CN112280550A - Self-foaming pipe cleaning drainage ball for gathering pipeline and preparation method thereof - Google Patents
Self-foaming pipe cleaning drainage ball for gathering pipeline and preparation method thereof Download PDFInfo
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Abstract
The invention provides a self-foaming clear pipe drainage ball for gathering pipelines, which is prepared by preparing a main agent and foaming drainage balls, wherein the interior of the self-foaming clear pipe drainage ball is a mixture of a surfactant and an auxiliary agent, and the surface of the self-foaming clear pipe drainage ball is provided with a time-delay coating. The self-foaming pipe cleaning drainage ball for the gathering and transportation pipeline can effectively clean the retained water in the gathering and transportation pipeline so as to reduce the station entering pressure, reduce the times of emptying for liquid drainage and increase the production of natural gas. Compared with the traditional plastic spherical pig, the spherical pig can be dissolved immediately when meeting water, and does not need to be recovered, thereby greatly reducing the accidents caused by the blockage of the spherical pig in the pipeline.
Description
Technical Field
The invention belongs to the technical field of natural gas yield increase, and particularly relates to the technical field of pigging and spontaneous bubble foam wastewater products in a natural gas gathering and transportation pipeline.
Background
In the middle and later stages of gas field development, stratum pressure is reduced, edge and bottom water is pushed, fracturing, acidizing and other operations are carried out, and all water producing gas wells finally generate bottom hole liquid accumulation when gas reservoirs are exhausted no matter in a high-permeability reservoir or a low-permeability reservoir. A plurality of methods are adopted to eliminate accumulated liquid at the bottom of a well, wherein a foam drainage method is widely applied due to low cost, easy construction and no influence on the production of a gas well, so that a gas-water mixture produced by the gas well needs to be conveyed to a gas collecting station by a branch pipe network for separation and purification treatment.
In order to reduce the development cost of natural gas and simplify the ground engineering facilities and management difficulty, most gas field well heads in China are not provided with a gas-liquid separator, but most gas field ground gathering and transporting pipelines are buried and laid horizontally or have small fluctuation, gas-water mixtures extracted by a foam gas exhausting well are layered in the ground gathering and transporting pipelines under the action of gravity and low disturbance, foams are broken, the action of gas-carried water is obviously reduced, accumulated liquid in the gathering and transporting pipelines is gradually increased, and the difficulty of ground gathering and transporting of foam drainage gas recovery wells is greatly increased; particularly in winter, the pipeline is easy to be frozen and blocked due to more liquid content in the gathering and transportation pipeline, and the normal production of natural gas is seriously influenced; in addition, the solid impurities in the natural gas gathering and transportation pipeline can also influence the normal transportation of the natural gas.
In order to solve the problems, in the prior art, a spherical pig is adopted to solve, for example, a mechanical spherical pig for a long-distance gas transmission pipeline of cn201920685173.x, and cleaning and draining water for the pipeline by using a spherical pig made of corrosion-resistant chloroprene rubber are tried in many places, but the spherical pig is easy to be blocked to cause accidents, and the spherical pig is troublesome to throw and recover. In order to solve the problem of blocking of a spherical pig, patent CN201110046730.1 discloses a repeated foaming device for a gathering and transporting pipeline of a foam drainage gas recovery well, which provides a device for re-foaming accumulated liquid in the gathering and transporting pipeline so as to smoothly convey the accumulated liquid in the pipeline to a gas collecting station for separation treatment. However, the foaming agent is used in the device, and the foaming agent has the problem that floating is difficult to control during adding and using, so that a large amount of active agent in the upper accumulated liquid is quickly discharged when the action is not fully exerted, and therefore, the liquid filling mode has the characteristics of short action time and low efficiency, and the resource utilization maximization cannot be realized.
The conventional foam row products also comprise solid foam row rods and foam row balls. When the foam discharging rod is applied to a conveying pipeline with a complex structure, particularly in a large-inclination and small-angle turning pipeline, the condition that the strip-shaped foam discharging rod is clamped halfway and cannot enter a liquid accumulation section can occur, the foam discharging effect is influenced, the foam discharging ball is quickly dissolved, and the foaming time is difficult to control.
