CN112892998A - Automatic rubber coating system of rubber coating of car windshield - Google Patents
Automatic rubber coating system of rubber coating of car windshield Download PDFInfo
- Publication number
- CN112892998A CN112892998A CN202010267052.0A CN202010267052A CN112892998A CN 112892998 A CN112892998 A CN 112892998A CN 202010267052 A CN202010267052 A CN 202010267052A CN 112892998 A CN112892998 A CN 112892998A
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- Prior art keywords
- gluing
- bolts
- unit
- glue
- plate
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- 238000010073 coating (rubber) Methods 0.000 title claims description 41
- 239000003292 glue Substances 0.000 claims abstract description 91
- 238000007654 immersion Methods 0.000 claims abstract description 54
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 41
- 239000010959 steel Substances 0.000 claims abstract description 41
- 238000004140 cleaning Methods 0.000 claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 239000000872 buffer Substances 0.000 claims description 25
- 238000000576 coating method Methods 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 208000034189 Sclerosis Diseases 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011897 real-time detection Methods 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a gluing system for automatically gluing an automobile windshield, which comprises a steel frame platform, a vertical steel frame unit, a turnover beam unit, a gluing detection unit and a glue cleaning and oil immersion unit, wherein the vertical steel frame unit and the glue cleaning and oil immersion unit are arranged on the steel frame platform; the gluing system is ingenious in design, the gluing device realizes gluing at different heights and different angles through a lever mechanism consisting of the vertical steel frame unit and the turnover beam unit, meanwhile, in the gluing process, the rotating speed and the rotating direction of the gluing gun are controlled under the driving of the rotary servo motor, the 3D vision camera detects the glue type state in real time to judge the gluing effect, the glue is cleaned by using compressed air after the gluing is finished, and the gluing gun is put down and inserted into the oil immersion device when the gluing is finished so as to prevent the glue in the gluing gun from hardening.
Description
Technical Field
The invention belongs to the technical field of automobile assembly, and particularly relates to an automatic gluing system for automobile windshields.
Background
The gluing process is widely applied in the automobile industry, and comprises sealing antirust glue, bonding glue and the like, and because the automation degree is increased, all large automobile assembly workshops begin to realize the automatic requirement for production and processing; in windshield rubber coating application among the prior art, the material loading of product needs the manual work to get and takes, the fixed of product also needs the manual work to accomplish, and because the factor rubber coating dynamics and the speed of human control are changing always, lead to gluing not a plane on the workpiece surface, it is bad to have obvious outward appearance and viscose, and the easy gassing of producing, simultaneously because the product size of required processing differs, transportation is interrupted, it is discontinuous, and adopt the sticky tape to clean the clear glue among the prior art, clear glue and immersion oil device all adopt the motor to carry out the clear glue of linear drive, artificial time consumes manyly like this, the cost is higher and efficiency is lower.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides an automatic gluing system for automobile windshields, which aims to overcome the technical problems in the prior related art.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a gluing system for automatically gluing an automobile windshield, which comprises a steel frame platform, a vertical steel frame unit, a turnover beam unit, a gluing detection unit and a glue cleaning and oil immersion unit, and is characterized in that: the vertical steel frame unit is installed on the right end face of the steel frame platform through a bolt, the glue cleaning and oil immersion unit is installed on the left end face of the steel frame platform through a bolt, the turnover beam unit is installed on the vertical steel frame unit in a lever mode, and the glue coating detection unit is installed at the top of the turnover beam unit through a bolt and a positioning pin.
Further, rubber coating detecting element is including rotatory servo motor and right angle speed reducer, right angle speed reducer and rotatory output shaft pass through the shaft coupling and connect, right angle speed reducer and rotatory output shaft fix a position through double-end round key and prevent changeing, right angle speed reducer and rotatory axle bed pass through the bolt and the locating pin is installed on seventh axle mounting panel, rotatory output shaft is installed in the hole of the rotatory axle bed that is furnished with the bearing, the location is installed through rotatory axle bed and rotatory output shaft to the bearing of higher authority, locking gasket and lock nut lock, following bearing passes through the limiting plate and installs on rotatory axle bed, prevent that the round pin is installed on the rubber coating rifle, 3D vision camera, gu on fixed ring and the rubber coating mouth installation rubber coating rifle.
