CN112170119B - Composite material textile fabric manufacturing equipment - Google Patents
Composite material textile fabric manufacturing equipment Download PDFInfo
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- CN112170119B CN112170119B CN202011005684.6A CN202011005684A CN112170119B CN 112170119 B CN112170119 B CN 112170119B CN 202011005684 A CN202011005684 A CN 202011005684A CN 112170119 B CN112170119 B CN 112170119B
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- scraping
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- 239000004744 fabric Substances 0.000 title claims abstract description 88
- 239000002131 composite material Substances 0.000 title claims abstract description 41
- 239000004753 textile Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000007790 scraping Methods 0.000 claims abstract description 51
- 238000007493 shaping process Methods 0.000 claims abstract description 40
- 230000000903 blocking effect Effects 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000013519 translation Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 12
- 238000004513 sizing Methods 0.000 claims description 9
- 238000009423 ventilation Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 16
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 6
- 238000009987 spinning Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 238000007639 printing Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009984 hand spinning Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0426—Cooling with air
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
A composite material textile cloth manufacturing device comprises a shell, a scraping component, a drying component, a shaping component, a winding component and a controller; the left side and the right side of the shell are respectively provided with a feeding end and a discharging end; the scraping component is arranged on the feeding end; the shaping assembly and the winding assembly are both arranged on the discharging end; the drying component is arranged between the feeding end and the discharging end. According to the invention, the scraping component scrapes off redundant composite materials through the scraping strip, so that the coating is more uniform, and the recovery of redundant materials is facilitated; a movable roller with adjustable position is arranged in the drying assembly to adjust the tension degree of the cloth so as to achieve better drying effect; the shaping assembly is provided with the first air blocking piece and the second air blocking piece, and only the air outlet hole at the position in contact with the cloth can flow out cold air, so that the pertinence is stronger, the utilization rate of the cold air is high, and the cooling and shaping effects are better; in the furling assembly, the position of the limiting part is adjusted according to the width of the cloth, so that the limiting part limits the cloth from the side surface and the upper end, the furling is convenient, and the effect is good.
Description
Technical Field
The invention relates to the field of spinning, in particular to a composite material spinning cloth manufacturing device.
Background
The textile origin is a general name taken from spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after non-woven textile materials and three-dimensional compound weaving and other technologies are produced, the textile is not only produced by traditional hand spinning and weaving, but also produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology and the like, and is used for clothing, industry and decoration. Modern spinning therefore refers to a technique for the multi-scale structural processing of fibers or fiber assemblies. Ancient Chinese textile and printing and dyeing technology has a very long history, and ancient people have understood local materials in the early original society period in order to adapt to climate change, use natural resources as raw materials for textile and printing and dyeing and manufacture simple hand textile tools. Clothing, airbags and curtain carpets in daily life are products of textile and printing technologies.
When the textile fabric is manufactured, the composite material is sprayed on the surface of the textile fabric, so that the textile fabric has certain special properties, such as water resistance, fire resistance, sun protection and the like. The coated cloth is generally dried in a natural drying mode, so that the speed is low, the shaping effect is poor, and subsequent winding is not convenient.
In order to solve the problems, the application provides a composite material woven cloth manufacturing device.
Disclosure of Invention
Objects of the invention
In order to solve the technical problems in the background art, the invention provides a manufacturing device of composite material woven cloth, wherein a scraping component scrapes redundant composite materials through a scraping strip, so that the coating is more uniform, and the redundant materials are convenient to recover; a movable roller with adjustable position is arranged in the drying assembly to adjust the tension degree of the cloth so as to achieve better drying effect; the shaping assembly is provided with the first air blocking piece and the second air blocking piece, and only the air outlet hole at the position in contact with the cloth can flow out cold air, so that the pertinence is stronger, the utilization rate of the cold air is high, and the cooling and shaping effects are better; in the furling assembly, the position of the limiting part is adjusted according to the width of the cloth, so that the limiting part limits the cloth from the side surface and the upper end, the furling is convenient, and the effect is good.
