CN113118075B - Carbon particle coagulation shedding system and shedding method for carbon fiber rib - Google Patents

Carbon particle coagulation shedding system and shedding method for carbon fiber rib Download PDF

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CN113118075B
CN113118075B CN202110370491.9A CN202110370491A CN113118075B CN 113118075 B CN113118075 B CN 113118075B CN 202110370491 A CN202110370491 A CN 202110370491A CN 113118075 B CN113118075 B CN 113118075B
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fixedly connected
bevel gear
carbon fiber
driving wheel
rod
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CN113118075A (en
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莫真珍
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Nanjing Shangpan Information Technology Co ltd
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Nanjing Shangpan Information Technology Co ltd
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    • B08B1/12
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/02Inorganic materials
    • A61L27/08Carbon ; Graphite
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/36Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix
    • A61L27/3604Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix characterised by the human or animal origin of the biological material, e.g. hair, fascia, fish scales, silk, shellac, pericardium, pleura, renal tissue, amniotic membrane, parenchymal tissue, fetal tissue, muscle tissue, fat tissue, enamel
    • A61L27/3608Bone, e.g. demineralised bone matrix [DBM], bone powder
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L27/00Materials for grafts or prostheses or for coating grafts or prostheses
    • A61L27/36Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix
    • A61L27/3641Materials for grafts or prostheses or for coating grafts or prostheses containing ingredients of undetermined constitution or reaction products thereof, e.g. transplant tissue, natural bone, extracellular matrix characterised by the site of application in the body
    • A61L27/3645Connective tissue
    • A61L27/365Bones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B08B7/026Using sound waves
    • B08B7/028Using ultrasounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/56After-treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2430/00Materials or treatment for tissue regeneration
    • A61L2430/02Materials or treatment for tissue regeneration for reconstruction of bones; weight-bearing implants

Abstract

The invention relates to the technical field of artificial carbon fibers, in particular to a carbon particle coagulation and shedding system and a carbon particle coagulation and shedding method of a carbon fiber rib. The technical problems to be solved by the invention are as follows: provided are a carbon particle coagulation shedding system of a carbon fiber rib and a shedding method thereof. The technical scheme of the invention is as follows: a carbon particle coagulation and shedding system of carbon fiber ribs comprises an orientation mechanism, a carbon particle disengagement mechanism, a wave sponge cushion, carbon fiber composite ribs and the like; the orientation mechanism is connected with the carbon particle disengaging mechanism. The invention realizes the separation of limit matched carbon particles for the carbon fiber composite rib, and the separation of carbon particles is realized by high-frequency vibration matched gathering during the separation, and the carbon fiber composite rib can be protected for loading and unloading; the carbon particle separating mechanism can be self-cleaned after the carbon particles are separated.

Description

Carbon particle coagulation shedding system and shedding method for carbon fiber rib
Technical Field
The invention relates to the technical field of artificial carbon fibers, in particular to a carbon particle coagulation and shedding system and a carbon particle coagulation and shedding method of a carbon fiber rib.
Background
The bone is composed of organic matter and inorganic salt. The organic substance is mainly bone collagen, so that the bone has certain toughness. Inorganic salts, i.e., hard minerals, make the bone stiff and inflexible and well standing, are factors affecting the bone stiffness. The organic component and the inorganic component have constant proportion, generally, the former accounts for thirty-four percent of the dry weight of the adult bone, and the latter accounts for sixty-five percent, and the combination of the two leads to the bone with great toughness and firmness. Hydroxyapatite has good chemical stability, bone conductivity and bone induction, and thus is widely used in the manufacture of artificial bones.
Since 1971, it was found that sarcandra glabra has a pore structure similar to human bone, and the use of original coral calcium carbonate as a bone grafting material began. A coral of 150-200 pounds can provide hundreds of artificial bone raw materials, but the coral bone is fragile, quick in absorption, has only a bracket and bone guiding function at a bone defect position, has no bone induction capability, has a certain volume loss after being implanted into a body, and is difficult to completely repair a larger bone defect by only coral.
From the demonstration of the biomimetic concept, in 1986, the American dental Association scientists L.C.Chow and W.E.Brown invented calcium phosphate bone cements, and in 1996 FDA approved CPC for the treatment of bone defects in non-bearing bones. However, the hydroxyapatite has low strength and toughness, so that the application range of the hydroxyapatite is limited, and the research on how to improve the performance of the hydroxyapatite is focused, the hydroxyapatite/collagen-like bone bionic composite material is put on a stage, and the addition of collagen enables the artificial bone to be more close to the natural bone components of a human body.
In recent years, besides being applied to artificial bones for repairing and replacing bones, the development of artificial bones for osteomyelitis, bone defect, prevention of artificial joint infection and the like is continuously developed, and the drug-loaded artificial bones have the dual functions of drug carriers and repairing bone defect and are mainly divided into hydroxyapatite, calcium phosphate bone cement, bioglass and the like, wherein the two have been gradually applied to clinical research and treatment, and the bioglass is a recently newer material, and the characteristics and specific application of the bioglass are further researched;
the artificial rib has a plurality of complications and high rejection, and the inorganic materials, the organic materials and the composite materials in the prior art have certain use problems when in use, or have insufficient strength, or are hard, brittle and easy to break, or have poor absorption performance; so an artificial carbon fiber composite rib made of carbon fiber is designed; the plastic has extremely high plasticity, and has high durability and is not easy to break due to the characteristics of the plastic; the absorption with human body is good, and the adhesion growth data is good; but because it is being produced, a chemical vapor deposition carbon treatment is performed; a large amount of carbon particles are mixed in the braiding joints on the surface after the treatment, so that the strength of the carbon particles cannot be ensured and the carbon fibers cannot be damaged by the manual treatment; the size of the braiding seam is not fixed when the carbon fiber is braided; the treatment difficulty is extremely high;
in view of the foregoing, there is a need for a carbon particle coagulation and shedding system and shedding method for carbon fiber ribs to solve the foregoing problems.
