CN111513274B - Production system and production method of balls easy to scatter materials - Google Patents
Production system and production method of balls easy to scatter materials Download PDFInfo
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- CN111513274B CN111513274B CN202010334977.2A CN202010334977A CN111513274B CN 111513274 B CN111513274 B CN 111513274B CN 202010334977 A CN202010334977 A CN 202010334977A CN 111513274 B CN111513274 B CN 111513274B
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- 239000000463 material Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 238000000465 moulding Methods 0.000 claims abstract description 14
- 238000010025 steaming Methods 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 41
- 230000001788 irregular Effects 0.000 claims description 26
- 238000002156 mixing Methods 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 8
- 244000017020 Ipomoea batatas Species 0.000 claims description 6
- 235000002678 Ipomoea batatas Nutrition 0.000 claims description 6
- 244000061456 Solanum tuberosum Species 0.000 claims description 6
- 235000002595 Solanum tuberosum Nutrition 0.000 claims description 6
- 235000012015 potatoes Nutrition 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 2
- 239000008188 pellet Substances 0.000 claims 6
- 238000007599 discharging Methods 0.000 description 9
- 235000011194 food seasoning agent Nutrition 0.000 description 6
- 239000004278 EU approved seasoning Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000021186 dishes Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/105—Sweet potatoes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
- A23L19/12—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops of potatoes
- A23L19/13—Mashed potato products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/10—Moulding
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Manufacturing & Machinery (AREA)
- Confectionery (AREA)
Abstract
The invention discloses an easy-scattering ball production system and a production method, wherein the production system comprises a steam box, a smashing device and a molding device, the steam box is used for steaming ball raw materials, the smashing device is used for smashing the steamed ball raw materials, and the molding device is used for molding the smashed ball raw materials into easy-scattering balls with grooves formed in the tops; in addition, the invention also discloses a corresponding production method; the invention can automatically produce the balls, so that the surfaces of the balls are easy to scatter materials and taste, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of ball production, in particular to a system and a method for producing balls easy to scatter materials.
Background
At present, foods such as sweet potatoes or potatoes can also be produced into balls for sale, the balls of the sweet potatoes or the potatoes are very suitable for being eaten in cold dishes or hot pots, however, the balls are difficult to scatter seasonings on the surfaces of the balls and are difficult to taste, in addition, most of the existing food balls are manually twisted into corresponding shapes in the shaping process, the labor intensity is high, the automation degree is not high, and therefore, a ball production system and a production method which are easy to scatter the seasonings are urgently needed to be designed to solve the problems.
Disclosure of Invention
The invention aims to overcome the defects and provide the production system and the production method of the balls easy to scatter seasoning, which can automatically produce the balls, so that the surfaces of the balls are easy to scatter seasoning and have good taste, and the production efficiency is improved.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides an easily spill material ball production system, includes the steam ager, smashes device and molding device, the steam ager is used for evaporating the ball raw materials ripe, smash the device and be used for smashing the ball raw materials ripe, the molding device is used for offering the notched easily spill material ball for the top with the ball raw materials molding of smashing.
Preferably, a cutting device is arranged between the discharge end of the smashing device and the feed end of the molding device.
Preferably, smash the device including smashing the jar, smash the tank bottoms face and be conical surface structure, smash the jar interior vertical (mixing) shaft that is equipped with, be equipped with stirring vane on the (mixing) shaft, the (mixing) shaft top is connected with the driving motor output, and the (mixing) shaft bottom is connected with rotatory scraper input, smashes tank bottoms portion feed opening below and is equipped with screw conveyer.
Preferably, rotatory scraper is fixed in the first bevel gear of (mixing) shaft bottom including the level, first bevel gear and second bevel gear meshing, second bevel gear is fixed with the rotation axis one end that the slant set up, be equipped with first helical blade on the rotation axis, the rotation axis with smash tank bottoms face parallel, first helical blade bottom side with smash tank bottoms face contact, the rotation axis both ends are located the swivel mount both sides through the bearing bracket, swivel mount one end is fixed with the (mixing) shaft bottom side, the other end is equipped with the gag lever post, the annular spacing groove sliding fit that gag lever post and crushing jar inside wall seted up.
