CN112529131A - Equipment full production cycle management system based on three-dimensional visualization for power plant - Google Patents
Equipment full production cycle management system based on three-dimensional visualization for power plant Download PDFInfo
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Abstract
The application discloses power plant is based on full production cycle management system of equipment of three-dimensional visualization includes: the data acquisition module is used for acquiring equipment ledger information and real-time operation data; the three-dimensional modeling module is used for constructing a digital three-dimensional power plant model, and equipment in the digital three-dimensional power plant model is associated with the ledger information and the real-time operation data of actual power plant equipment; the query module is used for visually querying and displaying the equipment information of the power plant according to the digital three-dimensional power plant model, the equipment ledger information and the real-time operation data; and the management module is used for carrying out equipment full life cycle management according to the digital three-dimensional power plant model, the equipment standing book information and the real-time operation data. According to the method, the three-dimensional intelligent model is established, the visualization technology is applied, the unified power plant equipment full life cycle management system of a company is established, the three-dimensional intelligent model can be fused with production, operation and management businesses, and the intuitiveness and the accuracy of the management business are improved.
Description
Technical Field
The invention belongs to the technical field of power system informatization management, and relates to a three-dimensional visualization-based equipment full-production cycle management system for a power plant.
Background
Most of traditional power plant management is based on manual statistics data to carry out production operation and maintenance, and the problems of more data errors and leakage and low operation and maintenance efficiency exist.
With the expansion of the production scale and the improvement of the production speed of the power plant, the digital power plant management technology becomes an informatization application direction which is researched and practiced at home and abroad in recent years, and the research direction aims to integrate a model, a static document and dynamic data together, establish a multidimensional digital information integration application platform, provide the integrated management of the whole life cycle of enterprise asset information and improve the informatization level of the power plant.
However, most of the existing digital power plant management technologies stay in construction and application of a two-dimensional model, and meanwhile, the informatization management level is limited, so that power plant operation and maintenance management cannot be intuitively conducted in guidance, and the operation and maintenance efficiency needs to be further improved.
In addition, the power plant has thousands of devices, the device management is enhanced, the information system is a necessary technical means, and various management, technology and other data are undoubtedly needed to support the exertion of various functions. The large amount of management, technical data, drawings and other data generated in the management process of enterprise construction, operation and the like (such as figure 1) need to have a common language which is easy to process by a computer, can provide enough information and does not contain a language-specific grammar translation factor. The encoding is naturally occurring as a "speaker" of a common language. The coding is to use numbers or characters, and according to certain rules, through reasonable and scientific arrangement and combination, to comprehensively describe (identify) various types of systems and equipment in engineering projects, so as to facilitate management (classification, retrieval, inquiry, statistics, etc.). If the device information is not encoded efficiently, the information cannot be organized sufficiently, cannot be managed efficiently, cannot be utilized, and is useless if more information is available. The coding is beneficial to the collection, processing and exchange of information, effectively avoids repetition and incompatibility, and is utilized and shared to the maximum extent.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a three-dimensional visualization-based equipment full-production cycle management system for a power plant, which utilizes widely developed engineering digital design and utilizes a three-dimensional modeling technology and an open data integration technology to establish a three-dimensional intelligent virtual reality model. The method is based on basic equipment digitization, production process digitization and production management digitization, and utilizes visualization technology to build a three-dimensional visualization-based equipment full life cycle management system of a power plant unified by a company, to formulate the collection, arrangement, transfer, storage and utilization specifications of plant data assets, integrate and disperse design, equipment, production, quality, safety, environmental protection and other business data in each application system, can perform fusion of a three-dimensional intelligent model and production, operation and management businesses, improves the intuition, accuracy, intelligence and cooperativity of management businesses, and manages and visualizes management and decision-making businesses, so that the informatization level of enterprises is improved to the intellectualization from the digitization, and finally achieves the intellectualization.
