CN112974261B - Automatic sorting equipment and system - Google Patents

Automatic sorting equipment and system Download PDF

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Publication number
CN112974261B
CN112974261B CN202110153740.9A CN202110153740A CN112974261B CN 112974261 B CN112974261 B CN 112974261B CN 202110153740 A CN202110153740 A CN 202110153740A CN 112974261 B CN112974261 B CN 112974261B
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information
express
controller
weight
volume
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CN112974261A (en
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周保江
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Shanghai Zhongtongji Network Technology Co Ltd
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Shanghai Zhongtongji Network Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination

Abstract

The invention relates to automatic sorting equipment and a system, which comprise a controller, an object detection mechanism, a weight acquisition mechanism and a volume acquisition mechanism. The object detection mechanism detects position information and sorting port information of the express on the conveyor belt, if the controller determines that the position information is matched with the preset position information and the sorting port information is matched with the preset sorting port information, the controller controls the volume acquisition mechanism to acquire the cross section area of the express, and the volume information of the express is determined according to the cross section area and the height information input in advance; and the weight acquisition mechanism is used for acquiring weight information, and the controller determines the loading amount according to the weight information and the volume information. By adopting the technical scheme, the volume information and the weight information of the express can be calculated, the loading amount is determined according to the weight information and the volume information, and the staff can arrange the dispatching of the transfer vehicle according to the loading amount, so that the dispatching problems that too many express can not be transferred at one time, or too few express is produced, the storage space is wasted and the like are avoided, and the transfer efficiency is improved.

Description

Automatic sorting equipment and system
Technical Field
The invention relates to the technical field of express sorting, in particular to automatic sorting equipment and system.
Background
With the rapid development of the internet industry, online shopping becomes an enthusiastic shopping mode, and the development of the express industry is promoted. In the whole process of express delivery circulation, the sorting link is an important link, the express delivery is accurately and quickly sorted and transported, and the circulation efficiency of the express delivery can be effectively improved.
At present, most express centers directly load the express of the same transfer destination into the same vehicle after the express sorting is finished. However, because different express delivery sizes, volumes are inequality, the too many unable once transportation of express delivery can appear when the loading, perhaps, the scheduling problem such as extravagant storing space of express delivery too little appears, influences the transportation efficiency of express delivery.
Disclosure of Invention
In view of the above, the present invention aims to provide an automatic sorting apparatus and system, so as to overcome the problem that due to different sizes and volumes of different expressages, too many expressages may be generated during loading, and the express cannot be transported at one time, or too few expressages waste storage space, and other scheduling problems may occur, and the transportation efficiency of the expressages is affected, so as to achieve the above purpose, the present invention adopts the following technical scheme:
an automated sorting apparatus comprising: the device comprises a controller, an object detection mechanism, a weight acquisition mechanism and a volume acquisition mechanism;
the volume acquisition mechanism is arranged above a conveying belt for conveying the express;
the volume acquisition mechanism comprises a plurality of rails, two sliding motors are arranged on each rail, a sliding rod is fixed at the bottom of each sliding motor, and one end of each rail is positioned above the package collecting device at the sorting port;
the object detection mechanism is connected with the controller and is used for detecting express position information and sorting port information on the conveyor belt;
the sliding motor is connected with the controller, and the controller is used for controlling the sliding motor on each track to move along opposite directions until the sliding rod clamps the express item if the position information is determined to be matched with the preset position information, acquiring the position of the sliding motor, determining the cross section area of the express item according to the position of the sliding motor, and determining the volume information of the express item according to the cross section area and the height information input in advance;
the weight acquisition mechanism is connected with the controller and is used for acquiring weight information and sending the weight information to the controller;
the controller is used for controlling the sliding motor to move towards the bag collecting device after the weight information and the volume information are collected, so that the quick pushing on the conveying belt is pushed to the bag collecting device through the sliding rod; and determining the loading amount according to the weight information and the volume information of all the express deliveries in the express delivery package.
