CN113371472B - Full-automatic discharging system - Google Patents
Full-automatic discharging system Download PDFInfo
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- CN113371472B CN113371472B CN202110608172.7A CN202110608172A CN113371472B CN 113371472 B CN113371472 B CN 113371472B CN 202110608172 A CN202110608172 A CN 202110608172A CN 113371472 B CN113371472 B CN 113371472B
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- chain
- conveying
- turnover
- conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
- B65G63/004—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles for containers
Abstract
The invention discloses a full-automatic discharging system, which comprises a ground, wherein a turnover conveyor is arranged on the ground, turnover conveying chains are arranged on two sides of the turnover conveyor and are driven to rotate by a servo turnover conveying motor, a barrel taking in-place sensor and a lifter waiting position sensor are arranged on the turnover conveyor, turnover storage bucket sensor that targets in place, turnover conveyer one side is equipped with transport fork truck and system control platform, the opposite side is equipped with the frame, the frame is equipped with down exit, the slidable hanging flower basket is equipped with in the frame, chain conveyor is equipped with in the hanging flower basket, the hanging flower basket drives the lift through first servo gear motor, the exit is connected with the guide rail on the frame, the guide rail is equipped with the RGV dolly, the unloading funnel is equipped with at RGV dolly middle part, the RGV dolly drives through servo walking power pack, RGV dolly top both sides all are equipped with the conveyer belt, two conveyer belts drive through servo transport power pack. When the automatic conveying and discharging device is used, multi-position accurate conveying and discharging can be carried out, the automation degree is high, and the efficiency is high; the conveying process is stable, and the safety is higher.
Description
Technical Field
The invention belongs to the technical field of material discharging, and particularly relates to a full-automatic discharging system.
Background
In industrial production, some powdery and granular materials are often required to be added, and for the conveying and adding of the materials, positive pressure conveying, vacuum conveying, bucket type lifting, conveyor belts and the like are commonly used.
Need place the material to reinforced position before the material adds, present blowing equipment degree of automation is still not high, and whole material transportation process lacks accurate control.
Disclosure of Invention
The invention aims to provide a full-automatic discharging system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic discharging system comprises the ground, wherein a turnover conveyor is arranged on the ground, turnover conveying chains are arranged on two sides of the turnover conveyor and driven to rotate by a servo turnover conveying motor, a barrel taking in-place signal device, a lifting machine waiting signal device and a turnover material barrel in-place signal device are arranged on the turnover conveyor, and a carrying forklift and a system control console are arranged on one side of the turnover conveyor;
the other side of the turnover conveyor is provided with a frame, one side of the bottom of the frame is provided with a lower inlet and a lower outlet, vertical hanging basket guide rails are symmetrically arranged on two inner sides of the frame, which are perpendicular to the lower inlet and the lower outlet, of the frame, hanging baskets capable of sliding up and down are arranged between the two hanging basket guide rails, a chain conveyor capable of rotating in two directions towards the lower inlet and the lower outlet is arranged in each hanging basket, a main transmission shaft and a driven spindle are respectively arranged on two sides, close to the hanging basket guide rails, of the top of the frame through bearings with seats, two groups of lifting chain wheels are arranged at two ends of the main transmission shaft side by side, lifting driven chain wheels are arranged at two ends of the driven spindle, a vertical counterweight guide rail is arranged on one side, close to the main transmission shaft, a counterweight capable of sliding up and down is arranged on the counterweight guide rail, one side, close to the driven spindle, of the top end of the hanging basket is provided with a first chain lifting point and a first chain is fixed through the first chain lifting point, the first chain is fixed at the top end of the balance weight after passing through the lifting driven chain wheel and the lifting chain wheel, a second chain is arranged at the other side of the top end of the hanging basket, a second chain is fixed at the lifting point of the second chain, the second chain is fixed at the top end of the balance weight after passing through the lifting chain wheel, a first transmission chain wheel is installed on the main transmission shaft, a first servo speed reducing motor positioned between the main transmission shaft and the driven spindle is installed at the top of the rack, a second transmission chain wheel is installed at the output end of the first servo speed reducing motor, a transmission chain is installed between the first transmission chain wheel and the second transmission chain wheel, and an upper inlet is formed in the upper part of the rack;
the upper inlet and outlet of the frame are connected with guide rails which are provided with two parallel movable RGV trolleys, the middle part of the RGV is provided with a feeding funnel which runs through the top and the bottom of the RGV, a servo walking power unit is arranged in the RGV, four corners of the bottom of the RGV are provided with traveling wheels which are supported on the guide rail through the traveling wheels, a drive shaft between the road wheels of the RGV trolley is driven by the servo walking power unit, two groups of limiting rotating wheel sets are arranged on one side of the bottom of the RGV and each group of limiting rotating wheel sets comprises two limiting rotating wheels which are respectively clung to the two sides of the corresponding guide rail, conveying belts facing the rack are arranged on two sides of the top of the RGV, the two conveying belts are driven by driving wheels, and a driving shaft between the two driving wheels is driven by a servo conveying power unit.
