CN111453112A - Intelligent sorting and distribution method for disassembled goods and small commodities - Google Patents
Intelligent sorting and distribution method for disassembled goods and small commodities Download PDFInfo
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- CN111453112A CN111453112A CN202010197983.8A CN202010197983A CN111453112A CN 111453112 A CN111453112 A CN 111453112A CN 202010197983 A CN202010197983 A CN 202010197983A CN 111453112 A CN111453112 A CN 111453112A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/005—Unpacking of articles or materials, not otherwise provided for by expelling contents, e.g. by squeezing the container
- B65B69/0058—Solid contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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Abstract
The invention discloses an intelligent sorting and distribution method for disassembled goods and small commodities, which comprises a warehouse storage replenishment subsystem and an intelligent order picking subsystem; the warehousing and storage replenishment subsystem comprises a goods shelf, an upper packing replenishment platform, a unpacking replenishment mechanism (a first-level replenishment mechanism), a disassembled zero goods cabinet and a transfer replenishment mechanism (a second-level replenishment mechanism); the intelligent order picking subsystem comprises an order distribution production line, a reciprocating type lifter, a turnover box, a goods distribution station and a packing station; the method comprises a unpacking step, an inventory step, a replenishment step, a sorting step, a loading step, a distribution step, a packing step and the like, so that automatic picking and distribution operation is completed according to orders. The sorting and distribution method is an intelligent automatic management system which automatically replenishes, sorts and distributes according to the internal or external orders of an enterprise as a business core, and has the advantages of high efficiency, low error rate and high informatization degree.
Description
The application is a divisional application with the application number of 201610173717.5, the application date of 2016, 3 and 22 and the name of 'intelligent sorting and distribution method and system for disassembled goods and small commodities'.
Technical Field
The invention relates to a goods sorting and distribution method, in particular to an intelligent sorting and distribution method for disassembled goods and small goods after the parts of finished goods in boxes are disassembled in logistics, e-commerce, production workshops and the like.
Background
Currently, in the pharmaceutical, food and beverage industries, manual sorting is mainly used in the product distribution process. The manual mode has the characteristics of low efficiency, high manpower and management cost, easy fatigue of manual work for a long time and high error rate.
At present, the demand for sorting the disassembled goods and small commodities is increasingly large at home and abroad, and particularly, the operation mode of the expansion of the e-commerce market and the individual purchase and sale of the disassembled goods is the market mainstream and leads to the social background. However, there are currently few pick-ups on the general market for knock-down goods.
In the prior art, the sorting mode of detaching the zero goods and the small goods is mainly only 2 modes, namely a goods sorting mode from a three-dimensional storage system to a person and a goods sorting mode of an electronic goods distribution wall. In the goods picking mode of the three-dimensional storage system from goods to people, the turnover box is sent to an operator by the system, and the operator picks the goods from the goods turnover box and puts the goods into the order turnover box. In the goods mode of choosing of electron distribution wall, the order turnover case transports operating personnel department through conveying equipment, and the software passes through the display screen suggestion demand product condition, and the manual work is put in goods, and this method demand personnel are more, can't realize the purpose that intelligence was chosen goods, moreover because manual operation, appear easily lou put, put less, misplace the scheduling problem, also depend on staff's proficiency in the aspect of the speed completely.
Disclosure of Invention
The invention provides an intelligent sorting and distribution method for the disassembled zero goods and the small goods, which has the advantages of high speed, high storage capacity, low cost, high intelligence, safety and reliability, and aims to realize the quick, low-cost and high-reliability sorting of the disassembled zero goods and the small goods.
The invention adopts the following technical scheme to solve the technical problem.
