CN112939433B - Toughened glass preparation process - Google Patents
Toughened glass preparation process Download PDFInfo
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- CN112939433B CN112939433B CN202110391895.6A CN202110391895A CN112939433B CN 112939433 B CN112939433 B CN 112939433B CN 202110391895 A CN202110391895 A CN 202110391895A CN 112939433 B CN112939433 B CN 112939433B
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- 239000005341 toughened glass Substances 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 79
- 238000001816 cooling Methods 0.000 claims abstract description 58
- 239000011521 glass Substances 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000005496 tempering Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 206010044048 Tooth missing Diseases 0.000 description 21
- 238000005457 optimization Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 238000005816 glass manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/012—Tempering or quenching glass products by heat treatment, e.g. for crystallisation; Heat treatment of glass products before tempering by cooling
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
- C03B27/052—Tempering or quenching glass products using gas for flat or bent glass sheets being in a vertical position
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B27/00—Tempering or quenching glass products
- C03B27/04—Tempering or quenching glass products using gas
- C03B27/052—Tempering or quenching glass products using gas for flat or bent glass sheets being in a vertical position
- C03B27/0522—Nozzles, blow heads, blowing units or their arrangements
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to toughened glass preparation, in particular to a toughened glass preparation process, which comprises the following steps: the method comprises the following steps: inserting the glass to be tempered into the material changing mechanism, and driving the material changing mechanism and the control mechanism to alternately move by the power mechanism; step two: the material changing mechanism drives the glass to move to one side of the heating box, the control mechanism drives the lowering mechanism to move, the vertical glass is horizontally placed by the lowering mechanism, and the horizontal glass is pushed into the heating box by the material pushing mechanism to be heated; step three: the heated glass is returned to the vertical state, the control mechanism extrudes the sensor, and the sensor controls the cooling mechanism to move downwards to rapidly cool the glass in the vertical state to finish tempering treatment; the power mechanism drives the material changing mechanism and the control mechanism to alternately move, and the control mechanism drives the lowering mechanism, the material pushing mechanism and the cooling mechanism to cooperatively move to rapidly temper the glass.
Description
Technical Field
The invention relates to toughened glass preparation, in particular to a toughened glass preparation process.
Background
For example, publication No. CN109678329A is a toughened glass preparation process, which comprises the following steps: pretreating a glass sheet, namely cutting, edging or drilling the glass sheet according to the installation design requirement; tempering treatment, namely softening the glass, and then sequentially carrying out precooling and quenching treatment; coating, namely coating a dustproof film on the surface of the toughened glass; packaging, namely packaging the toughened glass; the precooling treatment is provided with air cooling and cooling liquid cooling, so that the cooling speed can be increased, the spontaneous explosion probability can be further reduced, and the possibility of spontaneous explosion of tempered glass in subsequent quenching treatment can be reduced through the precooling treatment; the invention has the disadvantage that the glass cannot be rapidly tempered.
Disclosure of Invention
The invention aims to provide a toughened glass preparation process which can rapidly carry out toughening processing on glass.
The purpose of the invention is realized by the following technical scheme:
a process for preparing toughened glass comprises the following steps:
the method comprises the following steps: inserting the glass to be tempered into the material changing mechanism, and driving the material changing mechanism and the control mechanism to alternately move by the power mechanism;
step two: the material changing mechanism drives glass to move to one side of the heating box, the control mechanism drives the lowering mechanism to move, the lowering mechanism horizontally places vertical glass, and the material pushing mechanism pushes the horizontal glass into the heating box to be heated;
step three: the heated glass is returned to the vertical state, the control mechanism extrudes the sensor, and the sensor controls the cooling mechanism to move downwards to rapidly cool the glass in the vertical state to finish tempering treatment;
the toughened glass preparation process also relates to a toughened glass preparation device, which comprises a device support, a power mechanism, a control mechanism, a lowering mechanism, a material pushing mechanism, a sensor, a heating box, a material changing mechanism and a cooling mechanism, wherein the control mechanism comprises a control shaft and pushing parts, the three pushing parts are fixedly connected onto the control shaft, the power mechanism is connected onto the device support, the control shaft is rotatably connected onto the device support, the power mechanism is in transmission connection with the control shaft, the lowering mechanism is in sliding connection onto the device support, a compression spring I is fixedly connected between the lowering mechanism and the device support, the material pushing mechanism is in sliding connection onto the device support, a compression spring II is fixedly connected between the material pushing mechanism and the device support, the material changing mechanism is rotatably connected onto the device support, the material changing mechanism and the power mechanism are in intermittent transmission, the sensor and the material changing mechanism are fixedly connected onto the device support, and the cooling mechanism is fixedly connected onto the middle of the device support.
