CN111647271A - High-temperature-resistant flame-retardant organic silicon elastomer cable material and preparation method thereof - Google Patents

High-temperature-resistant flame-retardant organic silicon elastomer cable material and preparation method thereof Download PDF

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CN111647271A
CN111647271A CN202010538718.1A CN202010538718A CN111647271A CN 111647271 A CN111647271 A CN 111647271A CN 202010538718 A CN202010538718 A CN 202010538718A CN 111647271 A CN111647271 A CN 111647271A
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parts
temperature
mixture
agent
internal mixer
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李超
柯斌
董江涛
储俊伟
涂培纯
刘玲
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Hubei Kepuda Photoelectric Material Co ltd
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Hubei Kepuda Photoelectric Material Co ltd
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
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    • C08K2003/385Binary compounds of nitrogen with boron
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    • C08L2201/02Flame or fire retardant/resistant
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    • C08L2203/00Applications
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    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
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    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention relates to a high-temperature-resistant flame-retardant organosilicon elastomer cable material and a preparation method thereof, wherein the high-temperature-resistant flame-retardant organosilicon elastomer cable material is prepared from the following raw materials in parts by weight: silicone resin: 20-30 parts of a solvent; chemically reactive flame retardants: 6-20 parts of a solvent; additive type flame retardant: 10-20 parts; functional auxiliary agents: 10-20 parts; high-temperature resistant auxiliary agent: 4-12 parts; surfactant (b): 3-8 parts; anti-dripping agent: 1-2 parts; a char-forming agent: 5-10 parts; lubricant: 2-4 parts; antioxidant: 1-2 parts. The flame-retardant heat-resistant organic silicon elastic material disclosed by the invention is excellent in heat resistance, can be used at the temperature of-50-180 ℃ for a long time, is excellent in electrical insulation, low in contact loss, resistant to electric arc, flame-retardant and low in water absorption rate; the heat-resistant insulating layer is suitable for electromagnetic wires, high-power motor wires and electric heating equipment; and the organic silicon resin is combined with the inorganic filler, so that the flowability is good, the curing speed is high, various plastic products with the performances of high temperature resistance, electric arc resistance, moisture resistance and the like can be prepared, and the organic silicon resin can be widely applied to the fields of electromechanics, high-performance electronic components and the like.

Description

High-temperature-resistant flame-retardant organic silicon elastomer cable material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer material blending flame-retardant cable materials and preparation thereof, in particular to a high-temperature-resistant flame-retardant organic silicon elastomer cable material and a preparation method thereof.
Background
The demand of the market for electric wires and cables is increasing, and the physical and chemical (physical and chemical) performance of the photoelectric cables is also becoming more and more severe, so that the development of electric wire and cable materials is accelerated, and new materials for photoelectric cables with excellent technical effects are being continuously promoted, for example, thermoplastic elastomers have processability of plastics and high elasticity of rubber and can be recycled, so that the thermoplastic elastomers are generally accepted and paid great priority in the industry as the later-living people.
Thermoplastic elastomers currently used in the field of photoelectric cable materials mainly include polyolefin thermoplastic elastomers (TPO), styrene thermoplastic elastomers (TPS), polyurethane thermoplastic elastomers (TPU), and various thermoplastic dynamic vulcanizates (TPV). TPOs include conventional ethylene-octene copolymers (POEs) and ethylene-vinyl acetate copolymers (EVA) and the like, which have relatively low melting points and are commonly used to make thermoplastic cable materials having relatively low temperature ratings (< 90 ℃); hydrogenated styrene elastomers such as SEBS and SEPS are mostly used for TPS, and the TPS has excellent heat resistance and weather resistance but poor oil resistance; although the TPU has excellent chemical resistance and good oil resistance, the TPU has poor heat resistance and high-temperature water resistance, the processing temperature range is narrow, and the use of the TPU is limited due to higher cost; TPV is prepared by dispersing fully vulcanized rubber particles (EPDM) in a Plastic Phase (PP), and has obviously improved thermal aging resistance and oil resistance compared with polyolefin, but has general processing performance and flow marks on the surface.
In view of the market's great demand for high-temperature-resistant flame-retardant elastomer cable materials, such as some exported American standard power cords, and also in recent years, in the rapidly-developing new energy automobile industry, the corresponding American standard electric automobile charging pile cable has high requirements for mineral oil resistance, high-temperature heat resistance and flame retardancy of the sheath material, and in view of the fact that the existing thermoplastic elastomer cable material cannot completely meet the requirements.