The intelligent sorting and distribution method for disassembled goods and small goods is characterized by comprising a warehousing and stocking and replenishment subsystem and an intelligent order picking subsystem;
the warehouse storage replenishment subsystem comprises a goods shelf 1, an upper packing replenishment platform 2, a box removing replenishment mechanism 3 and a zero removal container 4;
the intelligent order picking subsystem comprises a transfer replenishment mechanism 5, a picking machine 6, an order distribution production line 8, a reciprocating type lifter 9 and a turnover box 17;
the intelligent sorting and distribution method comprises the following steps:
step 1: unpacking the whole box of goods; the goods in the whole box are disassembled and then dispersed into disassembled goods;
step 2: a step of storing the disassembled goods; placing the disassembled goods into an disassembled goods cabinet 4;
and step 3: removing the spare part goods; taking out the disassembled goods one by one according to the order; when the intelligent goods taking and transferring system needs to obtain the disassembled goods from the disassembled goods container 4, the intelligent goods taking and transferring system sends the types and the quantity of the required disassembled goods to the software system, and the software system regulates and controls the intelligent goods taking and transferring system to replenish goods;
the intelligent goods taking and transferring system transfers the disassembled goods to a goods picking line 801 of the order distribution pipeline 8;
a turnover box 17 is arranged on the goods picking line 801 of the order distribution assembly line 8; each turnover box 17 corresponds to one order, the turnover box 17 moves on the picking line 801 according to the control instruction, and stops moving to the goods outlet of the intelligent goods taking and transferring system corresponding to the goods on the order of the turnover box 17, and the intelligent goods taking and transferring system sends the goods on the order into the turnover box 17;
when the turnover box 17 collects or moves the goods on the order to the end of the intelligent goods taking and transferring system, the turnover box 17 continues to move to the goods distribution station 10 on the goods picking line 801;
and 4, step 4: a step of dismantling, operating and packaging the zero goods; packaging all goods on an order after being concentrated;
and 5: the packed goods are transported out according to the order.
The invention relates to an intelligent sorting and distribution method for disassembled goods and small commodities, which is characterized in that:
in the step 1, the intelligent sorting and distribution system acquires whole boxes of goods from the goods shelf 1, the boxes are unpacked, the bulk goods are taken out and are arranged on the upper packing and replenishing platform 2 in a stacking mode, and the bulk goods taken out after unpacking are disassembled goods;
in the step 2, the disassembled goods are transported and placed into the disassembled goods cabinet 4;
in the step 4, on the goods distribution station 10, the staff prompt the supplementary goods which cannot be picked by the goods sorting machine 17 according to the system, and then the turnover box 17 is sent to the packing station 11;
the turnover box 17 flows into the packing station 11, the packing station 11 takes out the goods in the turnover box 17, and then checks and packs the goods in the turnover box 17 to complete the goods picking, replenishing and packing work of the goods of one order.
In the disassembled goods cabinet 4, when the quantity of the disassembled goods is lower than the preset value, the intelligent sorting and distribution system can automatically remind the staff 18 of replenishment.
In the step 3, as shown in fig. 1, the intelligent goods taking and transferring system includes a transferring and replenishment mechanism 5 and a goods picking machine 6;
when the goods are needed to be supplemented, the transfer replenishment mechanism 5 moves to a warehouse of the needed goods, and the goods with the needed parts removed are conveyed to the goods picking machine 6 by the parts removing container 4 through the transfer replenishment mechanism 5; below the delivery port of the picking machine 6 is a picking line 801 of the order distribution pipeline 8, and the picking machine 6 delivers the disassembled goods to the picking line 801.
In the step 3, as shown in fig. 11 to 13, the intelligent goods taking and transferring system is a shifting rod type belt conveyor 20, and a shifting rod 2002 is arranged on a belt 2001 of the shifting rod type belt conveyor 20; the shifting lever is used for lifting the disassembled goods in the stock unit of the disassembled goods container 4 and dragging the disassembled goods to the belt 2001 of the shifting lever type belt conveyor 20, and the disassembled goods are conveyed to the goods picking line 801 of the order distribution flow line 8 by the shifting lever type belt conveyor 20.
The invention also provides a system of the intelligent sorting and distribution method for the disassembled goods and small commodities.
The system of the intelligent sorting and distribution method for the disassembled goods and small goods is structurally characterized by comprising a warehousing and stocking goods supplementing subsystem and an intelligent order picking subsystem;
the warehouse storage replenishment subsystem comprises a goods shelf 1, an upper packing replenishment platform 2, a box removing replenishment mechanism 3 and a zero removal container 4;
the intelligent order picking subsystem comprises a transfer replenishment mechanism 5, a picking machine 6, an order distribution production line 8, a reciprocating type lifter 9 and a turnover box 17; the order distribution line includes an empty box recovery line 802, a pick line 801, a distribution station 10, and a packing station 11.
The stock units on the knock-out containers 4 comprise inclined chutes 12.