According to the further optimization of the technical scheme, the toughened glass preparation process comprises the following steps that the device support comprises a bottom support, an installation support and a sliding waist hole, the installation support is fixedly connected to the bottom support, the sliding waist hole is formed in the bottom support, the control shaft is rotatably connected to the bottom support, and the heating box is fixedly connected to the bottom support.
As the technical scheme is further optimized, the tempered glass preparation process comprises a power motor, a tooth-missing gear, a power shaft I, a power gear I, a power shaft II, a power gear II and a batch gear I, wherein the tooth-missing gear is fixedly connected to an output shaft of the power motor, a half-circle tooth is arranged on the tooth-missing gear, the power motor is fixedly connected to a bottom support, the power shaft I is rotatably connected to the bottom support, the power shaft I is fixedly connected to the power gear I, the power gear I is in transmission connection with the tooth-missing gear, the number of teeth of the power gear I is equal to that of the tooth-missing gear, the batch gear I is rotatably connected to the bottom support, the batch gear I is in transmission connection with the power shaft I, the power shaft II is rotatably connected to the bottom support, the power gear II is fixedly connected to the power shaft II, the power gear II is in transmission connection with the tooth-missing gear, the number of teeth of the power gear II is equal to that of the tooth-missing gear, and a control shaft is in transmission connection with the shaft II.
According to the toughened glass preparation process, the lowering mechanism comprises a lowering push column and a lowering friction plate, the lowering push column is connected to the bottom support in a sliding mode, the lowering friction plate is fixedly connected to the lowering push column, a compression spring I is fixedly connected between the lowering push column and the bottom support, and the lowering push column is located on the upper side of the left pushing part.
As further optimization of the technical scheme, the toughened glass preparation process comprises the step that the material pushing mechanism comprises a material pushing bottom plate and a material pushing friction plate, the material pushing bottom plate is connected to the sliding waist hole in a sliding mode, the lower end of the material pushing bottom plate is fixedly connected with the material pushing friction plate, the material pushing friction plate is located on the upper side of the middle pushing component, the material pushing friction plate is connected to the bottom support in a sliding mode, and a compression spring II is fixedly connected between the material pushing friction plate and the bottom support.
As further optimization of the technical scheme, the toughened glass preparation process comprises a material changing mechanism, a intermittent wheel II, oscillating shafts, friction wheels, sliding columns and an installation frame, wherein the lower end of the material changing shaft is fixedly connected with the intermittent wheel II, the intermittent wheel II and the intermittent wheel I are in intermittent transmission, the material changing shaft is rotatably connected to a bottom support, the material changing shaft is rotatably connected with four oscillating shafts, reset torsion springs are fixedly connected between the four oscillating shafts and the material changing shaft, the friction wheels are fixedly connected to the four oscillating shafts, the sliding columns are fixedly connected to the four oscillating shafts, the installation frame is slidably connected to each sliding column, and a compression spring III is fixedly connected between the installation frame and the oscillating shafts.
According to the further optimization of the technical scheme, the toughened glass preparation process comprises the steps that the cooling mechanism comprises a telescopic mechanism, a cooling support, cooling frames, inclined cavities, connecting pipelines and air cooling pipelines, the telescopic mechanism is fixedly connected to the mounting support, the cooling support is fixedly connected to the telescopic end of the telescopic mechanism, the two cooling frames are fixedly connected to the cooling support, the inclined cavities are fixedly connected to the two cooling frames, the connecting pipelines are connected to two sides of each inclined cavity, and the air cooling pipelines are fixedly connected to the front side and the rear side of the cooling support.
As a further optimization of the technical scheme, the invention relates to a toughened glass preparation process, wherein a sensor is positioned on the upper side of a right side pushing component, a sensor is fixedly connected to a bottom support, and the sensor is connected with a telescopic mechanism.
As a further optimization of the technical scheme, the toughened glass preparation process comprises the following steps that the pushing component comprises a pushing cam I, a pushing cam II, an arc waist hole, a threaded rod and a locking nut, the pushing cam I is rotatably connected with the pushing cam II, the pushing cam II is provided with the arc waist hole, the pushing cam I is fixedly connected with the threaded rod, the threaded rod is connected in the arc waist hole in a sliding mode, and the threaded rod is connected with the locking nut through threads.
