CN113273584A - Kneading-pressing type wheaten food processing equipment - Google Patents
Kneading-pressing type wheaten food processing equipment Download PDFInfo
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- CN113273584A CN113273584A CN202110546823.4A CN202110546823A CN113273584A CN 113273584 A CN113273584 A CN 113273584A CN 202110546823 A CN202110546823 A CN 202110546823A CN 113273584 A CN113273584 A CN 113273584A
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- stirrer
- barrel
- dough kneading
- kneading
- spiral push
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- 235000013305 food Nutrition 0.000 title claims abstract description 35
- 238000003825 pressing Methods 0.000 title claims description 11
- 238000004898 kneading Methods 0.000 claims abstract description 90
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 235000015927 pasta Nutrition 0.000 claims 6
- 239000004744 fabric Substances 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 12
- 235000013312 flour Nutrition 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 235000008429 bread Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/02—Mixing or kneading machines for the preparation of dough with vertically-mounted tools; Machines for whipping or beating
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/06—Mixing or kneading machines for the preparation of dough with horizontally-mounted mixing or kneading tools; Worm or screw mixers
- A21C1/065—Worm or screw mixers, e.g. with consecutive mixing receptacles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C1/00—Mixing or kneading machines for the preparation of dough
- A21C1/14—Structural elements of mixing or kneading machines; Parts; Accessories
- A21C1/1405—Tools
- A21C1/141—Tools having mixing or cutting elements essentially perpendicular to their axes
Abstract
The invention relates to the technical field of food processing machinery, in particular to kneading type wheaten food processing equipment. The common wheaten food processing machines on the market have single dough kneading mode, and have the problems of adhesion between wheaten food blanks and stirring parts, low dough kneading efficiency, poor mouthfeel of wheaten food finished products and the like. The technical scheme of the invention is as follows: the spiral push rod is horizontally arranged in the dough kneading barrel, the side part of the dough kneading barrel is provided with a stirrer support, the stirrer is vertically suspended above the spiral push rod by the stirrer support, and the stirrer support is connected with the lifter to adjust and control the height of the stirrer. The invention has the beneficial effects that: the vertical stirrer is matched with the horizontal spiral push rod, the fabric is pushed and pressed in the vertical direction and the horizontal direction, so that the fabric is always circulated between the spiral push rod and the stirrer, the traditional manual dough kneading method is simulated to repeatedly knead, the dough kneading efficiency is greatly improved, and the taste of a finished product of cooked wheaten food is enhanced.
Description
Technical Field
The invention relates to the technical field of food processing machinery, in particular to kneading type wheaten food processing equipment.
Background
The wheaten food is common food in northern China, the production of the wheaten food needs to be finished through a plurality of steps of dough kneading, dough forming and the like, and for food processing departments of large-scale production, mechanical equipment is usually used for replacing manual dough kneading, dough forming and the like.
At present, dough kneading mechanisms of common wheaten food processing equipment in the market can be roughly divided into a horizontal stirrer and a vertical stirrer, and most products adopt a horizontal structure, namely, a stirring shaft is horizontally arranged in a square stirring box. In actual use, the dough kneading mechanism with the structure has the problems of poor dough kneading effect, poor mouthfeel of cooked wheaten food, low efficiency and the like due to the following reasons:
because the stirrer is horizontally arranged, when the stirring machine works, the stirring teeth or blades and other components do circular motion around the stirring axis, the plane formed by the motion track is vertical to the bottom plate of the box, the components such as the stirring teeth dial dough (or food materials) to turn up and down around the axis, the stirring action is simple and different from the traditional manual dough kneading method, because the stirring mode lacks kneading action, the stirring time is required to be properly increased, and the kneading effect of the dough and the taste of the finished wheaten food are far less than the traditional processing method; in the dough kneading process, larger dough is easily stuck and hung on parts such as stirring teeth, shafts and the like, small blanks or scraps are thrown, hit and adhered by the stirring teeth and are accumulated at corners of a box body, once the conditions occur, the machine is usually stopped, the taste of food materials is influenced, the processing efficiency is indirectly reduced, and the problem is particularly obvious for softer dough such as fried bread sticks, vermicelli and the like. Another disadvantage of the horizontal structure is that it is limited by the structure of the horizontal agitator, and the cleaning operation of the interior of the tank needs to be performed by bypassing the agitator part, which is time-consuming and labor-consuming.