The unpacking and replenishment mechanism 3 comprises a guide rail 15 and two upright posts 14, wherein the upright posts 14 are positioned on the guide rail 15 and can move linearly along the guide rail 15; a plurality of goods conveying grooves 13 are formed between the two vertical rods 14; the plurality of cargo conveying grooves 13 are arranged horizontally or vertically.
The transit replenishment mechanism 5 comprises a guide rail 15 and two upright posts 14, and the upright posts 14 are positioned on the guide rail 15 and can move linearly along the guide rail 15; a cargo conveying groove 13 is arranged between the two vertical rods 14.
The goods picking machine 6 comprises a vertical rod 14 and a goods delivery groove 13; a goods taking mechanism 16 for taking goods out of the goods conveying groove 13 is arranged below the lowest end of the goods conveying groove 13.
Compared with the prior art, the invention has the beneficial effects that:
the invention discloses an intelligent sorting and distribution method for disassembled goods and small commodities. The sorting and distribution system comprises a warehousing and replenishment subsystem and an intelligent order picking subsystem; the warehousing and storage replenishment subsystem comprises a goods shelf, an upper packing replenishment platform, a box removal replenishment mechanism, a zero removal container, a transit replenishment mechanism and a goods picker; the intelligent order picking subsystem comprises an order distribution production line, a reciprocating type lifter and a turnover box; the order distribution production line comprises an empty box recycling line, a goods picking line, a goods distribution station and a packing station.
(1) The intelligent sorting and distribution method can realize the characteristics of one cabinet with multiple SKUs (Stock Keeping units), multiple stocks with the same SKU, large sales volume, multiple storage with large sales volume and small sales volume, and on-demand storage with small sales volume;
(2) the container 4 adopts a multi-layer mechanism which can effectively utilize space and save the storage floor area;
(3) the small warehouse can adopt a square shape, a round shape or a special shape according to different cargos, so as to realize different specification requirements of multiple SKUs;
(4) the sliding chute of the container 4 adopts an inclined mechanism and has a sliding-assistant structure, can realize the characteristics of unpowered dead-weight sliding, high sliding speed and the like,
(5) the container 4 adopts a detachable mechanism, so that a customer can replace the warehouse under the conditions of seasonal change, market demand change, replacement of new and old products and the like;
(6) the container can adopt various replenishment modes of replenishment in advance, replenishment is carried out according to needs, and replenishment is prompted through software at any time;
(7)1 container can be customized according to customer's demand, can accomplish tens of thousands or even hundreds of thousands of memory spaces, satisfies the order demand of a day or several days.
(8) Setting a manual distribution station to check whether the ordered goods are distributed completely, and the missing goods or the goods which are not suitable to be stored are distributed additionally,
the intelligent sorting and distribution method for the disassembled goods and the small goods has the advantages that the method can collect and pack the order goods to facilitate distribution, is intelligent in picking the goods, is high in efficiency, and avoids the problems of missing, few and wrong orders and the like.
Drawings
Fig. 1 is a top view of a sorting and dispensing system of the intelligent sorting and dispensing method of the present invention.
FIG. 2 is a front view of the order distribution pipeline of FIG. 1.
FIG. 3 is a top view of the order distribution pipeline of FIG. 1.
Fig. 4 is a flowchart of WMS and IOPS operations of the sorting method of the present invention.
Fig. 5 is a flowchart of the operation of the IOPS of fig. 4.
FIG. 6 is a schematic view of the unpacking container in FIG. 1.
Fig. 7 is a schematic diagram of the traveling structure of the unpacking and replenishment mechanism of the invention (the cargo conveying grooves are horizontally arranged).
Fig. 8 is a second schematic view (the delivery grooves are vertically arranged) of the traveling structure of the unpacking and replenishment mechanism of the invention.
Fig. 9 is a schematic structural diagram of the transfer replenishment mechanism of the present invention.
Fig. 10 is a block diagram of the picker of the present invention.
Fig. 11 is a top view of another embodiment of the sorting and dispensing system (using a toggle belt conveyor) of the intelligent sorting and dispensing method of the present invention.
FIG. 12 is a schematic view of the unpacking container in FIG. 11.
FIG. 13 is a schematic view of the disassembled container and the poke bar type belt conveyor in FIG. 11.