The organosilicon material has high and low temperature resistance, lower glass transition temperature (Tg), surface tension and viscosity-temperature coefficient, excellent electrical property, air permeability and biocompatibility, and is incomparable and replaceable with other organic polymer materials, thereby drawing wide attention. At present, along with the expansion of the capacity of the organic silicon monomer, the production cost of the organic silicon product is continuously reduced; meanwhile, as the price of petroleum products changes, the price difference between the two is gradually shrinking. Therefore, the global energy source has been increasingly fluctuated, and a huge development space is provided for the organic silicon material.
The organic silicon polymer is organic siloxane (Si), wherein the silicone resin and the silicone rubber have the characteristics of hydrophobicity, moisture resistance, high and low temperature resistance, electric insulation, aging resistance and the like. The industrial elastomer Ethylene Propylene Diene Monomer (EPDM), Styrene Butadiene Rubber (SBR), Thermoplastic Polyurethane (TPU) and the like have poor water resistance or oil resistance, the elongation at break of the elastomer is 100-700%, and the organic silicon elastomer has a functional group capable of absorbing polar and oily grease, plays a crucial role in linkage in blending, has excellent compatibility, can reduce the viscosity in a formula, enables a product to be smoother and not sticky, and simultaneously has super-strong mechanical properties, and the elongation at break of 100-1000%.
Therefore, the organic silicon resin of the multifunctional polysiloxane is selected as the main base material, the compatibility is good in a composite material system, the excellent mechanical property is kept, the polar material with excellent performance is added to modify the organic silicon resin, the problem of poor compatibility between the main base material and the modified base material is solved by adding the compatilizer, and on the basis, the organic silicon elastomer cable material with excellent processing performance, flame retardance, heat resistance and mechanical property is prepared by selecting a proper flame retardant, so that the organic silicon elastomer cable material has positive significance, and the technical scheme to be introduced is generated under the background.
Disclosure of Invention
Aiming at the defects of the prior art, the high-temperature-resistant flame-retardant organic silicon elastomer cable material and the preparation method thereof are provided, organic silicon polymer, namely organic siloxane (Si) resin is adopted, the main chain is formed by Si-O bonds, the side chain is connected with organic groups, a body type structure is formed by crosslinking, and the organic silicon resin has the characteristics of hydrophobicity, moisture resistance, high and low temperature resistance, electrical insulation, aging resistance and the like, and the optimal performance index and effect are achieved by the mutual matching proportion of the raw materials, so that the thermal property, the flame retardant property and the mechanical property of the cable are improved.
In order to achieve the purpose, the high-temperature-resistant flame-retardant organic silicon elastomer cable material disclosed by the invention is composed of the following raw materials in parts by weight, and the raw material formula comprises:
silicone resin: 20-30 parts of
Chemically reactive flame retardants: 6-20 parts of
Additive type flame retardant: 10-20 parts of
Functional auxiliary agents: 10-20 parts of
High-temperature resistant auxiliary agent: 4 to 12 portions of
Surfactant (b): 3-8 parts of
Anti-dripping agent: 1-2 parts of
A char-forming agent: 5-10 parts of
Lubricant: 2-4 parts of
Antioxidant: 1-2 parts;
the organic silicon resin is polysiloxane resin, the main chain of the organic silicon resin is formed by Si-O bonds, and the side chain of the organic silicon resin is connected with an organic group to form an organic silicon elastomer through crosslinking;
the chemical flame retardant is one or more of caged phosphate melamine salt, ammonium polyphosphate, dibromo neopentyl glycol, bis (2, 3-dibromopropyl) fumaric acid and 2,4, 6-tribromophenol;
the additive flame retardant is one or more of aluminum hydroxide or magnesium hydroxide;
the functional auxiliary agent is vinyl acetate resin, linear low-density polyethylene resin and maleic anhydride grafting agent;
the high-temperature resistant auxiliary agent is one or more of modified boron nitride and a silica gel high-temperature agent, wherein the silica gel high-temperature agent is a special auxiliary agent which has excellent dispersion performance and can effectively improve the temperature resistance of the silica gel.