Preferably, stirring vane avris still is equipped with the side scraper, and the (mixing) shaft downside is equipped with second helical blade, and the (mixing) shaft lower extreme passes through the bearing to be connected with the bracing piece, and the bracing piece both ends are fixed in and smash jar inside wall, and (mixing) shaft upper portion is connected with smashing the jar top cap through the bearing, and the (mixing) shaft top is connected with the third bevel gear that the level set up, third bevel gear and fourth bevel gear meshing, fourth bevel gear passes through the reduction gear and is connected with the driving motor output shaft.
Preferably, cutting device includes the fixed plate of vertical setting, the fixed spout that is equipped with in fixed plate both sides, wears to be equipped with the slider in two spouts, and the slider middle part has been seted up and has been dodged the groove, and slider fixed surface has irregular annular track, be equipped with the slide bar rather than sliding connection in the irregular annular track, the slide bar is connected with the perpendicular fixed connection of dwang one end, the dwang other end and a servo motor output shaft, and a servo motor is fixed in the fixed plate back, and its output shaft passes the fixed plate and lies in and dodges the inslot, and a slider avris is connected with the cutting blade that transversely sets up, smashes discharging pipe one side of device and is equipped with the baffle.
Preferably, the irregular circular track includes a large circular track, a small circular track and a reverse circular track, the radius of the large circular track is greater than that of the small circular track, the center of the reverse circular track is located on the outer side of the irregular circular track, the whole irregular circular track is symmetrical with the horizontal center line of the slider, and the connecting line of the center of the large circular track and the center of the reverse circular track coincides with the horizontal center line of the slider.
Preferably, the molding device includes drive sprocket and driven sprocket, on drive sprocket wears to establish and is fixed in second servo motor output shaft, around being equipped with the chain between drive sprocket and the driven sprocket, evenly being fixed with a plurality of concave surface moulds on the chain, upside chain top is equipped with scalable clamp plate and scalable pressure platform respectively, and scalable clamp plate top is connected with first telescoping device, and scalable pressure platform top is connected with the second telescoping device.
Preferably, a bearing plate is fixedly arranged below the upper side chain, a stepping motor is fixedly arranged on the lower side of the bearing plate, and an output shaft of the stepping motor is connected with the eccentric wheel; the concave surface mould is the hemisphere groove structure, scalable pressure platform is annular groove structure.
In addition, the invention also discloses a production method of the easy-scattering ball production system, which comprises the following steps:
step 1): selecting sweet potatoes or potatoes as a raw material of the ball, and steaming the raw material of the ball through a steam box;
step 2): conveying the steamed ball raw materials into a smashing tank of a smashing device, starting a driving motor, and then rotating and smashing a stirring blade; after a valve of a feed opening at the bottom of the smashing device is opened, the materials are fed to the feed end of the screw conveyor, and meanwhile, the scraping device is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank;
and step 3): the screw conveyer conveys the material to the discharging pipe for continuous discharging, and after a first servo motor of the cutting device is started, a cutting blade cuts the baffle plate tangentially at intervals, so that the material discharged from the discharging pipe is quantitatively cut off;
and step 4): the second servo motor controls the driving chain wheel to intermittently operate, so that the chain drives the concave molds to intermittently rotate, and in the time period of cutting operation of the cutting blade, the corresponding concave molds stay below the discharge pipe, and then move to the next position after receiving materials;
step 5): the first telescopic device intermittently stretches to enable the telescopic pressure plate to move downwards or upwards, and when the telescopic pressure plate moves to the lower part, the material in the concave surface die is flattened, so that the material forms a hemispherical shape; the second telescopic device intermittently extends and retracts to enable the telescopic pressing table to move downwards or upwards, when the telescopic pressing table moves to the lower part, the top surface of the material in the concave surface die is pressed into an annular groove shape, and finally the material in the concave surface die forms an easy-material-scattering ball with a hemispherical bottom surface and an annular groove formed in the top;
step 6): when the concave mould moves forward to the side or the lower side of the chain, the easily-scattered balls in the concave mould are separated and fall onto a conveying belt device below the concave mould, and after the stepping motor is started, the eccentric wheel continuously hits the chain at the lower side, so that the demoulding process of the easily-scattered balls is accelerated.
