CN112605659B - Tool for adjusting by replacing gaskets with screws and adjusting method thereof - Google Patents
Tool for adjusting by replacing gaskets with screws and adjusting method thereof Download PDFInfo
- Publication number
- CN112605659B CN112605659B CN202011531024.1A CN202011531024A CN112605659B CN 112605659 B CN112605659 B CN 112605659B CN 202011531024 A CN202011531024 A CN 202011531024A CN 112605659 B CN112605659 B CN 112605659B
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- mounting seat
- adjusting
- step shaft
- screw
- drill bushing
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 238000005553 drilling Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
- Connection Of Plates (AREA)
Abstract
The invention belongs to the technical field of tools, and particularly relates to a tool for adjusting by replacing a gasket with a screw and an adjusting method thereof. The technical proposal is as follows: the tool comprises a step shaft, wherein one end of the step shaft is inserted into a first drill bushing mounting hole, and the other end of the step shaft is inserted into a second drill bushing mounting hole; and the first mounting seat is connected with an adjusting screw in a threaded manner, and the end part of the adjusting screw is tightly pressed with the bottom plate. An adjusting method of a tool for adjusting by replacing a gasket with a screw comprises the following steps: penetrating a step shaft into the first mounting seat and the second mounting seat, and adjusting the position of the first mounting seat until the step shaft can flexibly slide; and (3) screwing the bolt, and screwing the adjusting screw in the same direction if the step shaft is blocked. The invention provides a tool capable of accurately adjusting an adjusted piece without disassembling the adjusted piece when in adjustment and adopting a screw to replace a gasket for adjustment and an adjusting method thereof.
Description
Technical Field
The invention belongs to the technical field of tools, and particularly relates to a tool for adjusting by replacing a gasket with a screw and an adjusting method thereof.
Background
In the case of adjusting a tool in machining, a method of increasing or decreasing shims is often adopted. As shown in the tool of fig. 5 and 6, the second drill sleeve axis is found to be acceptable by measurement, and the first drill sleeve needs to be adjusted to be coaxial with the inner hole of the second drill sleeve, and the common practice is to readjust the mounting seat. After the first drill bushing and the second drill bushing are taken down, a step shaft (the drill bushing mounting holes are generally H7 tolerance bands) matched with the first mounting seat drill bushing mounting holes and the second mounting seat drill bushing mounting holes H7/g6 is penetrated, then gaskets are increased and decreased on four corners of the first mounting seat for adjustment, and finally the step shaft is required to be in a freely movable state.
The method has the difficulty that the thickness of the final gasket is determined, and particularly under the condition that the thicknesses of the first mounting seat and the four corner gaskets of the bottom plate are inconsistent, the step shaft can move freely after four tightening screws are fastened, and the step shaft is difficult to ensure in the actual mounting process.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a tool capable of accurately adjusting an adjusted piece without disassembling the adjusted piece when the adjusted piece is adjusted and adopting a screw to replace a gasket for adjustment and an adjusting method thereof.
The technical scheme adopted by the invention is as follows:
the tool comprises a bottom plate, wherein a first mounting seat and a second mounting seat are respectively connected to the bottom plate through tightening screws, a first drill bushing mounting hole for mounting a first drill bushing is formed in the first mounting seat, a second drill bushing mounting hole for mounting a second drill bushing is formed in the second mounting seat, the tool further comprises a step shaft, one end of the step shaft is inserted into the first drill bushing mounting hole, and the other end of the step shaft is inserted into the second drill bushing mounting hole; and the first mounting seat is connected with an adjusting screw in a threaded manner, and the end part of the adjusting screw is tightly pressed with the bottom plate.
When the first mounting seat and the second mounting seat are mounted, coaxiality of the first drill bushing mounting hole and the second drill bushing mounting hole needs to be adjusted. The tightening screw on the second mounting seat is directly screwed to enable the second mounting seat to be mounted in place. When the tightening screws on the first mounting seat are screwed, the step shaft of a certain tightening screw is blocked, and then the adjusting screws in the same direction are screwed until the step shaft moves flexibly. The screws are continuously screwed until eight screws are screwed up, and the step shaft is flexible. After the first mounting seat and the second mounting seat are mounted, the first drill bushing mounting hole and the second drill bushing mounting hole are kept coaxial, and after the first drill bushing is placed in the first drill bushing mounting hole and the second drill bushing is placed in the second drill bushing mounting hole, the first drill bushing and the second drill bushing can be kept coaxial. According to the invention, when the first mounting seat is adjusted, the adjustment screw can be screwed for fine adjustment, so that the adjustment precision can be correspondingly improved, and the control is convenient. In the adjustment process, the first mounting seat does not need to be taken down, and the operation is simpler.