The surfactant is one or more of polyoxyethylene phenylate, benzotriazole and aromatic heterocyclic nitrogen compound;
the carbon forming agent is a polyhydroxy compound, and the polyhydroxy compound is composed of one or more of pentaerythritol, dipentaerythritol and starch;
the anti-dripping agent is high molecular weight polytetrafluoroethylene with the molecular weight of 400-500 ten thousand, and the high molecular weight polytetrafluoroethylene is fiberized under the action of shearing force of the screw rod to form a net structure, so that the anti-dripping effect is achieved.
The lubricant is a polymer silicone master batch with the molecular weight of 100-200 ten thousand;
the antioxidant is a combination of a hindered phenol main antioxidant and a thio-containing auxiliary antioxidant, and the ratio of the hindered phenol main antioxidant to the thio-containing auxiliary antioxidant is 1: 2.
Furthermore, the cable material is prepared from the following raw materials in parts by weight, preferably 18 parts of organic silicon resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin, 6 parts of maleic anhydride grafting agent, 14 parts of additive flame retardant, 10 parts of high temperature resistant auxiliary agent, 1 part of anti-dripping agent, 5 parts of char forming agent, 2 parts of lubricant, 2 parts of antioxidant, 18 parts of reactive flame retardant and 3 parts of surfactant.
Preferably, an additive flame retardant having a surface treated is preferably used, and the additive flame retardant is preferably aluminum hydroxide or magnesium hydroxide having a particle diameter of 1 to 2um and a specific surface area of 10 to 20m 2/g.
Preferably, the VA content of the vinyl acetate resin is 28%; the melt flow rate of the linear low-density polyethylene resin is 2-10g/10 min; the maleic anhydride grafting agent has a grafting rate of 0.8-1.5%, and the weight ratio of the vinyl acetate resin, the linear low-density polyethylene resin and the maleic anhydride grafting agent is 4: 2.5: 3.
Preferably, the modified boron nitride has a hexagonal structure and the specific surface area is more than 30m 2/g.
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: firstly, putting 20-30 parts of organic silicon resin and 10-20 parts of functional auxiliary agent into an internal mixer, and uniformly stirring for 2min at the temperature of 80 +/-3 ℃ to obtain a first mixture;
s2: then, placing 10-20 parts of additive flame retardant, 4-12 parts of high-temperature-resistant auxiliary agent and the first mixture in an internal mixer, and continuously and uniformly stirring at the temperature of 80 +/-3 ℃ for 1min to obtain a second mixture;
s3: placing 1-2 parts of anti-dripping agent, 5-10 parts of charring agent, 2-4 parts of lubricant, 1-2 parts of antioxidant and the second mixture into an internal mixer, and continuously uniformly stirring for 30s at the temperature of 80 +/-3 ℃ to obtain a third mixture;
s4: mixing 6-20 parts of chemical reactive flame retardant into the third mixture, adding 3-8 parts of surfactant, and continuously stirring in an internal mixer at the temperature of 80 +/-3 ℃ for 2min to obtain a fourth mixture;
s5: and (3) continuously mixing the fourth mixture in an internal mixer, raising the temperature from 80 +/-3 ℃ to 145 +/-3 ℃, lifting a gland, exhausting, pressing the gland again to raise the temperature to 150 +/-3 ℃, and extruding and granulating.
