CN112416942A - Intelligent manufacturing data acquisition system based on 5G technology - Google Patents
Intelligent manufacturing data acquisition system based on 5G technology Download PDFInfo
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- CN112416942A CN112416942A CN202011378240.7A CN202011378240A CN112416942A CN 112416942 A CN112416942 A CN 112416942A CN 202011378240 A CN202011378240 A CN 202011378240A CN 112416942 A CN112416942 A CN 112416942A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 31
- 238000013500 data storage Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 21
- 238000013479 data entry Methods 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000002159 abnormal effect Effects 0.000 claims abstract description 15
- 238000007726 management method Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000012217 deletion Methods 0.000 claims description 6
- 230000037430 deletion Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims description 3
- 238000012795 verification Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 8
- 238000004458 analytical method Methods 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010295 mobile communication Methods 0.000 description 2
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/22—Indexing; Data structures therefor; Storage structures
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F11/00—Error detection; Error correction; Monitoring
- G06F11/07—Responding to the occurrence of a fault, e.g. fault tolerance
- G06F11/14—Error detection or correction of the data by redundancy in operation
- G06F11/1402—Saving, restoring, recovering or retrying
- G06F11/1446—Point-in-time backing up or restoration of persistent data
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F21/00—Security arrangements for protecting computers, components thereof, programs or data against unauthorised activity
- G06F21/60—Protecting data
- G06F21/62—Protecting access to data via a platform, e.g. using keys or access control rules
- G06F21/6218—Protecting access to data via a platform, e.g. using keys or access control rules to a system of files or objects, e.g. local or distributed file system or database
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
Abstract
The invention discloses an intelligent manufacturing data acquisition system based on a 5G technology, belonging to the technical field of data acquisition systems; the intelligent manufacturing data acquisition system based on the 5G technology comprises a data acquisition system, wherein a data service control system is linked on the data acquisition system; the data service control system is linked with a data entry module and an equipment data automatic detection module, the data entry module and the equipment data automatic detection module are linked with each other, and the data entry module and the equipment data automatic detection module are both linked with a data storage module; the data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module; the invention solves the problems that the existing design function is simpler, the running state and the health degree of the manufacturing equipment cannot be accurately monitored, the mechanical fault cannot be predicted, and unnecessary loss is easily caused.
Description
Technical Field
The invention relates to the technical field of data acquisition systems, in particular to an intelligent manufacturing data acquisition system based on a 5G technology.
Background
The fifth generation mobile communication technology, 5G or 5G for short, is the latest generation cellular mobile communication technology, also an extension behind 4G, 3G and 2G systems; the performance goals of 5G are high data rate, reduced latency, energy savings, reduced cost, increased system capacity and large-scale device connectivity, and with the development of scientific technology, 5G technology is beginning to find application in more and more fields, where the field of machine manufacturing is also one of the fields in which 5G is widely used.
With the increasingly wide application of the internet technology in the manufacturing field, the acquisition and processing of intelligent manufacturing data in the production process become more and more important, a common manufacturing data acquisition system on the market at present can only acquire data information in the working process of manufacturing equipment simply, cannot play a good role in monitoring the operating state and the health degree of the manufacturing equipment, cannot realize the purposes of predicting mechanical faults and reducing loss, and in order to solve the problems, an intelligent manufacturing data acquisition system based on the 5G technology is provided.
Disclosure of Invention
The invention aims to solve the problems that the existing design function is simple, the running state and the health degree of manufacturing equipment cannot be accurately monitored, mechanical faults cannot be predicted, and unnecessary loss is easily caused.
In order to achieve the purpose, the invention adopts the following technical scheme:
the intelligent manufacturing data acquisition system based on the 5G technology comprises a data acquisition system, wherein a data service control system is linked on the data acquisition system, and the data service control system comprises a login identity verification module, a permission management module and a data service selection module;
the data service control system is linked with a data entry module and an equipment data automatic detection module, the data entry module and the equipment data automatic detection module are linked with each other, and the data entry module and the equipment data automatic detection module are both linked with a data storage module;
the data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module.
Preferably, the data storage module is used for storing data imported by the data entry module and data recorded by the device data automatic detection module when the manufacturing device operates, and the data storage module comprises a data security protection unit, an automatic data backup unit, an automatic useless data deletion unit and an automatic backup data expiration deletion unit.