Disclosure of Invention
To overcome the problems caused by the chemical vapor deposition carbon treatment during the production; a large amount of carbon particles are mixed in the braiding joints on the surface after the treatment, so that the strength of the carbon particles cannot be ensured and the carbon fibers cannot be damaged by the manual treatment; the size of the braiding seam is not fixed when the carbon fiber is braided; the invention solves the technical problems that the processing difficulty is extremely high: provided are a carbon particle coagulation shedding system of a carbon fiber rib and a shedding method thereof.
The technical scheme of the invention is as follows: the carbon particle coagulation and shedding system for the carbon fiber ribs comprises an outer frame, a limiting mechanism, a control screen, a directional mechanism, a carbon particle disengaging mechanism, a first telescopic rod, a second telescopic rod, a flow guiding table, a placement frame, a wave sponge cushion and carbon fiber composite ribs; the outer frame is connected with the limiting mechanism; the outer frame is fixedly connected with the control screen; the outer frame is connected with the orientation mechanism; the outer frame is connected with the carbon particle separating mechanism; the orientation mechanism is connected with the carbon particle separating mechanism; the outer frame is fixedly connected with the placement frame; the side surface of the placement frame is fixedly connected with the first telescopic rod and the second telescopic rod at the same time; the upper parts of the first telescopic rod and the second telescopic rod are fixedly connected with the diversion table at the same time; the wave sponge cushion is arranged in the placing frame; a carbon fiber composite rib is arranged in the limiting mechanism; the carbon fiber composite rib is contacted with the orientation mechanism.
In one embodiment, the limiting mechanism comprises a first electric sliding rail, a first electric push rod, a U-shaped block, a limiting pad, a bottom plate, a first limiting plate and a second limiting plate; the first electric sliding rail is fixedly connected with the first electric push rod through a sliding block; the first electric sliding rail is fixedly connected with the outer frame; the first electric push rod is fixedly connected with the U-shaped block; two sides of the inner wall of the U-shaped block are bonded with a limiting pad; the U-shaped block is internally provided with carbon fiber composite ribs; a bottom plate is arranged below the U-shaped block; one side above the bottom plate is fixedly connected with the first limiting plate; the other side above the bottom plate is fixedly connected with a second limiting plate; the bottom plate is fixedly connected with the outer frame.
In one embodiment, the orientation mechanism comprises a motor, a first driving wheel, a first bevel gear, a loop bar, a connecting rod, a second electric push rod, a second bevel gear, a third bevel gear, a prism, a shaft sleeve, a first screw rod, a first supporting frame, a second driving wheel, a third driving wheel, a second screw rod, a second electric sliding rail, a sliding plate, a third electric sliding rail, an ultrasonic generator, a first limiting rod, a fourth electric sliding rail and a second limiting rod; the bottom of the motor is fixedly connected with the outer frame; the output shaft of the motor is rotationally connected with the outer frame; the output shaft of the motor is fixedly connected with the first driving wheel and the first bevel gear at the same time; the outer surface of the first driving wheel is connected with the carbon particle separating mechanism through a belt; a loop bar is arranged on the side face of the first bevel gear; the outer surface of the loop bar is rotationally connected with the connecting rod; the connecting rod is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the outer frame; the outer surface of the loop bar is fixedly connected with the second bevel gear and the third bevel gear at the same time; when the first bevel gear is meshed with the second bevel gear, the second bevel gear rotates, and the third bevel gear idles at the moment; when the first bevel gear is meshed with the third bevel gear, the third bevel gear rotates, and the second bevel gear idles at the moment; when the first bevel gear is not meshed with the second bevel gear and the third bevel gear, the second bevel gear and the third bevel gear are not rotated; the inside of the loop bar is in sliding connection with the prism; the lower part of the prism is fixedly connected with the shaft sleeve; the shaft sleeve is fixedly connected with the outer frame; the upper part of the prism is fixedly connected with the first screw rod; the outer surface of the first screw rod is screwed with one side of the first supporting frame; the upper part of the first screw rod is fixedly connected with a second driving wheel; the outer ring surface of the second driving wheel is in driving connection with the third driving wheel through a belt; the axle center of the third driving wheel is fixedly connected with the second screw rod; the outer surface of the second screw rod is screwed with the other side of the first supporting frame; one side of the inner part of the first supporting frame is fixedly connected with the second electric sliding rail; the other side of the inner part of the first supporting frame is fixedly connected with a third electric sliding rail; the second electric sliding rail is fixedly connected with one side of the sliding plate through a sliding block; the third electric sliding rail is fixedly connected with the other side of the sliding plate through a sliding block; the sliding plate is fixedly connected with the ultrasonic generator; the sliding plate is fixedly connected with the first limiting rod; the sliding plate is fixedly connected with the fourth electric sliding rail; the fourth electric sliding rail is fixedly connected with the second limiting rod through a sliding block; the first screw rod and the second screw rod are simultaneously connected with the outer frame in a rotating way.