In order to carry out the above object, the invention adopts the following technical scheme:
a power plant full production cycle management system based on three-dimensional visualization comprises a data acquisition module, a three-dimensional modeling module, an inquiry module and a management module;
the data acquisition module is used for acquiring equipment ledger information and real-time operation data;
the three-dimensional modeling module is used for constructing a digital three-dimensional power plant model, and equipment in the digital three-dimensional power plant model is associated with the ledger information and the real-time operation data of actual power plant equipment;
the query module is used for visually querying and displaying the equipment information of the power plant according to the digital three-dimensional power plant model, the equipment ledger information and the real-time operation data;
and the management module is used for carrying out equipment full life cycle management according to the digital three-dimensional power plant model, the equipment standing book information and the real-time operation data.
The present invention further includes the following preferred embodiments
Preferably, the data obtaining module obtains the equipment ledger information from a production management information system of an enterprise, and obtains the real-time operation data from a real-time data monitoring system of the enterprise.
Preferably, the equipment standing book information comprises equipment nameplate information, spare part information, an overhaul history, an equipment two-dimensional code and a related document;
the equipment nameplate information is basic information set when the equipment leaves a factory;
the spare part information is the stock spare condition of the equipment;
the maintenance history is the defects of the equipment and the situation of the missing work ticket;
the equipment two-dimensional code is an information identifier of the equipment;
the related documents comprise equipment maintenance instructions and relevant factory information;
the real-time operating data includes temperature and pressure at which the device is operating.
Preferably, the basic information set when the device is shipped includes a date of shipment, a specification model, and design parameters of the device.
Preferably, in the three-dimensional modeling module, a three-dimensional device model in the digital three-dimensional power plant model and actual power plant devices corresponding to the three-dimensional device model are uniformly programmed with a device code, a material code, a KKS code and a fixed asset code;
the equipment code is a unique code of all equipment in the whole plant and is used for acquiring equipment nameplate information, equipment two-dimensional codes, related documents and real-time operation data;
the material code is the only code of the stock and spare parts;
the KKS code is used for indicating the dependency relationship among the unit, the system, each equipment unit and the part;
the fixed asset code is a unique code for a device or apparatus that incorporates fixed asset management.
Preferably, the material code is associated with the equipment code and used for calling relevant inventory information of the spare part information through the equipment code and the associated material code when the equipment is damaged and the corresponding spare part information needs to be called for overhauling;
the KKS code is associated with the equipment code and used for calling the defects of the equipment and eliminating the working ticket and tracking the service condition of the whole life cycle of the equipment in real time;
the fixed asset code is associated with the device code for fixed asset information query.
Preferably, the KKS code is formed by any combination of a process-related code, an installation place identification code and a geographical position identification code;
the process related code is a process characteristic identifier for identifying a system where the object is located; the installation place identification code is an identification of an installation place of the electrical equipment in the installation unit; the geographical position identification code is the position of the equipment in the building marker and the characteristic identification of the building marker;
the equipment codes adopt unique codes directly produced by a flow code production mode;
the material code is assigned according to the type of the stock and spare parts.
Preferably, in the three-dimensional modeling module, a digital three-dimensional power plant model is constructed in an equal proportion according to industrial plants and equipment of a real power plant;
the digital three-dimensional power plant model comprises a power plant civil engineering model, a steel structure model, equipment model and a pipeline model.
Preferably, the query module comprises an equipment nameplate information query module, a spare part information query module, an overhaul record query module, an equipment two-dimensional code query module, a related document query module and a real-time operation data query module;
the equipment nameplate information query module is used for performing one-key positioning query on equipment in the digital three-dimensional power plant model and displaying equipment nameplate information;
the spare part information query module is used for querying and listing associated material spare parts and spare parts of the display equipment in the digital three-dimensional power plant model;
the maintenance history query module is used for querying and displaying the equipment maintenance history in the digital three-dimensional power plant model;
the relevant document query module is used for querying and displaying equipment maintenance instructions and relevant factory information in the digital three-dimensional power plant model;
the device two-dimensional code query module is used for querying and displaying a device two-dimensional code in the digital three-dimensional power plant model, and all information of the device can be checked after the device two-dimensional code is scanned by the mobile phone;
the real-time operation data query module is used for displaying a measuring point list in the digital three-dimensional power plant model, refreshing the measuring point operation data in real time, and performing one-key positioning of the measuring point and query of the operation data in the digital three-dimensional power plant model.