As a preferable scheme of the invention, the four corners of the first mounting seat and the second mounting seat are connected with the bottom plate through tightening screws. The four corners of first mount pad and second mount pad are all connected tight screw, guarantee the stability after first mount pad and the installation of second mount pad. When screwing the tightening screws, the tightening screws are sequentially screwed according to the diagonal principle.
As a preferable mode of the present invention, the number of the adjusting screws is four. Each tightening screw of the first mounting seat is provided with an adjusting screw, so that accurate adjustment is conveniently carried out on each direction of the first mounting seat, and the stability of the adjusted first mounting seat is guaranteed.
As a preferable mode of the invention, the shape of one end of the adjusting screw, which faces the bottom plate, is arc-shaped. One end of the circular arc shape of the adjusting screw is contacted with the bottom plate, so that the adjusting screw is in point contact with the bottom plate, and the adjusting precision can be improved.
As a preferable scheme of the invention, the tolerance between the step shaft and the first drill bushing mounting hole and the tolerance between the step shaft and the second drill bushing mounting hole are H7/g6.
As a preferable scheme of the invention, gaskets are arranged between the bottom plate and the first mounting seat, and between the bottom plate and the second mounting seat, and the length of the adjusting screw is larger than the sum of the thickness of the first mounting seat and the thickness of the gasket. The gasket can guarantee that the bottom plate is connected more stably with first mount pad or second mount pad, reduces not hard up condition.
An adjusting method of a tool for adjusting by replacing a gasket with a screw comprises the following steps:
s1: screwing the adjusting screw into the first mounting seat, wherein the end part of the adjusting screw does not protrude out of the surface of the first mounting seat;
s2: the first mounting seat and the second mounting seat are respectively connected to the bottom plate through tightening screws;
s3: penetrating a step shaft between a first drill bushing mounting hole of the first mounting seat and a second drill bushing mounting hole of the second mounting seat;
s4: the position of the first mounting seat is adjusted to enable the step shaft to slide flexibly, and the adjusting bolt is screwed by hand until the arc surface is attached to the bottom plate;
s5: the tightening bolts are sequentially screwed according to the diagonal tightening principle, the force is gradually applied, and the movement condition of the step shaft is continuously detected in the tightening process; if the step shaft is blocked when a certain tightening screw is screwed, the adjusting screw in the same direction is screwed until the step shaft moves flexibly; the tightening screws are continuously screwed until the step shaft is flexible after all the tightening screws are screwed.
In the process of screwing the tightening screw, the first mounting seat can be adjusted by the adjusting screw, so that the first drill bushing mounting hole and the second drill bushing mounting hole are coaxial. According to the invention, when the first mounting seat is adjusted, the adjustment screw can be screwed for fine adjustment, so that the adjustment precision can be correspondingly improved, and the control is convenient. In the adjustment process, the first mounting seat does not need to be taken down, and the operation is simpler.
As a preferable aspect of the present invention, in step S1, the number of the adjustment screws screwed into the first mount is four; in step S2, the four corners of the first mount and the second mount are connected to the bottom plate by tightening screws.
As a preferred embodiment of the present invention, after step S5, the steps are performed:
s6: and drilling reaming holes at proper positions of the first mounting seat and the second mounting seat, and loading taper pins.
In a preferred embodiment of the present invention, in step S3, the tolerance between the step shaft and the first drill bushing mounting hole, and the tolerance between the step shaft and the second drill bushing mounting hole are all H7/g6.
