CN112354869A - Conveying and sorting application system based on industrial internet platform - Google Patents

Conveying and sorting application system based on industrial internet platform Download PDF

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Publication number
CN112354869A
CN112354869A CN202011127161.9A CN202011127161A CN112354869A CN 112354869 A CN112354869 A CN 112354869A CN 202011127161 A CN202011127161 A CN 202011127161A CN 112354869 A CN112354869 A CN 112354869A
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China
Prior art keywords
module
sorting
order
conveying
parts
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CN202011127161.9A
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Chinese (zh)
Inventor
邱邦胜
王媛媛
傅明东
陈航
崔森严
庄广州
徐亮
邓勇
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Kunshan Tungray Industrial Automation Co ltd
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Kunshan Tungray Industrial Automation Co ltd
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Priority to CN202011127161.9A priority Critical patent/CN112354869A/en
Publication of CN112354869A publication Critical patent/CN112354869A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/18Devices or arrangements for indicating destination, e.g. by code marks

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  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses a conveying and sorting application system based on an industrial internet platform, which comprises a control system, an order system and a stock system, wherein the control system comprises a transmission conveying module, a confluence sorting module, a reading module, a classification conveying module, an information acquisition module and a central processing unit, the transmission conveying module comprises a conveying device, the conveying device comprises a conveying belt, the bottom of the conveying belt is provided with a transmission roller, and a plurality of conveying devices form a goods collecting line. The invention has the advantages that the invention can monitor the ordering, information processing, conveying, sorting and transporting information of the parts more intelligently, and the conveying and sorting of the parts are more convenient and transparent by combining the industrial internet, and the transportation process of the parts is more transparent and convenient.