Disclosure of Invention
Based on the technical problem that the pipeline cleaning and drainage of the gathering and transportation pipeline are difficult due to the fact that products applied to the gathering and transportation pipeline foam drainage are lacked in the prior art, the invention provides a self-foaming type pipeline cleaning and drainage ball for the gathering and transportation pipeline and a preparation method of the self-foaming type pipeline cleaning and drainage ball.
The invention provides a self-foaming type clear pipe drainage ball for a gathering pipeline, wherein a mixture of a surfactant and an auxiliary agent is arranged inside the self-foaming type clear pipe drainage ball, and a time delay coating is arranged on the surface of the self-foaming type clear pipe drainage ball.
Further, the surfactant and adjuvant mixture of the present invention contains a foaming agent, a foam stabilizer, a self-foaming active, a breaker and a lubricating mold release agent.
According to the invention, the self-foaming pipe cleaning drainage ball comprises 15-25 parts of foaming agent, 5-15 parts of foam stabilizer, 60-80 parts of self-foaming active matter, 3-6 parts of cracking agent and 4-6 parts of lubricating mold release agent by weight.
Further, the foaming agent is a 1:1 mixture of a nonionic surfactant and an anionic surfactant, the foam stabilizer is a nonionic surfactant, the self-foaming active matter is a 3:2 mixture of solid acid and sodium bicarbonate, the breaking agent is sodium chloride, the lubricating mold release agent is sodium benzoate, and the time-delay coating is polyethylene glycol.
Preferably, the nonionic surfactant is fatty alcohol-polyoxyethylene ether and derivative salt substances thereof, the anionic surfactant is sodium dodecyl sulfate, the foam stabilizer is dodecyl glucoside, the solid acid of the self-foaming active substance is one or a mixture of several organic acids, and the thickness of the time-delay coating is 0.5-1.5 mm.
Further preferably, the nonionic surfactant provided by the invention is fatty alcohol polyoxyethylene ether sulfate.
The invention also provides a method for preparing the self-foaming clear pipe drainage ball for the gathering and transportation pipeline, which comprises the following steps:
(1) preparing a main agent: and fully mixing the foaming agent and the foam stabilizer, adding the self-foaming active mixture, the breaking agent and the lubricating mold release agent, fully drying and uniformly mixing.
(2) Preparing the foam volleyball: and (2) placing the main agent prepared in the step (1) into a spherical extrusion die, starting pressurization, unloading the pressure in the die when the oil pressure reaches 8-12 Mpa, taking out the foam volleyball, spraying the polyethylene glycol on the surface of the foam volleyball after high-temperature melting, and cooling to room temperature to obtain the self-foaming clear pipe drainage ball.
Further, the main agent is prepared by fully mixing 15% of foaming agent raw material and 10% of foam stabilizer, adding 67% of self-foaming active mixture, 3% of breaking agent and 5% of lubricating mold release agent, fully drying and uniformly mixing.
Further, the foam volleyball is prepared by weighing a certain weight of main agent, placing the main agent into a spherical extrusion die, starting pressurization, unloading the pressure in the die when the oil pressure reaches 10Mpa, taking out the foam volleyball, spraying polyethylene glycol on the surface of the foam volleyball after being melted at a high temperature of 100 ℃, and cooling to room temperature to obtain the self-foaming clear tube drainage ball.
By implementing the technical scheme of the invention, the following beneficial effects can be achieved:
(1) the self-foaming type clear pipe drainage ball for the gathering pipeline provided by the invention can react automatically in the produced water with the mineralization degree of 15 ten thousand and the condensate oil content of 10%, so that the water is converted into foam and is discharged along with air flow, and the effect of removing the retained water in the pipeline is achieved.
(2) The self-foaming pipe cleaning drainage ball for the gathering and transportation pipeline can effectively clean the retained water in the gathering and transportation pipeline so as to reduce the station entering pressure, reduce the times of emptying for liquid drainage and increase the production of natural gas. Compared with the traditional plastic spherical pig, the spherical pig can be dissolved immediately when meeting water, and does not need to be recovered, thereby greatly reducing the accidents caused by the blockage of the spherical pig in the pipeline.
Drawings
FIG. 1 is a graph showing the coating thickness as a function of the reaction time of the foam volleyball.