In one embodiment, the carbon particle separating mechanism comprises a fourth driving wheel, a first driving rod, a second supporting frame, a first roller, an elastic piece, an F-shaped frame, a second roller, a fifth driving wheel, a fourth bevel gear, a fifth bevel gear, a sixth driving wheel, a seventh driving wheel, a cam, an H-shaped block, a ring frame, a first driven sliding rod, a second driven sliding rod, double-layer bristles, a guide cylinder and a fan; the axle center of the fourth driving wheel is fixedly connected with the first driving rod; the outer ring surface of the fourth driving wheel is in driving connection with the first driving wheel through a belt; the outer surface of the first transmission rod is rotationally connected with the second supporting frame; the outer surface of the first transmission rod is fixedly connected with the first roller; the second supporting frame is fixedly connected with the two elastic pieces; the two elastic pieces are fixedly connected with the F-shaped frame at the same time; the inside of the F-shaped frame is rotationally connected with the second roller through a rotating shaft; the outer ring surface of the fourth driving wheel is in driving connection with the fifth driving wheel through a belt; the axle center of the fifth driving wheel is rotationally connected with the second supporting frame through a rotating shaft; the axle center of the fifth driving wheel is fixedly connected with the fourth bevel gear through a rotating shaft; the fourth bevel gear is meshed with the fifth bevel gear; the axle center of the fifth bevel gear is fixedly connected with a sixth driving wheel through a rotating shaft; the axis of the fifth bevel gear is rotationally connected with the second supporting frame through a rotating shaft; the outer ring surface of the sixth driving wheel is in driving connection with the seventh driving wheel through a belt; the axle center of the seventh driving wheel is rotationally connected with the second supporting frame through a rotating shaft; the axle center of the seventh driving wheel is fixedly connected with the cam through a rotating shaft; the cam is contacted with the H-shaped block; the H-shaped block is fixedly connected with the same ring frame; one side of the ring frame is fixedly connected with the first driven slide bar; the other side of the ring frame is fixedly connected with a second driven slide bar; the outer surfaces of the first driven slide bar and the second driven slide bar are simultaneously in sliding connection with the second supporting frame; the ring frame is spliced with the double-layer bristles; a guide cylinder is arranged on the side surface of the second supporting frame; the guide cylinder is connected with the fan in a screwing way; the fan is fixedly connected with the outer frame; the second supporting frame is fixedly connected with the outer frame.
In one embodiment, the double-layer bristles are arranged in a double-layer manner and are cone-shaped.
In one embodiment, the opposite surfaces of the first limiting rod and the second limiting rod are respectively connected with a shaft rod in a staggered mode, and the outer surfaces of the two shaft rods are sleeved with protective layers.
In one embodiment, grooves are formed in the middle of the opposite surfaces of the two limiting pads.
The carbon particle coagulation and shedding method for the carbon fiber rib comprises the following working steps:
s1: placing the carbon fiber composite rib, namely placing the carbon fiber composite rib in the middle of the limiting mechanism with the opening facing downwards, limiting the carbon fiber composite rib by adjusting the limiting mechanism, and simultaneously enabling one end of the carbon fiber composite rib to be simultaneously inserted into the orientation mechanism and the carbon particle separating mechanism;
s2: the carbon fiber composite rib clamping position is used for adjusting the orientation mechanism to clamp the carbon fiber composite rib when one end of the carbon fiber composite rib is inserted into the orientation mechanism;
s3: the carbon particles are separated, a directional mechanism is operated to link the carbon particle separating mechanism, the carbon particle separating mechanism is used for separating carbon particles from the carbon fiber composite ribs, and meanwhile, the carbon particle separating mechanism drives the carbon fiber composite ribs to continuously feed; collecting the separated carbon particles at the same time;
s4: the collected and separated carbon fiber composite ribs slide onto the wave sponge cushion in the placing frame through the matching of the guide table with the first telescopic rod and the second telescopic rod along with continuous feeding;
s5: scanning and detecting, namely taking out the separated carbon fiber composite ribs to detect the attachment degree of carbon particles; unqualified or unqualified and continuously separated.
The beneficial effects of the invention are as follows: (1) When the carbon fiber composite rib positioning device is used, firstly, the outer frame and the connected components are placed on the horizontal ground, then, the carbon fiber composite rib is placed in the middle of the limiting mechanism with the opening downwards, the control screen controls the limiting of the carbon fiber composite rib through adjusting the limiting mechanism, and meanwhile, one end of the carbon fiber composite rib is simultaneously inserted into the orientation mechanism and the carbon particle separating mechanism; when one end of the carbon fiber composite rib is inserted into the orientation mechanism, the orientation mechanism is adjusted to clamp the carbon fiber composite rib; then, operating a directional mechanism to link a carbon particle separating mechanism, separating carbon particles from the carbon fiber composite ribs through the carbon particle separating mechanism, and driving the carbon fiber composite ribs to continuously feed by the carbon particle separating mechanism; collecting the separated carbon particles at the same time; the orientation mechanism can vibrate the carbon fiber composite rib at high frequency through the ultrasonic generator, so that carbon particles are driven to be separated quickly, and the separated carbon fiber composite rib can slide onto the wave sponge cushion in the placement frame through the guide table under the cooperation of the first telescopic rod and the second telescopic rod along with continuous feeding; then taking out the separated carbon fiber composite rib to detect the carbon particle adhesion degree; unqualified or unqualified and continuously separated; the carbon particles adhering to the carbon particle separating mechanism can also be cleaned by descending the orientation mechanism in the process.
(2) The invention realizes the separation of limit matched carbon particles for the carbon fiber composite rib, and the separation of carbon particles is realized by high-frequency vibration matched gathering during the separation, and the carbon fiber composite rib can be protected for loading and unloading; the carbon particle separating mechanism can be self-cleaned after the carbon particles are separated.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic view of a third perspective structure of the present invention;
FIG. 4 is a schematic view of a first perspective of the orientation mechanism of the present invention;
FIG. 5 is a schematic perspective view of a spacing pad according to the present invention;
FIG. 6 is a schematic view of a second perspective of the orientation mechanism of the present invention;
FIG. 7 is a schematic view showing a first perspective structure of the carbon particle separating mechanism of the present invention;
FIG. 8 is a schematic view showing a second perspective of the carbon particle separating mechanism of the present invention;
fig. 9 is a schematic view showing a third perspective structure of the carbon particle separating mechanism of the present invention.