The invention has the beneficial effects that:
1. the invention can automatically produce the balls, so that the surfaces of the balls are easy to scatter materials and taste, and the production efficiency is greatly improved;
2. the smashing device can not only quickly smash and scatter the raw materials, but also effectively avoid the accumulation of the materials on the bottom surface of the smashing tank through the rotary scraping device;
3. the cutting device converts the control on the cutting frequency of the cutting blade into the control on the rotating speed of the first servo motor, so that the control is simpler and more accurate, in addition, the shape design of the irregular annular track can ensure that a speed reduction process is carried out when the sliding rod moves to the rightmost side every time, so that the speed is 0 when the cutting blade is in tangential direction and contacts with the baffle every time, and the collision of the cutting blade on the baffle is effectively avoided;
4. the second servo motor controls the driving chain wheel to operate intermittently, so that the chain drives the concave molds to rotate intermittently, the corresponding concave molds stay below the discharge pipe in a time period when the cutting blade performs cutting operation, and then move to the next position after receiving materials, the matching mode of the cutting operation and the material receiving operation is simple and efficient, a complex control mechanism is not required to be designed for execution, and the whole production system is simplified;
5. the telescopic pressing plate can press and flatten materials in the concave surface die, the telescopic pressing table presses the top surface of the materials in the concave surface die into a groove structure, and the telescopic pressing plate and the telescopic pressing table are matched to enable the materials to form easily scattered material balls with hemispherical bottom surfaces and annular grooves at the tops;
6. the ball easy to spill materials, which is hemispherical in bottom surface and provided with the annular groove at the top, has two advantages when being eaten, firstly, after the annular groove is formed at the top, the seasoning is convenient to spill to the top surface, the seasoning is easy to accumulate at the top of the ball, and the ball is easy to taste after being stored for a period of time; and secondly, the spherical shape at the bottom of the material scattering ball is easy to take through a soup ladle, so that the ball is convenient for people to eat.
Drawings
FIG. 1 is a schematic structural diagram of an easy-scattering ball production system;
FIG. 2 is an enlarged schematic view of the breaking apparatus of FIG. 1;
FIG. 3 is an enlarged schematic view of the rotary scraping device shown in FIG. 2;
FIG. 4 is an enlarged schematic view of the cutting apparatus of FIG. 1;
FIG. 5 is a left side view of the structure of FIG. 4;
FIG. 6 is a schematic structural view of the irregular circular track in FIG. 5;
FIG. 7 is an enlarged schematic view of the molding machine of FIG. 1;
FIG. 8 is a left side view of the structure of FIG. 7 illustrating the connection between the driving sprocket and the second servo motor;
fig. 9 is a schematic perspective view of a material scattering-prone ball.
Detailed Description
The invention is described in further detail below with reference to the figures and specific embodiments.
As shown in fig. 1 to 9, an easily-scattering ball production system comprises a steam box 1, a smashing device 2 and a modeling device 3, wherein the steam box 1 is used for steaming ball raw materials, the smashing device 2 is used for smashing the steamed ball raw materials, and the modeling device 3 is used for modeling the smashed ball raw materials into an easily-scattering ball 5 with a groove 4 formed in the top.
Preferably, a cutting device 6 is arranged between the discharge end of the smashing device 2 and the feed end of the molding device 3.
Preferably, smash device 2 including smashing jar 2.1, smash jar 2.1 bottom surface and be conical surface structure, smash jar 2.1 interior vertical (mixing) shaft 2.2 that is equipped with, be equipped with stirring vane 2.3 on the (mixing) shaft 2.2, the (mixing) shaft 2.2 top is connected with driving motor 2.4 output, (mixing) shaft 2.2 bottom is connected with rotatory scraper 2.5 input, smashes jar 2.1 bottom feed opening below and is equipped with screw conveyer 2.6.
Preferably, the rotary scraping device 2.5 comprises a first bevel gear 2.5.1 horizontally fixed at the bottom of the stirring shaft 2.2, the first bevel gear 2.5.1 is engaged with a second bevel gear 2.5.2, the second bevel gear 2.5.2 is fixed with one end of a rotating shaft 2.5.3 obliquely arranged, the rotating shaft 2.5.3 is provided with a first helical blade 2.5.4, the rotating shaft 2.5.3 is parallel to the bottom surface of the crushing tank 2.1, the bottom side of the first helical blade 2.5.4 is contacted with the bottom surface of the crushing tank 2.1, two ends of the rotating shaft 2.5.3 are arranged at two sides of a rotating frame 2.5.5 through a bearing frame, one end of the rotating frame 2.5.5 is fixed with the bottom side of the crushing tank 2.2, the other end is provided with a limiting rod 2.5.6, and the limiting rod 2.5.6 is in sliding fit with an annular limiting groove 2.5.7 arranged on the inner side wall of the crushing tank 2.1.