Preferably, the data reading module is configured to read data information in the data storage module, and the data reading module includes a structured data reading unit, a semi-structured data reading unit, and an unstructured data reading unit.
Preferably, the data processing module is used for processing data information stored in the data storage module, and the data processing module includes a data classification unit, a data integration unit, a data filtering unit and an automatic data format conversion unit.
Preferably, the data display module is used for displaying the data information processed by the data processing module, and the data display module includes a data display item management unit, a data display mode management unit, a data display time management unit and a data display device management unit.
Preferably, the data communication module is used for transmitting and receiving data information, and the data communication module comprises a communication device management unit, a communication mode management unit, an internet connection unit and a 5G fast communication unit.
Preferably, the abnormal data alarm module is linked with the data communication module, the abnormal data alarm module comprises an equipment normal parameter database unit, a data information comparison unit, a buzzing alarm unit and an abnormal data transmission unit, and the fault information transmission unit is linked with the data communication module.
Compared with the prior art, the invention provides an intelligent manufacturing data acquisition system based on a 5G technology, which has the following beneficial effects:
(1) the data service control system is linked on the data acquisition system, and the login identity authentication module and the authority management module on the data service control system better ensure the safety and the stability of the use of the system and ensure that a user or a manager of the system can perform 'own functions'; meanwhile, the data service control system also comprises a data service selection module, compared with the existing design, the data entry module is creatively designed, and in daily use, if the data recorded by the equipment data automatic detection module has errors, a user can manually enter the data through the data entry module to correct the errors caused by the equipment data automatic detection module; in addition, a user can manually input simulation data information of the manufacturing equipment through the data input module, and the simulation data is processed through the follow-up module of the data acquisition system, so that the mechanical operation state and the health condition can be predicted, the faults can be avoided by carrying out overhaul, maintenance and the like in advance, and the loss can be effectively reduced;
(2) the data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module, wherein the data reading module and the data processing module work in a matching way, can accurately and effectively record data information of equipment operation and process the data information in time, and is convenient for subsequent application and analysis of data; the data communication module comprises an internet connection unit and a 5G quick communication unit, the speed of data transmission, analysis, processing and feedback is greatly improved through the internet connection unit and the 5G quick communication unit, the fault of the manufacturing equipment can be better avoided through the cooperation with the abnormal data alarm module, even if the fault occurs, the fault can be processed, and by utilizing the design, the problems that the existing design function is simple, the running state and the health degree of the manufacturing equipment cannot be accurately monitored, the mechanical fault cannot be predicted, and unnecessary loss is easily caused are effectively solved.
Drawings
FIG. 1 is a schematic diagram of a system structure of an intelligent manufacturing data acquisition system based on 5G technology according to the present invention;
FIG. 2 is a functional structure diagram of a data service control system of the intelligent manufacturing data acquisition system based on the 5G technology, which is provided by the invention;
fig. 3 is a schematic functional structure diagram of a data storage module and its sub-modules of the intelligent manufacturing data acquisition system based on the 5G technology according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-2, an intelligent manufacturing data acquisition system based on 5G technology includes a data acquisition system, the data acquisition system is linked with a data service control system, and the data service control system includes a login identity verification module, a right management module and a data service selection module;
the data service control system is linked with a data entry module and an equipment data automatic detection module, the data entry module and the equipment data automatic detection module are linked with each other, and the data entry module and the equipment data automatic detection module are both linked with a data storage module;
the data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module.
The data storage module is used for storing data imported by the data entry module and data recorded by the automatic equipment data detection module during working of the manufacturing equipment, and comprises a data safety protection unit, an automatic data backup unit, an automatic useless data deletion unit and an automatic backup data expiration deletion unit.
The data service control system is linked on the data acquisition system, and the login identity authentication module and the authority management module on the data service control system better ensure the safety and the stability of the use of the system and ensure that a user or a manager of the system can perform 'own functions'; meanwhile, the data service control system also comprises a data service selection module, compared with the existing design, the data entry module is creatively designed, and in daily use, if the data recorded by the equipment data automatic detection module has errors, a user can manually enter the data through the data entry module to correct the errors caused by the equipment data automatic detection module; in addition, the user can also enter the simulation data information of the manufacturing equipment manually through the data entry module, and the simulation data is processed through the follow-up module of the data acquisition system, so that the mechanical running state and the health condition can be predicted, the fault can be avoided by overhauling, maintaining and the like in advance, and the loss can be effectively reduced.
