CN112180869A - Data integration system based on alumina factory - Google Patents
Data integration system based on alumina factory Download PDFInfo
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- CN112180869A CN112180869A CN202011077117.1A CN202011077117A CN112180869A CN 112180869 A CN112180869 A CN 112180869A CN 202011077117 A CN202011077117 A CN 202011077117A CN 112180869 A CN112180869 A CN 112180869A
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- physical isolation
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 230000010354 integration Effects 0.000 title claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 39
- 238000002955 isolation Methods 0.000 claims abstract description 11
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 9
- 238000004090 dissolution Methods 0.000 claims abstract description 9
- 238000001704 evaporation Methods 0.000 claims abstract description 9
- 230000008020 evaporation Effects 0.000 claims abstract description 9
- 238000004062 sedimentation Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a data integration system based on an alumina factory, which comprises the following modules: the system comprises a data center, a logistics and energy flow system, a production auxiliary system, a video monitoring system, a dissolution, evaporation, decomposition, sedimentation and roasting control system, a thermoelectric control system, a production visualization center, a digital assistant and a one-way physical isolation system; the system comprises a production visualization center, a data center, a one-way physical isolation, a logistics and energy flow system, a production auxiliary system, a video monitoring system, a dissolution, evaporation, decomposition, sedimentation and roasting control system, a thermoelectric control system and a digital assistant, wherein the production visualization center is used as a core, the data center is used as a background guarantee, and the one-way physical isolation is used as production data safety guarantee. The technical scheme of the invention can create an alumina factory with highly interconnected information, highly centralized control and highly cooperative people and equipment for enterprises.
Description
Technical Field
The invention relates to the fields of automation, informatization, big data, artificial intelligence and alumina industry, in particular to a data integration system based on an alumina factory.
Background
The existing alumina plant has dustiness, strong corrosion, disordered online detection devices, more and scattered data, more workshop control system manufacturers, complicated system, no uniform data interface, closed system and poor expansibility, the production control systems between the workshops are independent from each other, information interaction basically depends on manual or telephone transmission, information cannot be shared, the efficiency is low and the error rate is high. On the other hand, the current workshop information depends on a paper report, is relatively lagged, and has an information isolated island, so that the workshop information cannot be fully shared or repeatedly input, visual display is not available after data acquisition, and the working efficiency is low. In order to solve the problem, only through data integration, the management efficiency and the labor productivity are effectively improved, accurate management is achieved, intelligent decision is made, and the effect of science and technology growth and security is achieved. However, in the prior art, no feasible solution has been proposed.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a data integration system based on an alumina factory, so that the online detection capability is improved, the online monitoring of the parameters of key equipment such as temperature, current, frequency, vibration, oil pressure and the like, the equipment state and the visualization of water, electricity, wind and gas production data are realized, and the problems of scattered and disordered production management of alumina, independence among systems, low labor productivity and management efficiency and the like are solved.
The invention is realized by the following steps:
an alumina plant based data integration system, comprising the following modules: the system comprises a data center, a logistics and energy flow system, a production auxiliary system, a video monitoring system, a dissolution, evaporation, decomposition, sedimentation and roasting control system, a thermoelectric control system, a production visualization center, a digital assistant and a one-way physical isolation system; the system comprises a production visualization center, a data center, a one-way physical isolation, a logistics and energy flow system, a production auxiliary system, a video monitoring system, a dissolution, evaporation, decomposition, sedimentation and roasting control system, a thermoelectric control system and a digital assistant, wherein the production visualization center is used as a core, the data center is used as a background guarantee, and the one-way physical isolation is used as production data safety guarantee.
Compared with the prior art, the technical scheme of the invention can create an alumina factory with highly interconnected information, highly centralized control and highly cooperative human and equipment for enterprises. On the basis of realizing accurate statistical analysis and control optimization in each process, the centralized control and improvement optimization of the whole process are carried out, data are automatically counted, transmitted and shared in real time, and a means is provided for flat management. Video monitoring is visually carried out on key production areas, links, equipment and the like, the production running condition is tracked, and an intelligent feature extraction technology is adopted to timely find and alarm abnormity and eliminate potential safety hazards; the interconnection and intercommunication of production data realize standard operation and accurate management; and analyzing each statistical data to assist a company leader in finding problems, analyzing the causes of the problems and carrying out risk early warning, thereby realizing scientific decision making.
Drawings
FIG. 1 is a data flow diagram of the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1, the main modules of the present invention are composed of: the system comprises a data center 1, a logistics and energy flow system 2, a production auxiliary system 3, a video monitoring system 4, a dissolution, evaporation, decomposition, sedimentation and roasting control system 5, a thermoelectric control system 6, a production visualization center 7, a digital assistant 8 and a one-way physical isolation system 9.
The technical scheme of the invention is as follows:
the invention takes a production visualization center 7 as a core, a data center 1 as a background guarantee and a one-way physical isolation 9 as production data safety guarantee, integrates and fuses modules of a logistics and energy flow system 2, a production auxiliary system 3, a video monitoring system 4, a dissolution, evaporation, decomposition, sedimentation and roasting control system 5, a thermoelectric control system 6, a digital assistant 8 and the like, realizes real-time acquisition and interaction of real-time data, control information, management information, technical indexes, consumption indexes, inventory information, personnel information and the like in the production process, and realizes accurate management of people, machines, materials, methods and rings in the production process.