Preferably, a side scraper 2.7 is further arranged at the side of the stirring blade 2.3, a second spiral blade 2.8 is arranged at the lower side of the stirring shaft 2.2, the lower end of the stirring shaft 2.2 is connected with a support rod 2.9 through a bearing, the two ends of the support rod 2.9 are fixed on the inner side wall of the smashing tank 2.1, the upper part of the stirring shaft 2.2 is connected with the top cover of the smashing tank 2.1 through a bearing, the top of the stirring shaft 2.2 is connected with a third bevel gear 2.10 which is horizontally arranged, the third bevel gear 2.10 is meshed with a fourth bevel gear 2.11, and the fourth bevel gear 2.11 is connected with an output shaft of a driving motor 2.4 through a speed reducer.
The working process of the smashing device 2 is as follows: after the driving motor 2.4 works, the fourth bevel gear 2.11 is driven to rotate, so that the third bevel gear 2.10 is driven to rotate, the stirring shaft 2.2 is driven to rotate, and finally the stirring blade 2.3 rotates, so that the smashing process can be carried out; because the ball raw materials in this embodiment are sweet potato or potato, it is very easily adhered to smash jar 2.1 bottom conical surface after smashing, so set up rotatory scraper 2.5 and can constantly scrape the material that adheres to smash jar 2.1 bottom surface and leave, specifically do: the stirring shaft 2.2 rotates to drive the first bevel gear 2.5.1 to rotate, and further drives the second bevel gear 2.5.2 to rotate, and finally drives the first helical blade 2.5.4 to rotate, and when the first helical blade 2.5.4 rotates, because one end of the rotating frame 2.5.5 is fixed with the bottom side of the stirring shaft 2.2, the rotating frame 2.5.5 also rotates on the horizontal plane and continuously sweeps the whole bottom conical surface of the smashing tank 2.1, so that the first helical blade 2.5.4 can sweep the bottom conical surface of the smashing tank 2.1 during rotation, so that materials adhered to the bottom conical surface of the smashing tank 2.1 are continuously scraped to the discharge opening, and the side scraping plates 2.7 can effectively avoid the materials from accumulating on the side wall of the smashing tank 2.1; in addition, after the lower side of the stirring shaft 2.2 is provided with the second spiral blade 2.8, the second spiral blade 2.8 can also generate the extrusion effect of spiral conveying, so that the blanking process is accelerated.
Preferably, cutting device 6 includes the fixed plate 6.1 of vertical setting, fixed 6.2 that is equipped with spout in the fixed 6.1 both sides of fixed plate, wears to be equipped with slider 6.3 in two spout 6.2, and 6.3 middle parts of slider have been seted up and have been dodged groove 6.4, and 6.3 fixed surface of slider has irregular annular track 6.5, be equipped with in the irregular annular track 6.5 rather than sliding connection's slide bar 6.6, slide bar 6.6 and the perpendicular fixed connection of dwang 6.7 one end, the dwang 6.7 other end and the output shaft of first servo motor 6.8, first servo motor 6.8 is fixed in the fixed plate 6.1 back, and its output shaft passes fixed plate 6.1 and is located and dodges groove 6.4, and 6.3 avris of slider is connected with the cutting blade 6.9 of horizontal setting, smashes device 2's discharging pipe 2.12 one side and is equipped with baffle 6.10.
Preferably, the irregular circular track 6.5 comprises a large circular track 6.5.1, a small circular track 6.5.2 and a reverse circular track 6.5.3, the radius of the large circular track 6.5.1 is greater than the radius of the small circular track 6.5.2, the center of the reverse circular track 6.5.3 is located outside the irregular circular track 6.5, the whole irregular circular track 6.5 is symmetrical with the horizontal center line of the sliding block 6.3, and the connecting line of the center of the large circular track 6.5.1 and the center of the reverse circular track 6.5.3 coincides with the horizontal center line of the sliding block 6.3.