In the reference numerals: 1-outer frame, 2-limit mechanism, 3-control screen, 4-orientation mechanism, 5-carbon particle separating mechanism, 6-first telescopic rod, 7-second telescopic rod, 8-diversion table, 9-placement frame, 10-wave sponge pad, 11-carbon fiber composite rib, 201-first electric sliding rail, 202-first electric push rod, 203-U-shaped block, 204-limit pad, 205-bottom plate, 206-first limit plate, 207-second limit plate, 401-motor, 402-first driving wheel, 403-first bevel gear, 404-loop bar, 405-connecting rod, 406-second electric push rod, 407-second bevel gear, 408-third bevel gear, 409-prism, 4010-shaft sleeve, 4011-first lead screw, 4012-first supporting frame, 4013-second driving wheel, 4014-third driving wheel, 4015-second screw rod, 4016-second electric sliding rail, 4017-sliding plate, 4018-third electric sliding rail, 4019-ultrasonic generator, 4020-first limit lever, 4021-fourth electric sliding rail, 4022-second limit lever, 501-fourth driving wheel, 502-first driving lever, 503-second supporting frame, 504-first roller, 505-elastic piece, 506-F-shaped frame, 507-second roller, 508-fifth driving wheel, 509-fourth bevel gear, 5010-fifth bevel gear, 5011-sixth driving wheel, 5012-seventh driving wheel, 5013-cam, 5014-H-shaped block, 5015-ring frame, 5016-first driven sliding bar, 5017-a second driven slide bar, 5018-double-layer bristles, 5019-a guide cylinder and 5020-a fan.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1
1-9, a carbon particle coagulation and shedding system of carbon fiber ribs comprises an outer frame 1, a limiting mechanism 2, a control screen 3, a directional mechanism 4, a carbon particle shedding mechanism 5, a first telescopic rod 6, a second telescopic rod 7, a guide table 8, a placement frame 9, a wave sponge cushion 10 and carbon fiber composite ribs 11; the outer frame 1 is connected with the limiting mechanism 2; the outer frame 1 is fixedly connected with the control screen 3; the outer frame 1 is connected with the orientation mechanism 4; the outer frame 1 is connected with a carbon particle disengaging mechanism 5; the orientation mechanism 4 is connected with the carbon particle disengaging mechanism 5; the outer frame 1 is fixedly connected with the placing frame 9; the side surface of the placement frame 9 is fixedly connected with the first telescopic rod 6 and the second telescopic rod 7 at the same time; the upper parts of the first telescopic rod 6 and the second telescopic rod 7 are fixedly connected with the diversion table 8 at the same time; the wave sponge cushion 10 is arranged in the placing frame 9; a carbon fiber composite rib 11 is arranged in the limiting mechanism 2; the carbon fiber composite rib 11 is in contact with the orientation mechanism 4.
The working steps are as follows: when the device is used, firstly, the outer frame 1 and the connected components are placed on the horizontal ground, then, the carbon fiber composite rib 11 is placed in the middle of the limiting mechanism 2 with the opening facing downwards, the control screen 3 controls the limiting of the carbon fiber composite rib 11 through adjusting the limiting mechanism 2, and simultaneously, one end of the carbon fiber composite rib 11 is simultaneously inserted into the orientation mechanism 4 and the carbon particle separating mechanism 5; when one end of the carbon fiber composite rib 11 is inserted into the orientation mechanism 4, the orientation mechanism 4 is adjusted to clamp the carbon fiber composite rib 11; then, the orientation mechanism 4 is operated to link the carbon particle separating mechanism 5, the carbon particle separating mechanism 5 is used for separating carbon particles from the carbon fiber composite ribs 11, and the carbon particle separating mechanism 5 drives the carbon fiber composite ribs 11 to continuously feed; collecting the separated carbon particles at the same time; the orientation mechanism 4 can vibrate the carbon fiber composite rib 11 at high frequency through the ultrasonic generator 4019, so that carbon particles are driven to be quickly separated, and the separated carbon fiber composite rib 11 can slide onto the wave sponge cushion 10 in the placement frame 9 through the guide table 8 under the cooperation of the first telescopic rod 6 and the second telescopic rod 7 along with continuous feeding; then taking out the separated carbon fiber composite rib 11 to detect the carbon particle adhesion degree; unqualified or unqualified and continuously separated; the carbon particles attached to the carbon particle separating mechanism 5 can be cleaned by the descending of the orientation mechanism 4 in the process; the invention realizes the separation of limit matched carbon particles from the carbon fiber composite rib 11, and the separation of carbon particles is realized by high-frequency vibration matched gathering during the separation, and the carbon fiber composite rib 11 can be protected for loading and unloading; the carbon particle escape mechanism 5 may also be self-cleaning after the escape of the carbon particles.
The limiting mechanism 2 comprises a first electric sliding rail 201, a first electric push rod 202, a U-shaped block 203, a limiting pad 204, a bottom plate 205, a first limiting plate 206 and a second limiting plate 207; the first electric sliding rail 201 is fixedly connected with the first electric push rod 202 through a sliding block; the first electric sliding rail 201 is fixedly connected with the outer frame 1; the first electric push rod 202 is fixedly connected with the U-shaped block 203; both sides of the inner wall of the U-shaped block 203 are bonded with a limiting pad 204; the U-shaped block 203 is internally provided with a carbon fiber composite rib 11; a bottom plate 205 is arranged below the U-shaped block 203; one side above the bottom plate 205 is fixedly connected with a first limiting plate 206; the other side above the bottom plate 205 is fixedly connected with a second limiting plate 207; the bottom plate 205 is fixedly connected with the outer frame 1.