(II) technical scheme
In order to solve the problems, the invention provides a composite material woven cloth manufacturing device which comprises a shell, a scraping component, a drying component, a shaping component, a winding component and a controller, wherein the scraping component is arranged on the shell; the left side and the right side of the shell are respectively provided with a feeding end and a discharging end; the scraping component is arranged on the feeding end; the shaping assembly and the winding assembly are both arranged on the discharging end; the drying component is arranged between the feeding end and the discharging end; the drying assembly comprises a fixed roller, a movable roller, a hot air piece, a movable plate, an adjusting rod, a mounting rack, a driving cylinder and a hot air source; the fixed roller is rotatably arranged at the upper end of the inner wall of the shell, and the rotating direction is consistent with the material conveying direction; the moving roller moving up and down is rotatably arranged below the two groups of fixed rollers, and the rotating direction of the moving roller is consistent with that of the fixed rollers; a through groove matched with the moving track of the moving roller is arranged on the shell; the moving plate is connected with the outer wall of the shell in a sliding manner and penetrates through the through groove to be connected with the moving roller; the mounting rack is positioned on the outer wall of the shell; one end of an adjusting rod driven by a driving cylinder is connected with the mounting frame in a sliding manner, and the other end of the adjusting rod is connected with the moving plate in a rotating manner; the hot air piece is communicated with an external hot air source and is positioned above the moving roller; the shaping assembly comprises a shaping roller, an air outlet pipe, a support frame, a first air blocking piece, a first mounting seat, a second air blocking piece, a first elastic piece and a cold air source; an air storage chamber is arranged in the shaping roller which has the same rotating direction with the fixing roller, and a limiting hole and an air outlet hole which are communicated with the air storage chamber are arranged on the shaping roller; the air outlet hole is arranged at the periphery of the limiting hole; one end of each of the first air blocking piece and the second air blocking piece is arranged on the first mounting seat; the first air blocking piece penetrates through the limiting hole and extends to the outside of the limiting hole, and the first air blocking piece is connected with the hole wall of the limiting hole in a sliding mode; the second air blocking piece extends into the air outlet hole and is connected with the supporting frame in a sliding manner with the hole wall; the support frame is arranged in the air storage chamber; one end of the first elastic piece is connected with the first mounting seat, and the other end of the first elastic piece is connected with the supporting frame; an air outlet pipe communicated with an external cold air source extends into the air storage chamber; the winding assembly comprises a winding roller, a lifting frame, a moving member, a second elastic member, a lead screw, a translation member, a telescopic rod, a limiting member and a third elastic member; the winding roller which is consistent with the rotating direction of the fixed roller is rotatably arranged above the shaping roller; the lifting frame moving up and down is arranged above the furling roller; a sliding chute matched with the moving track of the lifting frame is arranged on the shell; one end of the moving piece is connected with the lifting frame, and the other end of the moving piece extends into the sliding chute and is in sliding connection with the chute wall; the second elastic piece is arranged in the sliding groove; the screw rod is rotationally arranged on the lifting frame, and two ends of the screw rod are provided with symmetrical reverse threads; the upper ends of the two groups of translation pieces are respectively in threaded connection with two ends of a screw rod, and the middle end of the two groups of translation pieces is in sliding connection with a lifting frame; the upper end of the telescopic rod extends into the lower end of the translation piece and is connected with the translation piece in a sliding mode, and the lower end of the telescopic rod is connected with an L-shaped limiting piece; the third elastic member is disposed inside the translation member.
Preferably, the drying assembly further comprises an exhaust fan; an air outlet is arranged at the upper end of the shell; the exhaust fan is arranged on the air outlet and is positioned right above the fixed roller and the movable roller; the air outlet is also provided with a dust screen.
Preferably, the hot air piece comprises a ventilation seat and an air outlet head; the ventilation seat is cylindrical; the air outlet head is radially arranged on the side wall of the ventilation seat.
Preferably, heating layers are arranged outside the fixed roller and the moving roller.
Preferably, the adjusting rod is provided with an adjusting groove; the piston rod end of the driving cylinder extends into the adjusting groove and is in sliding connection with the adjusting groove.