Further, in the automatic sorting apparatus described above, the weight collecting mechanism includes a tension sensor provided on each slide bar;
each tension sensor is used for collecting tension generated when express on the conveying belt is clamped tightly and sending the tension to the controller as the weight information;
and the controller is used for calculating the sum of all weight information and determining the loading amount according to the sum of the weight information and the volume information.
Further, in the automatic sorting apparatus described above, the slide motor includes a reduction motor.
Further, in the automatic sorting apparatus described above, the sliding rod includes an inner core and a buffer material coated on an outer layer of the inner core.
Further, the automatic sorting equipment of the above, the inner core comprises a copper core.
Further, in the automatic sorting device, the inner core is cylindrical.
Further, in the automatic sorting apparatus described above, the buffer material includes rubber.
Further, the above-described automatic sorting apparatus, the object detecting mechanism includes a position detector and an identification code recognizer;
the position detector is used for collecting the position information of the express delivery on the conveyor belt;
the identification code recognizer is used for collecting sorting port information of the express on the conveyor belt.
Further, the above automatic sorting apparatus, the position detector comprises an infrared emitter and an infrared receiver;
the infrared transmitter and the infrared receiver are arranged on two sides of the conveyor belt;
the infrared receiver is connected with the controller.
Further, the invention also provides an automatic sorting system, which comprises a conveyor belt, a packet collecting device and the automatic sorting equipment;
a plurality of automatic sorting devices are arranged on the conveyor belt, and each automatic sorting device corresponds to one packaging device;
the conveying belt is used for conveying express;
the automatic sorting equipment is used for acquiring the weight information and the volume information of the target express if the matching of the sorting port information of the target express and the sorting port information of the corresponding package collecting device is detected, moving the target express to the package collecting device, and determining the loading amount based on the weight information and the volume information of all the express falling into the package collecting device.
The automatic sorting equipment and system provided by the invention comprise a controller, an object detection mechanism, a weight acquisition mechanism and a volume acquisition mechanism. The object detection mechanism can detect position information and sorting port information of the express on the conveyor belt, if the controller determines that the position information is matched with the preset position information and the sorting port information is matched with the preset sorting port information, the controller controls the volume acquisition mechanism to acquire the cross section area of the express and determines volume information of the express according to the cross section area and height information input in advance; and the weight acquisition mechanism is used for acquiring weight information, and the controller determines the loading amount according to the weight information and the volume information. By adopting the technical scheme, the volume information and the weight information of the express can be calculated, the loading amount is determined according to the weight information and the volume information, and the staff can arrange the dispatching of the transfer vehicle according to the loading amount, so that the dispatching problems that too many express are produced and the transfer cannot be carried out at one time, or too few express are produced and the storage space is wasted are avoided, and the transfer efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a block diagram of one embodiment of the automated sorting apparatus of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic diagram of an automatic sorting apparatus according to an embodiment of the present invention for providing a parcel shape;
fig. 4 is a schematic view of the operation of a sliding motor provided in one embodiment of the automatic sorting apparatus of the present invention;
fig. 5 is a schematic view of the operation of a slide motor provided in another embodiment of the automatic sorting apparatus according to the present invention;
FIG. 6 is a schematic view of the operation of a slide motor provided in another embodiment of the automated sorting apparatus of the present invention;
fig. 7 is a block diagram of an automated sorting system according to one embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Fig. 1 is a block diagram provided in an embodiment of an automatic sorting apparatus of the present invention.
Fig. 2 is a top view of fig. 1.
As shown in fig. 1 and 2, the automatic sorting apparatus of the present embodiment includes: a controller 11, an object detection mechanism 12, a weight acquisition mechanism 13, and a volume acquisition mechanism 14.
The volume acquisition mechanism 14 is arranged above the conveyor belt 21 for conveying express delivery, the volume acquisition mechanism 14 comprises a plurality of rails 141, each rail 141 is provided with two sliding motors 142, the bottom of each sliding motor 142 is fixed with a sliding rod 143, and the sliding motors 142 can slide along the rails 141 and drive the sliding rods 143 to move in the sliding process. One end of each track 141 is positioned above the bundling means 22 at the sorting opening.