Preferably, the turnover conveyor is provided with a guide plate positioned outside the turnover conveying chain.
Preferably, a ladder from the bottom to the top is arranged on one side of the frame.
Preferably, chain conveyer includes chain carriage, leading sprocket, driving sprocket, conveying chain, the servo gear motor of second, the chain carriage is close to two are all equipped with to the both sides of hanging flower basket guide rail leading sprocket, two leading sprocket with install on the driving sprocket conveying chain, driving sprocket passes through the drive of the servo gear motor of second.
Preferably, the chain conveyor rack is provided with tension chain wheels positioned at two sides of the conveying chain.
Preferably, the tension chain wheel on one side is installed on a sliding seat, and one side of the sliding seat, which is far away from the tension chain wheel, is tightly attached to a backstop screw rod installed on the chain conveying frame.
Preferably, the top of the chain conveying frame is provided with blocking edges positioned at two sides of the conveying chain.
Compared with the prior art, the invention has the beneficial effects that:
1. the multi-position accurate conveying and discharging can be carried out, the automation degree is high, and the efficiency is high;
2. the conveying process is stable, and the safety is higher.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the epicyclic conveyor of the present invention;
FIG. 3 is a schematic structural view of a rack, a hanging basket, a chain conveyor, a guide rail and an RGV of the invention;
FIG. 4 is a schematic view of the connection structure of the rack, the basket and the chain conveyor of the invention;
FIG. 5 is a schematic view of a connection structure of a hanging basket, a chain conveyor, a counterweight and a first servo speed reduction motor of the present invention;
FIG. 6 is a schematic view of the connection structure of the lifting chain wheel, the lifting driven chain wheel and the first servo speed reduction motor;
FIG. 7 is a schematic top view of the frame, basket guide rail, chain conveyor, counterweight guide rail, counterweight, first chain suspension point, and second chain suspension point of the present invention;
FIG. 8 is a schematic bottom view of the RGV cart of the present invention;
FIG. 9 is a side view of the chain carriage, guide sprocket, drive sprocket, conveyor chain, tension sprocket, slide carriage, retaining screw, and retainer of the present invention;
FIG. 10 is a schematic structural diagram of a driving sprocket and a second servo deceleration motor of the present invention.
In the figure: 1. a ground surface; 2. a transfer conveyor; 3. a turnover conveying chain; 4. a servo turnaround conveying motor; 5. a barrel in-place signal device is taken; 6. a hoist waiting signal device; 7. a turnover charging basket in-place signal device; 8. carrying a forklift; 9. a system console; 10. a frame; 11. a lower inlet and outlet; 12. a basket guide rail; 13. a hanging basket; 14. a chain conveyor; 15. a pedestal bearing; 16. a main drive shaft; 17. a driven spindle; 18. a lifting sprocket; 19. lifting the driven sprocket; 20. a counterweight guide rail; 21. balancing weight; 22. a first chain hoisting point; 23. a first chain; 24. a second chain hoisting point; 25. a second chain; 26. a first drive sprocket; 27. a first servo gear motor; 28. a second drive sprocket; 29. a drive chain; 30. an upper inlet and an outlet; 31. a guide rail; 32. an RGV trolley; 33. a discharging hopper; 34. a servo walking power unit; 35. a traveling wheel; 36. a limiting rotating wheel; 37. a conveyor belt; 38. a drive wheel; 39. a servo delivery power unit; 40. a guide plate; 41. climbing a ladder; 42. a chain carriage; 43. a guide sprocket; 44. a drive sprocket; 45. a conveyor chain; 46. a second servo deceleration motor; 47. a tension sprocket; 48. a slide base; 49. stopping the screw; 50. and (6) blocking edges.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: referring to fig. 1-10, the present invention provides a technical solution: a full-automatic discharging system comprises a ground 1, wherein a turnover conveyor 2 is arranged on the ground 1, turnover conveying chains 3 are arranged on two sides of the turnover conveyor 2, the turnover conveying chains 3 are driven to rotate by a servo turnover conveying motor 4, a barrel taking in-place signal device 5, a lifter waiting signal device 6 and a turnover material barrel in-place signal device 7 are arranged on the turnover conveyor 2, and a carrying forklift 8 and a system control console 9 are arranged on one side of the turnover conveyor 2;