The cutting device 6 has the following specific working process: the first servo motor 6.8 drives the rotating rod 6.7 to rotate after working, so as to drive the sliding rod 6.6 to do circular motion, and the sliding rod 6.6 is in sliding connection with the irregular annular track 6.5, so that the irregular annular track 6.5 can move left and right, the irregular annular track 6.5 is fixed on the sliding block 6.3, and the sliding block 6.3 is in sliding fit with the sliding groove 6.2, so that the sliding block 6.3 can move left and right finally, so that the cutting blade 6.9 can cut the baffle 6.10 tangentially at intervals, and the material discharged from the discharging pipe 2.12 can be cut off quantitatively; since the controller of the first servomotor 6.8 itself can control the rotational speed accurately, the cutting frequency of the cutting blade 6.9 can also be controlled accurately; in this embodiment, the radius of the large circular arc track 6.5.1 is substantially the same as the length of the rotating rod 6.7, and as shown in fig. 6, when the rotating rod 6.7 rotates counterclockwise, the irregular circular track 6.5 does not move, when the rotating rod rotates to the small circular arc track 6.5.2, the sliding rod 6.6 starts to push the entire irregular circular track 6.5 to move to the right, the small circular arc track 6.5.2 plays a transition role, when the rotating rod 6.7 rotates to the lower half of the reverse circular arc track 6.5.3, the sliding rod 6.6 continues to push the entire irregular circular track 6.5 to move to the right, and gradually starts to decelerate, when the sliding rod 6.6 reaches the midpoint of the reverse circular arc track 6.5.3, the speed drops to 0, when the rotating rod 6.7 rotates to the upper half of the reverse circular arc track 6.5.3, the sliding rod 6.6.6 pulls the entire irregular circular track 6.5 to move to the left, and when the large circular arc track 6.7 sweeps the small circular arc track 6.5.2 returns to the entire irregular circular track 6.1. The cutting device 6 is designed in such a way, one is to convert the control of the cutting frequency of the cutting blade 6.9 into the control of the rotating speed of the first servo motor 6.8, so that the control is simpler and more accurate, the shape design of the irregular annular tracks 6.5 can ensure that the sliding rod 6.6 has a deceleration process every time the sliding rod moves to the rightmost side, so that the speed is 0 every time the cutting blade 6.9 is tangential and contacts the baffle 6.10, and the collision of the cutting blade 6.9 to the baffle 6.10 is effectively avoided.
Preferably, molding device 3 includes drive sprocket 3.1 and driven sprocket 3.2, drive sprocket 3.1 wears to establish and is fixed in on the output shaft of second servo motor 3.3, around being equipped with chain 3.4 between drive sprocket 3.1 and the driven sprocket 3.2, evenly is fixed with a plurality of concave surface moulds 3.5 on the chain 3.4, and upside chain 3.4 top is equipped with scalable clamp plate 3.6 and scalable pressure platform 3.7 respectively, and scalable clamp plate 3.6 top is connected with first telescoping device 3.6.1, and scalable pressure platform 3.7 top is connected with second telescoping device 3.7.1.
Preferably, a bearing plate 3.8 is fixedly arranged below the upper side chain 3.4, a stepping motor 3.9 is fixedly arranged on the lower side of the bearing plate 3.8, and an output shaft of the stepping motor 3.9 is connected with an eccentric wheel 3.10; the concave mould 3.5 is a hemispherical groove structure, and the telescopic pressing platform 3.7 is an annular groove structure.