The beneficial effects of the invention are as follows:
the first mounting seat of the invention can be adjusted by adjusting screws. When the tightening screws on the first mounting seat are screwed, the step shaft of a certain tightening screw is blocked, and then the adjusting screws in the same direction are screwed until the step shaft moves flexibly. The screws are continuously screwed until eight screws are screwed up, and the step shaft is flexible. According to the invention, when the first mounting seat is adjusted, the adjustment screw can be screwed for fine adjustment, so that the adjustment precision can be correspondingly improved, and the control is convenient. In the adjustment process, the first mounting seat does not need to be taken down, and the operation is simpler.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic view of the structure of the adjusting screw;
FIG. 4 is a schematic structural view of a stepped shaft;
FIG. 5 is a schematic structural view of a conventional tooling;
FIG. 6 is a left side view of a prior art tooling;
FIG. 7 is a schematic view of the structure of the present invention when the adjusting screw is attached to the base plate;
fig. 8 is a left side view of the present invention with the set screw attached to the base plate.
In the figure, 1-a bottom plate; 2-tightening the screw; 3-a first mounting base; 4-a second mounting seat; 5-a first drill sleeve; 6-a second drill sleeve; 7-a step shaft; 8-adjusting a screw; 31-a first drill bushing mounting hole; 41-second drill bushing mounting holes.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
Example 1:
as shown in fig. 1 to 4, the tool for adjusting by using screws instead of gaskets in the present embodiment includes a base plate 1, wherein a first mounting seat 3 and a second mounting seat 4 are respectively connected to the base plate 1 by tightening screws 2, a first drill bushing mounting hole 31 for mounting a first drill bushing 5 is provided in the first mounting seat 3, a second drill bushing mounting hole 41 for mounting a second drill bushing 6 is provided in the second mounting seat 4, and the tool further includes a step shaft 7, one end of the step shaft 7 is inserted into the first drill bushing mounting hole 31, and the other end of the step shaft 7 is inserted into the second drill bushing mounting hole 41; an adjusting screw 8 is connected to the first mounting seat 3 in a threaded mode, and the end portion of the adjusting screw 8 is tightly pressed with the bottom plate 1.
It should be noted that, an adjusting screw 8 is disposed beside each tightening screw 2 on the first mounting base 3, and the adjusting screw 8 may be located outside the tightening screws 2. The four tightening screws 2 on the first mounting seat 3 are axisymmetric in the horizontal direction and the vertical direction. The four tightening screws 2 on the second mounting seat 4 are axisymmetric in the horizontal direction and the vertical direction. The four adjusting screws 8 on the first mounting seat 3 are axisymmetric in both the horizontal direction and the vertical direction.
In practice, as shown in fig. 7 and 8, the first mounting seat 3 may be adjusted by drilling and tapping the bottom plate. The principle of the adjusting mode is the same, and the same adjusting effect is achieved.
In mounting the first mount 3 and the second mount 4, it is necessary to adjust the coaxiality of the first drill bushing mounting hole 31 and the second drill bushing mounting hole 41. The tightening screw 2 on the second mounting seat 4 is directly screwed to enable the second mounting seat 4 to be mounted in place. When the tightening screws 2 on the first mounting seat 3 are screwed, the step shafts 7 of the tightening screws 2 are clamped, and then the adjusting screws 8 in the same direction are screwed until the step shafts 7 move flexibly. The screws are continuously screwed until eight screws are screwed up to the rear step shaft 7 flexibly. After the first mounting seat 3 and the second mounting seat 4 are mounted, the first drill bushing mounting hole 31 and the second drill bushing mounting hole 41 are kept coaxial, and after the first drill bushing 5 is placed in the first drill bushing mounting hole 31 and the second drill bushing 6 is placed in the second drill bushing mounting hole 41, the first drill bushing 5 and the second drill bushing 6 can be kept coaxial. In the invention, when the first mounting seat 3 is adjusted, the adjustment screw 8 can be screwed for fine adjustment, so that the adjustment precision can be correspondingly improved, and the control is convenient. In the adjustment process, the first mounting seat 3 does not need to be taken down, and the operation is simpler.
In order to improve the stability of the first mounting seat 3 and the second mounting seat 4 after adjustment, four corners of the first mounting seat 3 and the second mounting seat 4 are connected with the bottom plate 1 through tightening screws 2. The tightening screws 2 are connected to four corners of the first mounting seat 3 and the second mounting seat 4, so that the stability of the first mounting seat 3 and the second mounting seat 4 after being mounted is guaranteed. When screwing the tightening screws 2, the tightening screws 2 are screwed in turn according to the diagonal principle. The number of the adjusting screws 8 is four. Each tightening screw 2 of the first mounting seat 3 is provided with an adjusting screw 8, so that accurate adjustment can be conveniently carried out on each direction of the first mounting seat 3, and the stability of the adjusted first mounting seat 3 is guaranteed.
