in claim 7, wherein said production process information includes processing information and detection information of each process.
9. The method for automatically transferring production information of interprocess products according to claim 9, wherein said production process information is stored in said two-dimensional code in the form of a process information registry.
10. The method for automatically transferring the production information of the inter-process product according to claim 9, wherein the terminal devices at the process locations are computers and handheld scanners or handheld devices with man-machine interaction interfaces and two-dimensional code scanning functions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110682258.4A CN113469510A (en) | 2021-06-23 | 2021-06-23 | Method for automatically transferring production information of products between processes |
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| CN202110682258.4A CN113469510A (en) | 2021-06-23 | 2021-06-23 | Method for automatically transferring production information of products between processes |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114418418A (en) * | 2022-01-25 | 2022-04-29 | 重庆允丰科技有限公司 | Work order information transfer method, system, equipment and medium based on process conversion ratio |
| CN116080108A (en) * | 2023-02-17 | 2023-05-09 | 浙江恒亿达复合材料有限公司 | Data acquisition management system for production process of wind power glass fiber pultrusion plate |
| CN116551660A (en) * | 2023-07-10 | 2023-08-08 | 重汽(济南)车桥有限公司 | Heavy truck bridge visual identification grabbing device |
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| CN105354753A (en) * | 2015-12-01 | 2016-02-24 | 湖北江山重工有限责任公司 | Production site data collection method |
| CN112184255A (en) * | 2020-08-21 | 2021-01-05 | 苏州香农智能科技有限公司 | Control method of intelligent source tracing system for motorcycle engine cylinder block |
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2021
- 2021-06-23 CN CN202110682258.4A patent/CN113469510A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103020759A (en) * | 2012-12-03 | 2013-04-03 | 黄敏 | Clothing information traceback method based on two-dimension code recognition technology |
| CN105354753A (en) * | 2015-12-01 | 2016-02-24 | 湖北江山重工有限责任公司 | Production site data collection method |
| CN112184255A (en) * | 2020-08-21 | 2021-01-05 | 苏州香农智能科技有限公司 | Control method of intelligent source tracing system for motorcycle engine cylinder block |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114418418A (en) * | 2022-01-25 | 2022-04-29 | 重庆允丰科技有限公司 | Work order information transfer method, system, equipment and medium based on process conversion ratio |
| CN114418418B (en) * | 2022-01-25 | 2023-07-11 | 重庆允丰科技有限公司 | Work order information circulation method, system, equipment and medium based on process conversion ratio |
| CN116080108A (en) * | 2023-02-17 | 2023-05-09 | 浙江恒亿达复合材料有限公司 | Data acquisition management system for production process of wind power glass fiber pultrusion plate |
| CN116080108B (en) * | 2023-02-17 | 2023-07-25 | 浙江恒亿达复合材料有限公司 | Data acquisition management system for production process of wind power glass fiber pultrusion plate |
| CN116551660A (en) * | 2023-07-10 | 2023-08-08 | 重汽(济南)车桥有限公司 | Heavy truck bridge visual identification grabbing device |
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Application publication date: 20211001 |