Preferably, the shell is provided with a first driving motor and a plurality of groups of first transmission belts; two groups of setting rollers are arranged; the main shaft of the first driving motor is in transmission connection with one group of setting rollers, and is in transmission connection with the furling roller and the other group of setting rollers through corresponding first transmission belts respectively.
Preferably, a vertical guide rod is arranged in the sliding groove; the moving piece is connected with the guide rod in a sliding manner; the second elastic component is sleeved outside the guide rod, the upper end of the second elastic component is connected with the top of the sliding groove, and the lower end of the second elastic component is connected with the moving component.
Preferably, the furling assembly further comprises a second driving motor and a second driving belt; the second driving motor is arranged on the lifting frame; and the two ends of the second transmission belt are respectively sleeved with a main shaft and a lead screw of a second driving motor.
Preferably, the scraping assembly comprises a second mounting seat, a scraping strip and a humidity sensor; the mounting seat II is arranged on the shell, and a scraping cavity is arranged inside the mounting seat II; the scraping cavity is communicated with the feed inlet; the scraping strips are arranged in a plurality of groups, and the scraping strips are respectively arranged at the upper end and the lower end of the scraping cavity; the humidity inductor is arranged in the scraping cavity.
The invention also provides a working method of the composite material woven cloth manufacturing equipment, which comprises the following working procedures:
s1, enabling the woven cloth coated with the composite material to enter a second mounting seat, scraping the redundant composite material by using a scraping strip, detecting the humidity of the woven cloth by using a humidity sensor, and transmitting a detection result to a controller;
s2, adjusting the stretching condition of the driving cylinder by the controller according to the humidity condition to enable the adjusting rod to rotate and push the moving plate to move up and down, and finally adjusting the position of the moving roller;
s3, removing water vapor in the shell by an exhaust fan;
s4, the textile fabric bypasses the shaping roller, the textile fabric is in contact with the first air blocking piece and pushes the first air blocking piece to the shaping roller, the second air blocking piece exits from the air outlet hole, the air outlet pipe sprays cold air outwards through the air outlet hole, and the cold air is in direct contact with the textile fabric to be cooled and shaped;
and S5, winding the textile fabric on a winding roller, rotating the lead screw according to the size of the fabric to drive the moving piece to move horizontally until the distance between the two sets of limiting pieces is matched with the width of the fabric, and simultaneously, in the process of winding the fabric, the limiting pieces are always pressed on the surface of the fabric to limit the fabric in multiple directions.
The technical scheme of the invention has the following beneficial technical effects:
the coating machine is provided with the scraping component, the drying component, the shaping component and the winding component which are matched, and the coated woven cloth is continuously processed, wherein the scraping component scrapes redundant composite materials through the scraping strip, so that the coating is more uniform, and the redundant materials are conveniently recovered; a movable roller with adjustable position is arranged in the drying assembly to adjust the tension degree of the cloth so as to achieve better drying effect; the shaping assembly is provided with the first air blocking piece and the second air blocking piece, and only the air outlet hole at the position in contact with the cloth can flow out cold air, so that the pertinence is stronger, the utilization rate of the cold air is high, and the cooling and shaping effects are better; in the furling assembly, the position of the limiting part is adjusted according to the width of the cloth, so that the limiting part limits the cloth from the side surface and the upper end, the furling is convenient, and the effect is good.
The working method of the manufacturing equipment is simple and feasible to operate, has strong intelligence, and effectively improves the manufacturing effect of the composite material woven cloth.
Drawings
FIG. 1 is a sectional view of a composite material woven cloth manufacturing apparatus according to the present invention.
FIG. 2 is a right side view of a sizing assembly and a furling assembly in the composite material textile cloth manufacturing equipment provided by the invention.
FIG. 3 is a partial structural diagram of the outer part of a shell in the composite material woven cloth manufacturing equipment provided by the invention.
FIG. 4 is an enlarged view of the position A in the manufacturing equipment of the composite material textile cloth provided by the invention.
FIG. 5 is an enlarged view of the position B in the manufacturing equipment of the composite material textile cloth provided by the invention.
FIG. 6 is an enlarged cross-sectional view at C in an apparatus for manufacturing a woven cloth of composite material according to the present invention.