The toughened glass preparation process has the beneficial effects that:
according to the toughened glass preparation process, glass to be toughened is inserted into the material changing mechanism, and the power mechanism drives the material changing mechanism and the control mechanism to alternately move; the material changing mechanism drives glass to move to one side of the heating box, the control mechanism drives the lowering mechanism to move, the lowering mechanism horizontally places vertical glass, and the material pushing mechanism pushes the horizontal glass into the heating box to be heated; the heated glass is returned to the vertical state, the control mechanism extrudes the sensor, and the sensor controls the cooling mechanism to move downwards to rapidly cool the glass in the vertical state to finish tempering treatment; the power mechanism drives the material changing mechanism and the control mechanism to alternately move, and the control mechanism drives the lowering mechanism, the material pushing mechanism and the cooling mechanism to cooperatively move to rapidly temper the glass.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view showing the overall structure of a tempered glass manufacturing apparatus of the present invention;
FIG. 2 is a schematic view showing a partial structure of a tempered glass manufacturing apparatus of the present invention;
FIG. 3 is a schematic view of the device support structure of the present invention;
FIG. 4 is a schematic diagram of a power mechanism according to the present invention;
FIG. 5 is a schematic view of the control mechanism of the present invention;
FIG. 6 is a schematic view of the lowering mechanism of the present invention;
FIG. 7 is a schematic view of the pusher mechanism of the present invention;
FIG. 8 is a schematic structural view of the refueling mechanism of the present invention;
FIG. 9 is a schematic view of the cooling mechanism of the present invention;
fig. 10 is a schematic view of the pushing member structure of the present invention.
In the figure: a device holder 1; a bottom bracket 101; a mounting bracket 102; a sliding waist hole 103; a power mechanism 2; a power motor 201; a missing tooth gear 202; a power shaft I203; a power gear I204; a power shaft II 205; a power gear II 206; a batch wheel I207; a control mechanism 3; a control shaft 301; a pushing member 302; pushing the cam I303; pushing the cam II 304; a circular arc waist hole 305; a threaded rod 306; a lock nut 307; a lowering mechanism 4; lowering the push column 401; lowering the friction plate 402; a material pushing mechanism 5; a pusher shoe 501; a pusher friction plate 502; a sensor 6; a heating box 7; a material changing mechanism 8; a refueling shaft 801; a pause wheel II 802; a swinging shaft 803; a friction wheel 804; a sliding post 805; a mounting frame 806; a cooling mechanism 9; a telescoping mechanism 901; cooling the holder 902; a cooling frame 903; a sloped cavity 904; a connecting pipe 905; the duct 906 is air-cooled.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and "upright", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, directly or indirectly connected through an intermediate medium, and may be a communication between two members. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In addition, in the description of the present invention, the meaning of "a plurality", or "a plurality" is two or more unless otherwise specified.
The first embodiment is as follows:
the present embodiment will be described below with reference to fig. 1 to 10, a tempered glass manufacturing process, the method including the steps of:
the method comprises the following steps: inserting the glass to be tempered into the material changing mechanism 8, and driving the material changing mechanism 8 and the control mechanism 3 to alternately move by the power mechanism 2;
step two: the material changing mechanism 8 drives the glass to move to one side of the heating box 7, the control mechanism 3 drives the lowering mechanism 4 to move, the lowering mechanism 4 horizontally places the vertical glass, and the material pushing mechanism 5 pushes the horizontal glass into the heating box 7 to be heated;
step three: the heated glass is returned to the vertical state, the control mechanism 3 extrudes the sensor 6, and the sensor 6 controls the cooling mechanism 9 to move downwards to rapidly cool the glass in the vertical state to finish tempering treatment;