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material preferably selects the following raw materials in parts by weight:
s1: uniformly stirring 20 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 14 parts of additive flame retardant and 10 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 18 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
Has the following advantages:
the high-temperature resistant flame-retardant silicone elastomer is easy and stable, has excellent mixing performance with organic resin without self-melting, is suitable for modification of various aspects of resin blending, simultaneously maintains the mechanical property after melting and cooling due to the reversibility of physical acting force, and can achieve good compatibility with other organic resin under the condition of mechanical blending in a processing process, thereby improving the mechanical property of the organic silicon resin. According to the high-temperature-resistant flame-retardant organic silicon elastomer cable material, the organic silicon elastomer material is added, so that the cable material is excellent in heat resistance, can be used at the temperature of minus 50-180 ℃ for a long time, is excellent in electrical insulation, low in contact loss, resistant to electric arc, flame-retardant and low in water absorption rate; the heat-resistant insulating layer is suitable for electromagnetic wires, high-power motor wires and electric heating equipment; the organic silicon resin and the inorganic filler are kneaded into the molding plastic, so that the molding plastic has good fluidity and high curing speed, can be used for preparing various plastic products with high and low temperature resistance, electric insulation, electric arc resistance, moisture resistance and the like, and is widely applied to the fields of electromechanics, high-performance electronic components and the like; by reasonably using the additive flame retardant, the influence on the mechanical property of the material is reduced, and the adverse effects of low elongation at break and low flame retardant property caused by excessive or insufficient use of the additive flame retardant are eliminated.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
Example one
The flame-retardant heat-resistant organic silicon elastomer cable material provided by the invention comprises the following raw materials in parts by weight:
silicone resin: 20-30 parts of
Chemically reactive flame retardants: 6-20 parts of
Additive type flame retardant: 10-20 parts of
Functional auxiliary agents: 10-20 parts of
High-temperature resistant auxiliary agent: 4 to 12 portions of
Surfactant (b): 3-8 parts of
Anti-dripping agent: 1-2 parts of
A char-forming agent: 5-10 parts of
Lubricant: 2-4 parts of
Antioxidant: 1-2 parts of
The organic silicon resin is polyorganosiloxane resin;
the chemical reaction flame retardant is one or more of caged phosphate melamine salt, ammonium polyphosphate, dibromoneopentyl glycol, bis (2, 3-dibromopropyl) fumaric acid and 2,4, 6-tribromophenol, preferably low fuming, has good compatibility with matrix resin, can be used as an acid source, is used together with a carbon source and a gas source, has thermal stability, low water solubility, difficult moisture absorption and durable flame retardant effect.
The additive flame retardant is one or more of aluminum hydroxide or magnesium hydroxide, preferably the additive flame retardant with the particle size of 1-2um, the specific surface area of 10-20m2/g and the surface treated is selected.
The functional auxiliary agent is vinyl acetate resin, and the VA content of the functional auxiliary agent is preferably 28%; the input LLDPE, the melt flow rate is 2-10g/10 min; maleic anhydride grafting agent, preferably with a grafting rate of 0.8-1.5%.
The high-temperature resistant auxiliary agent is one or more of boron nitride and a silica gel high-temperature agent, the boron nitride preferably has a hexagonal structure, and the surface with the particle size nanometer level specific surface area larger than 30m2/g is modified; the silica gel high-temperature agent is a special auxiliary agent which has excellent dispersion performance and can effectively improve the temperature resistance of silica gel.
The surfactant is one or more of polyoxyethylene phenylate, benzotriazole and aromatic heterocyclic nitrogen compound.
The anti-dripping agent is preferably high molecular weight polytetrafluoroethylene with the molecular weight of about 400-500 ten thousand, and the high molecular weight polytetrafluoroethylene is fiberized under the action of the shearing force of the screw to form a net structure to play a role in preventing dripping.
The char-forming agent preferably forms the basis of a foamed char layer, a high carbon content polyol, preferably one or more of pentaerythritol and dipentaerythritol, and starch.
The lubricant is a silicone master batch with high molecular weight, preferably a silicone master batch with molecular weight of 100-200 ten thousand.
The antioxidant is a combination of a hindered phenol main antioxidant and a thio-containing auxiliary antioxidant, and the recommended ratio of the hindered phenol main antioxidant to the thio-containing auxiliary antioxidant is 1: 2.