Preferably, the management module comprises a security management module, an operation management module, an equipment technical improvement management module and a purchase management module;
the safety management module is used for carrying out safety monitoring on industrial plants and equipment of the power plant based on the digital three-dimensional power plant model;
the operation management module monitors the operation state of the equipment based on the real-time operation data of the equipment;
the equipment management is based on a digital three-dimensional power plant model, and the layout management of the addition and deletion of the power plant equipment is carried out
The equipment technical improvement management module carries out regular equipment technical improvement based on the maintenance history information of the equipment;
and the purchase management module performs purchase management on the information of the spare parts of the equipment based on the information of the spare parts of the equipment.
The beneficial effect that this application reached:
1. the method and the system promote the existing two-dimensional management system to be three-dimensional, provide more convenient operation by relying on the three-dimensional visual effect, obtain information more quickly and establish a set of more efficient, safe and friendly management system.
2. According to the method, data interconnection and intercommunication are performed through data aggregation key points, a main data management system is established by performing KKS coding, equipment coding, material coding and equipment fixed asset coding work on an enterprise, enterprise equipment is performed, codes are unified, comprehensive application of comprehensive information of a power plant is promoted, an information isolated island is eliminated, the application value of the data of the power plant is improved, and an auxiliary effect is played for decision support.
3. Through the construction of KKS codes, equipment codes, material codes, fixed asset codes and real-time measuring points, an equipment basic data platform is established, and through continuous accumulation and perfection, the information sharing and information interaction of each service and each department of the power plant are supported, the cooperation of service and management is carried out, and the work of the power plant and the connection of each standard of a group are promoted.
4. And carrying out standard integration on related data of each application system device of the power plant, carrying out comprehensive utilization on the data of the power plant through information extraction and data planning design, breaking the boundary of each application system, and establishing a data application aggregate of the power plant according to the management and decision requirements of the power plant. The system integration and information sharing of the production, operation, management and service links of the power plant are achieved.
5. When the application is applied to the operation and maintenance management and guidance of the power plants, the management of production, assets, overhaul, equipment and the like of each power plant can be effectively enhanced through a unified coding mode, the safety production of each power plant is effectively promoted, and the two tickets and the defect management level of the power plants are improved.
Drawings
FIG. 1 is a schematic diagram of data in management processes of power plant construction, operation, etc.;
FIG. 2 is a block diagram of the system architecture of the present invention;
FIG. 3 is a diagram of the coding architecture of the present invention;
FIG. 4 is a schematic diagram of a structure of a process-related identification code according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of an installation site identification code structure according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a geographic location identification code structure according to an embodiment of the present invention.
Detailed Description
The present application is further described below in conjunction with various encodings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present application is not limited thereby.
As shown in fig. 2-3, the system for managing the full production cycle of the equipment based on three-dimensional visualization in the power plant of the present invention comprises a data acquisition module, a three-dimensional modeling module, an inquiry module and a management module;
the data acquisition module is used for acquiring equipment ledger information and real-time operation data;
in the embodiment of the application, the equipment ledger information is acquired from a production management information system of an enterprise, and the real-time operation data is acquired from a real-time data monitoring system of the enterprise.
The equipment standing book information comprises equipment nameplate information, spare part information, maintenance history, an equipment two-dimensional code and related documents;
the equipment nameplate information is basic information set when the equipment leaves a factory, namely basic information for meeting the operation of field equipment; such as date of delivery, specification and model, design parameters: such as temperature, pressure, etc.