Reference numerals in fig. 1-13 are: 1 goods shelves, 2 packing benefit platform, 3 unpacking benefit mechanism, 4 tear the zero packing cupboard, 5 transfer benefit mechanism, 6 pick cargo aircraft, 7 glass walls, 8 order distribution assembly lines, 801 line of picking goods, 802 empty case recovery line, 9 reciprocating elevator, 10 distribution station, 11 packing station, 12 spout, 13 send the goods groove, 14 pole setting, 15 guide rails, 16 mechanism of getting goods, 17 turnover case, 18 staff, 19 shipment conveying mechanism, 20 driving lever formula belt feeder, 2001 belt, 2002 driving lever.
The present invention will be further described with reference to the following detailed description and accompanying drawings.
Referring to fig. 1-13, the intelligent sorting and delivering method for disassembled goods and small goods of the present invention comprises a warehouse storage replenishment subsystem and an intelligent order picking subsystem;
the warehouse storage replenishment subsystem comprises a goods shelf 1, an upper packing replenishment platform 2, a box removing replenishment mechanism 3 and a zero removal container 4;
the intelligent order picking subsystem comprises a transfer replenishment mechanism 5, a picking machine 6, an order distribution production line 8, a reciprocating type lifter 9 and a turnover box 17;
the intelligent sorting and distribution method comprises the following steps:
step 1: unpacking the whole box of goods; the goods in the whole box are disassembled and then dispersed into disassembled goods;
step 2: a step of storing the disassembled goods; placing the disassembled goods into an disassembled goods cabinet 4;
and step 3: removing the spare part goods; taking out the disassembled goods one by one according to the order; when the intelligent goods taking and transferring system needs to obtain the disassembled goods from the disassembled goods container 4, the intelligent goods taking and transferring system sends the types and the quantity of the required disassembled goods to the software system, and the software system regulates and controls the intelligent goods taking and transferring system to replenish goods;
the intelligent goods taking and transferring system transfers the disassembled goods to a goods picking line 801 of the order distribution pipeline 8;
a turnover box 17 is arranged on the goods picking line 801 of the order distribution assembly line 8; each turnover box 17 corresponds to one order, the turnover box 17 moves on the picking line 801 according to the control instruction, and stops moving to the goods outlet of the intelligent goods taking and transferring system corresponding to the goods on the order of the turnover box 17, and the intelligent goods taking and transferring system sends the goods on the order into the turnover box 17;
when the turnover box 17 collects or moves the goods on its order to the end of the intelligent goods taking and transferring system (i.e. the end of the picking machine 6 close to the delivery conveying mechanism 19 as shown in fig. 1 or the end of the lever type belt conveyor 20 close to the delivery conveying mechanism 19 as shown in fig. 11), the turnover box 17 continues to move to the goods distribution station 10 on the picking line 801;
and 4, step 4: a step of dismantling, operating and packaging the zero goods; packaging all goods on an order after being concentrated;
and 5: the packed goods are transported out according to the order.
The intelligent sorting and distribution method for the disassembled goods and small commodities comprises the following steps:
in the step 1, the intelligent sorting and distribution system acquires whole boxes of goods from the goods shelf 1, the boxes are unpacked, the bulk goods are taken out and are arranged on the upper packing and replenishing platform 2 in a stacking mode, and the bulk goods taken out after unpacking are disassembled goods;
in the step 2, the disassembled goods are transported and placed into the disassembled goods cabinet 4; in specific implementation, the disassembled goods slide down from the packing and replenishing platform 2 to the unpacking and replenishing mechanism 3; after receiving the disassembled goods, the box disassembling and replenishing mechanism 3 automatically transports the disassembled goods to slide into the disassembled goods cabinet 4 according to a control instruction; or the disassembled goods can be manually put into the disassembled goods cabinet 4 from the upper packing replenishment platform 2 by a worker in a manual conveying mode; therefore, the replenishment method is not limited to the automatic replenishment using the unpacking replenishment mechanism 3, and replenishment using a method such as manual replenishment may be used.
The unpacking and replenishing mechanism replenishes the disassembled goods into the sliding grooves corresponding to the goods in the unpacking container 4 according to a control instruction sent by application software of the intelligent sorting and distribution system, so that the function of storing the disassembled goods is realized. A layering mechanism is adopted in the whole disassembled container, so that the space in the container is fully utilized, and the space utilization rate is improved. A glass wall is arranged between the packing and replenishing platform and the unpacking and replenishing mechanism; the goods shelf and the disassembled goods cabinet are separated through the glass wall 7, so that the goods of the two parts are not doped, and the safety problem of the replenishment mechanism in the high-speed operation process is also ensured.