Fig. 2 is a diagram of the product of the invention.
FIG. 3 is a graph showing the height of foam measured by the measuring cylinder of the present invention.
Detailed Description
The present invention will be described below with reference to examples shown in FIGS. 1 to 3, but the present invention is not limited to the following examples.
The materials used in the embodiments of the present invention: fatty alcohol-polyoxyethylene ether, sodium dodecyl sulfate, dodecyl glucoside, tartaric acid, oxalic acid, citric acid, maleic acid, sodium bicarbonate, sodium chloride, potassium chloride, sodium benzoate and polyethylene glycol can be purchased from public channels, and equipment and instruments adopted in the process are common equipment in the field.
All materials, reagents and equipment selected for use in the present invention are well known in the art, but do not limit the practice of the invention, and other reagents and equipment well known in the art may be suitable for use in the practice of the following embodiments of the invention.
The following examples further illustrate the present invention but are not to be construed as limiting the invention. Modifications or substitutions to methods, procedures, or conditions of the invention may be made without departing from the spirit and scope of the invention.
The first embodiment is as follows: preparation method of self-foaming type pipe cleaning drainage ball for gathering and transportation pipeline
The invention provides a method for preparing a self-foaming clear pipe drainage ball for a gathering and transportation pipeline, which comprises the following steps:
(1) preparing a main agent: and fully mixing the foaming agent and the foam stabilizer, adding the self-foaming active mixture, the breaking agent and the lubricating mold release agent, fully drying and uniformly mixing.
(2) Preparing the foam volleyball: and (2) placing the main agent prepared in the step (1) into a spherical extrusion die, starting pressurization, unloading the pressure in the die when the oil pressure reaches 8-12 Mpa, taking out the foam volleyball, spraying the polyethylene glycol on the surface of the foam volleyball after high-temperature melting, and cooling to room temperature to obtain the self-foaming clear pipe drainage ball.
In the experiment, the invention also adopts the steps of removing the pressure in the die when the oil pressure reaches 10Mpa, taking out the foam volleyball, spraying polyethylene glycol on the surface of the foam volleyball after melting at the high temperature of 100 ℃ and cooling to the room temperature.
Example two: self-foaming type clear pipe drainage ball for gathering pipeline
The self-foaming type clear pipe drainage ball for the gathering pipeline is internally provided with a mixture of a surfactant and an auxiliary agent, and the surface of the self-foaming type clear pipe drainage ball is provided with a time delay coating.
The mixture of the surfactant and the auxiliary agent in the self-foaming type pipe cleaning and draining ball contains a foaming agent, a foam stabilizer, a self-foaming active substance, a breaking agent and a lubricating and releasing agent, and the time delay coating adopts polyethylene glycol.
The best formula of the embodiment is as follows: the foaming agent adopts a mixture of a nonionic surfactant and an anionic surfactant in a ratio of 1:1, the foam stabilizer adopts the nonionic surfactant, the self-foaming active substance adopts a mixture of solid acid and sodium bicarbonate in a ratio of 3:2, the breaking agent adopts sodium chloride, the lubricating and releasing agent adopts sodium benzoate, and the time-delay coating adopts polyethylene glycol.
The formulations used for the specific experiments are shown in table 1 below:
table 1: formula of self-foaming pipe cleaning drainage ball for gathering and transportation pipeline
The foaming agent of the invention mainly reduces the surface tension of water, so that the accumulated liquid in the pipeline can be foamed.
In the invention, a common foaming agent of common betaine is adopted, but experiments show that although the foaming amount of the betaine is slightly larger than that of fatty alcohol polyoxyethylene ether (AEO), the half-life period is shorter (the half-life period of the foamed betaine in field water is 5-8min, and the half-life period of the AEO is 8-12min, but the foam stability is insufficient), and the requirement that the pipeline is finally taken out of a pipeline after accumulated liquid in the pipeline is changed into foam and is transported with an air flow for a long distance cannot be met. The sodium dodecyl sulfate has the largest foaming amount in clear water, good foaming performance and the highest foam height which is about 1.5 times of that of betaine and AEO, but has the defect that the sodium dodecyl sulfate cannot be used independently and must be compounded with other foaming agents, and the half life period of the sodium dodecyl sulfate is 2-3 min. Through multiple experiments, the final determination that the fatty alcohol-polyoxyethylene ether and the sodium dodecyl sulfate can meet the foaming requirement and the half-life period requirement when being compounded is carried out, particularly when the fatty alcohol-polyoxyethylene ether and the sodium dodecyl sulfate are 1:1 the effect is best when the foaming agent is compounded, and after the foaming agent is added into the foam stabilizer after final compounding, the half-life period of more than one hour can be achieved in water in an oil-containing field.