The attached drawings are marked as follows: 1. a housing; 2. a scraping component; 3. a drying assembly; 4. a sizing assembly; 5. a furling assembly; 6. a fixed roller; 7. a moving roller; 8. a hot air piece; 9. moving the plate; 10. adjusting a rod; 11. a mounting frame; 12. a movable cylinder; 13. a through groove; 14. a shaping roller; 15. an air outlet pipe; 16. a support frame; 17. a first gas blocking member; 19. a second gas blocking member; 20. an air outlet; 21. a limiting hole; 22. a first elastic member; 23. an exhaust fan; 24. a cold gas source; 25. a winding roller; 26. a first drive motor; 27. a first drive belt; 28. a lifting frame; 29. a moving member; 30. a second elastic member; 31. a dust screen; 32. a lead screw; 33. a second drive motor; 34. a translation member; 35. a telescopic rod; 36. a limiting member; 37. a third elastic member; 38. scraping the strips; 39. and a second mounting seat.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Example 1
As shown in fig. 1-6, the present invention provides a manufacturing apparatus for composite material woven cloth, which comprises a housing 1, a scraping component 2, a drying component 3, a shaping component 4, a winding component 5 and a controller; the left side and the right side of the shell 1 are respectively provided with a feeding end and a discharging end; the scraping component 2 is arranged on the feeding end; the shaping component 4 and the winding component are both arranged on the discharging end; the drying component 3 is arranged between the feeding end and the discharging end; the drying component 3 comprises a fixed roller 6, a movable roller 7, a hot air piece 8, a movable plate 9, an adjusting rod 10, a mounting rack 11, a driving cylinder 12 and a hot air source; the fixed roller 6 is rotatably arranged at the upper end of the inner wall of the shell 1, and the rotating direction is consistent with the material conveying direction; the moving roller 7 moving up and down is rotatably arranged below the space between the two groups of fixed rollers 6, and the rotating direction of the moving roller is consistent with that of the fixed rollers 6; a through groove 13 matched with the moving track of the moving roller 7 is arranged on the shell 1; the moving plate 9 is connected with the outer wall of the shell 1 in a sliding way and penetrates through the through groove 13 to be connected with the moving roller 7; the mounting frame 11 is positioned on the outer wall of the shell 1; one end of an adjusting rod 10 driven by a driving cylinder 12 is connected with the mounting frame 11 in a sliding way, and the other end of the adjusting rod is connected with the moving plate 9 in a rotating way; the hot air piece 8 is communicated with an external hot air source and is positioned above the moving roller 7; the shaping assembly 4 comprises a shaping roller 14, an air outlet pipe 15, a support frame 16, a first air blocking piece 17, a first mounting seat, a second air blocking piece 19, a first elastic piece 22 and a cold air source 24; an air storage chamber is arranged in the shaping roller 14 which is consistent with the rotation direction of the fixing roller 6, and a limiting hole 21 and an air outlet hole 20 which are communicated with the air storage chamber are arranged on the shaping roller 14; the air outlet hole 20 is arranged at the periphery of the limiting hole; one ends of the first air blocking piece 17 and the second air blocking piece 19 are arranged on the first mounting seat; the first air blocking piece 17 penetrates through the limiting hole 21 and extends to the outside of the limiting hole 21, and the first air blocking piece 17 is connected with the hole wall of the limiting hole 21 in a sliding mode; the second air blocking piece 19 extends into the air outlet hole 20 and is connected with the supporting frame 16 in a sliding way with the hole wall; the support frame 16 is arranged in the air storage chamber; one end of the first elastic element 22 is connected with the first mounting seat, and the other end is connected with the support frame 16; an air outlet pipe 15 communicated with an external cold air source 24 extends into the air storage chamber; the furling assembly 5 comprises a furling roller 25, a lifting frame 28, a moving member 29, a second elastic member 30, a lead screw 32, a translation member 34, a telescopic rod 35, a limiting member 36 and a third elastic member 37; the winding-up roller 25 which is consistent with the rotating direction of the fixed roller 6 is rotatably arranged above the shaping roller 14; the lifting frame 28 moving up and down is arranged above the winding roller 25; a sliding groove matched with the moving track of the lifting frame 28 is arranged on the shell 1; one end of the moving piece 29 is connected with the lifting frame 28, and the other end thereof extends into the chute and is in sliding connection with the chute wall; the second elastic element 30 is arranged in the sliding groove; the screw rod 32 is rotationally arranged on the lifting frame 28, and two ends of the screw rod are provided with symmetrical reverse threads; the two groups of horizontally moving translation pieces 34 are arranged, the upper ends of the two groups of translation pieces 34 are respectively in threaded connection with the two ends of the screw rod 32, and the middle end is in sliding connection with the lifting frame 28; the upper end of the telescopic rod 35 extends into the lower end of the translation piece 34 and is connected with the translation piece in a sliding manner, and the lower end of the telescopic rod is connected with an L-shaped limiting piece 36; the third elastic member 37 is disposed inside the translation member 34.