the other side of the turnover conveyor 2 is provided with a frame 10, one side of the bottom of the frame 10 is provided with a lower inlet and outlet 11, vertical hanging basket guide rails 12 are symmetrically arranged on two inner sides of the frame 10 perpendicular to the surface where the lower inlet and outlet 11 are arranged, a hanging basket 13 capable of sliding up and down is arranged between the two hanging basket guide rails 12, a chain conveyor 14 capable of rotating in two directions and facing the lower inlet and outlet 11 is arranged in the hanging basket 13, the top of the frame 10 close to the two sides of the hanging basket guide rails 12 is respectively provided with a main transmission shaft 16 and a driven spindle 17 through a bearing with a seat 15, two groups of lifting chain wheels 18 are arranged at two ends of the main transmission shaft 16 side by side, lifting driven chain wheels 19 are arranged at two ends of the driven spindle 17, a vertical counterweight guide rail 20 is arranged at one side of the frame 10 close to the main transmission shaft 16, and a counterweight 21 capable of sliding up and down is arranged on the counterweight guide rail 20, a first chain lifting point 22 is arranged on one side, close to the driven spindle 17, of the top end of the hanging basket 13, a first chain 23 is fixed on the first chain lifting point 22, the first chain 23 passes through the lifting driven sprocket 19 and the lifting sprocket 18 and then is fixed on the top end of the counterweight 21, a second chain lifting point 24 is arranged on the other side of the top end of the hanging basket 13, a second chain 25 is fixed on the second chain lifting point 24, the second chain 25 passes through the lifting sprocket 18 and then is fixed on the top end of the counterweight 21, a first transmission sprocket 26 is installed on the main transmission shaft 16, a first servo speed reducing motor 27 located between the main transmission shaft 16 and the driven spindle 17 is installed at the top of the rack 10, a second transmission sprocket 28 is installed at the output end of the first servo speed reducing motor 27, and a transmission chain 29 is installed between the first transmission sprocket 26 and the second transmission sprocket 28, an upper inlet and an outlet 30 are arranged at the upper part of the frame 10;
the upper inlet 30 of the frame 10 is connected with a guide rail 31, the guide rail 31 is provided with two parallel movable RGV trolleys 32, a blanking hopper 33 penetrating the top and the bottom of the RGV trolleys 32 is arranged in the middle of the RGV trolleys 32, a servo walking power unit 34 is arranged inside the RGV trolleys 32, walking wheels 35 are arranged at four corners of the bottom of the RGV trolleys 32 and are supported on the guide rail 31 through the walking wheels 35, a driving shaft between the walking wheels 35 of the RGV trolleys 32 is driven by the servo walking power unit 34, two limit rotating wheel sets are arranged on one side of the bottom of the RGV trolleys 32, each limit rotating wheel set comprises two limit rotating wheels 36 respectively clinging to and corresponding to two sides of the guide rail 31, conveying belts 37 facing the frame 10 are arranged on two sides of the top of the RGV trolleys 32, and the two conveying belts 37 are driven by driving wheels 38, the drive shaft between the two drive wheels 38 is driven by a servo-transmission power unit 39.
In the embodiment, multi-position accurate conveying and discharging can be carried out, the automation degree is high, and the efficiency is high; the conveying process is stable, and the safety is higher.
Specifically, the revolving conveyor 2 is provided with a guide plate 40 positioned outside the revolving conveyor chain 3.
In this embodiment, the material barrel is not inclined when being conveyed on the turnover conveying chain 3 of the turnover conveyor 2.
Specifically, a ladder 41 from the bottom to the top is installed on one side of the frame 10.
In this embodiment, it is convenient to install and maintain the equipment devices on the top of the frame 10 through the ladder 41.
Specifically, chain conveyor 14 includes chain carriage 42, leading sprocket 43, driving sprocket 44, conveying chain 45, second servo gear motor 46, chain carriage 42 is close to two are all equipped with to the both sides of hanging flower basket guide rail 12 leading sprocket 43, two leading sprocket 43 with install on the driving sprocket 44 conveying chain 45, driving sprocket 44 passes through second servo gear motor 46 drives.