the toughened glass preparation process also relates to a toughened glass preparation device, which comprises a device support 1, a power mechanism 2, a control mechanism 3, a lower placing mechanism 4, a material pushing mechanism 5, a sensor 6, a heating box 7, a material changing mechanism 8 and a cooling mechanism 9, wherein the control mechanism 3 comprises a control shaft 301 and pushing parts 302, the control shaft 301 is fixedly connected with the three pushing parts 302, the device support 1 is connected with the power mechanism 2, the control shaft 301 is rotationally connected to the device support 1, the power mechanism 2 is in transmission connection with the control shaft 301, the lower placing mechanism 4 is in sliding connection with the device support 1, a compression spring I is fixedly connected between the lower placing mechanism 4 and the device support 1, the material pushing mechanism 5 is in sliding connection with the device support 1, a compression spring II is fixedly connected between the material pushing mechanism 5 and the device support 1, the device support 1 is rotationally connected with the material changing mechanism 8, the material changing mechanism 8 is in intermittent transmission with the power mechanism 2, the sensor 6 and the material changing mechanism 8 are fixedly connected to the device support 1, and the cooling mechanism 9 is fixedly connected to the middle of the device support 1; the opening angles of the pushing components 302 and the pushing cam I303 on the three pushing components 302 are adjusted in advance according to use requirements, the opening angle of the pushing component 302 on the left side controls the time of pressing the lowering mechanism 4, and further controls the time of horizontally placing the glass, the pushing component 302 in the middle controls the length and the time of pushing the lowering mechanism 4 to move forwards, the pushing component 302 on the right side controls the cooling mechanism 9 to move downwards, and the time of cooling the glass is controlled, it is very important to note that the moving paths of the left pushing component 302 and the middle pushing component 302 are overlapped on the control shaft 301, the opening radian of the left pushing component 302 is larger than the opening radian of the middle pushing component 302, and the left pushing component 302 and the right pushing component 302 do not have overlapped positions.
The second embodiment is as follows:
the present embodiment is described below with reference to fig. 1 to 10, and the present embodiment further describes the first embodiment, where the apparatus bracket 1 includes a bottom bracket 101, a mounting bracket 102, and a sliding waist hole 103, the mounting bracket 102 is fixedly connected to the bottom bracket 101, the sliding waist hole 103 is provided on the bottom bracket 101, the control shaft 301 is rotatably connected to the bottom bracket 101, and the heating box 7 is fixedly connected to the bottom bracket 101.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 10, and the embodiment further describes a second embodiment, where the power mechanism 2 includes a power motor 201, a tooth-missing gear 202, a power shaft i 203, a power gear i 204, a power shaft ii 205, a power gear ii 206, and a intermittent wheel i 207, the output shaft of the power motor 201 is fixedly connected with the tooth-missing gear 202, a half-circle tooth is arranged on the tooth-missing gear 202, the power motor 201 is fixedly connected to the bottom bracket 101, the power shaft i 203 is rotatably connected to the bottom bracket 101, the power shaft i 203 is fixedly connected with the power gear i 204, the power gear i 204 is in transmission connection with the tooth-missing gear 202, the number of teeth of the power gear i 204 is equal to that of the tooth-missing gear 202, the intermittent wheel i 207 is rotatably connected to the bottom bracket 101, the intermittent wheel i 207 is in transmission connection with the power shaft i 203, the power shaft ii 205 is rotatably connected to the bottom bracket 101, the power shaft ii 205 is fixedly connected with the power gear ii 206, the power gear ii 206 is in transmission connection with the tooth-missing gear 202, the power gear 206 is equal to that of the power shaft ii, and the number of teeth of the control shaft ii 205; during the use, the glass to be tempered is placed on the installation frames 806, the power motor 201 is started, the output shaft of the power motor 201 starts to rotate, the output shaft of the power motor 201 drives the gear with missing teeth 202 to rotate, the gear with missing teeth 202 drives the power gear I204 and the power gear II 206 to move, when the gear with missing teeth 202 and the power gear I204 are in meshing transmission, the gear with missing teeth 202 and the power gear II 206 are out of meshing transmission, half-circle teeth are arranged on the gear with missing teeth 202, the number of teeth of the power gear I204 is equal to that of the gear with missing teeth 202, the gear with missing teeth 202 drives the power gear I204 to rotate for one circle when the gear with missing teeth 202 rotates for one circle, the gear with missing teeth 202 drives the power gear II 206 to rotate for one circle, the power gear I204 drives the power shaft I203 to rotate for one circle, the power shaft I203 drives the intermittent wheel I207 to rotate for one circle, the intermittent wheel I207 drives the intermittent wheel II to rotate for one quarter of one circle, and the replacement of the positions between a plurality of glasses is completed.