The spare part information is the stock spare condition of the equipment;
the maintenance history is the defects of the equipment and the situation of the missing work ticket;
the two-dimension code of the equipment is an information identifier of the equipment, and the standing book information of the equipment can be uniformly checked by scanning the two-dimension code of the equipment;
the related documents comprise equipment maintenance instructions and relevant factory information;
the real-time operating data includes temperature and pressure at which the device is operating.
The three-dimensional modeling module is used for constructing a digital three-dimensional power plant model, and equipment in the digital three-dimensional power plant model is associated with the ledger information and the real-time operation data of actual power plant equipment;
in the three-dimensional modeling module, a three-dimensional equipment model in a digital three-dimensional power plant model and actual power plant equipment corresponding to the three-dimensional equipment model are uniformly compiled into an equipment code, a material code, a KKS code and a fixed asset code;
the equipment code is a unique code of all equipment in the whole plant and is used for acquiring equipment nameplate information, equipment two-dimensional codes, related documents and real-time operation data;
the material code is the only code of the stock and spare parts;
the KKS code is used for indicating the dependency relationship among the unit, the system, each equipment unit and the part;
the fixed asset code is a unique code for a device or apparatus that incorporates fixed asset management.
KKS coding, equipment coding, material coding and fixed asset coding, the four codes can be in one-to-one, many-to-many and other relations, and meanwhile, other codes can be programmed to expand the application range of the codes and achieve the aim of building a digital power station.
The material codes are associated with the equipment codes and used for calling related inventory information of the spare part information through the equipment codes and the associated material codes when the equipment is damaged and the corresponding spare part information needs to be called for overhauling;
the KKS code is associated with the equipment code and used for calling the defects of the equipment and eliminating the working ticket and tracking the service condition of the whole life cycle of the equipment in real time;
when the system reports the defect, the defect is filled according to the KKS code name, the maintenance work is carried out according to the equipment corresponding to the KKS code name when the work ticket is maintained, and the equipment information related to the KKS code, such as the defect list, the work ticket and the like, which is acquired from the production management information system of the enterprise, is maintained during the equipment maintenance, so that an equipment maintenance record is generated and is used as the maintenance record of the equipment maintenance. For example: as shown in table 1, the defect is reported according to the #3 electromechanical pump motor, and the work order is also checked and repaired according to the #3 electromechanical pump motor during the processing.
TABLE 1 Association of KKS codes with device codes
| KKS code name | KKS coding | Device name | Device encoding |
| #3 electromechanical pump motor | 30LAJ10AE001 | Motor of electric water feeding pump | 190303000029 |
The fixed asset code is associated with the device code for fixed asset information query.
The KKS code, the equipment code, the material code, the fixed asset code and the like are associated accordingly.
The KKS code is formed by any combination of a process related code, an installation place identification code and a geographical position identification code;
the process related code is a process characteristic identifier for identifying a system where the object is located; the installation place identification code is an identification of an installation place of the electrical equipment in the installation unit; the geographical position identification code is the position of the equipment in the building marker and the characteristic identification of the building marker;
the equipment codes adopt unique codes directly produced by a flow code production mode;
the material codes are distributed according to the types of the stock and spare parts;
the fixed asset code is formulated according to the financial requirements of the power plant.
The specific embodiments of the KKS code, the device code, the material code and the fixed asset code are as follows:
KKS coding:
KKS can conveniently construct a device tree structure from the coding structure level, and clearly shows the dependency relationship among the units, the system, each device unit and the parts.
The KKS coding of the power plant adopts a group unified specification and is formed by combining three code types, namely: a process related code, an installation site identification code and a geographical location identification code.
And (3) process related identification coding:
the systems and equipment are identified as process-related according to their roles in machinery, electricity, instrumentation, civil engineering, and the like. Is a process feature that describes the system in which the identification object is located.