Description

Conveying and sorting application system based on industrial internet platform
Technical Field
The invention relates to the technical field of part sorting systems, in particular to a conveying and sorting application system based on an industrial internet platform.
Background
Some traditional high-end intelligent flexible production lines based on-site logistics in industrial internet mainly comprise hardware: the system comprises a conveying system, a robot, a three-dimensional warehouse, a sorting system and an AGV handling system; software: ERP (SAP), MES (manufacturing execution system), APS (advanced planning system), WMS (wireless management system) system software, WCS (magnetic navigation system) system software, AGV (magnetic navigation) central scheduling system, stacker intelligent positioning test system software, multi-point intelligent monitoring warehousing video tracking system and remote control corresponding system set system are integrated to form, and production flow full data, system integrated management and equipment full life cycle management are realized.
In order to meet the demand of industry for rapid circulation of parts, conveying and sorting systems are rapidly evolving in an intelligent, fast and efficient direction to better support the production process and order fulfillment systems of an enterprise. The current industry's quest for material handling equipment in terms of flexibility, speed, and maximum normal operating time forces associated equipment manufacturers to continually seek new technologies and methods to optimize the delivery and sortation systems as much as possible, while pursuing system agility and cost savings to enterprise users as much as possible.
The existing conveying and sorting system can not meet the requirements of sorting and conveying of parts in industry, the current industrial environment needs a system capable of intelligently conveying and sorting more, the parts can be intelligently managed, processed, conveyed, sorted and conveyed, and the conveying and sorting of the parts are more convenient and transparent by combining with the industrial internet, and the part conveying process is more transparent and convenient.
Disclosure of Invention
The invention aims to solve the problems and designs a conveying and sorting application system based on an industrial internet platform.
The technical scheme of the invention is that the conveying and sorting application system based on the industrial internet platform comprises a control system, an order system and an inventory system, wherein the control system comprises a transmission conveying module, a confluence sorting module, a reading module and a classification conveying module, the transmission conveying module comprises a conveying device, the conveying device comprises a conveying belt, a driving roller is arranged at the bottom of the conveying belt, a plurality of conveying devices form a cargo collection line, the control system, the order system and the inventory system transmit information based on the industrial internet platform, the industrial internet platform comprises a data acquisition unit, a platform login module, a data transmission module, a data processing unit, an abnormality detection module, an alarm module and a database, wherein the platform login module is used for logging in an enterprise management platform through an identity identification and encryption module, accessing monitoring data of different levels according to different levels; the data acquisition unit is used for acquiring the operating data of the production equipment and transmitting the data to the enterprise management platform; the data transmission module is used for transmitting the monitoring data generated by the control system, the order system and the inventory system to the industrial internet; the data processing unit is used for processing data by the monitoring module on the industrial internet platform and storing the data in the database; the database is used for storing monitoring data of the control system, the order system and the inventory system and processed data.
Furthermore, confluence letter sorting module is including letter sorting line, letter sorting crossing and a plurality of letter sorting station, it sets up in the front end of letter sorting line to read the module, letter sorting line gets into letter sorting station through letter sorting crossing.
Furthermore, the reading module adopts a PDA to scan, and the reading module identifies the parts in the process from the transmission conveying module to the confluence sorting module.
Further, the transmission speed of the transmission roller to the transmission belt is 20m/mi n.
Furthermore, the order system comprises a goods order module, a third party order module, an information acquisition module and a supervision module;
furthermore, the third party order module places orders through the internet platform, the order information is sent to the goods sending order module, the goods order module processes the order information, meanwhile, the order information is sent to the carrier order module, and the monitoring module monitors and manages the processed order information in the whole process.
Further, the order system and the inventory system are in bidirectional communication connection with the control system.
An operation procedure of a conveying and sorting application system based on an industrial internet platform comprises the steps that S1, after part demand order information issued by a station machine and an assembly production line on a third party order module is received in an order system, the order system communicates with a stock system, and stock is checked;
s2: after the stock meets the order, the order control system receives the information, allocates the specific part type, splits the order according to the part type and generates a corresponding area PDA task, and the reading module scans the part bar code by using the PDA to complete the part picking; when the stock does not meet the order, the order system sends information back to the client through the third party order module;
s3: the control system controls the transmission roller to drive the conveyor belt to transmit, and the parts with the sorted parts are conveyed to a goods collecting line;
s4: scanning the parts after entering the sorting line from the goods collecting line, confirming the parts to be sorted again, and informing the control system of waiting for instruction distribution;
s5: the control system continuously conveys the parts meeting the scanning requirements, the parts meeting the scanning requirements enter a sorting intersection, the parts not meeting the scanning requirements enter another part of sorting intersections, and manual processing is waited;
s6: the parts on the sorting line are scanned through the front end of the sorting grid opening, the parts which meet the specification enter an appointed sorting station from the sorting grid opening, and after the parts are taken down by a nuclear note packager, the parts are confirmed by using a handheld PDA code scanning instrument, so that the sorting operation of the single parts is completed;
s7: parts at the delivery port are scanned by a PDA through an order distributor to be delivered to the distribution box RF ID, and are distributed to a designated area according to order addresses and delivered to a designated station machine or an assembly production line by the classification delivery module.
The invention has the advantages that the invention is a conveying and sorting system based on an industrial internet platform, compared with the traditional conveying and sorting system, the system adopts a mode of ordering and processing order information by the internet, the selection, sorting and transportation of parts are integrated on an application system, a customer only needs to order on a third party order module, the order information can be synchronized into a stock system and a carrier order module for synchronous processing of front and back information, a large amount of time is saved, the parts can be dispatched if the source of goods is sufficient, the parts can be sorted and conveyed after being scanned and confirmed, the parts can be scanned and detected again in the process from a goods collecting line to a sorting line to ensure that the parts can not be sent wrongly and then enter the sorting line, a control system in the sorting line can scan and detect whether the parts are qualified or not, and unqualified parts and qualified parts can be sorted to different sorting intersections, after qualified parts enter the sorting intersection, workers can detect the parts and the part information, the quality and the part information of the parts are confirmed again, the packed parts can be submitted to a transport party in order module contact of a third party after no problem is detected, the correctness of the information is checked for many times, the correctness of the sorting and transporting direction of the parts can be guaranteed, the automatic sorting and conveying device can also reduce a lot of middle work needing manual sorting, and a large amount of labor force is saved.
Drawings
FIG. 1 is a schematic flow diagram of the present invention;
FIG. 2 is a schematic flow diagram of an order system;
fig. 3 is a flow chart schematic of the control system.
Detailed Description
The present invention is described in detail with reference to the accompanying drawings, and as shown in fig. 1 to 3, an industrial internet platform based delivery sorting application system includes a data acquisition unit, a platform login module, a data transmission module, a data processing unit, an anomaly detection module, and a database, wherein the platform login module is used for logging in an enterprise management platform through an identity recognition and encryption module, and accessing monitoring data of different levels according to different levels; the data acquisition unit is used for acquiring the operating data of the production equipment and transmitting the data to the enterprise management platform; the data transmission module is used for transmitting the monitoring data generated by the control system, the order system and the inventory system to the industrial internet; the data processing unit is used for processing data by the monitoring module on the industrial internet platform and storing the data in the database; the database is used for storing monitoring data of the control system, the order system and the inventory system and processed data. The automatic ordering system comprises a control system, an ordering system and an inventory system, wherein the control system comprises a transmission conveying module, the transmission conveying module comprises a conveying device, the conveying device comprises a conveying belt, a transmission roller is arranged at the bottom of the conveying belt, and the transmission speed of the transmission roller to the conveying belt is 20 m/min; a plurality of conveying devices form a cargo collecting line; the confluence sorting module comprises a sorting line, a sorting intersection and a plurality of sorting stations, the reading module is arranged at the front end of the sorting line, and the sorting line enters the sorting stations through the sorting intersection; the reading module adopts a PDA to scan, and identifies parts in the process from the transmission conveying module to the confluence sorting module; and a classification conveying module is arranged behind the conveying device.
The order system comprises a goods order module, a third party order module, a supervision module and an information acquisition module;
the third party order module places orders through the Internet platform, the order information is sent to the goods sending order module, the goods order module processes the order information, meanwhile, the order information is submitted to the carrier order module, and the monitoring module monitors and manages the processed order information in the whole process.
And the order system and the inventory system are in bidirectional communication connection with the control system.
An operation procedure of a conveying and sorting application system based on an industrial internet platform comprises the steps that S1, after part demand order information issued by a station machine and an assembly production line on a third party order module is received in an order system, the order system communicates with a stock system, and stock is checked;
s2: after the stock meets the order, the order control system receives the information, allocates the specific part type, splits the order according to the part type and generates a corresponding area PDA task, and the reading module scans the part bar code by using the PDA to complete the part picking; when the stock does not meet the order, the order system sends information back to the client through the third party order module;
s3: the control system controls the transmission roller to drive the conveyor belt to transmit, and the parts with the sorted parts are conveyed to a goods collecting line;
s4: scanning the parts after entering the sorting line from the goods collecting line, confirming the parts to be sorted again, and informing the control system of waiting for instruction distribution;
s5: the control system continuously conveys the parts meeting the scanning requirements, the parts meeting the scanning requirements enter a sorting intersection, the parts not meeting the scanning requirements enter another part of sorting intersections, and manual processing is waited;
s6: the parts on the sorting line are scanned through the front end of the sorting grid opening, the parts which meet the specification enter an appointed sorting station from the sorting grid opening, and after the parts are taken down by a nuclear note packager, the parts are confirmed by using a handheld PDA code scanning instrument, so that the sorting operation of the single parts is completed;
s7: parts at the delivery port are scanned by a PDA through an order distributor to be delivered to the distribution box RF ID, and are distributed to a designated area according to order addresses and delivered to a designated station machine or an assembly production line by the classification delivery module.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims (7)