The specific working process of the molding device 3 is as follows: the second servo motor 3.3 can drive the rotation of the driving chain wheel 3.1 after working, and the controller of the second servo motor 3.3 can accurately control the rotating speed and the intermittent rotating frequency so as to control the rotating speed and the interval rest time of the driving chain wheel 3.1, so that the rotation of the whole chain 3.4 and the moving process of the plurality of concave molds 3.5 can be accurately controlled. Therefore, the second servo motor 3.3 controls the driving chain wheel 3.1 to intermittently operate, so that the chain 3.4 drives the concave molds 3.5 to intermittently rotate, and in the time period of cutting operation of the cutting blade 6.9, the corresponding concave molds 3.5 stay below the discharge pipe 2.12, and then move to the next position after receiving materials; the first telescopic device 3.6.1 intermittently extends and retracts to enable the telescopic pressure plate 3.6 to move downwards or upwards, and when the telescopic pressure plate 3.6 moves downwards, materials in the concave surface die 3.5 are flattened, so that the materials form a hemispherical shape; the second telescopic device 3.7.1 intermittently extends and retracts to enable the telescopic pressing platform 3.7 to move downwards or upwards, when the telescopic pressing platform 3.7 moves to the lower side, the top surface of the material in the concave die 3.5 is pressed into an annular groove shape, and finally the material in the concave die 3.5 forms the easily-scattering ball 5 with a hemispherical bottom surface and an annular groove formed in the top.
The production method of the easy-spreading ball production system in the embodiment of the invention comprises the following steps:
step 1): selecting sweet potatoes or potatoes as a raw material of the ball, and steaming the raw material of the ball through a steam box 1;
step 2): the steamed ball raw materials are sent into a smashing tank 2.1 of a smashing device 2, and after a driving motor 2.4 is started, stirring blades 2.3 rotate and smash the ball raw materials; after a valve of a feed opening at the bottom of the smashing device 2 is opened, the materials are fed to a feed end of a screw conveyor 2.6, and meanwhile, the scraping device 2.5 is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank 2.1;
step 3): the screw conveyer 2.6 conveys the material to the discharging pipe 2.12 for continuous discharging, after a first servo motor 6.8 of the cutting device 6 is started, a cutting blade 6.9 is tangential to a baffle 6.10 at intervals, so that the material discharged from the discharging pipe 2.12 is quantitatively cut off;
step 4): the second servo motor 3.3 controls the driving chain wheel 3.1 to intermittently operate, so that the chain 3.4 drives the concave molds 3.5 to intermittently rotate, and in the time period of cutting operation of the cutting blade 6.9, the corresponding concave molds 3.5 stay below the discharge pipe 2.12, and then move to the next position after receiving materials;
step 5): the first telescopic device 3.6.1 intermittently extends and retracts to enable the telescopic pressure plate 3.6 to move downwards or upwards, and when the telescopic pressure plate 3.6 moves downwards, materials in the concave surface mold 3.5 are flattened, so that the materials form a hemispherical shape; the second telescopic device 3.7.1 intermittently extends and retracts to enable the telescopic pressing platform 3.7 to move downwards or upwards, when the telescopic pressing platform 3.7 moves downwards, the top surface of the material in the concave die 3.5 is pressed into an annular groove shape, finally the material in the concave die 3.5 forms an easily-scattering ball 5 with a hemispherical bottom surface and an annular groove formed in the top;
step 6): when the concave mould 3.5 advances to the side or the lower side of the chain 3.4, the easily-scattering balls 5 in the concave mould 3.5 are separated and fall onto the conveying belt device 7 below, and after the stepping motor 3.9 is started, the eccentric wheel 3.10 continuously hits the lower side chain 3.4, so that the demoulding process of the easily-scattering balls 5 is accelerated.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The scope of the present invention is defined by the claims, and is intended to include equivalents of the features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (7)
1. The utility model provides an easily spill material ball production system, includes steam ager (1), smashes device (2) and molding device (3), its characterized in that: the steaming box (1) is used for steaming the ball raw materials, the smashing device (2) is used for smashing the steamed ball raw materials, and the shaping device (3) is used for shaping the smashed ball raw materials into the easily-scattered balls (5) with the top parts provided with the grooves (4); a cutting device (6) is arranged between the discharge end of the smashing device (2) and the feed end of the modeling device (3); the cutting device (6) comprises a vertically arranged fixing plate (6.1), sliding grooves (6.2) are fixedly arranged on two sides of the fixing plate (6.1), sliding blocks (6.3) penetrate through the two sliding grooves (6.2), a dodging groove (6.4) is formed in the middle of each sliding block (6.3), an irregular annular track (6.5) is fixed on the surface of each sliding block (6.3), a sliding rod (6.6) in sliding connection with each sliding groove is arranged in each irregular annular track (6.5), each sliding rod (6.6) is vertically and fixedly connected with one end of a rotating rod (6.7), the other end of each rotating rod (6.7) is connected with an output shaft of a first servo motor (6.8), each first servo motor (6.8) is fixed on the back of the fixing plate (6.1), an output shaft of each sliding block penetrates through the fixing plate (6.1) and is located in the dodging groove (6.4), one side of each sliding block (6.3) is connected with a transversely arranged cutting blade (6.9), and a baffle (6.12) is arranged on one side of a smashing device (2); the irregular circular track (6.5) comprises a large circular track (6.5.1), a small circular track (6.5.2) and a reverse circular track (6.5.3), the radius of the large circular track (6.5.1) is larger than that of the small circular track (6.5.2), the circle center of the reverse circular track (6.5.3) is located on the outer side of the irregular circular track (6.5), the whole irregular circular track (6.5) is symmetrical with the horizontal central line of the sliding block (6.3), and the connecting line of the circle center of the large circular track (6.5.1) and the circle center of the reverse circular track (6.5.3) is superposed with the horizontal central line of the sliding block (6.3).
