CN112307988A - Self-adaptive control system for manufacturing workshop - Google Patents
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Abstract
The invention relates to a manufacturing workshop self-adaptive control system, which comprises: the block chain network element is used for storing different parameters of different types of ice suckers, and the different parameters of each type of ice sucker comprise the entity volume of the corresponding type of ice sucker and the number of layers of different materials to be sprayed before the corresponding type of ice sucker leaves a factory; the content grabbing mechanism is arranged in the ice-lolly manufacturing workshop, is positioned opposite to the detection position and is used for starting image grabbing action on the detection position when the ice-lolly is pushed to the detection position; and the spraying executing mechanism is arranged opposite to the detection position and is used for executing multiple spraying operations on the ice sucker pushed to the detection position. The self-adaptive control system of the manufacturing workshop has a compact structure and a certain industrial automation level. The number of layers of different materials to be sprayed before the corresponding ice sucker leaves the factory can be searched in the block chain network element based on the detected type of the current ice sucker, so that the manufacturing operation of different types of ice suckers is completed.
Description
Technical Field
The invention relates to the field of manufacturing workshops, in particular to a manufacturing workshop self-adaptive control system.
Background
The workshop is a basic unit for the internal organization production of the enterprise and is also a first-level organization for the production administration management of the enterprise. Consisting of several sections or production teams. The system is set according to the professional properties of each stage of product production or each component of the product in an enterprise and the professional properties of each auxiliary production activity, and has a factory building or a field, machine equipment, tools, certain production personnel, technical personnel and management personnel which are necessary for completing production tasks. The workshop has four characteristics: (1) it is a collective ground of elements of productivity formed according to the specialized principle. (2) It is an intermediate link in enterprise management between the plant and the production team. (3) The products of the plant are typically semi-finished products (except for finished plants) or in-house products, rather than commodities. (4) The workshop is not an independent commodity production and management unit and generally does not directly generate economic connection to the outside.
Machining plants are the basic production units of machine manufacturing plants. The type of machining shop production is determined by the size of the product and the production run produced by the shop. The production types of workshops are different, and the technological level, the production organization form and the production mode are also different. The production types of the workshops can be divided into mass production, batch production and single piece production according to the production batches, and the batch production can be divided into mass production, medium production and small production according to different batches.
Currently, the automatic processing mode of the same type of ice-lolly is adopted for the manufacture of ice-lollies in a manufacturing workshop, for example, the same processing and manufacturing parameters are set for a batch of ice-lollies of the same type, and the parameters are not changed in the actual manufacture unless the type of the manufactured ice-lolly is changed, so that the processing and manufacturing cannot be simultaneously performed on the ice-lollies of different types, and the industrial automation level of the manufacturing workshop is seriously influenced.
Disclosure of Invention
The invention needs to have at least the following two key points:
(1) searching the number of layers of different materials to be sprayed in the block chain network element before the corresponding ice sucker leaves the factory based on the detected type of the current ice sucker to serve as the number of field layers, and performing multiple spraying operations on the ice sucker pushed to the detection position, wherein the number of spraying operations performed on the ice sucker pushed to the detection position is equal to the number of received field layers;
(2) and adopting a block chain network element for storing different parameters of different types of ice suckers, wherein the different parameters of each type of ice sucker comprise the entity volume of the corresponding type of ice sucker and the number of layers of different materials to be sprayed before the corresponding type of ice sucker leaves a factory.
According to an aspect of the present invention, there is provided a manufacturing plant adaptive steering system, the system comprising:
the block chain network element is used for storing different parameters of different types of ice suckers, and the different parameters of each type of ice sucker comprise the entity volume of the corresponding type of ice sucker and the number of layers of different materials to be sprayed before the corresponding type of ice sucker leaves a factory;
the content grabbing mechanism is arranged in the ice-lolly manufacturing workshop, is positioned opposite to the detection position, and is used for starting image grabbing action on the detection position when the ice-lolly is pushed to the detection position every time so as to obtain a real-time grabbed image;
the spraying execution mechanism is arranged opposite to the detection position, is connected with the data search equipment and is used for executing multiple spraying operations on the ice sucker pushed to the detection position;
the dynamic processing equipment is arranged in an instrument box in the ice-lolly manufacturing workshop, is connected with the X equipment and is used for executing white balance processing based on a dynamic threshold value on the received image so as to obtain and output a corresponding dynamic processing image;
the smoothing device is connected with the dynamic processing device and used for executing the blur processing without the scaling transformation on the received dynamic processing image so as to obtain and output a corresponding smoothing processing image;
the directional blurring device is connected with the smoothing device and is used for performing directional blurring on the received smoothed image to obtain and output a corresponding directional blurring image;
the first identifying mechanism is arranged in an instrument box in a frozen sucker manufacturing workshop, is connected with the directional blurring equipment and is used for extracting a frozen sucker imaging area with the shallowest depth of field from the directional blurring image based on the gray imaging characteristics of the frozen sucker;
the second identifying mechanism is connected with the first identifying mechanism and used for carrying out image content matching on the ice-sucker imaging area with the shallowest depth of field based on different appearances of different types of ice-suckers so as to output the ice-sucker type corresponding to the appearance with the highest matching degree as a reference type;
the data searching equipment is connected with the block chain network element through a network and used for searching the corresponding layer number of different materials needing to be sprayed before the ice sucker leaves the factory in the block chain network element based on the received reference type to serve as the field layer number;
wherein, in the spraying execution mechanism, executing multiple spraying operations on the ice sucker pushed to the detection position comprises: and the number of spraying operations performed on the ice sucker pushed to the detection position is equal to the number of received field layers.