In order to improve the timeliness when the adjusting screw 8 pushes the bottom plate 1, the shape of one end of the adjusting screw 8 facing the bottom plate 1 is arc-shaped. The arc-shaped end of the adjusting screw 8 contacts with the bottom plate 1, so that the adjusting screw 8 contacts with the bottom plate 1 at a point, and the adjusting precision can be improved.
Still further, the tolerance between the stepped shaft 7 and the first bushing mounting hole 31, and between the stepped shaft 7 and the second bushing mounting hole 41 is H7/g6. By setting the tolerance between the step shaft 7 and the first drill bushing mounting hole 31 and the tolerance between the step shaft 7 and the second drill bushing mounting hole 41 to be H7/g6, the assembly relation between the first drill bushing mounting hole 31 and the first drill bushing 5 and the assembly relation between the second drill bushing mounting hole 41 and the second drill bushing 6 are simulated, and the first drill bushing 5 and the second drill bushing 6 can be kept coaxial after the first drill bushing 5 and the second drill bushing 6 are mounted.
Still further, gaskets are arranged between the bottom plate 1 and the first mounting seat 3, and between the bottom plate 1 and the second mounting seat 4, and the length of the adjusting screw 8 is greater than the sum of the thickness of the first mounting seat 3 and the thickness of the gaskets. The gasket can guarantee that the bottom plate 1 is connected more stably with first mount pad 3 or second mount pad 4, reduces not hard up condition.
Example 2:
as shown in fig. 1 to 4, the adjusting method of the tool for adjusting by using the screw instead of the gasket according to the present embodiment includes the following steps:
s1: the adjusting screw 8 is screwed into the first mount 3, and the end of the adjusting screw 8 does not protrude from the surface of the first mount 3.
S2: the first mount 3 and the second mount 4 are attached to the base plate 1 by tightening screws 2, respectively.
S3: the stepped shaft 7 is penetrated between the first drill bushing mounting hole 31 of the first mount 3 and the second drill bushing mounting hole 41 of the second mount 4.
S4: the position of the first mounting seat 3 is adjusted to enable the step shaft 7 to slide flexibly, and the adjusting bolt is screwed by hand until the arc surface is attached to the bottom plate 1.
S5: the tightening bolts are sequentially screwed according to the diagonal tightening principle, the force is gradually applied, and the movement condition of the step shaft 7 is continuously detected in the tightening process; if the step shaft 7 is blocked when a certain tightening screw 2 is screwed, the adjusting screw 8 in the same direction is screwed until the step shaft 7 moves flexibly; the tightening screws 2 are continuously tightened until all the tightening screws 2 are tightened to the rear step shaft 7 flexibly.
It should be noted that the step shaft 7 may not be able to slide flexibly by the adjusting screw 8 during the adjustment, and the tightening screw 21/4-1/2 of the same-direction tightening screw is loosened, and the fixing screw is tightened after the adjusting screw 81/10-1/6 of the tightening screw is screwed.
S6: and appropriate positions of the first mounting seat 3 and the second mounting seat 4 are drilled with reaming holes, and taper pins are installed.
During the process of screwing the tightening screw 2, the first mounting seat 3 can be adjusted by the adjusting screw 8, so that the first drill bushing mounting hole 31 and the second drill bushing mounting hole 41 are coaxial. In the invention, when the first mounting seat 3 is adjusted, the adjustment screw 8 can be screwed for fine adjustment, so that the adjustment precision can be correspondingly improved, and the control is convenient. In the adjustment process, the first mounting seat 3 does not need to be taken down, and the operation is simpler.
Further, in step S1, the number of the adjustment screws 8 screwed into the first mount 3 is four; in step S2, the four corners of the first mount 3 and the second mount 4 are each connected to the base plate 1 by tightening the screws 2.
Further, in step S3, the tolerance between the stepped shaft 7 and the first bushing mounting hole 31, and between the stepped shaft 7 and the second bushing mounting hole 41 is H7/g6.
The invention is not limited to the above-described alternative embodiments, and any person who may derive other various forms of products in the light of the present invention, however, any changes in shape or structure thereof, all falling within the technical solutions defined in the scope of the claims of the present invention, fall within the scope of protection of the present invention.