In addition, a few dough kneading devices with vertical stirrers only change the stirring direction of food materials, and the problems of low operating efficiency of products with horizontal structures, lack of kneading pressure of dough blanks, poor mouthfeel of finished wheaten food products and the like are not solved.
Disclosure of Invention
Aiming at the problems, the invention provides kneading and pressing type wheaten food processing equipment which adopts a longitudinally-arranged stirrer to be matched with a horizontally-arranged spiral push rod and pushes and presses the flour in the vertical direction and the horizontal direction, so that the traditional manual kneading method and dough kneading are simulated, and the dough kneading efficiency and the wheaten food taste are improved.
The purpose of the invention is realized by the following technical scheme:
a kneading-pressing type wheaten food processing device comprises:
the device comprises a main frame, a power device arranged on the main frame, a control system connected with the power device and a transmission mechanism; the dough kneading machine also comprises a dough kneading barrel, a spiral push rod, a stirrer support and a lifter;
the dough kneading barrel is fixedly connected to the main frame, the top of the dough kneading barrel is provided with a feeding hole, and the side wall of the lower part of the dough kneading barrel is provided with a discharging hole; the spiral push rod is horizontally arranged in the dough kneading barrel, and the end part of the spiral push rod corresponds to the position of a discharge hole of the dough kneading barrel;
the stirrer support comprises an upright post, a lifting bracket and a shaft seat, and the upright post is vertically arranged at the side part of the dough kneading barrel and is fixedly connected with the main frame; the lifting support is rotatably sleeved on the upright post and can axially slide along the upright post; the free end of the lifting support is provided with a shaft seat, the stirring end of the stirrer is vertically assembled on the shaft seat downwards, and the stirrer is suspended above the spiral push rod and is vertical to the spiral push rod during working;
the lifting support rotates to drive the stirrer to rotate around the axis of the upright post;
the lifter is fixed on the main frame, and is connected with and drives the lifting bracket to lift along the upright post, so that the stirrer enters and exits the barrel body from the feeding hole of the dough kneading barrel;
a positioning mechanism for locking the lifting support is arranged between the lifting support and the upright post or the main frame;
the spiral push rod, the stirrer and the lifter are connected with the power device through the transmission mechanism.
Furthermore, the upright post is of a hollow structure, and a first transmission half shaft is assembled in the upright post along the central line of the upright post; the lifting support is provided with a second transmission half shaft, and the first transmission half shaft and the second transmission half shaft are coaxially arranged and connected through a spline and a spline sleeve to realize power transmission or breaking; the second transmission half shaft is connected with the shaft or chain transmission and drives the stirrer to rotate.
Furthermore, the bottom plate of the dough kneading barrel is of a groove-shaped structure to form a conveying groove, and the spiral push rods are distributed along the conveying groove.
Furthermore, the barrel wall upper section of the dough kneading barrel is of a cylindrical structure, the lower section of the dough kneading barrel is of a square column structure, and the barrel walls of the cylindrical section and the square column section are in smooth transition.
Furthermore, the spiral push rods are provided with two spiral push rods which are arranged in parallel, have the same propelling direction and are opposite in rotating direction.
Furthermore, the stirrer structure comprises a stirring shaft and a plurality of fins fixed on the stirring shaft in a paddle shape, and the fins surround the stirring shaft and are distributed at intervals along the axial direction.
Furthermore, the lifter adopts a lifting screw mechanism, a hydraulic device, a lifting chain or a winch.
The invention has the beneficial effects that:
the stirrer is vertically arranged, the height of the stirring shaft can be controlled by the lifter to be matched with the spiral push rod at the lower part of the dough kneading barrel, the fabric food material is pushed to the bottom corner of the dough kneading barrel by the spiral push rod, the fabric food material is forced to turn upwards along the barrel wall and is pushed downwards by the stirrer fin and is pushed to the other side of the barrel bottom, the fabric food material is pushed back to the bottom corner of the dough kneading barrel by the spiral push rod again, the manual dough kneading method is simulated, the taste of finished wheaten food is greatly enhanced, and the dough kneading efficiency is improved; because the dough kneading operation is concentrated on the lower section of the barrel, the dough kneading is carried out in the process of gradually forming dough blanks by kneading food materials, so that the dough kneading is always circulated between the spiral push rod and the stirrer fins, the upward throwing of the fabric is avoided, and the problem of splashing of the dough blanks and the adhesion of equipment in the existing product box is thoroughly solved.
The flour mixing barrel has the advantages that the stirrer can be lifted out of the flour mixing barrel by the aid of the lifter and can rotate to the barrel side around the upright post, and cleaning operation of the inside of the barrel and the stirrer is facilitated.