Furthermore, the glue cleaning and oil immersion unit comprises a lifting sliding plate which is fixed on four lifting sliding blocks through bolts, the four lifting sliding blocks slide up and down on two vertical guide rails which are fixed on a glue cleaning and oil immersion system main frame through bolts, an I/O module and a container valve are installed on the oil immersion system main frame through bolts, the oil immersion system main frame is fixed on a steel frame platform through bolts, the lifting sliding plate is connected with a Y-shaped cylinder joint through a connecting block and a hinge pin, the Y-shaped cylinder joint is connected with a jacking cylinder, the jacking cylinder is connected with the glue cleaning and oil immersion system main frame through a cylinder mounting seat and bolts, the jacking cylinder is fixed through the cylinder mounting seat and bolts, the upper end of the drag chain is fixed with a drag chain guide groove through bolts, the lower end of the drag chain is fixed with a drag chain moving support, the drag chain guide groove is fixed on the oil immersion system main frame through two drag chain groove supports, two vertical direction buffers are installed on two vertical buffer installation blocks through threads, two vertical buffer installation block vein relaxing bolts are installed on two sides of an oil immersion system main frame, two vertical direction hard limiting blocks are directly screwed on the two vertical buffer installation blocks through threads, two vertical limiting blocks are installed on two sides of a lifting sliding plate through bolts, two left and right shifting guide rails are installed on the lifting sliding plate through bolts, four sliding blocks are installed on the left and right shifting guide rails, a left limiting block and a right limiting block are both installed on the lifting sliding plate through bolts, the left and right limiting buffers are directly screwed on the left limiting block and the right limiting block through threads, the left and right hard limiting blocks are directly screwed on the left and right limiting buffers through threads, the left and right limiting blocks are fixed on sliding block pressing plates through bolts, the sliding block pressing plates are fixed on four sliding blocks through bolts, a left and right moving air cylinder is, the floating connecting head is directly screwed on a piston rod of the cylinder moving left and right through threads, the floating connecting head is connected with the hinge block through a hinge pin, the hinge block is fixed on the sliding block pressing plate through a bolt, and the glue cleaning and oil immersion system is fixed on the sliding block pressing plate through a bolt.
Further, clear glue and immersion oil system is including aluminium alloy frame, door and hinge, and between pass through bolted connection, the handle is fixed on the door, the roof passes through the bolt fastening on aluminium alloy frame, the air cock passes through the bolt and installs on the top guard plate, the oil cup passes through the bolt and installs on the top guard plate, the waste material bucket directly keeps flat on the bottom plate, three gas holder passes through the bolt and installs on curb plate A, the ball valve is installed on the gas holder, the manometer directly twists on pressure amplifier, the solenoid valve, divide gas piece and pressure amplifier to pass through the bolt and install on curb plate B, curb plate A and curb plate B pass through bolt direct mount on aluminium alloy frame.