The process related identification codes adopt four-level codes such as 0 level, 1 level, 2 level, 3 level and the like. See FIG. 4 for details:
installation site identification coding:
this is primarily the identification of the installation location of the electrical device in the installation unit, for example in a switchboard, a cupboard, a control desk or the like. When the identified object cannot be uniquely confirmed only by the process-related identification code, it is distinguished by being supplemented with the installation place identification code. Is characterized by describing the installation site identification code (coordinate) of the electrical and instrument control equipment in the disk cabinet.
The installation place identification code adopts three-level codes such as 0 level, 1 level, 2 level and the like. See FIG. 5 for details:
geographical location identification coding:
the installed geographical locations of all relevant devices are described. According to the KKS coding rule, the installation position code of the power plant is divided into different areas by virtual space division, and the floor and the plane of the power plant are coded according to the index rule. Is a feature that describes the location of the device in the (structure) building marker as well as the (structure) building marker itself.
The geographical position identification codes adopt three-level codes, namely, 0 level codes, 1 level codes, 2 level codes and the like. See FIG. 6 for details:
the KKS code of the specific equipment is composed of one of the codes of the process related identification code, the installation place identification code and the geographic position identification code in the three types of codes independently or is composed of two or three of the codes according to the professional attribute and the use requirement.
The KKS coding is implemented in the following main stages:
(1) project initiating meeting
The method mainly comprises the steps of carrying out common negotiation of implementation schemes, progress milestones (progress plans), work boundary division, each party responsibility and the like by all parties.
(2) Data collection
Professional system diagrams, thermal PID diagrams, equipment lists, equipment accounts and the like.
(3) System partitioning
And carrying out primary division on subsystems of each professional system.
(4) Encoding
And carrying out specific equipment and component level coding work of each specialty.
(5) Code auditing and modification
And submitting all the professionals of the power plant for examination and modification.
(6) Data optimization and composition
And establishing a KKS coding structure and an index.
(7) Data import
And providing a data template, and leading in an application system in a matching way.
(8) KKS training
Training including KKS coding guide rules, classification and structure, three-level indexes, coding rules and the like is conducted on the user, and normal use of the codes is guaranteed.
And (3) device coding:
the unique code of all equipment in the whole plant is the unique code of the whole life cycle of the equipment, including production equipment; for inventory equipment, after entering the production site, equipment codes should be assigned.
The equipment coding proposal adopts the pipeline code to directly produce the unique code for use; the natural nature of the equipment can also be used as a rule for the classification of the production equipment, which is then followed by a serial number.
The main stages of the device coding implementation are as follows:
(1) project initiating meeting
The method mainly comprises the steps of carrying out common negotiation of implementation schemes, progress milestones (progress plans), work boundary division, each party responsibility and the like by all parties.
(2) Compiling validation device coding rules
And the implementer compiles a draft of equipment classification and equipment coding rules according to the actual conditions of the user and implements the draft after the user verifies and confirms the draft.
(3) Basic data collection
It mainly collects basic information (such as model, specification, technical parameters, etc.) of production equipment.
(4) Data screening and classification coding and auditing
And according to a basic information list of the production equipment submitted by the power plant side, checking and screening the data and classifying the data according to the equipment classification standard.
(5) Data optimization and import
And optimizing data according to the requirements of systems such as MIS and the like, and performing unique corresponding association with the KKS codes to meet the requirements.
(6) Training
Comprehensive technical training is carried out on technical personnel on a user side, so that application personnel on the user side are skilled in mastering the skills of using and maintaining the equipment codes of the thermal power enterprises, and the normal use of the codes is ensured; the main content of the method is a thermal power enterprise equipment encoding principle, and the classification rules of the equipment are explained in detail in the profession.
Material coding:
the material coding range is the data of the stock materials of the power plant, and accidents, rotation and consumable spare parts of the production main equipment or important auxiliary equipment.
The material coding is to classify and distribute codes to the stock and spare parts according to the main attributes of the stock and spare parts; the stream code can also be used for directly generating the unique code. The group has uniform material codes and can directly adopt the codes coded by the group.