The technical solution of the present invention will be described in detail below with reference to the accompanying drawings and the detailed description.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the agitator of the present invention raised;
fig. 3 is a perspective view of the lifter and dough mixing barrel of the present invention.
Detailed Description
In the figure: the method comprises the following steps of 1-main frame, 2-power device, 3-dough mixing barrel, 3 a-discharge port, 3 b-conveying trough, 4-stirrer, 4 a-stirring shaft, 4 b-fin, 5-shaft seat, 6-lifting bracket, 7-lifting screw rod, 8 a-first transmission half shaft, 8 b-second transmission half shaft, 9-upright post, 10-shifting fork, 11-positioning mechanism, 12-spiral push rod and 13-steamed bun making machine.
Examples
As can be seen from fig. 1 to 3, the technical solution of the present invention includes a main frame 1, a power device 2 mounted on the main frame, a control system and a transmission mechanism connected with the power device, a dough kneading barrel 3, a spiral push rod 12, a stirrer 4, a stirrer support, and a lifter;
the dough kneading barrel 3 is fixedly connected to the main frame 1, an opening at the top of the dough kneading barrel 3 is a feeding hole, and a discharging hole 3a is formed in the side wall of the lower section of the dough kneading barrel;
the spiral push rod 12 is horizontally arranged at the lower part in the dough kneading barrel 3, one end part of the spiral push rod 12 corresponds to the discharge port 3a of the dough kneading barrel, and for convenience of description, the end part corresponding to the discharge port 3a is called as a tail end, namely the tail end of the spiral push rod 12 points to the discharge port 3a of the dough kneading barrel;
the stirrer support comprises a vertical column 9, a lifting bracket 6 and a shaft seat 5, wherein the vertical column 9 is vertically arranged at the side part of the dough kneading barrel 3 and is fixedly connected with the main frame 1; one end of the lifting support 6 is provided with a pipe column, and the lifting support is rotatably sleeved on the upright post 9 through the pipe column and can axially slide along the upright post; the other end of the lifting support 6 (namely the free end of the lifting support) is provided with a shaft seat 5, the stirring end of the stirrer 4 is vertically assembled on the shaft seat 5 downwards, and the stirring end of the stirrer is suspended above the spiral push rod 12 and is vertical to the spiral push rod during working; when the lifting support 6 rotates, the stirrer 4 can be driven to revolve around the axis of the upright post 9;
the lifting device is fixed on the main frame 1, the lifting device in the embodiment adopts a lifting screw rod mechanism, the lifting screw rod 7 vertically assembled on the main frame and a shifting fork 10 (a screw rod nut) in threaded fit with the lifting screw rod 7 form a screw rod pair, the shifting fork 10 is in clamping fit with a clamping position on the lifting support 6, the lifting screw rod 7 is rotated to enable the shifting fork 10 to move up and down along the screw rod, the lifting support 6 is driven to slide and lift along the vertical column 9 axially, and the stirrer 4 can enter and exit from the barrel body through the feed inlet of the dough kneading barrel 3. The lifter can also realize lifting of the lifting support by using conventional means such as a hydraulic device, a lifting chain or a winch and the like.
A positioning mechanism 11 for locking the lifting support 6 is arranged between the lifting support 6 and the upright post 9 or the main frame 1, so that the lifting support and the upright post are prevented from displacing. The positioning mechanism can adopt a hoop and set the hoop at the lower end of the tubular column of the lifting support, or can meet the requirement by using conventional structures such as jackscrews and the like.
The spiral push rod 12, the stirrer (shaft) and the lifter are all connected with the power device 2 through a transmission mechanism. In this application power device, control system, drive mechanism adopt current conventional technology can satisfy the requirement, can choose the two-way motor of corresponding power for use to control respectively according to the power demand of parts such as agitator, screw push rod, also can adopt a two-way motor and cooperate clutch to provide power for each part to reduce the cost of manufacture.
When dough kneading is carried out, the lifter is used for lowering the lifting support 6, the stirrer 4 enters the dough kneading barrel from the top feeding hole of the dough kneading barrel 3 and is suspended above the spiral push rod 12, the spiral push rod 12 rotating vertically and the stirrer 4 are matched, the dough kneading material is pushed to the corner of the barrel body (namely the barrel wall on the opposite side of the discharge hole in the dough kneading barrel) along the horizontal direction and the vertical direction for repeatedly kneading, and the dough kneading is simulated by a manual dough kneading method.