Example 2:
referring to fig. 3, the embodiment 1 is based on the difference that the data reading module is used for reading data information in the data storage module, and the data reading module includes a structured data reading unit, a semi-structured data reading unit, and an unstructured data reading unit.
The data processing module is used for processing data information stored in the data storage module and comprises a data classification unit, a data integration unit, a data filtering unit and a data format automatic conversion unit.
The data display module is used for displaying the data information processed by the data processing module, and comprises a data display item management unit, a data display mode management unit, a data display time management unit and a data display equipment management unit.
The data communication module is used for transmitting and receiving data information and comprises a communication equipment management unit, a communication mode management unit, an internet connection unit and a 5G quick communication unit.
The abnormal data alarm module is linked with the data communication module and comprises an equipment normal parameter database unit, a data information comparison unit, a buzzing alarm unit and an abnormal data transmission unit, and the fault information transmission unit is linked with the data communication module.
The data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module, wherein the data reading module and the data processing module work in a matching way, can accurately and effectively record data information of equipment operation and process the data information in time, and is convenient for subsequent application and analysis of data; the data communication module comprises an internet connection unit and a 5G quick communication unit, the speed of data transmission, analysis, processing and feedback is greatly improved through the internet connection unit and the 5G quick communication unit, the fault of the manufacturing equipment can be better avoided through the cooperation with the abnormal data alarm module, even if the fault occurs, the fault can be processed, and by utilizing the design, the problems that the existing design function is simple, the running state and the health degree of the manufacturing equipment cannot be accurately monitored, the mechanical fault cannot be predicted, and unnecessary loss is easily caused are effectively solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. Intelligent manufacturing data acquisition system based on 5G technique, its characterized in that: the system comprises a data acquisition system, wherein a data service control system is linked on the data acquisition system, and the data service control system comprises a login identity verification module, a permission management module and a data service selection module;
the data service control system is linked with a data entry module and an equipment data automatic detection module, the data entry module and the equipment data automatic detection module are linked with each other, and the data entry module and the equipment data automatic detection module are both linked with a data storage module;
the data storage module is linked with a data reading module, a data processing module, a data display module, a data communication module and an abnormal data alarm module.
2. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the data storage module is used for storing data imported by the data entry module and data recorded by the equipment data automatic detection module when the manufacturing equipment works, and comprises a data safety protection unit, an automatic data backup unit, an automatic useless data deletion unit and an automatic backup data expiration deletion unit.
3. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the data reading module is used for reading data information in the data storage module and comprises a structured data reading unit, a semi-structured data reading unit and an unstructured data reading unit.
4. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the data processing module is used for processing data information stored in the data storage module, and comprises a data classification unit, a data integration unit, a data filtering unit and an automatic data format conversion unit.
5. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the data display module is used for displaying the data information processed by the data processing module, and comprises a data display item management unit, a data display mode management unit, a data display time management unit and a data display equipment management unit.
6. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the data communication module is used for transmitting and receiving data information and comprises a communication equipment management unit, a communication mode management unit, an internet connection unit and a 5G quick communication unit.
7. The intelligent manufacturing data acquisition system based on 5G technology as claimed in claim 1, wherein: the abnormal data alarm module is linked with the data communication module and comprises an equipment normal parameter database unit, a data information comparison unit, a buzzing alarm unit and an abnormal data transmission unit, and the fault information transmission unit is linked with the data communication module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011378240.7A CN112416942A (en) | 2020-12-01 | 2020-12-01 | Intelligent manufacturing data acquisition system based on 5G technology |
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| CN202011378240.7A CN112416942A (en) | 2020-12-01 | 2020-12-01 | Intelligent manufacturing data acquisition system based on 5G technology |
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| CN112416942A true CN112416942A (en) | 2021-02-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114371679A (en) * | 2022-01-12 | 2022-04-19 | 安徽维德工业自动化有限公司 | Automobile tire manufacturing equipment remote monitoring equipment and system |
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2020
- 2020-12-01 CN CN202011378240.7A patent/CN112416942A/en active Pending
Patent Citations (4)
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| US20080071648A1 (en) * | 2006-09-20 | 2008-03-20 | Jun Ho Kim | Integrated control system and method for automatic medicine packaging apparatuses |
| CN103679348A (en) * | 2013-11-28 | 2014-03-26 | 国家电网公司 | Operation-maintenance-integrated on-site data collection and feedback tour-inspection management system |
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