The invention has the following beneficial effects:
this rubber coating system design benefit, the rubber coating device is through the lever mechanism who comprises vertical steelframe unit and upset roof beam unit, the rubber coating of the different angles of co-altitude has been realized, simultaneously at the rubber coating in-process, the rubber coating rifle controls its rotational speed and rotation under rotary servo motor's drive to there is 3D vision camera real-time detection to glue the type state and in order to judge the rubber coating effect, utilize compressed air to glue when the rubber coating is accomplished, put down the rubber coating rifle when the rubber coating finishes and insert in the immersion oil device, in order to avoid the interior colloid sclerosis of rubber coating rifle.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the glue detection unit of the present invention;
FIG. 3 is a side view of the vertical steel frame unit of the present invention;
FIG. 4 is a front view of the vertical steel frame unit of the present invention;
FIG. 5 is a detailed structural view of the flip beam unit of the present invention;
FIG. 6 is a detailed view of the structure of the gel cleaning and oil immersion unit of the present invention;
FIG. 7 is a side view of the gel immersion unit of the present invention;
FIG. 8 is one of the structural details of the glue clean and oil immersion system of the present invention;
FIG. 9 is a second detailed structural view of the glue clean and oil immersion system of the present invention;
fig. 10 is a third detailed view of the gum cleaning and oil immersion system of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a steel frame platform; 2. a vertical steel frame unit; 3. a turning beam unit; 4. a gluing detection unit; 5. a gel cleaning and oil immersion unit; 6. rotating the servo motor; 7. a right-angle reducer; 8. a seventh shaft mounting plate; 9. a double-ended round key; 10. a coupling; 11. rotating the output shaft; 12. a bearing; 13. a rotary shaft seat; 14. a limiting plate; 15. an anti-rotation pin; 16. a locking washer; 17. gluing guns; 18. a glue coating nozzle; 19. a 3D vision camera; 20. a fixing ring; 21. a vertical steel frame; 22. overturning the cylinder mounting seat; 23. a hinge pin; 24. turning over the air cylinder; 25. a first floating joint; 26. a dosing machine mounting block; 27. a dosing machine; 28. a lifting shaft seat; 29. a lifting shaft; 30. a clamping block; 31. a first sensor bracket; 32. a first sensor; 33. a lower limiting block; 34. a lower limit buffer; 35. a lower limit adjusting bolt; 36. a second sensor bracket; 37. a second sensor; 38. an upper limit block; 39. an upper limit adjusting bolt; 40. an upper limit buffer; 41. a height positioning pin boss; 42. a second floating joint; 43. a height positioning pin; 44. an oil-free bushing I; 45. a height positioning cylinder; 46. a turning arm; 47. an oil-free bushing II; 48. a wear plate; 49. a limiting plate; 50. a cylinder floating joint mounting shaft; 51. a clamping block; 52. a positioning fixture block mounting plate; 53. adjusting the gasket; 54. positioning blocks; 55. a balancing weight; 56. (ii) a The main frame of the oil immersion system; 57. an I/O module; 58. a cartridge valve; 59. a vertical direction guide rail; 60. a lifting slide block; 61. a cylinder mounting seat; 62. jacking a cylinder; 63. a Y-shaped cylinder joint; 64. a hinge pin; 65. connecting blocks; 66. a vertical buffer mounting block; 67. a vertical direction buffer; 68. hard limiting in the vertical direction; 69. a vertical limiting block; 70. a lifting sliding plate; 71. a tow chain moving bracket; 72. a drag chain; 73. a drag chain guide groove; 74. a tow chain groove bracket; 75. left and right deflection guide rails; 76. a slider; 77. a right side limiting block; 78. a left side limiting block; 79. a left and right limiting buffer; 80. left and right hard limit; 82. a slide block pressing plate; 83. the cylinder moves left and right; 84. a floating connection head; 85. a hinge pin; 86. a hinge block; 87. a gel cleaning and oil immersion system; 88. an aluminum profile frame; 89. a handle; 90. a hinge; 91. a top plate; 92. a top guard plate; 93. a door; 94. an air tap; 95. a waste bin; 96. an oil cup; 97. a base plate; 98. a side plate A; 99. a side plate B; 100. a gas storage tank; 101. a ball valve; 102. a pressure amplifier; 103. a pressure gauge; 104. an electromagnetic valve; 105. and (4) air distribution blocks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "top," "middle," "inner," and the like are used in an orientation or positional relationship merely to facilitate the description of the invention and to simplify the description, and do not indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered as limiting the invention.
Referring to fig. 1-10, the present invention is a glue coating system for automatically coating glue on a windshield of an automobile, including a steel frame platform 1, a vertical steel frame unit 2, a turning beam unit 3, a glue coating detection unit 4, and a glue cleaning and oil immersion unit 5, and is characterized in that: the vertical steel frame unit 2 is installed on the right end face of the steel frame platform 1 through a bolt, the glue cleaning and oil immersion unit 5 is installed on the left end face of the steel frame platform 1 through a bolt, the turnover beam unit 3 is installed on the vertical steel frame unit 2 in a lever mode, and the glue coating detection unit 4 is installed at the top of the turnover beam unit 3 through a bolt and a positioning pin.