Clear up in carrying out the bucket after the operation of kneading dough, or when adding flour once more, then usable lifting mechanism promotes lifting support 6 and agitator 4 outside the barrel to promote lifting support and rotate around the stand and make the agitator move to kneading dough bucket side, the agitator exposes outside the bucket completely this moment, in order to prevent that the maloperation from causing personnel to be injured, but the drive mechanism of agitator adopts the two-stage transmission shaft design of separation and reunion, and its structure is:
the upright post 9 is of a hollow structure, a first transmission half shaft 8a is assembled in the upright post along the central line of the upright post, a second transmission half shaft 8b is assembled on the lifting support 6, and the first transmission half shaft 8a and the second transmission half shaft 8b are coaxially arranged and connected through a spline and a spline sleeve to transmit or break power; the second drive half shaft 8b is connected via a shaft or chain drive and drives the agitator shaft in rotation.
When the lifting support 6 is lowered to the stirrer to enter the barrel, the splines of the first transmission half shaft and the second transmission half shaft are jointed with the spline sleeve to realize power transmission; when the lifting support 6 is lifted to enable the stirrer to rise out of the barrel, the second transmission half shaft 8b goes upwards along with the lifting support 6, and the spline between the two half shafts is separated from the spline sleeve to cut off power so as to ensure the safety of operators.
In order to facilitate the collection of food materials at the bottom of the barrel, as an optimization scheme, a barrel bottom plate of the dough kneading barrel 3 can be made into a groove-shaped structure to form a conveying groove 3b, a discharge port 3a of the dough kneading barrel is arranged at the tail end of the conveying groove 3b, the spiral push rods 12 are distributed along the conveying groove, and a groove bottom plate of the conveying groove 3b is processed into a curved surface to match the shape of the spiral push rods, so that a blind area or a dead angle between the groove bottom and the push rods is avoided. In the embodiment, two spiral push rods 12 are horizontally arranged in parallel in the conveying groove in the transverse direction, the section of the bottom of the conveying groove is in a wave shape and is matched with the two spiral push rods, and the two spiral push rods have the same propelling direction and opposite rotating directions.
As another optimized scheme, the stirrer 4 is composed of a stirring shaft 4a and a plurality of fins 4b fixed on the stirring shaft in a paddle shape, the fins 4b surround the stirring shaft 4a and are distributed at intervals along the axial direction of the stirring shaft, namely the fins are distributed in a layered manner, and the surface fabric food materials which are blown upwards to different heights in the barrel are pressed back to the bottom of the barrel.
In another optimized scheme, the upper section of the barrel body of the dough kneading barrel 3 is of a cylindrical structure and is used for matching with the rotation track of each fin of the vertical stirrer 4 to prevent the barrel wall from generating a stirring blind area; the lower barrel body of the dough kneading barrel is of a square cylindrical structure and is matched with a horizontal spiral push rod, and the barrel walls of the cylindrical section and the square cylindrical section are in smooth transition.
The equipment is used for processing cooked wheaten food, the labor cost can be greatly reduced, the labor intensity is reduced, the operation efficiency is improved, and the working process is as follows:
firstly, flour is added into a dough kneading barrel 3, a lifter is started to drive a lifting bracket 6 to move downwards along an upright post through a shifting fork 10, so that a stirrer enters the dough kneading barrel from top to bottom, the stirrer is lowered to a proper height according to the amount of the flour and is suspended above a spiral push rod 12; slowly pour into water into the bucket to start agitator and helical push rod and turn over and stir, should set up helical push rod advancing direction as pushing away to its front end by the end of conveyer trough 3b in this process, and the agitator rotation should ensure that the declination of its fin 4b bulldozes downwards, and helical push rod promotes to eat material and keeps away from discharge gate 3a promptly, forces to gather in the material of conveyer trough front end and upwards turn over and gush, and is pushed down by agitator fin 4b and stirs to the well back end or the end of conveyer trough, again through helical push rod 12 propelling movement back to the conveyer trough front end, simulate artifical gimmick and rub repeatedly and press, strengthened food taste greatly.
After the dough is kneaded and pressed, the stirrer stops rotating, and the spiral push rod is rotated reversely, namely, the dough is pushed reversely along the conveying groove and is led out of the dough kneading barrel through the discharge port 3 a. If the dough is piled up and blocks the discharge hole, the stirrer can be started to rotate reversely, and the fins 4b are used for picking up the dough to relieve congestion.