In an alternative embodiment, drying assembly 3 further comprises an exhaust fan 23; an air outlet is arranged at the upper end of the shell 1; the exhaust fan 23 is arranged on the air outlet and is positioned right above the fixed roller 6 and the movable roller 7; the air outlet is also provided with a dust screen 31.
In an alternative embodiment, the hot air member 8 comprises a ventilation seat and an air outlet head; the ventilation seat is cylindrical; the air outlet head is radially arranged on the side wall of the ventilation seat.
In an alternative embodiment, the fixed roller 6 and the moving roller 7 are both provided with a heating layer on the outside.
In an alternative embodiment, the adjusting rod 10 is provided with an adjusting groove; the rod end of the drive cylinder 12 extends into the adjustment slot and is slidably connected thereto.
In an alternative embodiment, the housing 1 is provided with a first drive motor 26 and a plurality of sets of first drive belts 27; the shaping rollers 14 are arranged in two groups; the main shaft of the first driving motor 26 is connected with one set of sizing rollers 14 in a transmission manner, and is respectively connected with the winding roller 25 and the other set of sizing rollers 14 in a transmission manner through corresponding first transmission belts 27.
In an optional embodiment, a vertical guide rod is arranged in the sliding groove; the moving member 29 is slidably connected with the guide rod; the second elastic member 30 is sleeved outside the guide rod, and has an upper end connected to the top of the sliding chute and a lower end connected to the moving member 29.
In an alternative embodiment, the retraction assembly 5 further comprises a second drive motor 33 and a second drive belt; the second driving motor 33 is arranged on the lifting frame 28; the two ends of the second transmission belt are respectively sleeved with a main shaft of a second driving motor 33 and a lead screw 32.
In an alternative embodiment, the scraping assembly 2 comprises a second mounting seat 39, a scraping strip 38 and a humidity sensor; the second mounting seat 39 is arranged on the shell 1, and a scraping cavity is arranged inside the second mounting seat; the scraping cavity is communicated with the feed inlet; the scraping strips 38 are arranged in multiple groups, and the multiple groups of scraping strips 38 are respectively arranged at the upper end and the lower end of the scraping cavity; the humidity inductor is arranged in the scraping cavity.
According to the invention, the scraping component 2, the drying component 3, the shaping component 4 and the winding component 5 are arranged to be matched, and the coated woven cloth is continuously processed, wherein the scraping component 2 scrapes redundant composite materials through the scraping strip 38, so that the coating is more uniform, and the redundant materials are conveniently recovered; a movable roller 7 with adjustable position is arranged in the drying component 3 to adjust the tension degree of the cloth so as to achieve better drying effect; the shaping component 4 is provided with the first air blocking piece 17 and the second air blocking piece 19, and only the air outlet hole 20 at the position contacting with the cloth can discharge cold air, so that the pertinence is stronger, the utilization rate of the cold air is high, and the cooling and shaping effects are better; in the furling assembly 5, the position of the limiting piece 36 is adjusted according to the width of the cloth, so that the limiting piece can limit the cloth from the side surface and the upper end, the furling is convenient, and the effect is good.