In the step 4, on the goods distribution station 10, the staff prompt the supplementary goods which cannot be picked by the goods sorting machine 17 according to the system, and then the turnover box 17 is sent to the packing station 11; supplementing all goods on an order by a goods picking machine and a goods distribution station, entering a packing station 11 for packing, placing an empty turnover box on an empty box recovery line 802 of an order distribution production line, returning the empty turnover box to a reciprocating type lifter 9 at the lowest end of the order distribution production line, and sending the empty box to a goods picking line 801 again by the reciprocating type lifter 9, so that the turnover box can be reused; the order distribution assembly line is of an upper layer and a lower layer, the upper layer is an empty box recovery line (moving along a left arrow in an upper layer in fig. 2), and the lower layer is a picking line (moving along a right arrow in a lower layer in fig. 2). On the distribution station 10, some special goods (such as fragile, easily scratched, and special-shaped goods) belong to goods which can not be picked by the picking machine, and the replenishment is completed through software prompt of the intelligent sorting and distribution system and the distribution form of manual replenishment, and an order goods is replenished in a turnover box.
The turnover box 17 flows into the packing station 11, the packing station 11 takes out the goods in the turnover box 17, and then checks and packs the goods in the turnover box 17 to complete the goods picking, replenishing and packing work of the goods of one order. The packaged goods enter the delivery process through the delivery conveying mechanism 19, and are delivered according to the address of the order.
After the goods in the turnover box 17 are taken out, the empty turnover box 17 is placed on the empty box recovery line 802 of the order distribution assembly line 8 and automatically returned. The empty container 17 can be recovered manually, so that only the goods picking line 801 is needed to be arranged, and the empty container recovery line 802 is omitted.
In the intelligent sorting and distribution method for disassembled goods and small commodities, the corresponding intelligent sorting and distribution system comprises 2 systems: WMS (Warehouse inventory subsystem) and IOPS (Intelligent Order Picking subsystem). The WMS is mainly used for realizing the functions of storing, replenishing, delivering and the like of the disassembled products. The IOPS has the main functions of picking and distributing goods, realizing order picking, supplementing goods for special parts, packaging and the like.
In the disassembled goods cabinet 4, when the quantity of the disassembled goods is lower than the preset value, the intelligent sorting and distribution system can automatically remind the staff 18 of replenishment.
In the step 3 (as shown in fig. 1), the intelligent goods taking and transferring system comprises a transferring and replenishment mechanism 5 and a goods picking machine 6;
when the goods are needed to be supplemented, the transfer replenishment mechanism 5 moves to a warehouse of the needed goods, and the goods with the needed parts removed are conveyed to the goods picking machine 6 by the parts removing container 4 through the transfer replenishment mechanism 5; below the delivery port of the picking machine 6 is a picking line 801 of the order distribution pipeline 8, and the picking machine 6 delivers the disassembled goods to the picking line 801.
The intelligent goods taking and transferring system obtains the disassembled goods from the disassembled goods container and then conveys the disassembled goods to the order distribution assembly line 8. The intelligent goods taking and transferring system of fig. 1 is realized by the transferring and replenishment mechanism 5 and the goods picking machine 6, and is the first realization mode of the intelligent goods taking and transferring system. The transit replenishment mechanism 5 is movable along the plurality of outlets of the knock-out container 4, i.e. in the longitudinal direction of the knock-out container 4 in fig. 1. The transfer replenishment mechanism 5 conveys the obtained disassembled goods to the goods picking machine 6, and the goods picking machine 6 sends the disassembled goods to the goods picking line 801 of the order distribution pipeline 8.
In the step 3 (as shown in fig. 11-13), the intelligent goods taking and transferring system is a shifting rod type belt conveyor 20, and a shifting rod 2002 is arranged on a belt 2001 of the shifting rod type belt conveyor 20; the shifting lever is used for lifting the disassembled goods in the stock unit of the disassembled goods container 4 and dragging the disassembled goods to the belt 2001 of the shifting lever type belt conveyor 20, and the disassembled goods are conveyed to the goods picking line 801 of the order distribution flow line 8 by the shifting lever type belt conveyor 20.