The method is implemented specifically as follows: the alumina dissolution, evaporation, decomposition, sedimentation and roasting control system 5 and the thermoelectric control system 6 are production process data sources, real-time data such as NP, RK, mud layers, temperature, pressure, current, voltage and the like are transmitted to each control system through Iot and buses, and process data of a production workshop are uploaded to the data center 1 from a historical database and a real-time database through a security gateway (a unidirectional physical isolation system 9); the logistics and energy flow system 2 provides measurement data such as material and warehouse entering and leaving, vehicle information, personnel information, energy plan and energy quality to the data center 1, and meanwhile, the data center 1 can be in data communication with the logistics and energy flow system 2; office and entrance guard data such as information portal, flow management, knowledge management, card affair management and the like are uploaded to the data center 1 through the production auxiliary system 3; the video monitoring system 4 provides video data such as video and picture information of the plant layout nodes and border-crossing alarm log information to the data center 1 and can receive query instructions of the monitoring center; the production visualization center 7 provides relevant data and decision data such as production indexes, equipment management, energy management, operation guidance and the like of a production enterprise, displays the relevant data and decision data through a graphical interface, and performs data interconnection and intercommunication with the data center 1; the production operation data and the equipment management data are transmitted to the production visualization center 7 through the wireless network by the mobile digital assistant 8, so that the production efficiency is improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (1)
1. A data integration system based on an alumina plant is characterized in that: the system comprises the following modules: the system comprises a data center (1), a logistics and energy flow system (2), a production auxiliary system (3), a video monitoring system (4), a dissolution, evaporation, decomposition, sedimentation and roasting control system (5), a thermoelectric control system (6), a production visualization center (7), a digital assistant (8) and a one-way physical isolation system (9); the system comprises a production visualization center (7) as a core, a data center (1) as a background guarantee, and a one-way physical isolation (9) as a production data safety guarantee, wherein modules including a logistics and energy flow system (2), a production auxiliary system (3), a video monitoring system (4), a dissolution, evaporation, decomposition, sedimentation and roasting control system (5), a thermoelectric control system (6) and a digital assistant (8) are integrated and fused.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011077117.1A CN112180869A (en) | 2020-10-10 | 2020-10-10 | Data integration system based on alumina factory |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011077117.1A CN112180869A (en) | 2020-10-10 | 2020-10-10 | Data integration system based on alumina factory |
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| Publication Number | Publication Date |
|---|---|
| CN112180869A true CN112180869A (en) | 2021-01-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202011077117.1A Pending CN112180869A (en) | 2020-10-10 | 2020-10-10 | Data integration system based on alumina factory |
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| CN (1) | CN112180869A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1904786A (en) * | 2006-08-02 | 2007-01-31 | 北京华深科技发展有限公司 | Management control integrated system for alumina production |
| CN201589969U (en) * | 2009-12-22 | 2010-09-22 | 杭州锦江集团有限公司 | Distributed control system for alumina factory |
| US20100292825A1 (en) * | 2006-08-09 | 2010-11-18 | Auckland Uniservices Limited | Process control of an industrial plant |
| CN103454985A (en) * | 2012-05-31 | 2013-12-18 | 沈阳铝镁设计研究院有限公司 | Aluminum electrolysis plant control system |
| CN104628020A (en) * | 2015-01-27 | 2015-05-20 | 北方联合电力有限责任公司 | Method for producing metallurgy-grade alumina by taking pulverized fuel ash and recycled ammonium salt as raw materials |
| CN106156909A (en) * | 2015-03-30 | 2016-11-23 | 沈阳铝镁设计研究院有限公司 | A kind of electrolytic aluminium factory cloud control system integrated based on full price value chain information |
| CN108595458A (en) * | 2017-12-30 | 2018-09-28 | 贵阳铝镁设计研究院有限公司 | Data integration platform based on aluminium electroloysis factory |
| CN109634229A (en) * | 2018-11-19 | 2019-04-16 | 东莞理工学院 | A kind of intelligent plant manufacturing management system based on big data |
-
2020
- 2020-10-10 CN CN202011077117.1A patent/CN112180869A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1904786A (en) * | 2006-08-02 | 2007-01-31 | 北京华深科技发展有限公司 | Management control integrated system for alumina production |
| US20100292825A1 (en) * | 2006-08-09 | 2010-11-18 | Auckland Uniservices Limited | Process control of an industrial plant |
| CN201589969U (en) * | 2009-12-22 | 2010-09-22 | 杭州锦江集团有限公司 | Distributed control system for alumina factory |
| CN103454985A (en) * | 2012-05-31 | 2013-12-18 | 沈阳铝镁设计研究院有限公司 | Aluminum electrolysis plant control system |
| CN104628020A (en) * | 2015-01-27 | 2015-05-20 | 北方联合电力有限责任公司 | Method for producing metallurgy-grade alumina by taking pulverized fuel ash and recycled ammonium salt as raw materials |
| CN106156909A (en) * | 2015-03-30 | 2016-11-23 | 沈阳铝镁设计研究院有限公司 | A kind of electrolytic aluminium factory cloud control system integrated based on full price value chain information |
| CN108595458A (en) * | 2017-12-30 | 2018-09-28 | 贵阳铝镁设计研究院有限公司 | Data integration platform based on aluminium electroloysis factory |
| CN109634229A (en) * | 2018-11-19 | 2019-04-16 | 东莞理工学院 | A kind of intelligent plant manufacturing management system based on big data |
Non-Patent Citations (1)
| Title |
|---|
| 冶金工业信息标准研究院、冶金标准化研究院: "《现行冶金行业能源资源节约标准汇编》", 31 January 2017 * |
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Application publication date: 20210105 |