The preparation method of the high-temperature-resistant flame-retardant organic silicon elastomer cable material is further described as follows:
example 1
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: uniformly stirring 20 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 18 parts of additive flame retardant and 6 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and spreading on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 12 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
Example 2
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: uniformly stirring 23 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 10 parts of additive flame retardant and 8 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 10 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
Example 3
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: uniformly stirring 26 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 10 parts of additive flame retardant and 10 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 10 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
Example 4
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: uniformly stirring 28 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 14 parts of additive flame retardant and 12 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 6 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
Example 5
A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: uniformly stirring 20 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 15 parts of additive flame retardant and 4 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 10 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
The high-temperature-resistant flame-retardant silicon elastomer cable material prepared in the embodiment 1-5 is subjected to performance test, the measured data are shown in table 1, and the measurement method is carried out according to GB/T32129-2015;
TABLE 1
Oxygen index/% Thermal deformation/%) Drip resistance Elongation at break/%
Example 1 36 2.89 Without dripping 153
Example 2 28 2.47 Without dripping 179
Example 3 35 1.89 Without dripping 216
Example 4 32 1.65 Without dripping 225
Example 5 30 1.85 Without dripping 218
As can be seen from Table 1, the high temperature resistant and flame retardant silicone elastomer cable materials prepared in examples 1-5 have an oxygen index of 28-36%, an elongation at break of 153-225%, and a thermal deformation rate of 1.65-2.89%, and do not drip, and thus the high temperature resistant and flame retardant silicone elastomer cable materials prepared in examples 1-5 are flame retardant, and have high temperature resistance and good flexibility and electrical insulation. In comparative example 1, due to the addition of the additive flame retardant, the influence on the mechanical properties of the material is great, so that the elongation at break is low; comparative example 2, which is superior in mechanical properties, is low in flame retardancy due to a sharp decrease in the additive flame retardant; comparative example 5, as the silicone resin content increased, the reaction flame retardant and the high temperature resistant flame retardant decreased, resulting in a decrease in mechanical and thermal properties. The above results show that in example 3, the optimal performance index is achieved by the mutual matching ratio of the raw materials, a better effect is achieved, and the thermal property, the flame retardant property and the mechanical property of the cable can be improved.
In conclusion, the high-temperature-resistant flame-retardant organic silicon elastomer cable material and the preparation method thereof have the advantages that the cable material has the characteristics of high temperature resistance and flame retardance, can not generate dense smoke even if being burnt, can not harm the environment and the health of human bodies, and simultaneously has better electrical insulation and flexibility; the preparation method is simple, and the prepared cable material has good performance.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention as used herein, which may be applied directly or indirectly to other related arts, are intended to be included within the scope of the present invention.

Claims (7)

1. The high-temperature-resistant flame-retardant organic silicon elastomer cable material is characterized by being prepared from the following raw materials in parts by weight:
silicone resin: 20-30 parts of
Chemically reactive flame retardants: 6-20 parts of
Additive type flame retardant: 10-20 parts of
Functional auxiliary agents: 10-20 parts of
High-temperature resistant auxiliary agent: 4 to 12 portions of
Surfactant (b): 3-8 parts of
Anti-dripping agent: 1-2 parts of
A char-forming agent: 5-10 parts of
Lubricant: 2-4 parts of
Antioxidant: 1-2 parts;
the organic silicon resin is polysiloxane resin, the main chain of the organic silicon resin is formed by Si-O bonds, and the side chain of the organic silicon resin is connected with an organic group to form an organic silicon elastomer through crosslinking;
the chemical flame retardant is one or more of caged phosphate melamine salt, ammonium polyphosphate, dibromo neopentyl glycol, bis (2, 3-dibromopropyl) fumaric acid and 2,4, 6-tribromophenol;
the additive flame retardant is one or more of aluminum hydroxide or magnesium hydroxide;
the functional auxiliary agent is vinyl acetate resin, linear low-density polyethylene resin and maleic anhydride grafting agent;
the high-temperature resistant auxiliary agent is one or more of modified boron nitride and silica gel high-temperature agent;
the surfactant is one or more of polyoxyethylene phenylate, benzotriazole and aromatic heterocyclic nitrogen compound;
the carbon forming agent is a polyhydroxy compound, and the polyhydroxy compound is composed of one or more of pentaerythritol, dipentaerythritol and starch;
the anti-dripping agent is high molecular weight polytetrafluoroethylene with molecular weight of 400-500 ten thousand;
the lubricant is a polymer silicone master batch with the molecular weight of 100-200 ten thousand;
the antioxidant is a combination of a hindered phenol main antioxidant and a thio-containing auxiliary antioxidant, and the ratio of the hindered phenol main antioxidant to the thio-containing auxiliary antioxidant is 1: 2.
2. The high-temperature-resistant flame-retardant silicone elastomer cable material as claimed in claim 1, wherein: the cable material is prepared from the following raw materials in parts by weight, including 18 parts of organic silicon resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin, 6 parts of maleic anhydride grafting agent, 14 parts of additive flame retardant, 10 parts of high-temperature-resistant auxiliary agent, 1 part of anti-dripping agent, 5 parts of char forming agent, 2 parts of lubricant, 2 parts of antioxidant, 18 parts of reactive flame retardant and 3 parts of surfactant.
