CN113060316B - Flexible packaging system and packaging method - Google Patents
Flexible packaging system and packaging method Download PDFInfo
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- CN113060316B CN113060316B CN202110299466.6A CN202110299466A CN113060316B CN 113060316 B CN113060316 B CN 113060316B CN 202110299466 A CN202110299466 A CN 202110299466A CN 113060316 B CN113060316 B CN 113060316B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
Abstract
The invention discloses a flexible packaging system which comprises an information layer, a management layer and an execution layer which are sequentially in communication connection, wherein the information layer is used for inputting user demand information and production enterprise information, the management layer is used for sending a working instruction to the execution layer according to the information of the information layer, and the execution layer sorts and combines a plurality of materials according to the instruction of the management layer, then loads the materials into the same package and prints user order information and product information on the package. The flexible packaging system provided by the invention can improve the production efficiency and the packaging flexibility.
Description
Technical Field
The invention relates to the technical field of packaging equipment, in particular to a flexible packaging system and a packaging method.
Background
Along with the conversion and the upgrade of the consumption concept of people, leisure snacks such as nuts and dried fruits which are rich in nutrition, delicious and convenient become good products for people to enjoy leisure, meet the personalized and diversified consumption demands, and represent the pursuit of higher living standard of people.
At present, mixed nut products are popular in the market, the process of packaging the mixed nuts generally comprises the steps of manually counting or weighing various nuts of a packaging unit respectively, and then mixing and filling the counted or weighed nuts into a packaging bag, a packaging box or a packaging bottle.
Disclosure of Invention
In order to solve the above problems, the present invention provides a flexible packaging system and a packaging method, which can improve the production efficiency.
Based on the above problems, one of the technical solutions provided by the present invention is:
a flexible packaging system comprises an information layer, a management layer and an execution layer which are sequentially in communication connection, wherein the information layer is used for inputting user demand information and production enterprise information, the management layer is used for sending a working instruction to the execution layer according to the information of the information layer, and the execution layer is used for sorting and combining various materials according to the instruction of the management layer and then loading the materials into the same package according to the one-time loading amount and printing user order information and product information on the package.
In some embodiments, the execution layer comprises a flexible packaging production line, the flexible packaging production line comprises an electronic grain counting device, a weighing device, a material conveying device and a packaging device, the electronic grain counting device comprises a plurality of electronic grain counting units which are sequentially arranged, the weighing device comprises a plurality of weighing units which are sequentially arranged, the plurality of electronic grain counting units and the plurality of weighing units are sequentially arranged along the conveying direction of the material conveying device, and the material conveying device is arranged below discharge ports of the electronic grain counting units and the weighing units;
the material conveying device comprises a conveying belt mechanism, a plurality of material placing bins arranged on a conveying belt of the conveying belt mechanism and a filling funnel arranged at the tail end of the conveying direction of the conveying belt mechanism, and the packaging equipment is arranged at a discharge port of the filling funnel.
In some embodiments, the electronic particle counting unit includes a hopper, a feeding component disposed at a discharge port of the hopper, a material guiding pipe disposed at a discharge port of the feeding component, a counting component disposed at a middle portion of the material guiding pipe, a gate component disposed at a discharge port of the material guiding pipe, and a material guiding hopper disposed below a discharge port of the material guiding pipe, and a lower end of the material guiding hopper extends to a position above the material placing bin.
In some of these embodiments, the pay-off part includes first vibrator, sets up first vibration support on the first vibrator, via first vibration buckled plate, the second vibrator that first vibration support supported, set up and be in second vibration support on the second vibrator, and via the second vibration buckled plate that second vibration support supported, the feed end of first vibration buckled plate sets up the below of the discharge gate of hopper, the feed end of second vibration buckled plate with the discharge end of first vibration buckled plate corresponds.
In some embodiments, the gate assembly includes a gate plate, and a driving member in transmission connection with the gate plate, and the gate plate is driven by the driving member to approach or separate from the discharge hole of the guide tube to close or open the discharge hole.
In some of the embodiments, the discharge port of the hopper is provided with an adjusting plate, and the adjusting plate is detachably arranged on the hopper to adjust the size of the discharge port of the hopper.