During limiting, firstly, placing the carbon fiber composite rib 11 on the bottom plate 205 with the opening downwards, and connecting the first limiting plate 206 and the second limiting plate 207 with the middle part of the bottom plate 205; then the first electric sliding rail 201 is controlled to drive the connected components to determine the curved center line of the carbon fiber composite rib 11, and then the first electric push rod 202 stretches and stretches to drive the U-shaped block 203 to descend so that the two connected limiting pads 204 limit the carbon fiber composite rib 11; in the continuous feeding process, the first electric push rod 202 is continuously matched with the position limit of the change when the carbon fiber composite rib 11 is fed in a telescopic manner; the mechanism realizes the limit of the carbon fiber composite rib 11, and can be matched with the position change to continuously adjust and limit when the carbon fiber composite rib 11 is fed.
The orientation mechanism 4 comprises a motor 401, a first driving wheel 402, a first bevel gear 403, a loop bar 404, a connecting rod 405, a second electric push rod 406, a second bevel gear 407, a third bevel gear 408, a prism 409, a shaft sleeve 4010, a first screw rod 4011, a first supporting frame 4012, a second driving wheel 4013, a third driving wheel 4014, a second screw rod 4015, a second electric slide rail 4016, a slide plate 4017, a third electric slide rail 4018, an ultrasonic generator 4019, a first limiting rod 4020, a fourth electric slide rail 4021 and a second limiting rod 4022; the bottom of the motor 401 is fixedly connected with the outer frame 1; the output shaft of the motor 401 is rotationally connected with the outer frame 1; the output shaft of the motor 401 is fixedly connected with a first driving wheel 402 and a first bevel gear 403 at the same time; the outer surface of the first driving wheel 402 is connected with the carbon particle disengaging mechanism 5 through a belt; a loop bar 404 is arranged on the side surface of the first bevel gear 403; the outer surface of the loop bar 404 is rotationally connected with a connecting rod 405; the connecting rod 405 is fixedly connected with the second electric push rod 406; the second electric push rod 406 is fixedly connected with the outer frame 1; the outer surface of the sleeve rod 404 is fixedly connected with the second bevel gear 407 and the third bevel gear 408 at the same time; when the first bevel gear 403 is meshed with the second bevel gear 407, the second bevel gear 407 rotates, and at this time, the third bevel gear 408 idles; when the first bevel gear 403 is meshed with the third bevel gear 408, the third bevel gear 408 rotates, and at this time, the second bevel gear 407 idles; when neither the first bevel gear 403 is meshed with the second bevel gear 407 and the third bevel gear 408, neither the second bevel gear 407 nor the third bevel gear 408 rotates; the interior of the loop bar 404 is in sliding connection with the prism 409; the lower part of the prism 409 is fixedly connected with the shaft sleeve 4010; the shaft sleeve 4010 is fixedly connected with the outer frame 1; the upper part of the prism 409 is fixedly connected with a first screw 4011; the outer surface of the first screw rod 4011 is screwed with one side of the first supporting frame 4012; the upper part of the first screw rod 4011 is fixedly connected with a second driving wheel 4013; the outer ring surface of the second transmission wheel 4013 is in transmission connection with the third transmission wheel 4014 through a belt; the axle center of the third driving wheel 4014 is fixedly connected with a second screw rod 4015; the outer surface of the second screw rod 4015 is screwed with the other side of the first supporting frame 4012; one side of the inner part of the first supporting frame 4012 is fixedly connected with a second electric sliding rail 4016; the other side of the inner part of the first supporting frame 4012 is fixedly connected with a third electric sliding rail 4018; the second electric slide rail 4016 is fixedly connected with one side of the slide plate 4017 through a slide block; the third electric slide rail 4018 is fixedly connected with the other side of the slide plate 4017 through a slide block; the slide plate 4017 is fixedly connected with an ultrasonic generator 4019; the slide 4017 is fixedly connected with a first limiting rod 4020; the slide plate 4017 is fixedly connected with a fourth electric slide rail 4021; the fourth electric sliding rail 4021 is fixedly connected with a second limiting rod 4022 through a sliding block; the first screw 4011 and the second screw 4015 are simultaneously connected with the outer frame 1 in a rotating manner.