Example 2
The invention also provides a working method of the composite material woven cloth manufacturing equipment, which comprises the following working procedures:
s1, enabling the woven cloth coated with the composite material to enter a second mounting seat 39, scraping the redundant composite material by the scraping strips 38, detecting the humidity of the woven cloth by the humidity sensor, and transmitting the detection result to the controller;
s2, adjusting the stretching condition of the driving cylinder 12 by the controller according to the humidity condition to enable the adjusting rod 10 to rotate, pushing the moving plate 9 to move up and down, finally adjusting the position of the moving roller 7, enabling the woven cloth to bypass the fixed roller 6 and the moving roller 7, supplying air to the woven cloth by the hot air piece 8, and drying moisture in the composite material;
s3, extracting the water vapor in the shell 1 by an exhaust fan 23;
s4, the textile fabric bypasses the sizing roller 14, the textile fabric is in contact with the first air blocking piece 17 and is pushed to the sizing roller 14, the second air blocking piece 19 exits from the air outlet hole 20, the air outlet pipe 15 sprays cold air outwards through the air outlet hole 20, and the cold air is in direct contact with the fabric, so that the textile fabric is cooled and sized;
s5, the textile fabric is finally wound on the winding roller 25, the lead screw 32 rotates according to the size of the fabric, the moving piece 29 is driven to move horizontally until the distance between the two groups of limiting pieces 36 is matched with the width of the fabric, and meanwhile, in the process of winding the fabric, the limiting pieces 36 are always pressed on the surface of the fabric to limit the fabric in multiple directions.
The working method of the manufacturing equipment is simple and feasible to operate, has strong intelligence, and effectively improves the manufacturing effect of the composite material woven cloth.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (10)
1. The equipment for manufacturing the composite material woven cloth is characterized by comprising a shell (1), a scraping component (2), a drying component (3), a shaping component (4), a winding component (5) and a controller; the left side and the right side of the shell (1) are respectively provided with a feeding end and a discharging end; the scraping component (2) is arranged on the feeding end; the shaping component (4) and the winding component are both arranged on the discharging end; the drying component (3) is arranged between the feeding end and the discharging end;
the drying assembly (3) comprises a fixed roller (6), a movable roller (7), a hot air piece (8), a movable plate (9), an adjusting rod (10), a mounting rack (11), a driving cylinder (12) and a hot air source; the fixed roller (6) is rotatably arranged at the upper end of the inner wall of the shell (1), and the rotating direction is consistent with the material conveying direction; the moving roller (7) moving up and down is rotationally arranged below the two groups of fixed rollers (6), and the rotating direction of the moving roller is consistent with that of the fixed rollers (6); a through groove (13) matched with the moving track of the moving roller (7) is arranged on the shell (1); the moving plate (9) is connected with the outer wall of the shell (1) in a sliding manner and penetrates through the through groove (13) to be connected with the moving roller (7); the mounting rack (11) is positioned on the outer wall of the shell (1); one end of an adjusting rod (10) driven by a driving cylinder (12) is connected with the mounting frame (11) in a sliding way, and the other end of the adjusting rod is connected with the moving plate (9) in a rotating way; the hot air piece (8) is communicated with an external hot air source and is positioned above the moving roller (7);
the shaping assembly (4) comprises a shaping roller (14), an air outlet pipe (15), a support frame (16), a first air blocking piece (17), a first mounting seat, a second air blocking piece (19), a first elastic piece (22) and a cold air source (24); an air storage chamber is arranged in the shaping roller (14) which is consistent with the rotation direction of the fixing roller (6), and a limiting hole (21) and an air outlet hole (20) which are communicated with the air storage chamber are arranged on the shaping roller (14); the air outlet hole (20) is arranged at the periphery of the limiting hole; one end of each of the first air blocking piece (17) and the second air blocking piece (19) is arranged on the first mounting seat; the first air blocking piece (17) penetrates through the limiting hole (21) and extends to the outside of the limiting hole (21), and the first air blocking piece (17) is connected with the hole wall of the limiting hole (21) in a sliding mode; the second air blocking piece (19) extends into the air outlet hole (20) and is connected with the supporting frame (16) in a sliding way with the hole wall; the support frame (16) is arranged in the air storage chamber; one end of the first elastic piece (22) is connected with the first mounting seat, and the other end of the first elastic piece is connected with the support frame (16); an air outlet pipe (15) communicated with an external cold air source (24) extends into the air storage chamber;