The self-adaptive control system of the manufacturing workshop has a compact structure and a certain industrial automation level. The number of layers of different materials to be sprayed before the corresponding ice sucker leaves the factory can be searched in the block chain network element based on the detected type of the current ice sucker, so that the manufacturing operation of different types of ice suckers is completed.
Detailed Description
Embodiments of the manufacturing plant adaptive steering system of the present invention will be described in detail below.
The composition of a machining shop is generally determined according to factors such as the type of shop and the technological characteristics of the product, and the composition of the shop is different for different types of shops. The basic components are two major parts of a production department and an auxiliary department.
The production department refers to a department that finishes the technological process of manufacturing product parts, and the production department is composed of various machining sections, machining equipment and the like, is a main part of a workshop, and some workshops further comprise part assembly sections.
The auxiliary departments refer to departments and work places in a workshop which are not directly engaged in the manufacture of product parts but only serve for production, and generally comprise a tool department, a maintenance department, a warehouse department, an oil cutting fluid preparation department, a workshop management department and other departments. The tool division includes a tool dispensing chamber, a jig chamber and a grinding chamber, a certification station, a tool and jig repair station and a knife sharpening section. The repair department comprises repair stations for intermediate repair services and for individual types of repair works. The warehouse sector includes the various warehouses necessary to ensure the production is properly carried out, the size of the warehouse depending on the type of production. The oil cutting fluid preparation department is used for preparing and supplying oil and cutting fluid required by various machine tools in workshops. The workshop management departments comprise a workshop office, a workshop technical room, a data room and the like. The workshop production types are different, and the settings of auxiliary departments of the workshop are also different. For the workshops with large batch production, the auxiliary work is required to be refined for standardized management, and the auxiliary departments are in line with the single-piece small-batch production and small workshops.
Currently, the automatic processing mode of the same type of ice-lolly is adopted for the manufacture of ice-lollies in a manufacturing workshop, for example, the same processing and manufacturing parameters are set for a batch of ice-lollies of the same type, and the parameters are not changed in the actual manufacture unless the type of the manufactured ice-lolly is changed, so that the processing and manufacturing cannot be simultaneously performed on the ice-lollies of different types, and the industrial automation level of the manufacturing workshop is seriously influenced.
In order to overcome the defects, the invention builds a manufacturing workshop self-adaptive control system, and can effectively solve the corresponding technical problem.
The manufacturing plant adaptive control system shown according to the embodiment of the invention comprises:
the block chain network element is used for storing different parameters of different types of ice suckers, and the different parameters of each type of ice sucker comprise the entity volume of the corresponding type of ice sucker and the number of layers of different materials to be sprayed before the corresponding type of ice sucker leaves a factory;
the content grabbing mechanism is arranged in the ice-lolly manufacturing workshop, is positioned opposite to the detection position, and is used for starting image grabbing action on the detection position when the ice-lolly is pushed to the detection position every time so as to obtain a real-time grabbed image;
the spraying execution mechanism is arranged opposite to the detection position, is connected with the data search equipment and is used for executing multiple spraying operations on the ice sucker pushed to the detection position;
the dynamic processing equipment is arranged in an instrument box in the ice-lolly manufacturing workshop, is connected with the X equipment and is used for executing white balance processing based on a dynamic threshold value on the received image so as to obtain and output a corresponding dynamic processing image;
the smoothing device is connected with the dynamic processing device and used for executing the blur processing without the scaling transformation on the received dynamic processing image so as to obtain and output a corresponding smoothing processing image;
the directional blurring device is connected with the smoothing device and is used for performing directional blurring on the received smoothed image to obtain and output a corresponding directional blurring image;
the first identifying mechanism is arranged in an instrument box in a frozen sucker manufacturing workshop, is connected with the directional blurring equipment and is used for extracting a frozen sucker imaging area with the shallowest depth of field from the directional blurring image based on the gray imaging characteristics of the frozen sucker;
the second identifying mechanism is connected with the first identifying mechanism and used for carrying out image content matching on the ice-sucker imaging area with the shallowest depth of field based on different appearances of different types of ice-suckers so as to output the ice-sucker type corresponding to the appearance with the highest matching degree as a reference type;
the data searching equipment is connected with the block chain network element through a network and used for searching the corresponding layer number of different materials needing to be sprayed before the ice sucker leaves the factory in the block chain network element based on the received reference type to serve as the field layer number;
wherein, in the spraying execution mechanism, executing multiple spraying operations on the ice sucker pushed to the detection position comprises: and the number of spraying operations performed on the ice sucker pushed to the detection position is equal to the number of received field layers.