As shown in fig. 2, for above-mentioned rubber coating detecting element 4, rubber coating detecting element 4 is including rotatory servo motor 6 and right angle speed reducer 7, right angle speed reducer 7 and rotatory output shaft 11 are connected through shaft coupling 10, right angle speed reducer 7 and rotatory output shaft 11 fix a position through double-end circular key 9 and prevent changeing, right angle speed reducer 7 and rotatory axle bed 13 are installed on seventh axle mounting panel 8 through bolt and locating pin, rotatory output shaft 11 is installed in the hole of the rotatory axle bed 13 that is furnished with bearing 12, bearing 12 of upper end installs the location through rotatory axle bed 13 and rotatory output shaft 11, locking gasket 16 and lock nut lock, bearing 12 of lower extreme installs on rotatory axle bed 13 through limiting plate 14, limiting plate 14 and stop pin 15 joint, stop pin 15 fixed mounting is on rubber coating gun 17, the bottom of rubber coating gun 17 is equipped with rubber coating mouth 18, be equipped with between rubber coating gun 17 and the rubber coating mouth 18 and fix a 3D vision camera on the defeated rubber pipeline through solid fixed 19.
As shown in fig. 3 and 4: the vertical steel frame unit 2 comprises a lifting shaft 29 and a lifting shaft seat 28, and the lifting shaft 29 and the lifting shaft seat 28 are clamped by a clamping block 30 to prevent the lifting shaft 29 from jumping off; the fixture block 30 is arranged on the lifting shaft seat 28 by a bolt; the lifting shaft seat 28 is locked on the vertical steel frame 21 through a bolt; the first sensor support 31 is connected with the lifting shaft seat 28 through a bolt, the first sensor support 32 is tightly combined with the first sensor support 31 through a nut on the first sensor support 32, the second sensor support 36 is connected with the lower limiting block 33 through a bolt, and the second sensor support 37 is tightly combined with the second sensor support 36 through a nut on the second sensor support 37; the overturning cylinder mounting seat 22 is connected with the vertical steel frame 21 through a bolt, and the overturning cylinder 24 is connected with the overturning cylinder mounting seat 22 through a hinge pin 23; the overturning cylinder 24 is connected with the floating joint I25 through an outer tooth of a cylinder rod of the overturning cylinder 24 and an inner tooth of the floating joint I25; the lower limit adjusting bolt 35 and the lower limit buffer 34 are fixed on the lower limit block 33; an upper limit adjusting bolt 39 and an upper limit buffer 40 are fixed on the upper limit block 38; the quantifying machine 27 is connected with the quantifying machine mounting block 26 through a bolt, and the quantifying machine mounting block 26 is connected with the vertical steel frame 21 through a bolt; the height positioning cylinder 45 is connected with the height positioning pin base 41 through a bolt, and the height positioning pin base 41 is connected with the lower limiting block 33 through a bolt pin; the height positioning pin 43 is connected with the height positioning cylinder 45 through a second floating joint 42, the second floating joint 42 is connected with the height positioning cylinder 45 through an outer tooth of a piston rod of the height positioning cylinder 45 and an inner tooth of the second floating joint 42, and an oil-free bushing 44 is arranged between the second floating joint 42 and the height positioning pin 43 and used for guiding and positioning.
As shown in fig. 5: the turnover beam unit 3 comprises two oil-free bushings II 47, the two oil-free bushings II 47 are symmetrically arranged in step holes in two sides of the turnover arm 46, and two wear-resisting plates 48 are symmetrically arranged on two sides of the turnover arm 46 and fixed through bolts; the two limit plates 49 are arranged on the turnover arm 46 through bolts; the positioning fixture block mounting plate 52 is mounted on the turnover arm 46 through a bolt and a positioning pin, and an adjusting gasket 53 is arranged between the positioning block 54 and the positioning fixture block mounting plate 52 and fixed through the bolt; the cylinder floating joint mounting shaft 50 is fixed on the turning arm 46 through a fixture block 51, and the turning arm 46 and the fixture block 51 are fixed through bolts; the counterweight 55 is mounted at the rear of the invert arm 46 by bolts and nuts.