3. The high-temperature-resistant flame-retardant silicone elastomer cable material as claimed in claim 2, wherein: the additive flame retardant is aluminum hydroxide or magnesium hydroxide with the particle size of 1-2um and the specific surface area of 10-20m 2/g.
4. The high-temperature-resistant flame-retardant silicone elastomer cable material as claimed in claim 2, wherein: the VA content of the vinyl acetate resin is 28%; the melt flow rate of the linear low-density polyethylene resin is 2-10g/10 min; the maleic anhydride grafting agent has a grafting rate of 0.8-1.5%, and the weight ratio of the vinyl acetate resin, the linear low-density polyethylene resin and the maleic anhydride grafting agent is 4: 2.5: 3.
5. The high-temperature-resistant flame-retardant silicone elastomer cable material as claimed in claim 2, wherein: the modified boron nitride is in a hexagonal structure, and the specific surface area is more than 30m2/g。
6. A preparation method of a high-temperature-resistant flame-retardant organic silicon elastomer cable material comprises the following steps:
s1: firstly, putting 20-30 parts of organic silicon resin and 10-20 parts of functional auxiliary agent into an internal mixer, and uniformly stirring for 2min at the temperature of 80 +/-3 ℃ to obtain a first mixture;
s2: then, placing 10-20 parts of additive flame retardant, 4-12 parts of high-temperature-resistant auxiliary agent and the first mixture in an internal mixer, and continuously and uniformly stirring at the temperature of 80 +/-3 ℃ for 1min to obtain a second mixture;
s3: placing 1-2 parts of anti-dripping agent, 5-10 parts of charring agent, 2-4 parts of lubricant, 1-2 parts of antioxidant and the second mixture into an internal mixer, and continuously uniformly stirring for 30s at the temperature of 80 +/-3 ℃ to obtain a third mixture;
s4: mixing 6-20 parts of chemical reactive flame retardant into the third mixture, adding 3-8 parts of surfactant, and continuously stirring in an internal mixer at the temperature of 80 +/-3 ℃ for 2min to obtain a fourth mixture;
s5: and (3) continuously mixing the fourth mixture in an internal mixer, raising the temperature from 80 +/-3 ℃ to 145 +/-3 ℃, lifting a gland, exhausting, pressing the gland again to raise the temperature to 150 +/-3 ℃, and extruding and granulating.
7. The preparation method of the high-temperature-resistant flame-retardant organosilicon elastomer cable material as claimed in claim 6, wherein the cable material is prepared from the following raw materials in parts by weight:
s1: uniformly stirring 20 parts of organic silicon elastomer resin, 8 parts of vinyl acetate resin, 5 parts of linear low-density polyethylene resin and 6 parts of maleic anhydride grafting agent in an internal mixer at the temperature of 80 ℃ for 2min to obtain a first mixture;
s2: adding 14 parts of additive flame retardant and 10 parts of high-temperature-resistant auxiliary agent into an internal mixer, uniformly stirring the mixture and the first mixture for 1min, and controlling the temperature in the internal mixer at 80 ℃ to obtain a second mixture;
s3: adding 1 part of anti-dripping agent, 5 parts of carbon forming agent, 2 parts of lubricant and 2 parts of antioxidant into an internal mixer, uniformly stirring and scattering on the surface of the second mixture, uniformly stirring and mixing for 30s, and controlling the temperature in the internal mixer at 80 ℃ to obtain a third mixture;
s4: adding 18 parts of reactive flame retardant into an internal mixer, mixing with the third mixture, adding 3 parts of surfactant, controlling the temperature of the internal mixer at 80 ℃, and stirring the raw materials in the internal mixer for 2min to obtain a fourth mixture;
s5: and continuously mixing the fourth mixture in an internal mixer, lifting a pressurizing cover after the temperature reaches 145 ℃, exhausting for 30s, closing the pressurizing cover, continuously mixing to increase the temperature to 150 ℃, and extruding and granulating in an extruder after the materials are completely plasticized.
CN202010538718.1A 2020-06-13 2020-06-13 High-temperature-resistant flame-retardant organic silicon elastomer cable material and preparation method thereof Pending CN111647271A (en)

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CN115322573A (en) * 2022-08-19 2022-11-11 广州市奇胜电线电缆有限公司 125 ℃ halogen-free non-toxic super B1 grade flame-retardant polyolefin material

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Application publication date: 20200911