Next, the specific structure of the manufacturing plant adaptive control system according to the present invention will be described further.
In the manufacturing shop adaptive control system, the method further comprises:
and the instant display mechanism is connected with the data search equipment and is used for displaying the received reference type and the number of field layers.
In the manufacturing shop adaptive control system, the method further comprises:
and the synchronous control equipment is respectively connected with the ice-sucker pushing mechanism and the content grabbing mechanism and is used for pushing the ice-sucker once by each step of the ice-sucker pushing mechanism and sending a snapshot starting instruction to the content snapshot mechanism.
In the manufacturing shop adaptive control system, the method further comprises:
the ice sucker pushing mechanism comprises a belt-shaped pushing structure provided with a plurality of clamping grooves, and the clamping grooves are the same in interval in pairs and used for respectively placing a plurality of ice suckers;
the strip-shaped pushing structure provided with the clamping grooves is used for pushing each ice sucker which finishes the spraying operation into the ice sucker storage container.
In the manufacturing shop adaptive control system, the method further comprises:
and the ice sucker storage container is arranged in an ice sucker manufacturing workshop and is used for receiving the ice suckers which are pushed by the belt-shaped pushing structure provided with the clamping grooves and finish the spraying operation.
In the manufacturing shop adaptive steering system:
the first authentication mechanism is further connected to a parallel data bus for receiving data from the parallel data bus and sending data to the parallel data bus.
In the manufacturing shop adaptive control system, the method further comprises:
and the power supply voltage stabilizing equipment is used for providing voltage stabilizing operation for the voltage input into the second identification mechanism or the first identification mechanism.
In the manufacturing shop adaptive steering system:
the second authentication mechanism is internally provided with a timing unit for providing a reference timing signal for each operation of the second authentication mechanism.
In the manufacturing shop adaptive steering system:
the first discrimination mechanism includes a signal input unit and a signal output unit, both of which include a ground terminal.
And in the manufacturing shop adaptive control system, further comprising:
and the field storage equipment is respectively connected with the second authentication mechanism and the first authentication mechanism and is used for storing various parameters for setting the second authentication mechanism or the first authentication mechanism.
In addition, the type of the field storage device is a DDR SDRAM chip. Strictly speaking, DDR is called DDR SDRAM, which is commonly called DDR, and some beginners also commonly see DDR SDRAM, which is regarded as SDRAM. DDR SDRAM, an acronym for Double Data Rate SDRAM, means Double-Data synchronous dynamic random access memory. DDR memory is developed on the basis of SDRAM memory, and SDRAM production system is still used, so for memory manufacturers, DDR memory production can be realized only by slightly improving equipment for manufacturing common SDRAM, and cost can be effectively reduced.
The SDRAM only transmits data once in a clock period, and the data transmission is carried out in the rising period of the clock; the DDR memory transfers data twice in one clock cycle, and can transfer data once in the rising period and the falling period of the clock, so the DDR memory is called a double-rate synchronous dynamic random access memory. DDR memory can achieve higher data transfer rates at the same bus frequency as SDRAM. Compared with SDRAM: DDR uses a more advanced synchronous circuit, so that the main steps of transmission and output of the designated address and data are independently executed and are kept completely synchronous with the CPU; DDR uses DLL (Delay Locked Loop) technology, and when data is valid, the memory controller can use this data filter signal to pinpoint the data, output it every 16 times, and resynchronize the data from different memory modules. DDR essentially doubles the speed of SDRAM without increasing the clock frequency, allowing data to be read on both the rising and falling edges of the clock pulse, thus doubling its speed as standard SDRA.
It is to be understood that while the present invention has been described in conjunction with the preferred embodiments thereof, it is not intended to limit the invention to those embodiments. It will be apparent to those skilled in the art from this disclosure that many changes and modifications can be made, or equivalents modified, in the embodiments of the invention without departing from the scope of the invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention are still within the scope of the protection of the technical solution of the present invention, unless the contents of the technical solution of the present invention are departed.