The fourth concrete implementation mode is as follows:
the third embodiment is further described with reference to fig. 1 to 10, where the lowering mechanism 4 includes a lower pushing pillar 401 and a lower friction plate 402, the lower pushing pillar 401 is slidably connected to the bottom bracket 101, the lower friction plate 402 is fixedly connected to the lower pushing pillar 401, a compression spring i is fixedly connected between the lower pushing pillar 401 and the bottom bracket 101, and the lower pushing pillar 401 is located on the upper side of the left pushing component 302.
The fifth concrete implementation mode:
the fourth embodiment is further described with reference to fig. 1 to 10, in which the pushing mechanism 5 includes a pushing bottom plate 501 and a pushing friction plate 502, the pushing bottom plate 501 is slidably connected to the sliding waist hole 103, the pushing friction plate 502 is fixedly connected to the lower end of the pushing bottom plate 501, the pushing friction plate 502 is located on the upper side of the middle pushing component 302, the pushing friction plate 502 is slidably connected to the bottom bracket 101, and a compression spring ii is fixedly connected between the pushing friction plate 502 and the bottom bracket 101.
The sixth specific implementation mode:
the present embodiment is described below with reference to fig. 1 to 10, and further described with reference to the fifth embodiment, the material changing mechanism 8 includes a material changing shaft 801, a batch wheel ii 802, swing shafts 803, a friction wheel 804, sliding columns 805 and a mounting frame 806, the lower end of the material changing shaft 801 is fixedly connected with the batch wheel ii 802, the batch wheel ii 802 and the batch wheel i 207 perform intermittent transmission, the material changing shaft 801 is rotatably connected to the bottom bracket 101, the material changing shaft 801 is rotatably connected with four swing shafts 803, return torsion springs are fixedly connected between the four swing shafts 803 and the material changing shaft 801, the friction wheel 804 is fixedly connected to the four swing shafts 803, the sliding columns 805 are fixedly connected to the four swing shafts 803, the mounting frame 806 is slidably connected to each sliding column 805, and a compression spring iii is fixedly connected between the mounting frame 806 and the swing shafts 803.
The seventh embodiment:
the present embodiment is described below with reference to fig. 1 to 10, and the present embodiment further describes an embodiment six, where the cooling mechanism 9 includes a telescopic mechanism 901, a cooling bracket 902, a cooling frame 903, inclined cavities 904, a connecting pipeline 905 and an air-cooled pipeline 906, the telescopic mechanism 901 is fixedly connected to the mounting bracket 102, the telescopic end of the telescopic mechanism 901 is fixedly connected to the cooling bracket 902, two cooling frames 903 are fixedly connected to the cooling bracket 902, a plurality of inclined cavities 904 are fixedly connected to the two cooling frames 903, two sides of each inclined cavity 904 are connected to the connecting pipeline 905, and the front and rear sides of the cooling bracket 902 are fixedly connected to the air-cooled pipeline 906.
The specific implementation mode is eight:
in the seventh embodiment, the sensor 6 is located above the right pushing member 302, the sensor 6 is fixedly connected to the bottom bracket 101, and the sensor 6 is connected to the telescopic mechanism 901.
The specific implementation method nine:
the present embodiment is described below with reference to fig. 1 to 10, and the present embodiment further describes an eighth embodiment, where the pushing component 302 includes a pushing cam i 303, a pushing cam ii 304, an arc waist hole 305, a threaded rod 306 and a lock nut 307, the pushing cam ii 304 is rotatably connected to the pushing cam i 303, the pushing cam ii 304 is provided with an arc waist hole 305, the pushing cam i 303 is fixedly connected with the threaded rod 306, the threaded rod 306 is slidably connected in the arc waist hole 305, and the threaded rod 306 is connected with the lock nut 307 through a thread; the power gear II 206 drives the control shaft 301 to rotate for one circle, the control shaft 301 drives the plurality of pushing components 302 to rotate for one circle, as shown in fig. 5 and fig. 10, the pushing components 302 comprise a pushing cam I303 and a pushing cam II 304, the pushing cam II 304 is rotationally connected to the pushing cam I303, namely, the rotating centers of the pushing cam II 304 and the pushing cam I303 are the same, the pushing cam II 304 can rotate around the axis of the control shaft 301 as the center, it is ensured that the pushing path formed between the pushing cam I303 and the pushing cam II 304 can be adjusted, meanwhile, the threaded rod 306 slides in the circular arc waist hole 305, the pushing cam II 304 is extruded by rotating the locking nut 307, and the fixing of the positions between the pushing cam I303 and the pushing cam II 304 is completed.