During clamping, the first driving wheel 402 and the first bevel gear 403 are driven to rotate simultaneously by the starting motor 401, and the first driving wheel 402 drives the fourth driving wheel 501 to rotate; then, according to the required height of the first support frame 4012, the second electric push rod 406 is controlled to stretch and retract to drive the connecting rod 405 and the connected sleeve rod 404 to slide on the prism 409, so as to drive the second bevel gear 407 and the third bevel gear 408 to move in a following manner, when the first bevel gear 403 is meshed with the second bevel gear 407 or the third bevel gear 408, the prism 409 is driven to rotate in a forward and reverse direction, and when the prism 409 rotates, the prism 409 rotates stably under the cooperation of the shaft sleeve 4010; the prism 409 rotates to drive the first screw 4011 to drive the second driving wheel 4013 to drive the third driving wheel 4014, and the third driving wheel 4014 drives the second screw 4015 to rotate; the first screw 4011 and the second screw 4015 simultaneously rotate to drive the connected first supporting frame 4012 to adjust the required height; then, the second electric slide rail 4016 and the third electric slide rail 4018 in the first supporting frame 4012 are controlled to simultaneously drive the slide plate 4017 to slide, so that the slide plate 4017 drives the first limiting rod 4020 and the second limiting rod 4022 to be close to one end of the carbon fiber composite rib 11; then, the fourth electric slide rail 4021 is controlled to drive the second limiting rod 4022 to slide, so that the second limiting rod 4022 is matched with the first limiting rod 4020 to clamp the carbon fiber composite rib 11; then controlling the ultrasonic generator 4019 to start; matching the carbon fiber composite rib 11 with high-frequency vibration and the separation of carbon particles; when the carbon particle separating mechanism 5 needs to be self-cleaned, the first supporting frame 4012 is driven to descend, and the sliding plate 4017 is reset and then slides in the process, so that the carbon particle separating mechanism 5 is prevented from being blocked and cannot move downwards; then the first limiting rod 4020 and the second limiting rod 4022 are abutted against the ring frame 5015, and the ultrasonic generator 4019 conducts high-frequency vibration to conduct self-cleaning on double-layer bristles 5018 and connecting parts on the ring frame 5015; the mechanism realizes the clamping of the carbon fiber composite rib 11 and simultaneously separates carbon particles by matching with ultrasonic high-frequency vibration; and self-cleaning the carbon particle escape mechanism 5.
The carbon particle separating mechanism 5 comprises a fourth driving wheel 501, a first driving rod 502, a second supporting frame 503, a first roller 504, an elastic piece 505, an F-shaped frame 506, a second roller 507, a fifth driving wheel 508, a fourth bevel gear 509, a fifth bevel gear 5010, a sixth driving wheel 5011, a seventh driving wheel 5012, a cam 5013, an H-shaped block 5014, a ring frame 5015, a first driven slide bar 5016, a second driven slide bar 5017, double-layer bristles 5018, a guide cylinder 5019 and a fan 5020; the axle center of the fourth driving wheel 501 is fixedly connected with a first driving rod 502; the outer annular surface of the fourth driving wheel 501 is in driving connection with the first driving wheel 402 through a belt; the outer surface of the first transmission rod 502 is rotationally connected with the second supporting frame 503; the outer surface of the first transmission rod 502 is fixedly connected with the first roller 504; the second supporting frame 503 is fixedly connected with the two elastic pieces 505; two elastic pieces 505 are fixedly connected with the F-shaped frame 506 at the same time; the inside of the F-shaped frame 506 is rotationally connected with the second roller 507 through a rotating shaft; the outer ring surface of the fourth driving wheel 501 is in driving connection with a fifth driving wheel 508 through a belt; the axle center of the fifth driving wheel 508 is rotationally connected with the second supporting frame 503 through a rotating shaft; the axle center of the fifth driving wheel 508 is fixedly connected with a fourth bevel gear 509 through a rotating shaft; the fourth bevel gear 509 is meshed with the fifth bevel gear 5010; the axle center of the fifth bevel gear 5010 is fixedly connected with a sixth driving wheel 5011 through a rotating shaft; the axle center of the fifth bevel gear 5010 is rotationally connected with the second supporting frame 503 through a rotating shaft; the outer ring surface of the sixth driving wheel 5011 is in driving connection with the seventh driving wheel 5012 through a belt; the axle center of the seventh driving wheel 5012 is rotationally connected with the second supporting frame 503 through a rotating shaft; the axle center of the seventh driving wheel 5012 is fixedly connected with the cam 5013 through a rotating shaft; the cam 5013 contacts the H-block 5014; the H-shaped block 5014 is fixedly connected with the ring frame 5015; one side of the ring frame 5015 is fixedly connected with a first driven sliding rod 5016; the other side of the ring frame 5015 is fixedly connected with a second driven sliding rod 5017; the outer surfaces of the first driven slide bar 5016 and the second driven slide bar 5017 are simultaneously connected with the second supporting frame 503 in a sliding way; the ring frame 5015 is spliced with the double-layer bristles 5018; the second supporting frame 503 is provided with a guide cylinder 5019 on the side; the guide cylinder 5019 is connected with the fan 5020 in a screwed way; the fan 5020 is fixedly connected with the outer frame 1; the second supporting frame 503 is fixedly connected to the outer frame 1.
When the carbon fiber composite rib 11 is inserted into one end, one end of the carbon fiber composite rib 11 is clamped between the first roller 504 and the second roller 507, then the first driving wheel 402 drives the fourth driving wheel 501 to rotate, the fourth driving wheel 501 drives the first driving rod 502 to rotate on the second supporting frame 503, so as to drive the first roller 504 to rotate, and then when the carbon fiber composite rib 11 is inserted, the two groups of elastic components 505 shrink, so that the second roller 507 in the F-shaped frame 506 connected with the two groups of elastic components is driven to move to clamp the carbon fiber composite rib 11; then continuously driving the carbon fiber composite rib 11 to move in the process of rotating the first roller 504, driving the fifth driving wheel 508 to drive the fourth bevel gear 509 to rotate by the fourth driving wheel 501 when moving, driving the sixth driving wheel 5011 to drive the seventh driving wheel 5012 by the fourth bevel gear 509 to drive the cam 5013 to rotate by the seventh driving wheel 5012, continuously supporting the H-shaped block 5014 by the rotation of the cam 5013, driving the ring frame 5015 and the connected first driven slide bar 5016 and second driven slide bar 5017 to slide on the second supporting frame 503 in a reciprocating manner respectively, driving the double-layer bristles 5018 to separate carbon particles gathering the carbon fiber composite rib 11 by the ring frame 5015 in the reciprocating sliding process, and introducing the separated carbon particles into the fan 5020 by the guide cylinder 5019; the mechanism realizes the separation of the carbon particles gathering type carbon fiber composite ribs 11 and simultaneously carries out automatic blanking; the linkage orientation mechanism 4 operates.