The object detection mechanism 12 is connected with the controller 11, and the object detection mechanism 12 is used for detecting the position information and the sorting port information of the express delivery on the conveyor belt 21.
The sliding motor 142 is connected with the controller 11, and the controller 11 is configured to detect that the express delivery on the conveyor belt 21 moves to a preset position if the determined position information matches with the preset position information, and the information of the sorting opening matches with the preset information of the sorting opening, which indicates that the express delivery on the conveyor belt 21 moves in place and needs the sorting opening to sort. The sliding motors 142 on the rails 141 are controlled to move in opposite directions until the sliding rods 143 clamp the express items, the positions of the sliding motors 142 are obtained, the cross-sectional areas of the express items are determined according to the positions of the sliding motors 142, and the volume information of the express items is determined according to the cross-sectional areas and the height information.
The volume collection mechanism 14 of the present embodiment can collect the cross-sectional areas of express items of various shapes, and even if the cross-sectional areas are triangular or polygonal, the cross-sectional areas of express items can be collected.
FIG. 3 is a schematic diagram of an automated sorting apparatus according to an embodiment of the present invention for providing courier shapes;
FIG. 4 is a schematic diagram of the operation of a slide motor provided in one embodiment of the automated sorting apparatus of the present invention;
FIG. 5 is a schematic view of the operation of a slide motor provided in another embodiment of the automated sorting apparatus of the present invention;
fig. 6 is a schematic view of the operation of a sliding motor provided in another embodiment of the automatic sorting apparatus according to the present invention.
As shown in fig. 3, fig. 3a shows a standard rectangular courier, and when the slide bar 143 grips the rectangular courier in fig. 3a, the slide motor 142 is positioned as shown in fig. 4.
Figure 3b shows a standard polygonal courier, with the slide motor 142 positioned as shown in figure 5 when the slide bar 143 grips the polygonal courier of figure 3 b.
Figure 3c shows a standard triangular courier, with the slide bar 143 gripping the polygonal courier of figure 3c, and the slide motor 142 positioned as shown in figure 6.
Alternatively, the height information is input to the controller 11 by a worker in advance. The worker can acquire the heights of all the express items within a long period of time, obtain an average value of the heights of all the express items, and input the average value as height information into the controller 11.
Optionally, the height of the express items entering the automatic sorting equipment may also be controlled, for example, the express items are screened, only the ordinary items are allowed to enter the automatic sorting equipment, the oversized or undersized items are prevented from entering the automatic sorting equipment, then the height of the ordinary items within a long period of time is obtained, an average value of the heights of the ordinary items is obtained, and the average value is input to the controller 11 as the height information.
Optionally, the weight collecting mechanism 13 is connected to the controller 11, and the weight collecting mechanism 13 is configured to collect weight information and send the weight information to the controller 11. The controller 11 is used for controlling the sliding motor 142 to move towards the packaging device 22 after the collection of the weight information and the volume information is finished, so as to push the conveyor belt 21 to the packaging device 22 through the sliding rod 143; and, the loading amount is determined from the weight information and the volume information of all the couriers in the parcel device 22.
Optionally, the packing device 22 may include a transfer chute 221 and a packing basket 222. After the collection of the weight information and the volume information is finished, the controller 11 controls the sliding motor 142 to move towards the packaging device 22, so that the express on the conveyor belt 21 is pushed to the conveying slide way 221 through the sliding rod 143, and the express falls into the packaging basket 222 through the conveying slide way 221.
The staff can again pass through the personnel's equipment such as manual work or transfer robot, with the express delivery in album package basket 222 transfer to the transfer car (buggy). When the volume information reaches the preset volume information and/or the sum of the weight information reaches the preset weight information, the loading amount is indicated to reach the loading amount, and a loading prompt can be generated.
Specifically, the volume can be independently used as a loading standard, when the volume information reaches preset volume information, the loading amount is indicated to reach the loading amount, and a loading prompt can be generated; the weight information can be independently used as the loading standard, when the sum of the weight information reaches the preset weight information, the loading amount is also indicated to reach the loading amount, and the loading reminding can be generated. The volume and weight information can be simultaneously used as loading standards, when the volume information reaches the preset volume information and the sum of the weight information reaches the preset weight information, the loading amount is indicated to reach the loading amount, and a loading prompt can be generated.