In some of the embodiments, the material placing bin is formed by vertically arranging a plurality of partition plates on the conveying belt in a separating manner, and bin side plates are respectively arranged on two sides of the width of the conveying belt.
In some embodiments, the conveying belt mechanism further comprises a support member, two conveying belt side plates arranged on the support member in parallel, a driving wheel and a driven wheel mounted on the two conveying belt side plates, and a motor in transmission connection with the driving wheel, the conveying belt is supported by the driving wheel and the driven wheel, and the bin edge plate is fixed on the conveying belt side plates.
Based on the above problems, the second technical scheme provided by the invention is as follows:
a method of flexible packaging comprising the steps of:
(1) Various materials are respectively stored in the hoppers of different electronic particle counting units and/or weighing hoppers of weighing units, and each electronic particle counting unit and each weighing unit store one material;
(2) The management layer sends a working instruction to the electronic counting unit and/or the weighing unit according to the requirement of the material variety required by the user and input by the information layer, and the corresponding unit counts and/or weighs the material according to the requirement;
(3) When a plurality of materials need to be counted and filled, the first material counted by the electronic counting unit falls into the material placing bin, the conveying belt continues to convey forwards, and the subsequent materials are counted and then sequentially fall into the same material placing bin; when a plurality of materials are required to be counted and weighed and then filled, the counted materials fall into the same material placing bin and then continue to move towards the weighing unit, and the materials weighed by the weighing unit fall into the same material placing bin; when a plurality of materials need to be weighed and filled, the materials weighed by different weighing units sequentially enter the same material placing bin;
(4) Printing user order information and product information on a package filled with materials;
(5) And (4) placing the material placing bin with various materials, conveying the material placing bin to a filling funnel position, and filling the material placing bin with various materials in subsequent filling equipment.
The flexibility in the technical scheme is an extension of the flexible meaning of the object, and the flexible packaging system is a packaging system which has high automation degree, flexible combination of packaging materials and random change of the number of packages and the size of packaging containers and is one of important contents of intelligent packaging. The flexible package is a package system which can adapt to the change of a processed object under the support of a computer, wherein an execution layer is formed by a group of automatic package equipment and is an integral body organically combined by a computer information control system and an automatic material package system.
Compared with the prior art, the invention has the advantages that:
1. user demand information and production enterprise information can be recorded through the information layer, the management layer sends a working instruction to the execution layer according to the information recorded by the information layer, so that the execution layer can sort and combine various materials according to the user demand and then package the materials into the same packaging piece, user order information and product information are printed on the packaging piece, and personalized flexible packaging of the materials is achieved;
2. the execution layer can count, weigh the back combination to multiple mixing material through a plurality of electron number grain units, a plurality of weighing unit to in the same material that falls into the conveyer belt places the check storehouse, pack to equipment for packing via the conveyer belt, degree of automation is high, improves production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a first schematic diagram of the operation of an embodiment of a flexible packaging system of the present invention;
FIG. 2 is a second operational schematic diagram of an embodiment of the present invention;
FIG. 3 is a schematic diagram of the operation of an executive layer in an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a flexible packaging production line in an embodiment of the present invention;
FIG. 5 is a first schematic structural diagram of an electronic particle counting apparatus according to an embodiment of the present disclosure;
FIG. 6 is a second schematic structural diagram of an electronic particle counting apparatus according to an embodiment of the present disclosure;
FIG. 7 is a third schematic view of an electronic particle counting apparatus according to an embodiment of the present disclosure;
wherein:
1. an electronic counting unit; 1-1, a hopper; 1-2, a strut; 1-3, a first vibrator; 1-4, a first vibrating support; 1-5, a first vibrating corrugated plate; 1-6, a second vibrator; 1-7, a second vibration support; 1-8, a second vibrating corrugated plate; 1-9, a material guide pipe; 1-10, a counting component; 1-11, a gate assembly; 1-11a, a gate; 1-11b, a drive member; 1-12, a material guide hopper; 1-13, a bottom plate; 1-14, supporting feet; 1-15, adjusting plate; 1-15a, a kidney-shaped hole;
2. a weighing unit;
3. a material conveying device; 3-1, a support member; 3-2, conveying belt side plates; 3-3, a driving wheel; 3-4, driven wheel; 3-5, a motor; 3-6, conveying a belt; 3-7, a partition board; 3-8, a grid chamber side plate; 3-9, filling a funnel;
4. a packaging device;
5. a case.