the furling assembly (5) comprises a furling roller (25), a lifting frame (28), a moving piece (29), a second elastic piece (30), a lead screw (32), a translation piece (34), a telescopic rod (35), a limiting piece (36) and a third elastic piece (37); the winding roller (25) which is consistent with the rotating direction of the fixed roller (6) is rotatably arranged above the shaping roller (14); a lifting frame (28) moving up and down is arranged above the winding roller (25); a sliding groove matched with the moving track of the lifting frame (28) is arranged on the shell (1); one end of the moving piece (29) is connected with the lifting frame (28), and the other end of the moving piece extends into the chute and is in sliding connection with the chute wall; the second elastic piece (30) is arranged in the sliding groove; the screw rod (32) is rotationally arranged on the lifting frame (28), and two ends of the screw rod are provided with symmetrical reverse threads; two groups of horizontally moving translation pieces (34) are arranged, the upper ends of the two groups of translation pieces (34) are respectively in threaded connection with the two ends of a screw rod (32), and the middle end is in sliding connection with a lifting frame (28); the upper end of the telescopic rod (35) extends into the lower end of the translation piece (34) and is connected with the translation piece in a sliding manner, and the lower end of the telescopic rod is connected with an L-shaped limiting piece (36); a third elastic member (37) is provided inside the translation member (34).
2. The manufacturing equipment of composite material textile cloth according to claim 1, characterized in that the drying assembly (3) further comprises an exhaust fan (23); an air outlet is arranged at the upper end of the shell (1); the exhaust fan (23) is arranged on the air outlet and is positioned right above the fixed roller (6) and the movable roller (7); the air outlet is also provided with a dust screen (31).
3. The manufacturing equipment of the composite material textile cloth according to the claim 1, characterized in that the hot air piece (8) comprises a ventilation seat and an air outlet head; the ventilation seat is cylindrical; the air outlet head is radially arranged on the side wall of the ventilation seat.
4. A composite woven cloth manufacturing apparatus as claimed in claim 1, wherein a heating layer is provided outside both the fixed roller (6) and the moving roller (7).
5. The composite material woven cloth manufacturing equipment according to the claim 1, characterized in that the adjusting rod (10) is provided with an adjusting groove; the piston rod end of the driving cylinder (12) extends into the adjusting groove and is connected with the adjusting groove in a sliding mode.
6. The manufacturing equipment of composite material textile cloth according to the claim 1, characterized in that the shell (1) is provided with a first driving motor (26) and a plurality of groups of first transmission belts (27); two groups of sizing rollers (14) are arranged; the main shaft of the first driving motor (26) is in transmission connection with one group of sizing rollers (14), and is in transmission connection with the furling roller (25) and the other group of sizing rollers (14) through corresponding first transmission belts (27).
7. The composite material woven cloth manufacturing equipment according to claim 1, wherein a vertical guide rod is arranged in the sliding groove; the moving piece (29) is connected with the guide rod in a sliding way; the second elastic piece (30) is sleeved outside the guide rod, the upper end of the second elastic piece is connected with the top of the sliding groove, and the lower end of the second elastic piece is connected with the moving piece (29).
8. A composite material woven cloth manufacturing apparatus as claimed in claim 1, characterized in that the furling assembly (5) further comprises a second driving motor (33) and a second transmission belt; the second driving motor (33) is arranged on the lifting frame (28); two ends of the second transmission belt are respectively sleeved with a main shaft and a lead screw (32) of a second driving motor (33).
9. The manufacturing equipment of the composite material woven cloth is characterized in that the scraping assembly (2) comprises a second mounting seat (39), a scraping strip (38) and a humidity sensor; the second mounting seat (39) is arranged on the shell (1), and a scraping cavity is arranged inside the second mounting seat; the scraping cavity is communicated with the feed inlet; a plurality of groups of scraping strips (38) are arranged, and the scraping strips (38) are respectively arranged at the upper end and the lower end of the scraping cavity; the humidity inductor is arranged in the scraping cavity.