The invention relates to a process for preparing toughened glass, which has the working principle that:
when the glass tempering machine is used, glass to be tempered is placed on the plurality of mounting frames 806, the power motor 201 is started, the output shaft of the power motor 201 starts to rotate, the output shaft of the power motor 201 drives the tooth-missing gear 202 to rotate, the tooth-missing gear 202 drives the power gear I204 and the power gear II 206 to move, when the tooth-missing gear 202 and the power gear I204 are in meshing transmission, the tooth-missing gear 202 and the power gear II 206 are disengaged from the meshing transmission, half-circle teeth are arranged on the tooth-missing gear 202, the number of teeth of the power gear I204 is equal to that of the tooth-missing gear 202, the number of teeth of the power gear II 206 is equal to that of the tooth-missing gear 202, when the tooth-missing gear 202 rotates for one circle, the power gear II 206 is driven to rotate for one circle, the power gear I204 drives the power shaft I203 to rotate for one circle, the power shaft I203 drives the intermittent gear I207 to rotate for one circle, the intermittent gear I207 drives the intermittent gear II to rotate for one quarter of a circle, and replacement of positions among a plurality of glass is completed; the power gear II 206 drives the control shaft 301 to rotate for one circle, the control shaft 301 drives the plurality of pushing components 302 to rotate for one circle, as shown in fig. 5 and fig. 10, each pushing component 302 comprises a pushing cam I303 and a pushing cam II 304, each pushing cam II 304 is rotationally connected to the corresponding pushing cam I303, namely the rotating centers of the corresponding pushing cam II 304 and the corresponding pushing cam I303 are the same, each pushing cam II 304 can rotate around the axis of the control shaft 301, a pushing path formed between the corresponding pushing cam I303 and the corresponding pushing cam II 304 can be adjusted, meanwhile, the threaded rod 306 slides in the circular arc waist hole 305, the pushing cam II 304 is extruded by rotating the locking nut 307, and the fixing of the positions between the corresponding pushing cam I303 and the corresponding pushing cam II 304 is completed; the opening angles of the pushing components 302 and the pushing cam I303 on the three pushing components 302 are adjusted according to use requirements in advance, the opening angle of the pushing component 302 on the left side controls the extrusion time of the lowering mechanism 4, and further controls the horizontal placing time of the glass, the pushing component 302 in the middle controls the length and time of the lowering mechanism 4 for pushing the glass to move forwards, the pushing component 302 on the right side controls the cooling mechanism 9 to move downwards, and the time for cooling the glass is controlled, it is very important to note that the moving paths of the left pushing component 302 and the middle pushing component 302 are overlapped on the control shaft 301, the opening radian of the left pushing component 302 is larger than that of the middle pushing component 302, and meanwhile, the left pushing component 302 and the right pushing component 302 do not have overlapped positions; when the control shaft 301 rotates, the control shaft 301 drives the three pushing components 302 to rotate together, the left pushing component 302 contacts with the lower pushing column 401 first, the left pushing component 302 pushes the lower pushing column 401 to move upwards, the lower pushing column 401 drives the lower friction plate 402 to move upwards, the lower friction plate 402 contacts with the friction wheel 804 located on the rear side, the lower friction plate 402 pushes the friction wheel 804 to rotate, the friction wheel 804 drives the swinging shaft 803 to rotate, the swinging shaft 803 rotates clockwise for a quarter of a turn to overcome the elasticity of a reset torsion spring, the swinging shaft 803 drives the mounting frame 806 to rotate clockwise for a quarter of a turn, the mounting frame 806 drives the glass to move, so that the glass is horizontally arranged, during the period that the left pushing component 302 pushes the lower pushing column 401 to move upwards to the limit position, the middle pushing component 302 rotates to contact with the material pushing friction plate 502, the middle pushing component 302 pushes the material pushing friction plate 502 to move backwards, the material pushing friction plate 502 drives the mounting frame 806 to move backwards, the material pushing bottom plate 501 drives the mounting frame 806 to move backwards, the glass pushing component is inserted into the heating box 7 to heat the glass, the middle pushing component 302, the pushing component 302 pushes the middle pushing cam 302 to push the middle pushing component 302 backwards according to push the cam 302 and push the cam 302 with the optimal radian of the pushing mechanism to push the cam 302, and push