The vertical steel frame unit 2 and the overturning beam unit 3 are connected together in the following mode:
the cylinder floating joint mounting shaft 50 is connected with the tail of the turnover beam unit 3 through a floating joint I25, the vertical steel frame unit 2 is clamped on a positioning fixture block mounting plate 52 of the turnover beam unit 3 through a height positioning pin 43, and the lifting shaft 29 penetrates through two oil-free bushes II 47 and two wear plates 48 to connect the middle parts of the vertical steel frame unit 2 and the turnover beam unit 3 together; the vertical steel frame unit 2 and the turnover beam unit 3 realize the lifting and rotating of the turnover beam unit 3 at different heights and different angles in a three-point connection mode, two wear-resisting plates 48 are symmetrically arranged on two sides of the turnover arm 46, so that the wear resistance of the turnover beam unit 3 in the rotating process is improved, and meanwhile, a balancing weight 55 is arranged at the tail of the turnover arm 46, so that the stability of the system is further enhanced, and the gluing device is prevented from shaking and inclining in the gluing process; when the overturning cylinder 24 extends out of the piston rod, the overturning beam unit 3 rotates around the lifting shaft 29 until the front side limiting plate 49 in the overturning beam unit 3 is supported by the upper limiting adjusting bolt 39 and the upper limiting buffer 40 in the vertical steel frame unit 2, and when the overturning cylinder 24 retracts into the piston rod, the overturning beam unit 3 rotates around the lifting shaft 29 until the rear side limiting plate 49 in the overturning beam unit 3 is supported by the lower limiting adjusting bolt 35 and the lower limiting buffer 34 in the vertical steel frame unit 2.
As shown in fig. 6 and 7, the glue cleaning and oil immersion unit 5 includes a lifting slide plate 70, the lifting slide plate 70 is fixed on four lifting slide blocks 60 through bolts, the four lifting slide blocks 60 slide up and down on two vertical direction guide rails 59, the two vertical direction guide rails 59 are fixed on the glue cleaning and oil immersion system main frame 56 through bolts, the I/O module 57 and the collection valve 58 are installed on the oil immersion system main frame 56 through bolts, the oil immersion system main frame 56 is fixed on the steel frame platform 1 through bolts, the lifting slide plate 70 is connected with a Y-shaped cylinder joint 63 through a connecting block 65 and a hinge pin 64, the Y-shaped cylinder joint 63 is connected with a jacking cylinder 62, the jacking cylinder 62 is connected with the glue cleaning and oil immersion system main frame 56 through a cylinder mounting base 61 through bolts, the jacking cylinder 62 is fixed through a cylinder mounting base 61 through bolts, the upper end of a drag chain 72 is fixed with a drag chain guide slot 73 through bolts, the lower end of a drag chain 72 is fixed with a drag chain moving bracket 71, a drag chain guide groove 73 is fixed on an oil immersion system main frame 56 through two drag chain groove brackets 74, two vertical direction buffers 67 are installed on two vertical buffer installation blocks 66 through threads, the two vertical buffer installation blocks 66 are installed on two sides of the oil immersion system main frame 56 through bolts, two vertical direction hard limiting blocks 68 are directly screwed on the two vertical buffer installation blocks 66 through threads, two vertical limiting blocks 69 are installed on two sides of a lifting sliding plate 70 through bolts, two left and right shifting guide rails 75 are installed on the lifting sliding plate 70 through bolts, four sliding blocks 76 are installed on the left and right shifting guide rails 75, a left limiting block 78 and a right limiting block 77 are both installed on the lifting sliding plate 70 through bolts, the left and right limiting buffers 79 are directly screwed on the left limiting block 78 and the right limiting block 77 through threads, the left and right hard limit 80 is directly screwed on the left and right limit buffer 79 through threads, the left and right limit blocks 81 are fixed on the slide block press plate 82 through bolts, the slide block press plate 82 is fixed on the four slide blocks 76 through bolts, the left and right moving cylinder 83 is installed on the lifting slide plate 70 through bolts, the floating connecting head 84 is directly screwed on the piston rod of the left and right moving cylinder 83 through threads, the floating connecting head 84 is connected with the hinge block 86 through a hinge pin 85, the hinge block 86 is fixed on the slide block press plate 82 through bolts, and the glue cleaning and oil immersion system 87 is fixed on the slide block press plate 82 through bolts.