The preset volume information and the preset weight information are determined by the staff according to the loading capacity of the transfer trolley, and the embodiment is not limited.
Alternatively, in the automatic sorting apparatus of the present embodiment, the weight collection mechanism 13 includes a tension sensor provided on each slide bar 143.
Each tension sensor is used for collecting tension generated during express delivery on the clamping conveyor belt 21, sending the tension to the controller 11 as weight information, and the controller 11 is used for calculating the sum of all weight information and determining the loading amount according to the sum of the weight information and the volume information.
Alternatively, in some other embodiments, the weight collection mechanism 13 includes a pressure sensor disposed at the bottom of the conveyor belt 21, and the pressure sensor is connected to the controller 11. The pressure sensor is used for detecting the weight information of the express on the conveyor belt 21 and sending the weight information to the controller 11, and the controller 11 is used for determining the loading amount according to the weight information and the volume information.
Optionally, in some other embodiments, the weight collecting mechanism 13 includes a transmission rod disposed on the transmission belt, and a tension sensor disposed on the transmission rod, when the express on the transmission belt 21 moves to a preset position, a downward pressure is applied to the transmission rod, the transmission rod transmits the pressure to the tension sensor, the tension sensor can detect weight information of the express on the transmission belt 21, and send the weight information to the controller 11, and the controller 11 is configured to determine the loading amount according to the weight information and the volume information.
Alternatively, the slide motor 142 of the present embodiment includes a reduction motor, and is further provided with a lever weight 15 and a strong torque transmission device 16, as shown in fig. 1.
Optionally, the sliding rod 143 of this embodiment includes an inner core and a buffer material coated on an outer layer of the inner core.
Optionally, the inner core comprises a copper core. Even the express delivery that weight is great, also can be through copper core smoothly with the express delivery push to album package device 22, avoid slide bar 143 to buckle.
Alternatively, the slide bar 143 is cylindrical. The cylindrical slide bar 143 can clamp the express items to obtain a more accurate cross-sectional area.
Optionally, the cushioning material comprises rubber to avoid damaging the express delivery during clamping.
Optionally, the object detection mechanism 12 includes a position detector and an identification code identifier, and the position detector is used for collecting the position information of the express delivery on the conveyor belt 21; and the identification code recognizer is used for acquiring sorting port information of the express on the conveyor belt 21.
Optionally, the position detector comprises an infrared emitter and an infrared receiver; the infrared transmitter and the infrared receiver are arranged on two sides of the conveyor belt 21; the infrared receiver is connected to the controller 11. When the infrared ray transmitted by the infrared transmitter can be received by the infrared receiver, it indicates that there is no express delivery passing, and when the infrared ray transmitted by the infrared transmitter cannot be received by the infrared receiver, it indicates that there is an express delivery passing and moving to a preset position, and position information can be sent to the controller 11.
The automatic sorting equipment of this embodiment includes controller, object detection mechanism, weight acquisition mechanism and volume acquisition mechanism. The object detection mechanism can detect position information and sorting port information of the express on the conveyor belt, if the controller determines that the position information is matched with the preset position information and the sorting port information is matched with the preset sorting port information, the controller controls the volume acquisition mechanism to acquire the cross section area of the express and determines the volume information of the express according to the cross section area and the height information input in advance; and the weight acquisition mechanism is used for acquiring weight information, and the controller determines the loading amount according to the weight information and the volume information. By adopting the technical scheme of the embodiment, the volume information and the weight information of the express can be calculated, the loading amount is determined according to the weight information and the volume information, the worker can arrange the dispatching of the transfer vehicle according to the loading amount, the phenomenon that the express is too many to be transferred once is avoided, or the problems of dispatching such as too few waste storage space of the express and the like are solved, and the transfer efficiency is improved.
Based on a general inventive concept, the invention also provides an automatic sorting system.
Fig. 7 is a block diagram of an automated sorting system according to one embodiment of the present invention.