1. A conveying and sorting application system based on an industrial Internet platform comprises a control system, an order system and an inventory system, it is characterized in that the control system comprises a transmission conveying module, a confluence sorting module, a reading module and a classification conveying module, the transmission conveying module comprises a conveying device, the conveying device comprises a conveying belt, a driving roller is arranged at the bottom of the conveying belt, a plurality of conveying devices form a cargo collecting line, the control system, the order system and the inventory system are used for transmitting information based on an industrial internet platform, the industrial internet platform comprises a data acquisition unit, a platform login module, a data transmission module, a data processing unit, an abnormality detection module, an alarm module and a database, the platform login module is used for logging in the enterprise management platform through the identity recognition and encryption module and accessing monitoring data of different levels according to different levels; the data acquisition unit is used for acquiring the operating data of the production equipment and transmitting the data to the enterprise management platform; the data transmission module is used for transmitting the monitoring data generated by the control system, the order system and the inventory system to the industrial internet; the data processing unit is used for processing data by the monitoring module on the industrial internet platform and storing the data in the database; the database is used for storing monitoring data of the control system, the order system and the inventory system and processed data.
2. The conveying and sorting application system based on the industrial internet platform as claimed in claim 1, wherein the confluence sorting module comprises a sorting line, a sorting intersection and a plurality of sorting stations, the reading module is arranged at the front end of the sorting line, and the sorting line enters the sorting stations through the sorting intersection.
3. The conveying and sorting application system based on the industrial internet platform as claimed in claim 1, wherein the reading module scans by using PDA, and the reading module transmits the information for identifying the parts to the industrial internet platform for the process from the conveying and conveying module to the confluence sorting module.
4. The conveying and sorting application system based on the industrial internet platform as claimed in claim 1, wherein the driving speed of the driving roller to the conveyor belt is 20 m/min.
5. The industrial internet platform-based transportation and sorting application system of claim 1, wherein the order system comprises a goods order module, a third party order module, an information acquisition module and a supervision module;
the third party order module places orders through the Internet platform, the order information is sent to the goods sending order module, the goods order module processes the order information, meanwhile, the order information is submitted to the carrier order module, and the monitoring module monitors and manages the processed order information in the whole process.
6. The industrial internet platform-based transportation and sorting application system of claim 1, wherein the order system and the inventory system are both in two-way communication with the control system.
7. The utility model provides a carry letter sorting application system's operation process based on industry internet platform which characterized in that: s1, after receiving the order information of the client on the third party order module, the order system communicates with the stock system to check the stock;
s2: after the stock meets the order, the order control system receives the information, allocates the specific part type, splits the order according to the part type and generates a corresponding area PDA task, and the reading module scans the part bar code by using the PDA to complete the part picking; when the stock does not meet the order, the order system sends information back to the client through the third party order module;
s3: the control system controls the transmission roller to drive the conveyor belt to transmit, and the parts with the sorted parts are conveyed to a goods collecting line;
s4: scanning the parts after entering the sorting line from the goods collecting line, confirming the parts to be sorted again, and informing the control system of waiting for instruction distribution;
s5: the control system continuously conveys the parts meeting the scanning requirements, the parts meeting the scanning requirements enter a sorting intersection, the parts not meeting the scanning requirements enter another part of sorting intersections, and manual processing is waited;
s6: the parts on the sorting line are scanned through the front end of the sorting grid opening, the parts which meet the specification enter an appointed sorting station from the sorting grid opening, and after a nuclear note packager takes down the goods picking bag, the parts are confirmed by using a handheld PDA code scanner to complete the sorting operation of the single parts;
s7: parts at the goods outlet are scanned by a PDA (personal digital assistant) through an order distributor to be delivered to the distribution box RFID, and assigned areas are distributed according to order addresses and are conveyed to a machine table or an assembly line with assigned stations by the classification conveying module.
CN202011127161.9A 2020-10-20 2020-10-20 Conveying and sorting application system based on industrial internet platform Pending CN112354869A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113118059A (en) * 2021-04-21 2021-07-16 南通跃通数控设备股份有限公司 Panel sorting system and method