Fig. 11-13 show another embodiment of the system for the intelligent sorting and distribution method of the invention for the disassembled goods and small goods. In fig. 11-13, the disassembly zero container 4 is an intelligent container, and the intelligent fetching and transferring system adopts a shifting rod type belt conveyor, which is a second implementation manner of the invention. The intelligent container adopts a mechanism capable of ascending and descending up and down, a sliding chute 12, a guide rail and a cylinder or a lead screw are arranged in the intelligent container, the intelligent container is in a group in a single row, when the goods in one sliding chute are taken out, the intelligent container can automatically move downwards for 1 grid, and then a goods picker picks up the goods in the next sliding chute; meanwhile, the shifting rod type belt conveyor 20 with the shifting rod is adopted for taking and conveying goods, the shifting rod divides the belt into a plurality of independent unit cells, and the motor drives the belt to rotate so as to convey the goods into the turnover box.
Pick patterns as in fig. 11-13: the system unpacks-the unpack replenishment mechanism performs replenishment (these 2 steps are the same as in fig. 1). When the order needs the SKU goods, the belt automatically runs for 1 grid, and the goods are sent into the turnover box; meanwhile, the deflector rods on the belt also supplement 1 cargo from the sliding grooves into the cells of the belt conveyor (the sliding grooves are provided with gaps which are just aligned with the deflector rods of the belt conveyor); when the goods in one sliding chute are taken out, the sliding chute automatically moves one grid downwards, and then the goods in the other sliding chute are taken out by the goods picking machine; when the intelligent container is consumed to a certain limit value, the system automatically replenishes the container.
The chute of the intelligent container in this embodiment is a vertically movable structure, which is different from the manner of taking goods by the movement of the transit replenishment mechanism 5 in fig. 1. After the shifting rod type belt conveyor 20 acquires goods, the sliding groove can automatically move one grid downwards; the deflector rod type belt conveyor 20 continues to drag the goods onto the belt through the deflector rods on the rotating belt and transport the goods away.
The system for the intelligent sorting and distribution method according to the disassembled goods and small goods comprises a warehousing and stocking goods supplementing subsystem and an intelligent order picking subsystem;
the warehouse storage replenishment subsystem comprises a goods shelf 1, an upper packing replenishment platform 2, a box removing replenishment mechanism 3 and a zero removal container 4;
the intelligent order picking subsystem comprises a transfer replenishment mechanism 5, a picking machine 6, an order distribution production line 8, a reciprocating type lifter 9 and a turnover box 17; the order distribution line includes an empty box recovery line 802, a pick line 801, a distribution station 10, and a packing station 11.
The stock units on the knock-out containers 4 comprise inclined chutes 12.
The unpacking and replenishment mechanism 3 comprises a guide rail 15 and two upright posts 14, wherein the upright posts 14 are positioned on the guide rail 15 and can move linearly along the guide rail 15; a plurality of goods conveying grooves 13 are formed between the two vertical rods 14; the plurality of cargo conveying grooves 13 are arranged horizontally or vertically.
The transit replenishment mechanism 5 comprises a guide rail 15 and two upright posts 14, and the upright posts 14 are positioned on the guide rail 15 and can move linearly along the guide rail 15; a cargo conveying groove 13 is arranged between the two vertical rods 14.
The goods picking machine 6 comprises a vertical rod 14 and a goods delivery groove 13; a goods taking mechanism 16 for taking goods out of the goods conveying groove 13 is arranged below the lowest end of the goods conveying groove 13.
In the present invention, the unpacking and replenishing mechanism 3 and the transfer and replenishing mechanism 5 are not limited to 1, and may include a plurality of mechanisms used simultaneously. The picker 6 may include a plurality of layers without being limited to one layer, thereby improving efficiency and effectively using space.
The technical scheme provided by the invention is provided aiming at market demand modes such as high-speed order picking, low-cost investment and the like in the industries such as logistics e-commerce and the like, the advantages of high speed, high storage capacity, low cost, high intelligence, safety, reliability and the like can be realized, and an ideal solution is provided for merchants detaching zero goods (small commodities).
Such as the container 4 of fig. 6, can perfectly solve the storage problem of the parts to be disassembled or the parts of small commodities, and provides sufficient storage for realizing the sorting of the parts. The goods picking machine 6 can realize the characteristics of fast delivery, order picking and the like, and the types and the quantity of the goods are controlled according to the requirements of orders.