After the dough kneading operation is finished, the lifter is started to drive the lifting support 6 to move upwards to lift the stirrer out of the dough kneading barrel, and the lifting support is pushed to enable the stirrer to leave the barrel opening, so that the cleaning in the barrel is carried out or the flour is added again.
The equipment can be matched with various wheaten food forming equipment, as shown in attached figures 1-3, a discharge port 3a of the equipment is connected with a feed inlet of a steamed bun making machine 13, dough is directly guided into the steamed bun making machine after dough kneading is finished to cut and knead the dough, dough conveying between the two equipment is omitted, and time and labor are saved.
Finally, it should be noted that: the above embodiments are intended to illustrate rather than limit the technical solution of the present invention, and those skilled in the art should modify the embodiments or substitute part of the technical features without departing from the spirit of the technical solution of the present invention, and the technical solution of the present invention is covered by the claims.
Claims (7)
1. A kneading-pressing type wheaten food processing device comprises a main frame (1), a power device (2) arranged on the main frame, a control system connected with the power device and a transmission mechanism;
the method is characterized in that: the dough kneading machine also comprises a dough kneading barrel (3), a spiral push rod (12), a stirrer (4), a stirrer support and a lifter;
the dough kneading barrel (3) is fixedly connected to the main frame (1), the top of the dough kneading barrel (3) is provided with a feeding hole, and the side wall of the lower part of the dough kneading barrel is provided with a discharging hole (3 a); the spiral push rod (12) is horizontally arranged in the dough kneading barrel (3), and the end part of the spiral push rod (12) corresponds to the position of a discharge hole (3 a) of the dough kneading barrel;
the stirrer support comprises an upright post (9), a lifting bracket (6) and a shaft seat (5), wherein the upright post (9) is vertically arranged at the side part of the dough kneading barrel (3) and is fixedly connected with the main frame (1); the lifting support (6) is rotatably sleeved on the upright post (9) and can axially slide along the upright post; a shaft seat (5) is arranged at the free end of the lifting support (6), the stirring end of the stirrer (4) is vertically assembled on the shaft seat (5) downwards, and the stirrer is suspended above the spiral push rod (12) during working;
the lifting support (6) rotates to drive the stirrer (4) to rotate around the axis of the upright post (9);
the lifter is fixed on the main frame (1), and is connected with and drives the lifting bracket (6) to lift along the upright post, so that the stirrer (4) enters and exits the barrel body from the feed inlet of the dough mixing barrel (3);
a positioning mechanism (11) for locking the lifting support is arranged between the lifting support (6) and the upright post (9) or the main frame (1);
the spiral push rod (12), the stirrer and the lifter are connected with the power device (2) through a transmission mechanism.
2. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the upright post (9) is of a hollow structure, and a first transmission half shaft (8 a) is assembled in the upright post along the central line of the upright post; the lifting support (6) is provided with a second transmission half shaft (8 b), and the first transmission half shaft (8 a) and the second transmission half shaft (8 b) are coaxially arranged and connected through a spline and a spline sleeve to realize power transmission or breaking; the second transmission half shaft (8 b) is connected with a shaft or chain transmission and drives the stirrer to rotate.
3. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the bottom plate of the dough kneading barrel (3) is of a groove-shaped structure to form a conveying groove (3 b), and the spiral push rods (12) are distributed along the conveying groove (3 b).
4. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the upper section of the barrel wall of the dough kneading barrel (3) is of a cylindrical structure, the lower section of the barrel wall of the dough kneading barrel (3) is of a square column structure, and the barrel walls of the cylindrical section and the square column section are in smooth transition.
5. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the spiral push rods (12) are arranged in two rows, and the two spiral push rods are arranged in parallel, have the same propelling direction and are opposite in rotating direction.
6. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the stirrer (4) is structurally characterized in that the stirrer (4) is composed of a stirring shaft (4 a) and a plurality of fins (4 b) which are fixed on the stirring shaft (4 a) in a blade shape, and the fins (4 b) surround the stirring shaft (4 a) and are distributed at intervals along the axial direction.
7. The kneading and pressing type pasta processing apparatus according to claim 1, wherein: the lifter adopts a lifting screw rod mechanism, a hydraulic device, a lifting chain or a winch.
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CN202110546823.4A CN113273584A (en) | 2021-05-19 | 2021-05-19 | Kneading-pressing type wheaten food processing equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP7150367B1 (en) | 2021-12-08 | 2022-10-11 | 株式会社西友エンジニアリング | lifter |
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