The foam stabilizer is compatible with the foaming agent to improve the performance, and has the capability of enhancing the stability, permeability, cleaning property and hard water resistance of the foam.
The self-foaming active matter has the main function of enabling the spherical pig to rapidly generate chemical reaction after encountering effusion, generating a large amount of carbon dioxide gas and converting the effusion in the pipe into foam.
The main function of the breaking agent is to accelerate the dissolution of the foam volleyball at the effusion.
The lubricating release agent mainly has the effects of reducing the friction force between the foam volleyball and the mould, enabling the product to be easily released and reducing the forming difficulty.
The time-delay coating mainly has the functions of increasing the structural strength of the spherical pig, increasing the moving distance of the spherical pig in the pipeline and preventing premature reaction before the spherical pig reaches accumulated liquid, and the thickness of the time-delay coating is 0.5-1.5mm, wherein the amount of the accumulated liquid can be increased or reduced by the polyethylene glycol spraying thickness according to the length of a pipeline on site.
Example three: self-foaming pigging drainage ball performance experiment for gathering pipeline
1. Foam quality test
In the experiment, foaming components in the foam volleyball with the same quality and the commercial product foam volleyball powder are stirred and measured by a GJ-2000 high-speed stirrer in an on-site water sample (2g, 9000 revolutions and 1min), and the data are shown in Table 2.
TABLE 2 foaming comparison experiment
Pickled pork chop product | Height of bubbling | Half-life of foam |
Petrochemical group | 400ml | 11min 20s |
Xian Yuteng medicine | 380ml | 10min 50s |
Chengdifuji (Chinese character of 'Dongfu' for curing acute respiratory syndrome) | 380ml | 13min 10s |
Blowing agent for spherical pig | 360ml | Greater than 100min |
According to experimental results, compared with a plurality of commercial foam discharging products, the composite surfactant in the foam discharging spherical pig can generate dense foam in an on-site pipeline water sample, has long foam half-life period, and is suitable for long-distance movement of liquid carried in a pipeline.
2. Delayed coating experiment
The product of the invention is externally wrapped with a layer of soluble time-delay coating, the coating increases the structural strength of the product, can prevent the water vapor in the pipeline from reacting with the internal structure prematurely, and can control the reaction time of the foam volleyball by controlling the thickness of the coating, wherein the thickness of the coating and the reaction time of the foam volleyball are shown in the attached figure 1 of the specification.
In the experiment, the vertical free-falling fragmentation height of no sprayed polyethylene glycol is less than 25cm, the strength is increased along with the spraying thickness, the spraying thickness is 1cm, and the vertical fragmentation height can be increased to 40 cm.
3. In-situ pipeline ball-throwing experiment
The ball is thrown into the gathering pipeline through the remote automatic ball throwing equipment on site once every two hours, and 1 ball is thrown each time. According to the field experiment feedback result of the second factory of the Changqing gas production, the natural gas entering pressure is increased for a short time and then gradually decreased within one week after continuous ball throwing, which shows that accumulated liquid in the pipeline moves along with the throwing of the spherical pig and is finally taken out of the pipeline.
4. The product performance of the invention is tested by adopting test instruments such as a balance, a caliper, a stopwatch, a measuring cylinder and the like to comprehensively detect the product performance, and the test structure is shown in the following figure 3.
TABLE 3 product parameters of the invention
Quality of | 75g |
Diameter of | 48mm |
Time required for complete dissolution of the interior | 25min |
Minimum amount of liquid carried | 200ml |
Foam height (measuring cylinder inner) | 12 times the initial liquid level |
As described above, the present invention can be preferably implemented, and the above-mentioned embodiments only describe the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various changes and modifications of the technical solution of the present invention made by those skilled in the art without departing from the design spirit of the present invention shall fall within the protection scope defined by the present invention.