the cam 302 to push the cam. The compression spring III pulls the mounting frame 806 to reset, then the left side pushing component 302 does not extrude the downward pushing column 401 any more, the reset torsion spring resets, and the glass is vertically arranged again; the pushing component 302 on the right side is in contact with the sensor 6, the sensor 6 can be an extrusion sensor or a pressure sensor, the sensor 6 is connected with the telescopic mechanism 901 through a conventional electric control means in the field, when the sensor 6 is extruded, the telescopic end of the telescopic mechanism 901 extends to a limit position, when the sensor 6 is not extruded, the telescopic end of the telescopic mechanism 901 retracts to the limit position, the telescopic end of the telescopic mechanism 901 moves downwards, the telescopic end of the telescopic mechanism 901 drives the cooling support 902, the cooling frame 903, the inclined cavity 904, the connecting pipeline 905 and the air cooling pipeline 906 to move downwards, cold air is connected to the air cooling pipeline 906 in advance, cold water is connected to the connecting pipeline 905 in advance, the cold water flows into the inclined cavity 904 through the inclined cavity 904, the cold air blown out by the air cooling pipeline 906 is blown onto the glass through the inclined cavity 904 for annealing, and meanwhile, as shown in fig. 9, the inclined cavity 904 is obliquely arranged, so that when the cooling support 902 is not lowered to the position, the inclined surface of the inclined cavity 904 can send wind to the glass, and rapid cooling of the glass is ensured; the power mechanism 2 drives the material changing mechanism 8 and the control mechanism 3 to alternately move, and the control mechanism 3 drives the lowering mechanism 4, the material pushing mechanism 5 and the cooling mechanism 9 to cooperatively move to rapidly temper the glass.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which may be made by one of ordinary skill in the art within the spirit and scope of the present invention are also within the scope of the present invention.
Claims (9)
1. A toughened glass preparation technology is characterized in that: the method comprises the following steps:
the method comprises the following steps: the glass to be tempered is inserted into the material changing mechanism (8), and the power mechanism (2) drives the material changing mechanism (8) and the control mechanism (3) to move alternatively;
step two: the glass is driven by the material changing mechanism (8) to move to one side of the heating box (7), the control mechanism (3) drives the lowering mechanism (4) to move, the vertical glass is horizontally placed by the lowering mechanism (4), and the horizontal glass is pushed into the heating box (7) by the material pushing mechanism (5) to be heated;
step three: the heated glass is recovered to be in a vertical state, the control mechanism (3) extrudes the sensor (6), and the sensor (6) controls the cooling mechanism (9) to move downwards to rapidly cool the glass in the vertical state to finish tempering treatment;
the toughened glass preparation process also relates to a toughened glass preparation device, which comprises a device support (1), a power mechanism (2), a control mechanism (3), a lowering mechanism (4), a material pushing mechanism (5), a sensor (6), a heating box (7), a material changing mechanism (8) and a cooling mechanism (9), wherein the control mechanism (3) comprises a control shaft (301) and a pushing component (302), the control shaft (301) is fixedly connected with three pushing components (302), the device support (1) is connected with the power mechanism (2), the control shaft (301) is rotatably connected with the device support (1), the power mechanism (2) is in transmission connection with the control shaft (301), the lowering mechanism (4) is slidably connected with the device support (1), a compression spring I is fixedly connected between the lowering mechanism (4) and the device support (1), the material pushing mechanism (5) is slidably connected with the device support (1), a compression spring II is fixedly connected between the material pushing mechanism (5) and the device support (1), the material changing mechanism (8) is rotatably connected with the material changing mechanism (8) on the device support (1), the intermittent material changing mechanism (8) is fixedly connected with the sensor (6) and the device support (6), the middle part of the device bracket (1) is fixedly connected with a cooling mechanism (9).
2. The process for preparing tempered glass according to claim 1, wherein: the device support (1) comprises a bottom support (101), a mounting support (102) and a sliding waist hole (103), the mounting support (102) is fixedly connected to the bottom support (101), the sliding waist hole (103) is formed in the bottom support (101), a control shaft (301) is rotatably connected to the bottom support (101), and a heating box (7) is fixedly connected to the bottom support (101).