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WO2004004930A1 (en) * 2002-07-02 2004-01-15 Johnson & Johnson Vision Care, Inc. Process and apparatus for automatically sorting a random assemblage of products associated with a particular order order builder
US20080000752A1 (en) * 2006-06-28 2008-01-03 Siemens Aktiengesellschaft Item sorting system
CN105195435A (en) * 2015-09-30 2015-12-30 肇庆市供销社企业集团有限公司 Electronic commerce goods sorting system and implementing method thereof
CN109733797A (en) * 2019-03-04 2019-05-10 合肥三益江海智能科技有限公司 A kind of suspension conveying sorting system based on Xian Sheng supermarket
CN110659856A (en) * 2019-08-27 2020-01-07 安徽易商数码科技有限公司 E-commerce logistics management system based on Internet of things
CN110773449A (en) * 2019-10-30 2020-02-11 南京林业大学 Board-like customization furniture letter sorting system and flow
CN110990386A (en) * 2019-11-27 2020-04-10 工业互联网创新中心(上海)有限公司 Industrial internet platform monitoring data transmission and exchange method and system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004004930A1 (en) * 2002-07-02 2004-01-15 Johnson & Johnson Vision Care, Inc. Process and apparatus for automatically sorting a random assemblage of products associated with a particular order order builder
US20080000752A1 (en) * 2006-06-28 2008-01-03 Siemens Aktiengesellschaft Item sorting system
CN105195435A (en) * 2015-09-30 2015-12-30 肇庆市供销社企业集团有限公司 Electronic commerce goods sorting system and implementing method thereof
CN109733797A (en) * 2019-03-04 2019-05-10 合肥三益江海智能科技有限公司 A kind of suspension conveying sorting system based on Xian Sheng supermarket
CN110659856A (en) * 2019-08-27 2020-01-07 安徽易商数码科技有限公司 E-commerce logistics management system based on Internet of things
CN110773449A (en) * 2019-10-30 2020-02-11 南京林业大学 Board-like customization furniture letter sorting system and flow
CN110990386A (en) * 2019-11-27 2020-04-10 工业互联网创新中心(上海)有限公司 Industrial internet platform monitoring data transmission and exchange method and system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113118059A (en) * 2021-04-21 2021-07-16 南通跃通数控设备股份有限公司 Panel sorting system and method

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