The double-layer bristles 5018 are arranged in a double-layer manner and are cone-shaped.
The carbon particles can be separated from the carbon fiber composite ribs 11 in a gathering way when the double-layer bristles 5018 move.
The opposite surfaces of the first limiting rod 4020 and the second limiting rod 4022 are respectively connected with a shaft rod in a staggered mode, and the outer surfaces of the two shaft rods are sleeved with protective layers.
The carbon fiber composite rib 11 can be protected and clamped.
Grooves are formed in the middle of opposite surfaces of the two limiting pads 204.
The carbon fiber composite rib 11 can be protected and limited.
The carbon particle coagulation and shedding method for the carbon fiber rib comprises the following working steps:
s1: placing the carbon fiber composite rib 11, placing the carbon fiber composite rib 11 with the opening facing downwards in the middle of the limiting mechanism 2, limiting the carbon fiber composite rib 11 by adjusting the limiting mechanism 2, and simultaneously enabling one end of the carbon fiber composite rib 11 to be simultaneously inserted into the orientation mechanism 4 and the carbon particle separating mechanism 5;
s2: the clamping position of the carbon fiber composite rib 11 is adjusted by the orientation mechanism 4 when one end of the carbon fiber composite rib 11 is inserted into the orientation mechanism 4, so that the carbon fiber composite rib 11 is clamped;
s3: the carbon particles are separated, the orientation mechanism 4 is operated to be linked with the carbon particle separating mechanism 5, the carbon particle separating mechanism 5 is used for separating the carbon particles from the carbon fiber composite rib 11, and meanwhile, the carbon particle separating mechanism 5 drives the carbon fiber composite rib 11 to continuously feed; collecting the separated carbon particles at the same time;
s4: the collected and separated carbon fiber composite ribs 11 slide onto the wave sponge cushion 10 in the placing frame 9 through the guide table 8 under the cooperation of the first telescopic rod 6 and the second telescopic rod 7 along with continuous feeding;
s5: scanning and detecting, namely taking out the separated carbon fiber composite rib 11 to detect the carbon particle adhesion degree; unqualified or unqualified and continuously separated.
While the present disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. The scope of the disclosure should, therefore, not be limited to the above-described embodiments, but should be determined not only by the following claims, but also by the equivalents of the following claims.

Claims (5)

1. The carbon particle coagulation and shedding system of the carbon fiber rib comprises an outer frame, a control screen, a carbon fiber composite rib and is characterized by further comprising a limiting mechanism, a directional mechanism, a carbon particle disengagement mechanism, a first telescopic rod, a second telescopic rod, a guide table, a placement frame and a wave sponge cushion; the outer frame is connected with the limiting mechanism; the outer frame is fixedly connected with the control screen; the outer frame is connected with the orientation mechanism; the outer frame is connected with the carbon particle separating mechanism; the orientation mechanism is connected with the carbon particle separating mechanism; the outer frame is fixedly connected with the placement frame; the side surface of the placement frame is fixedly connected with the first telescopic rod and the second telescopic rod at the same time; the upper parts of the first telescopic rod and the second telescopic rod are fixedly connected with the diversion table at the same time; the wave sponge cushion is arranged in the placing frame; a carbon fiber composite rib is arranged in the limiting mechanism; the carbon fiber composite rib is contacted with the orientation mechanism;
the limiting mechanism comprises a first electric sliding rail, a first electric push rod, a U-shaped block, a limiting pad, a bottom plate, a first limiting plate and a second limiting plate; the first electric sliding rail is fixedly connected with the first electric push rod through a sliding block; the first electric sliding rail is fixedly connected with the outer frame; the first electric push rod is fixedly connected with the U-shaped block; two sides of the inner wall of the U-shaped block are bonded with a limiting pad; the U-shaped block is internally provided with carbon fiber composite ribs; a bottom plate is arranged below the U-shaped block; one side above the bottom plate is fixedly connected with the first limiting plate; the other side above the bottom plate is fixedly connected with a second limiting plate; the bottom plate is fixedly connected with the outer frame;
the orientation mechanism comprises a motor, a first driving wheel, a first bevel gear, a loop bar, a connecting rod, a second electric push rod, a second bevel gear, a third bevel gear, a prism, a shaft sleeve, a first screw rod, a first supporting frame, a second driving wheel, a third driving wheel, a second screw rod, a second electric sliding rail, a sliding plate, a third electric sliding rail, an ultrasonic generator, a first limiting rod, a fourth electric sliding rail and a second limiting rod; the bottom of the motor is fixedly connected with the outer frame; the output shaft of the motor is rotationally connected with the outer frame; the output shaft of the motor is fixedly connected with the first driving wheel and the first bevel gear at the same time; the outer surface of the first driving wheel is connected with the carbon particle separating mechanism through a belt; a loop bar is arranged on the side face of the first bevel gear; the outer surface of the loop bar is rotationally connected with the connecting rod; the connecting rod is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the outer frame; the outer surface of the loop bar is fixedly connected with the second bevel gear and the third bevel gear at the same time; when the first bevel gear is meshed with the second bevel gear, the second bevel gear rotates, and the third bevel gear idles at the moment; when the first bevel gear is meshed with the third bevel gear, the third bevel gear rotates, and the second bevel gear idles at the moment; when the first bevel gear is not meshed with the second bevel gear and the third bevel gear, the second bevel gear and the third bevel gear are not rotated; the inside of the loop bar is in sliding connection with the prism; the lower part of the prism is fixedly connected with the shaft sleeve; the shaft sleeve is fixedly connected with the outer frame; the upper part of the prism is fixedly connected with the first screw rod; the outer surface of the first screw