Claims (10)
1. A manufacturing plant adaptive steering system, comprising:
the block chain network element is used for storing different parameters of different types of ice suckers, and the different parameters of each type of ice sucker comprise the entity volume of the corresponding type of ice sucker and the number of layers of different materials to be sprayed before the corresponding type of ice sucker leaves a factory;
the content grabbing mechanism is arranged in the ice-lolly manufacturing workshop, is positioned opposite to the detection position, and is used for starting image grabbing action on the detection position when the ice-lolly is pushed to the detection position every time so as to obtain a real-time grabbed image;
the spraying execution mechanism is arranged opposite to the detection position, is connected with the data search equipment and is used for executing multiple spraying operations on the ice sucker pushed to the detection position;
the dynamic processing equipment is arranged in an instrument box in the ice-lolly manufacturing workshop, is connected with the X equipment and is used for executing white balance processing based on a dynamic threshold value on the received image so as to obtain and output a corresponding dynamic processing image;
the smoothing device is connected with the dynamic processing device and used for executing the blur processing without the scaling transformation on the received dynamic processing image so as to obtain and output a corresponding smoothing processing image;
the directional blurring device is connected with the smoothing device and is used for performing directional blurring on the received smoothed image to obtain and output a corresponding directional blurring image;
the first identifying mechanism is arranged in an instrument box in a frozen sucker manufacturing workshop, is connected with the directional blurring equipment and is used for extracting a frozen sucker imaging area with the shallowest depth of field from the directional blurring image based on the gray imaging characteristics of the frozen sucker;
the second identifying mechanism is connected with the first identifying mechanism and used for carrying out image content matching on the ice-sucker imaging area with the shallowest depth of field based on different appearances of different types of ice-suckers so as to output the ice-sucker type corresponding to the appearance with the highest matching degree as a reference type;
the data searching equipment is connected with the block chain network element through a network and used for searching the corresponding layer number of different materials needing to be sprayed before the ice sucker leaves the factory in the block chain network element based on the received reference type to serve as the field layer number;
wherein, in the spraying execution mechanism, executing multiple spraying operations on the ice sucker pushed to the detection position comprises: and the number of spraying operations performed on the ice sucker pushed to the detection position is equal to the number of received field layers.
2. The manufacturing plant adaptive steering system of claim 1, wherein the system further comprises:
and the instant display mechanism is connected with the data search equipment and is used for displaying the received reference type and the number of field layers.
3. The manufacturing plant adaptive steering system of claim 2, wherein the system further comprises:
and the synchronous control equipment is respectively connected with the ice-sucker pushing mechanism and the content grabbing mechanism and is used for pushing the ice-sucker once by each step of the ice-sucker pushing mechanism and sending a snapshot starting instruction to the content snapshot mechanism.
4. The manufacturing plant adaptive steering system of claim 3, wherein the system further comprises:
the ice sucker pushing mechanism comprises a belt-shaped pushing structure provided with a plurality of clamping grooves, and the clamping grooves are the same in interval in pairs and used for respectively placing a plurality of ice suckers;
the strip-shaped pushing structure provided with the clamping grooves is used for pushing each ice sucker which finishes the spraying operation into the ice sucker storage container.
5. The manufacturing plant adaptive steering system of claim 4, wherein the system further comprises:
and the ice sucker storage container is arranged in an ice sucker manufacturing workshop and is used for receiving the ice suckers which are pushed by the belt-shaped pushing structure provided with the clamping grooves and finish the spraying operation.
6. The manufacturing shop adaptive steering system according to claim 5, wherein:
the first authentication mechanism is further connected to a parallel data bus for receiving data from the parallel data bus and sending data to the parallel data bus.
7. The manufacturing plant adaptive steering system of claim 6, wherein the system further comprises:
and the power supply voltage stabilizing equipment is used for providing voltage stabilizing operation for the voltage input into the second identification mechanism or the first identification mechanism.
8. The manufacturing shop adaptive steering system according to claim 7, wherein:
the second authentication mechanism is internally provided with a timing unit for providing a reference timing signal for each operation of the second authentication mechanism.
9. The manufacturing shop adaptive steering system according to claim 8, wherein:
the first discrimination mechanism includes a signal input unit and a signal output unit, both of which include a ground terminal.
10. The manufacturing plant adaptive steering system of claim 9, wherein the system further comprises:
and the field storage equipment is respectively connected with the second authentication mechanism and the first authentication mechanism and is used for storing various parameters for setting the second authentication mechanism or the first authentication mechanism.
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