Detailed Description
The above-described scheme is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes and are not intended to limit the scope of the present invention. The conditions used in the examples may be further adjusted according to the conditions of the particular manufacturer, and the conditions not specified are generally the conditions in routine experiments.
Referring to fig. 1-2, a schematic structural diagram of an embodiment of the present invention provides a flexible packaging system, which includes an information layer, a management layer, and an execution layer, which are in communication connection in sequence, where the information layer is used to enter user demand information and production enterprise information, the user demand information includes a user name, an entry date, a required material variety and quantity of each variety, a package (bottle or bag or box), a package number, personalization information such as personalization, and a warm phrase, and the production enterprise information includes a production date, an expiration date, a unit name, an address, a telephone, a website, a mailbox, and the like.
The management layer is used for sending a working instruction to the execution layer according to the information of the information layer and finishing the management of operation, control and monitoring of each device of the execution layer at the same time, and a PLC control system can be adopted.
The execution layer is used for sorting and combining a plurality of materials according to the instructions of the management layer, loading the materials into the same package according to the one-time loading amount, and printing user order information, personalized warm-keeping information and product information on the package.
Referring to fig. 3-4, the flexible packaging production line includes an electronic counting device, a weighing device, a material conveying device 3, and a packaging device 4, a printing device is installed in the packaging device 4 and used for printing user order information and product information on a package, the electronic counting device includes a plurality of electronic counting units 1 which are sequentially arranged, the weighing device includes a plurality of weighing units 2 which are sequentially arranged, the plurality of electronic counting units 1 and the plurality of weighing units 2 are sequentially arranged along the conveying direction of the material conveying device 3, and the material conveying device 3 is arranged below the discharge ports of the electronic counting units 1 and the weighing units 2. Each electronic particle counting unit 1 and each weighing unit 2 store a material. The electronic counting unit 1 stores materials requiring counting, such as pistachio nuts, lotus seeds, almonds and the like, and the weighing unit 2 stores materials needing weighing, such as raisins, dried blueberries and the like. In this example, the weighing unit 2 is a prior art multi-bucket weighing scale.
The material conveying device 3 comprises a conveying belt mechanism, a plurality of material placing bins arranged on conveying belts 3-6 of the conveying belt mechanism, and filling funnels 3-9 arranged at the tail ends of the conveying direction of the conveying belt mechanism, and the packaging equipment 4 is arranged at discharge holes of the filling funnels 3-9.
The conveying belt mechanism further comprises a supporting piece 3-1, two conveying belt side plates 3-2 arranged on the supporting piece 3-1 in parallel, a driving wheel 3-3 and a driven wheel 3-4 which are installed on the two conveying belt side plates 3-2, and a motor 3-5 in transmission connection with the driving wheel 3-3, the conveying belt 3-6 is supported by the driving wheel 3-3 and the driven wheel 3-4, the driving wheel 3-3 and the driven wheel 3-4 are driven by the motor 3-5 to rotate so as to drive the conveying belt 3-6 to convey forwards, the material placing bin is formed by dividing a plurality of partition plates 3-7 vertically arranged on the conveying belt 3-6, bin side plates 3-8 are respectively arranged on two sides of the conveying belt 3-6 in the width direction to protect, the material is prevented from falling from two sides of the material placing bin, and in the embodiment, the bin side plates 3-8 are fixed on the conveying belt side plates 3-2.