The main stages of material coding implementation are as follows:
(1) project initiating meeting
The method mainly comprises the steps of carrying out common negotiation of implementation schemes, progress milestones (progress plans), work boundary division, each party responsibility and the like by all parties.
(2) Validating material coding rules
The material classification is taken as the main part, and the requirements of a power plant are combined.
(3) Material data collection
The method mainly collects inventory material data, demand planning data and spare part information lists.
(4) Data screening and classification
According to the data submitted by the user side, the material data is checked, screened and preliminarily classified.
(5) Material information supplement and classification audit
And supplementing the property characteristic value of the material and performing classified auditing for two times, and finally determining the material code after the secondary auditing.
(6) Material coding data optimization and import
After the material codes pass the audit, optimizing the data according to the requirements of the user side so as to meet the requirements; at the same time, the necessary "many-to-many" association of the asset code with the device code is made.
(7) Material coding training
The training contents mainly comprise: material coding specification; classifying detail classification rules; and the material codes are used and maintained.
Fixed asset coding:
the asset code is a unique code of equipment or a device which is brought into fixed asset management, and comprises production equipment, and the fixed asset code is allocated when the equipment belonging to the fixed asset is purchased and warehoused.
The fixed asset code is standard, if the group has, the fixed asset code is adopted; if not, the method is formulated according to the financial requirements of the power plant.
The fixed asset coding implementation main stages are as follows:
(1) the method is characterized in that all fixed assets of all production equipment of a power plant are comprehensively sorted, classified and given a unique fixed asset code.
(2) And establishing an incidence relation between the equipment fixed asset codes and the equipment codes.
(3) And compiling a fixed asset code list of the power plant equipment of the release project.
In the three-dimensional modeling module, a digital three-dimensional power plant model is constructed in an equal proportion according to industrial plants and equipment of a real power plant;
the three-dimensional power plant model utilizes widely developed engineering digital design and utilizes a three-dimensional modeling technology and an open data integration technology to establish a three-dimensional intelligent virtual reality model. The method supports the analysis of various three-dimensional model formats and data analysis, and is compatible with the structure and the attribute of an original design directory, such as SP3D, PDMS, 3Dmax, revit and the like; the method is based on the digitalization of basic equipment, the digitalization of a production process and the digitalization of production management, a unified three-dimensional digital power plant management platform of a company is built, the collection, arrangement, transfer, storage and utilization specifications of plant data assets are formulated, the business data of design, equipment, production, quality, safety, environmental protection and the like dispersed in each application system are integrated, the integration of a three-dimensional intelligent model and production, operation and management businesses is carried out, the intuition, the accuracy, the intelligence and the cooperativity of the management businesses are improved, and the management and decision-making businesses are managed and visualized. The three-dimensional digital power plant platform is a new factory operation management mode, integrates various dynamic and static data such as engineering design, production operation, equipment control, environmental protection safety and the like, provides integrated management of the whole life cycle of enterprise asset information by using a visualization technology and a big data technology, and enables the informatization level of an enterprise to be improved from digitization to intellectualization.
The digital three-dimensional power plant model comprises a power plant civil engineering model, a steel structure model, equipment model and a pipeline model.
The query module is used for visually querying and displaying the equipment information of the power plant according to the digital three-dimensional power plant model, the equipment ledger information and the real-time operation data;
in the embodiment of the application, the KKS code, the equipment code, the material code, the equipment fixed asset code and the like are associated, and the related data such as the equipment nameplate information, the real-time data, the spare part information, the overhaul history, the equipment two-dimensional code, the related document and the like are organically combined together, so that a whole set of equipment whole life cycle management mode from equipment installation, use and operation to overhaul, damage, scrapping and replacement is realized based on three-dimensional visualization.