10. The manufacturing equipment of the composite material woven cloth according to any one of claims 1 to 9, characterized by comprising the following working procedures:
s1, enabling the woven cloth coated with the composite material to enter a second mounting seat (39), scraping the redundant composite material by the scraping strip (38), detecting the humidity of the woven cloth by the humidity sensor, and transmitting the detection result to the controller;
s2, adjusting the stretching condition of the driving cylinder (12) by the controller according to the humidity condition to enable the adjusting rod (10) to rotate and push the moving plate (9) to move up and down, finally realizing the adjustment of the position of the moving roller (7), wherein the woven cloth bypasses the fixed roller (6) and the moving roller (7), and the hot air piece (8) supplies air to the woven cloth to dry the moisture in the composite material;
s3, removing water vapor in the shell (1) by an exhaust fan (23);
s4, the textile fabric bypasses the shaping roller (14), the textile fabric is in contact with the first air blocking piece (17) and is pushed to the shaping roller (14), the second air blocking piece (19) exits from the air outlet hole (20), the air outlet pipe (15) sprays cold air outwards through the air outlet hole (20), and the cold air is directly in contact with the textile fabric to be cooled and shaped;
s5, the textile fabric is finally wound on a winding roller (25), according to the size of the fabric, a lead screw (32) rotates to drive a moving member (29) to horizontally move until the distance between two groups of limiting members (36) is matched with the width of the fabric, and meanwhile, in the process of winding the fabric, the limiting members (36) are always pressed on the surface of the fabric to limit the fabric in multiple directions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011005684.6A CN112170119B (en) | 2020-09-22 | 2020-09-22 | Composite material textile fabric manufacturing equipment |
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| CN202011005684.6A CN112170119B (en) | 2020-09-22 | 2020-09-22 | Composite material textile fabric manufacturing equipment |
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| CN112170119B true CN112170119B (en) | 2021-11-05 |
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| CN113578570B (en) * | 2021-09-29 | 2021-12-03 | 南通华盛彩印有限公司 | Combined traction pre-coating device for wallpaper printing |
| CN115637547A (en) * | 2022-11-04 | 2023-01-24 | 湖北飞智超服装辅料有限公司 | High-temperature setting machine |
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| US10994300B2 (en) * | 2018-11-27 | 2021-05-04 | Service Support Specialties, Inc | Method and/or system for coating a substrate |
| CN210506674U (en) * | 2019-07-29 | 2020-05-12 | 晋江鹏德纺织有限公司 | Practical knitting fabric setting device |
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| US5413636A (en) * | 1992-07-02 | 1995-05-09 | Smejda; Richard K. | Endless rotary processing of substrates in heat and vapors |
| WO2006020685A3 (en) * | 2004-08-11 | 2007-05-31 | Cornell Res Foundation Inc | Modular fabrication systems and methods |
| CN107326588A (en) * | 2017-07-24 | 2017-11-07 | 枝江市凯达纺织有限责任公司 | Shaping and drying device is used in one kind weaving |
| CN208375822U (en) * | 2018-05-11 | 2019-01-15 | 深圳市金汇菱科技有限公司 | A kind of injection mold structure that quickly can be opened and cool down |
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Effective date of registration: 20210901 Address after: Room 411, building 6, China Shengze textile science and Technology Pioneer Park, 1188 West 2nd Ring Road, Shengze Town, Wujiang District, Suzhou, Jiangsu 215228 Applicant after: Suzhou babetta Textile Technology Co.,Ltd. Address before: 215000 rooms 714 and 715, building 23, 1188, West 2nd Ring Road, Shengze Town, Wujiang District, Suzhou City, Jiangsu Province Applicant before: SUZHOU HUIYING TEXTILE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20240519 Address after: 266000 No. 3, Longma Road, Dacun Town, Huangdao District, Qingdao City, Shandong Province Patentee after: Qingdao Wanqing Household Products Co.,Ltd. Country or region after: China Address before: Room 411, building 6, China Shengze textile science and Technology Pioneer Park, 1188 West 2nd Ring Road, Shengze Town, Wujiang District, Suzhou, Jiangsu 215228 Patentee before: Suzhou babetta Textile Technology Co.,Ltd. Country or region before: China |