2. An easy-spill pellet production system as claimed in claim 1, wherein: smash device (2) including smashing jar (2.1), smash jar (2.1) bottom surface and be conical surface structure, smash jar (2.1) interior vertical (mixing) shaft (2.2) that are equipped with, be equipped with stirring vane (2.3) on (mixing) shaft (2.2), (mixing) shaft (2.2) top is connected with driving motor (2.4) output, (mixing) shaft (2.2) bottom is connected with rotatory scraper (2.5) input, smashes jar (2.1) bottom feed opening below and is equipped with screw conveyer (2.6).
3. An easy-spill pellet production system as claimed in claim 2, wherein: the rotary scraping device (2.5) comprises a first bevel gear (2.5.1) horizontally fixed at the bottom of the stirring shaft (2.2), the first bevel gear (2.5.1) is meshed with a second bevel gear (2.5.2), the second bevel gear (2.5.2) is fixed with one end of a rotating shaft (2.5.3) obliquely arranged, the rotating shaft (2.5.3) is provided with a first helical blade (2.5.4), the rotating shaft (2.5.3) is parallel to the bottom surface of the smashing tank (2.1), the bottom side of the first helical blade (2.5.4) is in contact with the bottom surface of the smashing tank (2.1), two ends of the rotating shaft (2.5.3) are arranged on two sides of the rotating frame (2.5.5) through a bearing frame, one end of the rotating frame (2.5.5) is fixed with the bottom side of the stirring shaft (2.2), the other end of the rotating shaft is provided with a limiting rod (2.5.6), and the limiting rod (3245 z3245) is in sliding fit with an annular 3732 of the smashing tank (2.1).
4. A spill-susceptible pellet production system as claimed in claim 2, wherein: stirring vane (2.3) avris still is equipped with side scraper (2.7), (mixing) shaft (2.2) downside is equipped with second helical blade (2.8), (mixing) shaft (2.2) lower extreme passes through the bearing and is connected with bracing piece (2.9), bracing piece (2.9) both ends are fixed in and smash jar (2.1) inside wall, (mixing) shaft (2.2) upper portion through the bearing with smash jar (2.1) top cap connection, third bevel gear (2.10) that (mixing) shaft (2.2) top and level set up are connected, third bevel gear (2.10) and fourth bevel gear (2.11) meshing, fourth bevel gear (2.11) are connected with driving motor (2.4) output shaft through the reduction gear.
5. A spill-susceptible pellet production system as claimed in claim 1, wherein: molding device (3) include drive sprocket (3.1) and driven sprocket (3.2), on drive sprocket (3.1) worn to establish and is fixed in second servo motor (3.3) output shaft, around being equipped with chain (3.4) between drive sprocket (3.1) and driven sprocket (3.2), evenly be fixed with a plurality of concave surface moulds (3.5) on chain (3.4), upside chain (3.4) top is equipped with scalable clamp plate (3.6) and scalable pressure platform (3.7) respectively, scalable clamp plate (3.6) top is connected with first telescoping device (3.6.1), scalable pressure platform (3.7) top is connected with second telescoping device (3.7.1).