Claims (6)
1. The tool for adjusting by replacing the gasket with the screw is characterized by comprising a bottom plate (1), wherein a first mounting seat (3) and a second mounting seat (4) are respectively connected to the bottom plate (1) through tightening the screw (2), a first drill bushing mounting hole (31) for mounting a first drill bushing (5) is formed in the first mounting seat (3), a second drill bushing mounting hole (41) for mounting a second drill bushing (6) is formed in the second mounting seat (4), the tool further comprises a step shaft (7), one end of the step shaft (7) is inserted into the first drill bushing mounting hole (31), and the other end of the step shaft (7) is inserted into the second drill bushing mounting hole (41); an adjusting screw (8) is connected to the first mounting seat (3) in a threaded mode, and the end portion of the adjusting screw (8) is tightly pressed with the bottom plate (1); four corners of the first mounting seat (3) and the second mounting seat (4) are connected with the bottom plate (1) through tightening screws (2); the number of the adjusting screws (8) is four; the shape of one end of the adjusting screw (8) facing the bottom plate (1) is arc-shaped; gaskets are arranged between the bottom plate (1) and the first mounting seat (3) and between the bottom plate (1) and the second mounting seat (4), and the length of the adjusting screw (8) is larger than the sum of the thickness of the first mounting seat (3) and the thickness of the gaskets.
2. Tool for adjusting by using screws instead of shims according to claim 1, characterized in that the tolerance between the step shaft (7) and the first drill bushing mounting hole (31), between the step shaft (7) and the second drill bushing mounting hole (41) is H7/g6.
3. An adjusting method of a tool for adjusting by replacing a gasket with a screw, which uses the tool for adjusting by replacing a gasket with a screw according to claim 1, is characterized by comprising the following steps:
s1: screwing the adjusting screw (8) into the first mounting seat (3), wherein the end part of the adjusting screw (8) does not protrude out of the surface of the first mounting seat (3);
s2: the first mounting seat (3) and the second mounting seat (4) are respectively connected to the bottom plate (1) through tightening screws (2);
s3: penetrating a step shaft (7) between a first drill bushing mounting hole (31) of the first mounting seat (3) and a second drill bushing mounting hole (41) of the second mounting seat (4);
s4: the position of the first mounting seat (3) is adjusted to the position that the step shaft (7) can slide flexibly, and the adjusting bolt is screwed by hand until the arc surface is attached to the bottom plate (1);
s5: the tightening bolts are sequentially screwed according to the diagonal tightening principle, the force is gradually applied, and the movement condition of the step shaft (7) is continuously detected in the tightening process; if a step shaft (7) is blocked when a certain tightening screw (2) is screwed, the adjusting screw (8) in the same direction is screwed until the step shaft (7) moves flexibly; the tightening screws (2) are continuously tightened until all the tightening screws (2) are tightened and the rear step shaft (7) is flexible.
4. A method of adjusting a tool for adjustment using screws instead of shims according to claim 3, characterized in that in step S1 the number of adjustment screws (8) screwed into the first mount (3) is four; in step S2, the four corners of the first mounting seat (3) and the second mounting seat (4) are connected with the bottom plate (1) through tightening screws (2).
5. A method of adjusting a tool for adjusting with screws instead of shims according to claim 3, wherein after step S5, the steps of:
s6: and drilling reaming holes at proper positions of the first mounting seat (3) and the second mounting seat (4), and loading taper pins.
6. A method of adjusting a tool for adjusting a tool with screws instead of shims according to claim 3, wherein in step S3, the tolerance between the step shaft (7) and the first bushing mounting hole (31), between the step shaft (7) and the second bushing mounting hole (41) is H7/g6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011531024.1A CN112605659B (en) | 2020-12-22 | 2020-12-22 | Tool for adjusting by replacing gaskets with screws and adjusting method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011531024.1A CN112605659B (en) | 2020-12-22 | 2020-12-22 | Tool for adjusting by replacing gaskets with screws and adjusting method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112605659A CN112605659A (en) | 2021-04-06 |
| CN112605659B true CN112605659B (en) | 2024-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011531024.1A Active CN112605659B (en) | 2020-12-22 | 2020-12-22 | Tool for adjusting by replacing gaskets with screws and adjusting method thereof |
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| Country | Link |
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| CN (1) | CN112605659B (en) |
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