In this embodiment, the forward and reverse rotation of the second servo reduction motor 46 drives the forward and reverse rotation of the transmission chain 45, so that the conveying and the returning of the charging bucket are facilitated.
Specifically, the chain carriage 42 is provided with tension sprockets 47 at both sides of the conveying chain 45.
In this embodiment, the conveying chain 45 is prevented from slackening by the action of the two tension sprockets 47.
Specifically, the tension sprocket 47 on one side is mounted on a sliding seat 48, and the side of the sliding seat 48 away from the tension sprocket 47 is tightly attached to a retaining screw 49 mounted on the chain conveying frame 42.
In this embodiment, the position of the slide carriage 48 can be adjusted by adjusting the retaining screw 49, and the tension sprocket 47 is further driven to adjust the tightness of the conveying chain 45.
Specifically, the top of the chain conveying frame 42 is provided with blocking edges 50 located at two sides of the conveying chain 45.
In this embodiment, make and to carry on spacingly through keeping off along 50 can the material storage bucket on the chain conveyor 14, further strengthen the stability of material storage bucket material loading.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
The working principle is as follows: when the material barrel conveying device is used, a material barrel filled with enough materials is conveyed to a turnover conveyor 2 through a conveying forklift 8, a turnover material barrel in-place signal device 7 sends a signal after the material barrel is in place, a servo turnover conveying motor 4 drives a turnover conveying chain 3 to rotate, the material barrel is conveyed to one end of a chain conveyor 14 from a lower inlet and a lower outlet 11, a system control board 9 controls a second servo speed reducing motor 46 to drive a conveying chain 45 to rotate so as to drive the material barrel to move, when the material barrel is completely moved to the chain conveyor 14, the second servo speed reducing motor 46 stops, the system control board 9 controls a first servo speed reducing motor 27 to be started to drive a lifting chain wheel 18 to rotate, when the lifting chain wheel 18 rotates, the lifting chain wheel is respectively lifted through a first chain 23 and a second chain 25 to drive a hanging basket 13 to ascend, when the hanging basket 13 drives the chain conveyor 14 to ascend to an upper inlet and outlet 30, the first servo speed reducing motor 27 stops, meanwhile, the system control console 9 controls the second servo speed reducing motor 46 to drive the transmission chain 45 to rotate so as to convey the charging basket from the upper inlet and outlet 30 to the RGV trolley 32, the system control console 9 controls the servo conveying power unit 39 to drive the conveying belt 37 to rotate clockwise, so that the charging basket is brought above the RGV trolley 32 by the conveyer belt 37, the servo conveying power unit 39 stops rotating after arriving, the servo walking power unit 34 is controlled by the system control console 9 to rotate, the walking wheels 35 are further driven to move on the guide rails 31, the charging basket is conveyed to a proper position for later charging, after the charging is finished, the system control console 9 controls the servo walking power unit 34, the servo conveying power unit 39, the chain conveyor 14 and the first servo speed reducing motor 27 to rotate reversely, so that the charging bucket can return along the original path, the same principle is adopted for circulation, and accurate discharging can be carried out at other positions after the charging bucket is filled again.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The full-automatic discharging system is characterized by comprising a ground (1), wherein a turnover conveyor (2) is arranged on the ground (1), turnover conveying chains (3) are arranged on two sides of the turnover conveyor (2), the turnover conveying chains (3) are driven to rotate by a servo turnover conveying motor (4), a barrel taking in-place signal device (5), a lifter waiting signal device (6) and a turnover material barrel in-place signal device (7) are arranged on the turnover conveyor (2), and a carrying forklift (8) and a system control console (9) are arranged on one side of the turnover conveyor (2);
the turnover conveyor (2) is provided with a frame (10) on the other side, one side of the bottom of the frame (10) is provided with a lower inlet and outlet (11), vertical hanging basket guide rails (12) are symmetrically arranged on two inner sides of the lower inlet and outlet (11) in place surface vertical, a hanging basket (13) capable of sliding up and down is arranged between the two hanging basket guide rails (12), a chain conveyor (14) capable of rotating in two directions and facing the lower inlet and outlet (11) is arranged in the hanging basket (13), two sides of the top of the frame (10) close to the hanging basket guide rails (12) are respectively provided with a main transmission shaft (16) and a driven spindle (17) through a bearing (15) with a seat, two groups of lifting chain wheels (18) are arranged at two ends of the