Referring to fig. 5-7, the electronic grain counting unit 1 comprises a hopper 1-1, a feeding part arranged at a discharge port of the hopper 1-1, a material guide pipe 1-9 arranged at a discharge port of the feeding part, a counting part 1-10 arranged in the middle of the material guide pipe 1-9, a gate assembly 1-11 arranged at a discharge port of the material guide pipe 1-9, and a material guide hopper 1-12 arranged below the discharge port of the material guide pipe 1-9, wherein the lower end of the material guide hopper 1-12 extends to the upper part of the material placing bin. In this example, eight electronic counting units 1 are provided, that is, eight materials are mixed and packaged at random. Materials in the hopper 1-1 are conveyed to the material guide pipes 1-9 through the material conveying parts, the materials fall into the material guide pipes 1-9, the materials entering the material guide pipes 1-9 are counted through the counting parts 1-10, the gate assemblies 1-11 are in a closed state in the counting process, after the counting of the materials is completed, the corresponding material conveying parts stop conveying, the gate assemblies 1-11 open the discharge ports at the lower ends of the material guide pipes 1-9, and the materials enter the material storage bins on the conveying belts 3-6 through the material guide hoppers 1-12. In this example, the counting units 1 to 10 employ photoelectric counting sensors.
In this example, the feeding means comprises a first vibrator 1-3, a first vibration cradle 1-4 arranged on the first vibrator 1-3, a first vibration corrugation 1-5 supported by the first vibration cradle 1-4, a second vibrator 1-6, a second vibration cradle 1-7 arranged on the second vibrator 1-6, and a second vibration corrugation 1-8 supported by the second vibration cradle 1-7, wherein the feeding end of the first vibration corrugation 1-5 is arranged below the discharge opening of the hopper 1-1 and the feeding end of the second vibration corrugation 1-8 corresponds to the discharge end of the first vibration corrugation 1-5.
The electronic particle counting unit 1 further comprises a bottom plate 1-13, a support column 1-2 is arranged on the bottom plate 1-13, a hopper 1-1 is fixed at the upper end of the support column 1-2, and a first vibrator 1-3 and a second vibrator 1-6 are fixed on the bottom plate 1-13. The bottom plate 1-13 is fixed on the case 5 through a plurality of supporting feet 1-14, and the PLC control system is arranged in the case 5.
In this example, the gate assembly 1-11 includes a gate plate 1-11a and a driving member 1-11b in transmission connection with the gate plate 1-11a, the gate plate 1-11a is driven by the driving member 1-11b to move close to or away from the discharge hole of the material guiding pipe 1-9 to close or open the discharge hole, and the driving member 1-11b can be an air cylinder.
In order to adjust the blanking speed of the hopper 1-1 conveniently, an adjusting plate 1-15 is arranged at the discharge port of the hopper 1-1, the adjusting plate 1-15 is detachably arranged on the hopper 1-1 to adjust the size of the discharge port of the hopper 1-1, in the embodiment, a waist-shaped hole 1-15a is formed in the adjusting plate 1-15, and a screw fixes the adjusting plate 1-15 on the hopper 1-1 through the waist-shaped hole 1-15 a.
The packaging method adopting the flexible packaging system comprises the following steps:
(1) Various materials are respectively stored in the hoppers of different electronic grain counting units and/or weighing hoppers of weighing units, and each electronic grain counting unit and each weighing unit store one material;
(2) The management layer sends a working instruction to the electronic counting unit and/or weighing unit according to the requirement of the material variety required by the user and input by the information layer, and the corresponding unit counts and/or weighs the material according to the requirement;
(3) When a plurality of materials need to be counted and filled, the first material counted by the electronic counting unit falls into the material placing bin, the conveying belt continues to convey forwards, and the subsequent materials are counted and then sequentially fall into the same material placing bin; when a plurality of materials need to be counted and weighed and then filled, the counted materials fall into the same material placing bin and then continue to move towards the direction of the weighing unit, and the materials weighed by the weighing unit fall into the same material placing bin; when a plurality of materials need to be weighed and filled, the materials weighed by different weighing units sequentially enter the same material placing bin;
(4) Printing user order information (such as user name, material name, quantity, personalized warm words and the like) and product information (such as production units and addresses, production date, quality guarantee period, contact information and the like) on a package filled with materials;
(5) And (4) placing the material placing bin with various materials, conveying the material placing bin to a filling funnel position, and filling the material placing bin with various materials in subsequent filling equipment.