As shown in fig. 7, the automatic sorting system of the present embodiment includes a conveyor belt 21, a pack collecting device 22, and an automatic sorting apparatus 23 of any one of the above. A plurality of automatic sorting devices 23 are arranged on the conveyor belt 21, and each automatic sorting device 23 corresponds to one packaging device 22; the conveyor belt 21 is used for conveying express; and the automatic sorting equipment 23 is used for acquiring the weight information and the volume information of the target express if the sorting port information of the target express is matched with the sorting port information of the corresponding packaging device 22, moving the target express to the packaging device 22, and determining the loading amount based on the weight information and the volume information of all the express falling into the packaging device 22.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar contents in other embodiments may be referred to for the contents which are not described in detail in some embodiments.
It should be noted that the terms "first," "second," and the like in the description of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Further, in the description of the present invention, the meaning of "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
It should be understood that portions of the present invention may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and when the program is executed, the program includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that changes, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (9)

1. An automated sorting apparatus, comprising: the device comprises a controller, an object detection mechanism, a weight acquisition mechanism and a volume acquisition mechanism;
the volume acquisition mechanism is arranged above a conveyor belt for conveying express;
the volume acquisition mechanism comprises a plurality of rails, two sliding motors are arranged on each rail, a sliding rod is fixed at the bottom of each sliding motor, and one end of each rail is positioned above the package collecting device at the sorting port;
the object detection mechanism is connected with the controller and is used for detecting the position information and the sorting port information of the express on the conveyor belt;
the sliding motor is connected with the controller, and the controller is used for controlling the sliding motor on each track to move along opposite directions until the sliding rod clamps the express item if the position information is determined to be matched with the preset position information, acquiring the position of the sliding motor, determining the cross section area of the express item according to the position of the sliding motor, and determining the volume information of the express item according to the cross section area and the height information input in advance;
the weight acquisition mechanism is connected with the controller and is used for acquiring weight information and sending the weight information to the controller;
the controller is used for controlling the sliding motor to move towards the bag collecting device after the collection of the weight information and the volume information is finished so as to push the conveying belt to the bag collecting device through the sliding rod; determining the loading amount according to the weight information and the volume information of all the express deliveries in the express delivery package;
the weight acquisition mechanism comprises a tension sensor arranged on each sliding rod;
each tension sensor is used for collecting tension generated when express on the conveying belt is clamped tightly and sending the tension to the controller as the weight information;
and the controller is used for calculating the sum of all weight information and determining the loading amount according to the sum of the weight information and the volume information.
2. The automated sorting apparatus according to claim 1, wherein the slide motor is a reduction motor.
3. The automated sorting apparatus according to claim 1, wherein the slide bar includes an inner core and a cushioning material coated on an outer layer of the inner core.
4. The automated sorting apparatus of claim 3, wherein the inner core is a copper core.
5. The automated sorting apparatus of claim 3, wherein the inner core is cylindrical.
6. The automated sorting apparatus according to claim 3, wherein the cushioning material is rubber.
7. The automatic sorting apparatus according to claim 1, wherein the object detecting mechanism includes a position detector and an identification code recognizer;
the position detector is used for collecting the position information of the express delivery on the conveyor belt;
the identification code recognizer is used for collecting sorting port information of the express on the conveyor belt.
8. The automated sorting apparatus according to claim 7, wherein the position detector includes an infrared emitter and an infrared receiver;
the infrared transmitter and the infrared receiver are arranged on two sides of the conveyor belt;
the infrared receiver is connected with the controller.
9. An automated sorting system comprising a conveyor, a pack collecting device and an automated sorting apparatus according to any one of claims 1 to 8;
a plurality of automatic sorting devices are arranged on the conveyor belt, and each automatic sorting device corresponds to one packaging device;
the conveying belt is used for conveying express;
the automatic sorting equipment is used for acquiring the weight information and the volume information of the target express if the matching of the sorting port information of the target express and the sorting port information of the corresponding package collecting device is detected, moving the target express to the package collecting device, and determining the loading amount based on the weight information and the volume information of all the express falling into the package collecting device.
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