The query module comprises an equipment nameplate information query module, a spare part information query module, a maintenance history query module, an equipment two-dimensional code query module, a related document query module and a real-time operation data query module;
the equipment nameplate information query module is used for performing one-key positioning query on equipment in the digital three-dimensional power plant model and displaying equipment nameplate information;
the spare part information query module is used for querying and listing associated material spare parts and spare parts of the display equipment in the digital three-dimensional power plant model;
the maintenance history query module is used for querying and displaying the equipment maintenance history in the digital three-dimensional power plant model;
the relevant document query module is used for querying and displaying equipment maintenance instructions and relevant factory information in the digital three-dimensional power plant model;
the device two-dimensional code query module is used for querying and displaying a device two-dimensional code in the digital three-dimensional power plant model, and all information of the device can be checked after the device two-dimensional code is scanned by the mobile phone;
the real-time operation data query module is used for displaying a measuring point list in the digital three-dimensional power plant model, refreshing the measuring point operation data in real time, and performing one-key positioning of the measuring point and query of the operation data in the digital three-dimensional power plant model.
And the management module is used for carrying out equipment full life cycle management according to the digital three-dimensional power plant model, the equipment standing book information and the real-time operation data.
After the unit is put into operation, basic data improvement such as KKS coding, equipment coding, material coding and fixed asset coding are combined on an existing digital three-dimensional power plant model, and a production management information system and a real-time data monitoring system of the power plant are communicated.
The management module comprises a safety management module, an operation management module, an equipment technical improvement management module and a purchase management module, and the decision management module is up to the company level, so that real-time and effective decision reference data and basis are provided for digitization of operation management of the whole power plant, and the purpose of omnibearing digital management and control of the power plant is achieved in the whole life cycle of the power plant.
The safety management module is used for carrying out safety monitoring on industrial plants and equipment of the power plant based on the digital three-dimensional power plant model;
the operation management module monitors the operation state of the equipment based on the real-time operation data of the equipment;
the equipment management is based on a digital three-dimensional power plant model, and the layout management of the addition and deletion of the power plant equipment is carried out
The equipment technical improvement management module carries out regular equipment technical improvement based on the maintenance history information of the equipment;
and the purchase management module performs purchase management on the information of the spare parts of the equipment based on the information of the spare parts of the equipment.
The present applicant has described and illustrated embodiments of the present invention in detail with reference to the accompanying drawings, but it should be understood by those skilled in the art that the above embodiments are merely preferred embodiments of the present invention, and the detailed description is only for the purpose of helping the reader to better understand the spirit of the present invention, and not for limiting the scope of the present invention, and on the contrary, any improvement or modification made based on the spirit of the present invention should fall within the scope of the present invention.
Claims (10)
1. The utility model provides a power plant is based on full production cycle management system of equipment of three-dimensional visualization, the system includes data acquisition module, three-dimensional modeling module, inquiry module and management module, its characterized in that:
the data acquisition module is used for acquiring equipment ledger information and real-time operation data;
the three-dimensional modeling module is used for constructing a digital three-dimensional power plant model, and equipment in the digital three-dimensional power plant model is associated with the ledger information and the real-time operation data of actual power plant equipment;
the query module is used for visually querying and displaying the equipment information of the power plant according to the digital three-dimensional power plant model, the equipment ledger information and the real-time operation data;
and the management module is used for carrying out equipment full life cycle management according to the digital three-dimensional power plant model, the equipment standing book information and the real-time operation data.
2. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
the data acquisition module acquires equipment ledger information from a production management information system of an enterprise and acquires real-time operation data from a real-time data monitoring system of the enterprise.
3. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
the equipment standing book information comprises equipment nameplate information, spare part information, maintenance history, an equipment two-dimensional code and related documents;
the equipment nameplate information is basic information set when the equipment leaves a factory;
the spare part information is the stock spare condition of the equipment;
the maintenance history is the defects of the equipment and the situation of the missing work ticket;
the equipment two-dimensional code is an information identifier of the equipment;
the related documents comprise equipment maintenance instructions and relevant factory information;
the real-time operating data includes temperature and pressure at which the device is operating.
4. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 3, characterized in that:
the basic information set when the equipment leaves the factory comprises the date of the equipment leaving the factory, the specification and the model and design parameters.
5. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
in the three-dimensional modeling module, a three-dimensional equipment model in a digital three-dimensional power plant model and actual power plant equipment corresponding to the three-dimensional equipment model are uniformly compiled into an equipment code, a material code, a KKS code and a fixed asset code;
the equipment code is a unique code of all equipment in the whole plant and is used for acquiring equipment nameplate information, equipment two-dimensional codes, related documents and real-time operation data;
the material code is the only code of the stock and spare parts;
the KKS code is used for indicating the dependency relationship among the unit, the system, each equipment unit and the part;
the fixed asset code is a unique code for a device or apparatus that incorporates fixed asset management.
6. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 5, characterized in that:
the material codes are associated with the equipment codes and used for calling related inventory information of the spare part information through the equipment codes and the associated material codes when the equipment is damaged and the corresponding spare part information needs to be called for overhauling;
the KKS code is associated with the equipment code and used for calling the defects of the equipment and eliminating the working ticket and tracking the service condition of the whole life cycle of the equipment in real time;
the fixed asset code is associated with the device code for fixed asset information query.
7. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 5, characterized in that:
the KKS code is formed by any combination of a process related code, an installation place identification code and a geographical position identification code;
the process related code is a process characteristic identifier for identifying a system where the object is located; the installation place identification code is an identification of an installation place of the electrical equipment in the installation unit; the geographical position identification code is the position of the equipment in the building marker and the characteristic identification of the building marker;
the equipment codes adopt unique codes directly produced by a flow code production mode;
the material code is assigned according to the type of the stock and spare parts.
8. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
in the three-dimensional modeling module, a digital three-dimensional power plant model is constructed in an equal proportion according to industrial plants and equipment of a real power plant;
the digital three-dimensional power plant model comprises a power plant civil engineering model, a steel structure model, equipment model and a pipeline model.
9. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
the query module comprises an equipment nameplate information query module, a spare part information query module, a maintenance history query module, an equipment two-dimensional code query module, a related document query module and a real-time operation data query module;
the equipment nameplate information query module is used for performing one-key positioning query on equipment in the digital three-dimensional power plant model and displaying equipment nameplate information;
the spare part information query module is used for querying and listing associated material spare parts and spare parts of the display equipment in the digital three-dimensional power plant model;
the maintenance history query module is used for querying and displaying the equipment maintenance history in the digital three-dimensional power plant model;
the relevant document query module is used for querying and displaying equipment maintenance instructions and relevant factory information in the digital three-dimensional power plant model;
the device two-dimensional code query module is used for querying and displaying a device two-dimensional code in the digital three-dimensional power plant model, and all information of the device can be checked after the device two-dimensional code is scanned by the mobile phone;
the real-time operation data query module is used for displaying a measuring point list in the digital three-dimensional power plant model, refreshing the measuring point operation data in real time, and performing one-key positioning of the measuring point and query of the operation data in the digital three-dimensional power plant model.
10. The plant equipment full-production-cycle management system based on three-dimensional visualization according to claim 1, characterized in that:
the management module comprises a safety management module, an operation management module, an equipment technical improvement management module and a purchase management module;
the safety management module is used for carrying out safety monitoring on industrial plants and equipment of the power plant based on the digital three-dimensional power plant model;
the operation management module monitors the operation state of the equipment based on the real-time operation data of the equipment;
the equipment management is based on a digital three-dimensional power plant model, and the layout management of the addition and deletion of the power plant equipment is carried out
The equipment technical improvement management module carries out regular equipment technical improvement based on the maintenance history information of the equipment;
and the purchase management module performs purchase management on the information of the spare parts of the equipment based on the information of the spare parts of the equipment.
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