As shown in fig. 8, 9 and 10, the glue cleaning and oil immersion system 87 includes an aluminum profile frame 88, a door 93 and a hinge 90, which are connected by bolts, a top plate 91 is fixed on the aluminum profile frame 88 by bolts, through holes are opened on a top protection plate 92 and the top plate 91, an oil cup 96 is installed in the through hole of the top protection plate 92 by bolts, six air nozzles 94 are installed on the top protection plate 92 by bolts, the six air nozzles 94 are uniformly distributed on the same circumference, the circle center positions of the circumference where the six air nozzles 94 are located are projected to the top protection plate 92 to be opened with through holes, a waste material barrel 95 is arranged below the through holes, the waste material barrel 95 is directly laid on a bottom plate 97 of the aluminum profile frame 88, a handle 89 is fixed on the door 93, which is convenient for an operator to replace the waste material barrel 95, three gas storage tanks 100 are installed on a side plate a98 of, three gas holder 100 is connected with six air nozzles 94 through solenoid valve 104, divide gas piece 105 and pressure amplifier 102, divide gas piece 105 and solenoid valve 104 can control the relation of connection of high-pressure gas in three gas holder 100 and six air nozzles 94 in a flexible way, concretely, can realize that single air nozzle gives vent to anger, or two and a plurality of air nozzles give vent to anger simultaneously at each different angle on the circumference, and further increase gaseous pressure through pressure amplifier 102, pressure amplifier 102 is last still to be equipped with manometer 103, ball valve 101 is still installed on the top of gas holder 100, solenoid valve 104, divide gas piece 105 and pressure amplifier 102 pass through the bolt and install on aluminium alloy frame 88's curb plate B99.
In summary, with the above technical solution of the present invention, the glue coating system is a glue coating and cleaning sealing tool to satisfy the glue gun glue coating and cleaning sealing functions, the two functions can be switched by an air cylinder, the system is configured to push the turning beam unit 3 to move up and down by the turning air cylinder 24 and the lifting shaft 29 to move the glue gun 17 to a proper position, and is equipped with the glue quantifying machine 27 and the rotary servo motor 6, the servo motor 6 controls the rotation speed and the rotation direction of the glue gun 17, the 3D vision camera 19 in the glue coating detection unit 4 is combined to follow the glue gun tightly while scanning the glue coating, so as to detect the width, height, sectional area and fracture condition of the glue strip, and ensure real-time monitoring of the glue coating process, the 3D vision camera 19 continuously scans and sends data to the detection system software, after the vision system receives a signal, the system is arranged on a gluing tower, has relatively high detection precision and can realize gluing monitoring of corners.
When the manipulator grabs the windshield for gluing, the gluing gun 17 is driven by the rotary servo motor 6 to control the rotating speed and the rotating direction, and the 3D vision camera 19 detects the gluing state in real time to judge the gluing effect; glue rifle elevating system and descend to inject into glue gun 17 after scribbling and glue immersion oil unit 5, drive servo motor 6 control simultaneously and glue gun 17 and rotate, glue cleaning device in glue cleaning immersion oil unit 5 is through the remaining colloid on the glue gun 17 of the high-pressure high-speed gas pair of revolution of air cock 94 spun clean, and clean to waste material bucket 95 in, glue coating elevating system puts down glue gun 17 when the rubber coating finishes, glue cleaning device and immersion oil device position switch, finally glue gun 17 inserts in immersion oil device's oil cup 96, in order to avoid glue gun 17 internal glue body sclerosis to influence next use.