The above embodiments are only for illustrating the technical idea and features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the content of the present invention and implement the present invention, and not to limit the protection scope of the present invention by this. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (7)
1. A flexible packaging system characterized by: the system comprises an information layer, a management layer and an execution layer which are sequentially in communication connection, wherein the information layer is used for inputting user demand information and production enterprise information, the management layer is used for sending a working instruction to the execution layer according to the information of the information layer, the execution layer picks and combines a plurality of materials according to the instruction of the management layer, then the materials are loaded into the same package according to one-time loading amount, and user order information and product information are printed on the package;
the flexible packaging production line comprises an electronic grain counting device, a weighing device, a material conveying device and packaging equipment, the electronic grain counting device comprises a plurality of electronic grain counting units which are sequentially arranged, the weighing device comprises a plurality of weighing units which are sequentially arranged, the electronic grain counting units and the weighing units are sequentially arranged along the conveying direction of the material conveying device, and the material conveying device is arranged below discharge ports of the electronic grain counting units and the weighing units;
the material conveying device comprises a conveying belt mechanism, a plurality of material placing bins arranged on a conveying belt of the conveying belt mechanism and a filling funnel arranged at the tail end of the conveying direction of the conveying belt mechanism, and the packaging equipment is arranged at a discharge hole of the filling funnel;
the packaging method of the flexible packaging system comprises the following steps:
(1) Various materials are respectively stored in the hoppers of different electronic particle counting units and/or weighing hoppers of weighing units, and each electronic particle counting unit and each weighing unit store one material;
(2) The management layer sends a working instruction to the electronic counting unit and/or weighing unit according to the requirement of the material variety required by the user and input by the information layer, and the corresponding unit counts and/or weighs the material according to the requirement;
(3) When a plurality of materials need to be counted and filled, the first material counted by the electronic counting unit falls into the material placing bin, the conveying belt continues to convey forwards, and the subsequent materials are counted and then sequentially fall into the same material placing bin; when a plurality of materials need to be counted and weighed and then filled, the counted materials fall into the same material placing bin and then continue to move towards the direction of the weighing unit, and the materials weighed by the weighing unit fall into the same material placing bin; when a plurality of materials need to be weighed and filled, the materials weighed by different weighing units sequentially enter the same material placing bin;
(4) Printing user order information and product information on a package filled with materials;
(5) And (4) placing the material placing bin with various materials, conveying the material placing bin to a filling funnel position, and filling the material placing bin with various materials in subsequent filling equipment.
2. The flexible packaging system of claim 1, wherein: the electronic particle counting unit comprises a hopper, a feeding part arranged at a discharge port of the hopper, a material guide pipe arranged at a discharge port of the feeding part, a counting part arranged in the middle of the material guide pipe, a gate assembly arranged at a discharge port of the material guide pipe, and a material guide hopper arranged below the discharge port of the material guide pipe, wherein the lower end of the material guide hopper extends to the position above the material placing bin.
3. The flexible packaging system of claim 2, wherein: the pay-off part includes first vibrator, sets up first vibration support on the first vibrator, via first vibration buckled plate, second vibrator, the setting of first vibration support supporting are in second vibration support on the second vibrator reaches via the second vibration buckled plate of second vibration support supporting, the feed end of first vibration buckled plate sets up the below of the discharge gate of hopper, the feed end of second vibration buckled plate with the discharge end of first vibration buckled plate is corresponding.
4. The flexible packaging system of claim 3, wherein: the gate assembly comprises a gate plate and a driving part in transmission connection with the gate plate, and the gate plate is driven by the driving part to be close to or far away from the discharge hole of the material guide pipe so as to close or open the discharge hole.
5. The flexible packaging system of claim 1, wherein: the discharge gate of hopper is equipped with the regulating plate, the regulating plate can dismantle the setting and be in order to adjust on the hopper the size of the discharge gate of hopper.
6. The flexible packaging system of claim 1, wherein: the material placing bin is formed by vertically arranging a plurality of partition plates on the conveying belt in a separated mode, and bin side plates are arranged on two sides of the width of the conveying belt respectively.
7. The flexible packaging system of claim 6, wherein: the conveyer belt mechanism still includes support piece, sets up two conveyer belt curb plates of mutual parallel arrangement on the support piece, install action wheel on two conveyer belt curb plates and from the driving wheel and with the motor that the action wheel transmission is connected, the conveyer belt via the action wheel with from the driving wheel supporting, the side plate of check storehouse is fixed on the conveyer belt curb plate.
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