6. A spill-susceptible pellet production system as claimed in claim 5, wherein: a bearing plate (3.8) is fixedly arranged below the upper side chain (3.4), a stepping motor (3.9) is fixedly arranged on the lower side of the bearing plate (3.8), and an output shaft of the stepping motor (3.9) is connected with an eccentric wheel (3.10); the concave mould (3.5) is of a hemispherical groove structure, and the telescopic pressing platform (3.7) is of an annular groove structure.
7. A method of manufacturing a spill-susceptible pellet manufacturing system as claimed in any one of claims 1 to 6, wherein: the method comprises the following steps:
step 1): selecting sweet potatoes or potatoes as a raw material of the ball, and then steaming the raw material of the ball through a steam box (1);
step 2): sending the steamed ball raw materials into a smashing tank (2.1) of a smashing device (2), starting a driving motor (2.4), and then rotating and smashing a stirring blade (2.3); after a valve of a feed opening at the bottom of the smashing device (2) is opened, the materials are fed to the feed end of the screw conveyor (2.6), and meanwhile, the material scraping device (2.5) is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank (2.1);
step 3): the screw conveyor (2.6) conveys the materials to the discharge pipe (2.12) for continuous blanking, and after a first servo motor (6.8) of the cutting device (6) is started, a cutting blade (6.9) cuts the baffle (6.10) tangentially at intervals, so that the materials discharged from the discharge pipe (2.12) are quantitatively cut off;
step 4): the second servo motor (3.3) controls the driving chain wheel (3.1) to intermittently operate, so that the chain (3.4) drives the concave molds (3.5) to intermittently rotate, the corresponding concave molds (3.5) stay below the discharge pipe (2.12) in a time period when the cutting blade (6.9) performs cutting operation, and then the concave molds move to the next position after receiving and taking materials;
step 5): the first telescopic device (3.6.1) intermittently extends and retracts to enable the telescopic pressure plate (3.6) to move downwards or upwards, and when the telescopic pressure plate (3.6) moves downwards, materials in the concave surface die (3.5) are flattened to enable the materials to form a hemispherical shape; the second telescopic device (3.7.1) intermittently extends and retracts to enable the telescopic pressing table (3.7) to move downwards or upwards, when the telescopic pressing table (3.7) moves to the lower side, the top surface of the material in the concave die (3.5) is pressed into a ring-shaped groove shape, and finally the material in the concave die (3.5) forms an easily-scattering ball (5) with a hemispherical bottom surface and a ring-shaped groove at the top;
step 6): when the concave mould (3.5) moves forward to the side or the lower side of the chain (3.4), the easily-scattering balls (5) in the concave mould (3.5) are separated and fall onto a conveyer belt device (7) below, after the stepping motor (3.9) is started, the eccentric wheel (3.10) continuously hits the lower side chain (3.4), and the demoulding process of the easily-scattering balls (5) is accelerated.
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| JPH0631681A (en) * | 1992-07-21 | 1994-02-08 | Sekisui Chem Co Ltd | Cutting method |
| CN202456357U (en) * | 2012-02-16 | 2012-10-03 | 施维 | Edible meatball structure with positive-floating pattern and character surface |
| CN106914939A (en) * | 2015-12-28 | 2017-07-04 | 树百获（天津）科技有限公司 | A kind of automatic cutting must device |
| JP6675532B2 (en) * | 2016-05-12 | 2020-04-01 | エヌケーエンジニアリング株式会社 | Onigiri production method and apparatus |
| CN205947023U (en) * | 2016-07-14 | 2017-02-15 | 富民擎龙食品有限责任公司 | Moon cake production is with automatic die machine |
| CN206795956U (en) * | 2017-06-15 | 2017-12-26 | 福建省永兴源生态农业有限公司 | A kind of pipeline system ball flowering machine |
| CN209135262U (en) * | 2018-03-08 | 2019-07-23 | 福州金翔食品机械设备技术有限公司 | A kind of ball based food process equipment |
| CN111011451A (en) * | 2019-11-29 | 2020-04-17 | 安徽麦壳科技有限公司 | Processing equipment for meat ball food |
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Denomination of invention: A production system and method for easily sprinkled meatballs Effective date of registration: 20231122 Granted publication date: 20230124 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: HUBEI LAOBAWANG ECOLOGICAL AGRICULTURE DEVELOPMENT Co.,Ltd. Registration number: Y2023980066822 |
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