A method for gluing, cleaning and sealing an automobile windshield gluing system comprises the following overall processes:
1. when the manipulator grabs the windshield and coats the windshield with glue, the overturning cylinder 24, the height positioning cylinder 45 and the lifting shaft 29 which are connected with the overturning beam unit 3 in the vertical steel frame unit 2 are controlled to move the overturning beam unit 3 to a proper position;
2. controlling a gluing detection unit 4 arranged at the end part of the turnover beam unit 3, driving a servo motor 6 to rotate a gluing gun 17, setting the rotating speed and the rotating direction of the gluing gun 17, supplementing glue into the gluing gun 17 by a glue quantifying machine 27, scanning while gluing by combining a 3D vision camera 19 in the gluing detection unit 4 with the gluing gun 17, realizing the detection of the width, the height, the sectional area and the fracture condition of a glue strip, ensuring the real-time monitoring of the gluing process, continuously scanning by the 3D vision camera 19, and sending data to detection system software;
3. after receiving the signal, the vision system starts a filing function, stores images, measurement results and the like, immediately sends out a detection result to the controller by comparing prestored data, and executes windshield glass installation or blanking unqualified materials from a blanking table according to the result;
4. when glue is required to be cleaned after glue coating is finished, when the overturning cylinder 24 extends out of the piston rod, the overturning beam unit 3 rotates around the lifting shaft 29 until a front side limiting plate 49 in the overturning beam unit 3 is propped by an upper limiting adjusting bolt 39 and an upper limiting buffer 40 in the vertical steel frame unit 2, a jacking cylinder 62 and a left-right moving cylinder 83 in the glue cleaning and oil immersion unit 5 keep in an extending state, so that the glue gun 17 is inserted into a glue cleaning device of the glue cleaning and oil immersion unit 5, meanwhile, the servo motor 6 is driven to control the glue gun 17 to rotate, and the glue cleaning device cleans residual glue on the rotating glue gun 17 through high-pressure high-speed gas sprayed out of an air nozzle 94 and cleans the residual glue into a waste material barrel 95;
5. when the glue cleaning is finished, the jacking cylinder 62 in the glue cleaning and oil immersion unit 5 is controlled to move the cylinder 83 left and right, so that the positions of the glue cleaning device and the oil immersion device in the glue cleaning and oil immersion unit 5 are switched, and finally the glue gun 17 is inserted into the oil cup 96 of the oil immersion device, so that the next use is prevented from being influenced by the hardening of the glue body in the glue gun 17.
This rubber coating system design benefit, the rubber coating device is through the lever mechanism who comprises vertical steelframe unit and upset roof beam unit, the rubber coating of the different angles of co-altitude has been realized, simultaneously at the rubber coating in-process, the rubber coating rifle controls its rotational speed and rotation under rotary servo motor's drive to there is 3D vision camera real-time detection to glue the type state and in order to judge the rubber coating effect, utilize compressed air to glue when the rubber coating is accomplished, put down the rubber coating rifle when the rubber coating finishes and insert in the immersion oil device, in order to avoid the interior colloid sclerosis of rubber coating rifle.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above disclosure of the preferred embodiments of the invention is intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. The utility model provides an automatic rubber coating system of rubber coating of car windshield, includes steelframe platform (1), vertical steelframe unit (2), upset roof beam unit (3), rubber coating detecting element (4), clear glue immersion oil unit (5), its characterized in that: the vertical steel frame unit (2) is installed on the right end face of the steel frame platform (1) through bolts, the glue cleaning and oil immersion unit (5) is installed on the left end face of the steel frame platform (1) through bolts, the overturning beam unit (3) is installed on the vertical steel frame unit (2) in a lever mode, and the glue coating detection unit (4) is installed at the top of the overturning beam unit (3) through bolts and positioning pins.