main transmission shaft (16) side by side, lifting driven chain wheels (19) are arranged at two ends of the driven spindle (17), and a vertical counterweight guide rail (20) is arranged on one side of the frame (10) close to the main transmission shaft (16), the lifting mechanism is characterized in that a counterweight (21) capable of sliding up and down is installed on the counterweight guide rail (20), one side, close to the driven spindle (17), of the top end of the hanging basket (13) is provided with a first chain lifting point (22) and is fixed with a first chain (23) through the first chain lifting point (22), the first chain (23) passes through the lifting driven sprocket (19) and the lifting sprocket (18) and is fixed at the top end of the counterweight (21), the other side of the top end of the hanging basket (13) is provided with a second chain lifting point (24) and is fixed with a second chain (25) through the second chain lifting point (24), the second chain (25) passes through the lifting sprocket (18) and is fixed at the top end of the counterweight (21), a first transmission sprocket (26) is installed on the main transmission shaft (16), a first servo speed reduction motor (27) located between the main transmission shaft (16) and the driven spindle (17) is installed at the top of the rack (10), a second transmission chain wheel (28) is installed at the output end of the first servo speed reducing motor (27), a transmission chain (29) is installed between the first transmission chain wheel (26) and the second transmission chain wheel (28), and an upper inlet and an upper outlet (30) are formed in the upper part of the rack (10);
the upper inlet and outlet (30) of the rack (10) is connected with a guide rail (31), the guide rail (31) is provided with two parallel movable RGV trolleys (32), the middle part of each RGV trolley (32) is provided with a blanking funnel (33) running through the top and the bottom of the RGV trolley, a servo walking power unit (34) is arranged inside each RGV trolley (32), walking wheels (35) are arranged at four corners of the bottom of each RGV trolley (32) and are supported on the guide rail (31) through the walking wheels (35), a driving shaft between the walking wheels (35) of each RGV trolley (32) is driven through the servo walking power unit (34), one side of the bottom of each RGV trolley (32) is provided with two limiting rotating wheel sets, each limiting rotating wheel set comprises two limiting rotating wheels (36) respectively clinging to and corresponding to two sides of the guide rail (31), two sides of the top of each RGV trolley (32) are provided with a conveying belt (37) facing the rack (10), the two conveyor belts (37) are driven by driving wheels (38), and a driving shaft between the two driving wheels (38) is driven by a servo conveying power unit (39).
2. The full-automatic emptying system according to claim 1, wherein a guide plate (40) is arranged on the turnover conveyor (2) and is positioned outside the turnover conveyor chain (3).
3. The full-automatic emptying system as claimed in claim 2, wherein a ladder (41) from bottom to top is installed on one side of the machine frame (10).
4. The full-automatic emptying system according to claim 1, wherein the chain conveyor (14) comprises a chain conveying frame (42), two guide chain wheels (43), two driving chain wheels (44), two conveying chains (45) and a second servo speed reduction motor (46), the two guide chain wheels (43) are mounted on two sides of the chain conveying frame (42) close to the basket guide rail (12), the conveying chains (45) are mounted on the two guide chain wheels (43) and the driving chain wheels (44), and the driving chain wheels (44) are driven by the second servo speed reduction motor (46).
5. The full-automatic emptying system according to claim 4, wherein the chain conveying rack (42) is provided with tensioning sprockets (47) which are positioned at two sides of the conveying chain (45).
6. The full-automatic emptying system according to claim 5, wherein the tension chain wheel (47) on one side is mounted on a sliding seat (48), and the side, away from the tension chain wheel (47), of the sliding seat (48) is tightly attached to a retaining screw (49) on the chain conveying rack (42).
7. The full-automatic emptying system according to claim 4, wherein the top of the chain conveying rack (42) is provided with blocking edges (50) positioned at two sides of the conveying chain (45).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110608172.7A CN113371472B (en) | 2021-06-01 | 2021-06-01 | Full-automatic discharging system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110608172.7A CN113371472B (en) | 2021-06-01 | 2021-06-01 | Full-automatic discharging system |
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| CN113371472A CN113371472A (en) | 2021-09-10 |
| CN113371472B true CN113371472B (en) | 2022-02-15 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114655649A (en) * | 2022-04-26 | 2022-06-24 | 郑州纽路普科技有限公司 | Transport lift system |
| CN115644479A (en) * | 2022-10-31 | 2023-01-31 | 佛山市立高食品有限公司 | Automatic frozen fruit scattering and conveying equipment |
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