rod is screwed with one side of the first supporting frame; the upper part of the first screw rod is fixedly connected with a second driving wheel; the outer ring surface of the second driving wheel is in driving connection with the third driving wheel through a belt; the axle center of the third driving wheel is fixedly connected with the second screw rod; the outer surface of the second screw rod is screwed with the other side of the first supporting frame; one side of the inner part of the first supporting frame is fixedly connected with the second electric sliding rail; the other side of the inner part of the first supporting frame is fixedly connected with a third electric sliding rail; the second electric sliding rail is fixedly connected with one side of the sliding plate through a sliding block; the third electric sliding rail is fixedly connected with the other side of the sliding plate through a sliding block; the sliding plate is fixedly connected with the ultrasonic generator; the sliding plate is fixedly connected with the first limiting rod; the sliding plate is fixedly connected with the fourth electric sliding rail; the fourth electric sliding rail is fixedly connected with the second limiting rod through a sliding block; the first screw rod and the second screw rod are simultaneously in rotary connection with the outer frame;
the method comprises the following working steps:
s1: placing the carbon fiber composite rib, namely placing the carbon fiber composite rib in the middle of the limiting mechanism with the opening facing downwards, limiting the carbon fiber composite rib by adjusting the limiting mechanism, and simultaneously enabling one end of the carbon fiber composite rib to be simultaneously inserted into the orientation mechanism and the carbon particle separating mechanism;
s2: the carbon fiber composite rib clamping position is used for adjusting the orientation mechanism to clamp the carbon fiber composite rib when one end of the carbon fiber composite rib is inserted into the orientation mechanism;
s3: the carbon particles are separated, a directional mechanism is operated to link the carbon particle separating mechanism, the carbon particle separating mechanism is used for separating carbon particles from the carbon fiber composite ribs, and meanwhile, the carbon particle separating mechanism drives the carbon fiber composite ribs to continuously feed; collecting the separated carbon particles at the same time;
s4: the collected and separated carbon fiber composite ribs slide onto the wave sponge cushion in the placing frame through the matching of the guide table with the first telescopic rod and the second telescopic rod along with continuous feeding;
s5: scanning and detecting, namely taking out the separated carbon fiber composite ribs to detect the attachment degree of carbon particles; unqualified or unqualified and continuously separated.
2. The carbon particle coagulation and shedding system of carbon fiber ribs of claim 1, wherein the carbon particle detachment mechanism comprises a fourth driving wheel, a first driving rod, a second supporting frame, a first roller, an elastic piece, an F-shaped frame, a second roller, a fifth driving wheel, a fourth bevel gear, a fifth bevel gear, a sixth driving wheel, a seventh driving wheel, a cam, an H-shaped block, a ring frame, a first driven sliding rod, a second driven sliding rod, double-layer bristles, a guide cylinder and a fan; the axle center of the fourth driving wheel is fixedly connected with the first driving rod; the outer ring surface of the fourth driving wheel is in driving connection with the first driving wheel through a belt; the outer surface of the first transmission rod is rotationally connected with the second supporting frame; the outer surface of the first transmission rod is fixedly connected with the first roller; the second supporting frame is fixedly connected with the two elastic pieces; the two elastic pieces are fixedly connected with the F-shaped frame at the same time; the inside of the F-shaped frame is rotationally connected with the second roller through a rotating shaft; the outer ring surface of the fourth driving wheel is in driving connection with the fifth driving wheel through a belt; the axle center of the fifth driving wheel is rotationally connected with the second supporting frame through a rotating shaft; the axle center of the fifth driving wheel is fixedly connected with the fourth bevel gear through a rotating shaft; the fourth bevel gear is meshed with the fifth bevel gear; the axle center of the fifth bevel gear is fixedly connected with a sixth driving wheel through a rotating shaft; the axis of the fifth bevel gear is rotationally connected with the second supporting frame through a rotating shaft; the outer ring surface of the sixth driving wheel is in driving connection with the seventh driving wheel through a belt; the axle center of the seventh driving wheel is rotationally connected with the second supporting frame through a rotating shaft; the axle center of the seventh driving wheel is fixedly connected with the cam through a rotating shaft; the cam is contacted with the H-shaped block; the H-shaped block is fixedly connected with the same ring frame; one side of the ring frame is fixedly connected with the first driven slide bar; the other side of the ring frame is fixedly connected with a second driven slide bar; the outer surfaces of the first driven slide bar and the second driven slide bar are simultaneously in sliding connection with the second supporting frame; the ring frame is spliced with the double-layer bristles; a guide cylinder is arranged on the side surface of the second supporting frame; the guide cylinder is connected with the fan in a screwing way; the fan is fixedly connected with the outer frame; the second supporting frame is fixedly connected with the outer frame.
3. A carbon particle coagulation and shedding system of carbon fiber ribs as claimed in claim 2, wherein the double-layer bristles are formed in a cone shape in a double-layer manner.
4. A carbon particle coagulation and shedding system for carbon fiber ribs as claimed in claim 3, wherein the opposite surfaces of the first limit rod and the second limit rod are respectively connected with a shaft rod in a staggered manner, and the outer surfaces of the two shaft rods are respectively sleeved with a protective layer.
5. The carbon particle coagulation and shedding system of carbon fiber ribs of claim 4, wherein the middle parts of the opposite surfaces of the two limiting pads are respectively provided with a groove.
CN202110370491.9A 2021-04-07 2021-04-07 Carbon particle coagulation shedding system and shedding method for carbon fiber rib Active CN113118075B (en)

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