2. The gluing system for automatically gluing the automobile windshield according to claim 1, wherein the glue cleaning and oil immersion unit (5) comprises a lifting sliding plate (70), the lifting sliding plate (70) is fixed on four lifting sliding blocks (60), the four lifting sliding blocks (60) slide up and down on two vertical guide rails (59), the two vertical guide rails (59) are fixed on a glue cleaning and oil immersion system main frame (56), the oil immersion system main frame (56) is fixed on a steel frame platform (1) through bolts, the lifting sliding plate (70) is connected with a lifting cylinder (62), and the lifting cylinder (62) is connected with the oil immersion system main frame (56) through bolts.
3. The gluing system for automatically gluing the automobile windshield according to claim 2, wherein two left and right shifting guide rails (75) are installed on the lifting sliding plate (70) through bolts, four sliding blocks (76) are installed on the left and right shifting guide rails (75), a left limiting block (78) and a right limiting block (77) are installed on the lifting sliding plate (70) through bolts, a left limiting buffer (79) and a right limiting buffer (77) are directly screwed on the left limiting block (78) and the right limiting block (77) through threads, a left hard limiting block (80) and a right hard limiting block (80) are directly screwed on the left limiting buffer (79) and the right limiting block (80) are fixed on the sliding block pressing plate (82) through bolts.
4. The gluing system for automatically gluing the automobile windshield according to claim 3, wherein the slide block pressing plate (82) is fixed on the four slide blocks (76) through bolts, the left-right moving cylinder (83) is installed on the lifting slide plate (70) through bolts, the floating connecting head (84) is directly screwed on a piston rod of the left-right moving cylinder (83) through threads, the floating connecting head (84) and the hinge block (86) are connected through a hinge pin (85), the hinge block (86) is fixed on the slide block pressing plate (82) through bolts, and the glue cleaning and oil immersion system (87) is fixed on the slide block pressing plate (82) through bolts.
5. The gluing system for automatically gluing the automobile windshield according to claim 4, wherein the glue cleaning and oil immersion system (87) comprises an aluminum profile frame (88), a door (93) and a hinge (90), a top plate (91) is fixed on the aluminum profile frame (88) through bolts, through holes are formed in a top protection plate (92) and the top plate (91), an oil cup (96) is installed in the through hole of the top protection plate (92) through bolts, six air nozzles (94) are installed on the top protection plate (92) through bolts, the six air nozzles (94) are uniformly distributed on the same circumference, the position of the circle center of the circumference where the six air nozzles (94) are located is projected to the top protection plate (92) to form a through hole, a waste barrel (95) is arranged below the through hole, and the waste barrel (95) is directly flatly placed on a bottom plate (97) of the aluminum profile frame (88), the handle (89) is fixed to the door (93).
6. The gluing system for the automatic gluing of the automobile windshield according to claim 5, wherein three air storage tanks (100) are mounted on a side plate A (98) of the aluminum profile frame (88) through bolts, the three air storage tanks (100) are connected with six air nozzles (94) through electromagnetic valves (104), air distribution blocks (105) and pressure amplifiers (102), pressure gauges (103) are further arranged on the pressure amplifiers (102), ball valves (101) are mounted at the top ends of the three air storage tanks (100), and the electromagnetic valves (104), the air distribution blocks (105) and the pressure amplifiers (102) are mounted on a side plate B (99) of the aluminum profile frame (88) through bolts.
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|---|---|---|---|
| CN202010267052.0A CN112892998B (en) | 2020-04-07 | 2020-04-07 | Automatic gluing system for automobile windshield |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010267052.0A CN112892998B (en) | 2020-04-07 | 2020-04-07 | Automatic gluing system for automobile windshield |
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| CN112892998A true CN112892998A (en) | 2021-06-04 |
| CN112892998B CN112892998B (en) | 2023-12-22 |
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Cited By (1)
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|---|---|---|---|---|
| CN115677239A (en) * | 2023-01-04 | 2023-02-03 | 常州大诚金盾新型建材有限公司 | Automatic assembling machine for door and window machining |
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|---|---|
| CN112892998B (en) | 2023-12-22 |
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