Claims (10)
1. A self-foaming type clear pipe drainage ball for gathering pipelines is characterized in that a mixture of a surfactant and an auxiliary agent is arranged inside the self-foaming type clear pipe drainage ball, and a time delay coating is arranged on the surface of the self-foaming type clear pipe drainage ball.
2. The self-foaming pigging-ball for gathering lines as recited in claim 1 wherein the mixture of surfactant and adjuvant inside the self-foaming pigging-ball contains foaming agent, foam stabilizer, self-foaming active, breaking agent and lubricant release agent.
3. The self-foaming pigging-discharging ball for gathering pipelines according to claim 2, characterized in that it comprises the following substances in parts by weight: 15-25 parts of foaming agent, 5-15 parts of foam stabilizer, 60-80 parts of self-foaming active matter, 3-6 parts of cracking agent and 4-6 parts of lubricating mold release agent.
4. The self-foaming type clear pipe drainage ball for gathering and transportation pipelines according to claim 2, wherein the foaming agent is a 1:1 mixture of a nonionic surfactant and an anionic surfactant, the foam stabilizer is a nonionic surfactant, the self-foaming active substance is a 3:2 mixture of a solid acid and sodium bicarbonate, the breaking agent is sodium chloride, the lubricating and releasing agent is sodium benzoate, and the time-delay coating is polyethylene glycol.
5. The self-foaming clear pipe drainage ball for gathering and transportation pipelines according to claim 4, wherein the nonionic surfactant is fatty alcohol-polyoxyethylene ether or derivatives thereof, the anionic surfactant is sodium dodecyl sulfate, the foam stabilizer is dodecyl glucoside, the solid acid of the self-foaming active substance is one or a mixture of several organic acids, and the thickness of the time-delay coating is 0.5-1.5 mm.
6. The self-foaming clear tube drainage ball for gathering pipelines according to claim 5, wherein the nonionic surfactant is a sulfate substance of fatty alcohol-polyoxyethylene ether.
7. A method of making a self-foaming, clear-tube drainage bulb for a gathering line as claimed in any one of claims 1 to 6, comprising the steps of:
(1) preparing a main agent: fully mixing a foaming agent and a foam stabilizer, adding a self-foaming active mixture, a breaking agent and a lubricating mold release agent, fully drying and uniformly mixing;
(2) preparing the foam volleyball: and (2) placing the main agent prepared in the step (1) into a spherical extrusion die, starting pressurization, unloading the pressure in the die when the oil pressure reaches 8-12 Mpa, taking out the foam volleyball, spraying the polyethylene glycol on the surface of the foam volleyball after high-temperature melting, and cooling to room temperature to obtain the self-foaming clear pipe drainage ball.
8. The method for preparing the self-foaming type pigging-discharging ball for gathering and transportation pipeline according to claim 7, characterized in that the main agent is prepared by mixing 15% of foaming agent raw material and 10% of foam stabilizer thoroughly, adding 67% of self-foaming active mixture, 3% of breaking agent and 5% of lubricating and releasing agent, mixing uniformly after fully drying.
9. The method for preparing a self-foaming clear pipe drainage ball for gathering and transportation pipelines as claimed in claim 7, wherein the foam drainage ball is prepared by weighing a certain weight of the main agent, placing the main agent into a ball extrusion die, starting pressurization, removing the pressure in the die when the oil pressure reaches 10Mpa, taking out the foam drainage ball, melting polyethylene glycol at a high temperature of 100 ℃, spraying the polyethylene glycol on the surface of the foam drainage ball, and cooling to room temperature to obtain the self-foaming clear pipe drainage ball.
10. Use of the self-foaming pigging ball according to claims 1-6 in gathering pipeline drainage pigging.
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Cited By (2)
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CN115651625A (en) * | 2022-10-08 | 2023-01-31 | 成都华阳兴华化工有限公司 | Film-coated solid foam scrubbing agent and preparation method thereof |
CN116355607A (en) * | 2023-03-22 | 2023-06-30 | 陕西延长石油(集团)有限责任公司 | Delayed composite foaming agent for fracturing and preparation method and construction method thereof |
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