3. The process for preparing tempered glass according to claim 2, wherein the process comprises the following steps: the power mechanism (2) comprises a power motor (201), a tooth-lacking gear (202), a power shaft I (203), a power gear I (204), a power shaft II (205), a power gear II (206) and an intermittent gear I (207), the tooth-lacking gear (202) is fixedly connected to an output shaft of the power motor (201), a half-ring tooth is arranged on the tooth-lacking gear (202), the power motor (201) is fixedly connected to a bottom support (101), the power shaft I (203) is rotatably connected to the bottom support (101), the power gear I (204) is fixedly connected to the power shaft I (203), the power gear I (204) is in transmission connection with the tooth-lacking gear (202), the tooth numbers of the power gear I (204) and the tooth-lacking gear (202) are equal, the intermittent gear I (207) is rotatably connected to the bottom support (101), the intermittent gear I (207) is in transmission connection with the power shaft I (203), the power shaft II (205) is rotatably connected to the bottom support (101), the power gear II (206) is fixedly connected to the power shaft II (205), and the transmission gear II (206) is connected with the power shaft (202), and the power shaft II is connected with the power shaft (301).
4. The process for preparing tempered glass according to claim 3, wherein the process comprises the following steps: transfer mechanism (4) including transferring traveller (401) and transferring friction plate (402), transfer traveller (401) sliding connection on bottom support (101), transfer fixedly connected with on traveller (401) and transfer friction plate (402), transfer fixedly connected with compression spring I between traveller (401) and bottom support (101), transfer the upside that traveller (401) are located left side pushing part (302).
5. The process for preparing tempered glass according to claim 4, wherein the process comprises the following steps: the pushing mechanism (5) comprises a pushing bottom plate (501) and a pushing friction plate (502), the pushing bottom plate (501) is connected to the sliding waist hole (103) in a sliding mode, the lower end of the pushing bottom plate (501) is fixedly connected with the pushing friction plate (502), the pushing friction plate (502) is located on the upper side of the middle pushing component (302), the pushing friction plate (502) is connected to the bottom support (101) in a sliding mode, and a compression spring II is fixedly connected between the pushing friction plate (502) and the bottom support (101).
6. The process for preparing tempered glass according to claim 5, wherein the process comprises the following steps: the material changing mechanism (8) comprises a material changing shaft (801), intermittent wheels II (802), swinging shafts (803), friction wheels (804), sliding columns (805) and an installation frame (806), the lower end of the material changing shaft (801) is fixedly connected with the intermittent wheels II (802), the intermittent wheels II (802) and the intermittent wheels I (207) are in intermittent transmission, the material changing shaft (801) is rotatably connected onto a bottom support (101), the material changing shaft (801) is rotatably connected with four swinging shafts (803), four swinging shafts (803) and the material changing shaft (801) are fixedly connected with reset torsion springs, four swinging shafts (803) are fixedly connected with the friction wheels (804), four swinging shafts (803) are fixedly connected with the sliding columns (805), each sliding column (805) is slidably connected with the installation frame (806), and a compression spring III is fixedly connected between the installation frame (806) and the swinging shafts (803).
7. The process for preparing tempered glass according to claim 6, wherein: cooling body (9) are including telescopic machanism (901), cooling support (902), cooling frame (903), slope cavity (904), connecting tube (905) and air-cooled pipeline (906), telescopic machanism (901) fixed connection is on installing support (102), fixedly connected with cooling support (902) are served in the flexible of telescopic machanism (901), two cooling frame (903) of fixedly connected with are gone up in cooling support (902), a plurality of slope cavities (904) of equal fixedly connected with are gone up in two cooling frame (903), the both sides of every slope cavity (904) all are connected with connecting tube (905), the equal fixedly connected with air-cooled pipeline (906) in both sides around cooling support (902).
8. The process for preparing tempered glass according to claim 7, wherein: the sensor (6) is located on the upper side of the right pushing component (302), the sensor (6) is fixedly connected to the bottom support (101), and the sensor (6) is connected with the telescopic mechanism (901).
9. The process for preparing tempered glass according to claim 8, wherein: the pushing component (302) comprises a pushing cam I (303), a pushing cam II (304), an arc waist hole (305), a threaded rod (306) and a locking nut (307), the pushing cam I (303) is connected with the pushing cam II (304) in a rotating mode, the pushing cam II (304) is provided with the arc waist hole (305), the pushing cam I (303) is fixedly connected with the threaded rod (306), the threaded rod (306) is connected in the arc waist hole (305) in a sliding mode, and the threaded rod (306) is connected with the locking nut (307) through threads.
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