Through unpacking and replenishment mechanism 3 (as shown in fig. 7-8), a plurality of goods are stacked and aligned at one time after a user can unpack the goods, the goods are replenished in batches in multiple roadways of a replenishment system, information such as types, bin openings and quantity of the goods to be replenished is informed through a software control display screen, and the user can be prompted to replenish the goods through various channels such as voice prompt and indicator light prompt when the goods are in short supply during normal work.
Through transfer replenishment mechanism 5 (as figure 9), realize by the packing cupboard to picking machine replenishment, can be simultaneously according to this replenishment mechanism of many sets in 1 equipment, realize once only replenishing 1 storehouse mouth of picking fast, the characteristics of automatic replenishment when storehouse mouth goods used up avoid manual operation, realize intellectuality.
The order distribution assembly line 8 (as shown in fig. 1-3) adopts a circulation operation mode of circulation boxes, each circulation box provides a specific and unique number, software automatically scans the RFID tags of the box bodies to obtain the numbers, and automatically matches orders to the circulation boxes, wherein one circulation box is equivalent to one order. When the turnover box runs to the goods bin opening of the order requirement, the bin opening of the picking machine automatically pops the goods or lifts the goods to slide down and the like, the goods smoothly flow into the turnover box, intelligent picking is achieved, the order picking speed is related to the speed of the production line, and the production line speed can be intelligently controlled through the order quantity. This system assembly line adopts circulation structure, and lower floor selects goods, and the empty case of upper strata flows back, and reducible manpower realizes intelligent operation.
Through glass wall or other wall bodies keep apart goods shelves and tear open the packing cupboard, realize monitored control system directly perceived to and prevent the potential safety hazard that causes because the high-speed removal of replenishment running gear, glass wall leaves the glass door, can conveniently maintain and sanitary clean, this glass wall can realize safe operation, easy maintenance, convenient clean, clean problem.
The sorting and distributing system comprises a warehouse storage and replenishment subsystem (WMS/WCS) and an Intelligent Order Picking Subsystem (IOPS). The WMS/WCS (Warehouse Control System) can intelligently realize Warehouse management functions of Warehouse outlet business, Warehouse inlet business, inventory business, variety correspondence and the like of each Warehouse; the IOPS system can realize various intelligent pipeline functions of delivering goods according to a single order, delivering warehouse in a running mode, automatically matching a single number, automatically printing the single number and the like.
Referring to fig. 4-5, the IOPS System is called Intelligent Order Picking Systems, i.e. an Intelligent Order Picking subsystem, and the System is a set of System developed independently by our company and specially designed for Intelligent Order Picking, and the whole set of System consists of a hardware part and a software part, wherein the hardware part comprises a circulation pipeline, an Intelligent code scanner, an inductive photoelectric part, a display screen, a printer, etc., the software part is accessed to a signal from a WMS/WCS interface and an OMS (Order Management System) interface, and picks the Order by analysis, and the functions of Order distribution, splitting and combining, batching, printing, etc. are included.
The operation of the IOPS system is as follows:
① system collects the warehouse system data WMS/WCS and the order system data OMS, then performs analysis processing, such as collecting warehouse goods type, quantity, storage location, etc., order number and its list for order management, then performs splitting, sorting, etc.
② assigns data to pick-up machines, data to pick-up manually, distribution display screen, printer, and order number to turnover boxes.
③ the software scans the box number through an automatic code scanner and then assigns the box number to the order match.
④ when the signal of the turnover box is sensed by the photoelectric sensor, the goods required by the picker automatically fall into the turnover box.
⑤ when the container is sensed by light, the goods distribution display screen puts the goods in the container according to the information given by the system.
⑥ at the packing station, the printer prints out the order list, checks the list manually, and then packs, delivers the product and packs back the empty boxes.
The upper half of fig. 4 is a schematic diagram of the operation of the warehouse restocking subsystem WMS, and the lower half is a schematic diagram of the operation of the IOPS system.
In the warehousing and restocking subsystem WMS: (1) the workers unpack and stack the packed goods on the packing and replenishing table 2 by taking the packed goods from the goods shelf 1; (2) the unpacking and replenishing mechanism 3 receives goods from the packing and replenishing table 2 and replenishes the goods into the sliding grooves corresponding to the containers 4 according to the control of software, which is a storage stage, and the layering mechanism is adopted in the whole container to utilize space, so that the utilization rate of the space is improved; (3) when the goods picking machine 6 needs to replenish goods, the goods are fed back to the software system, and the goods are replenished into the goods picking machine 6 by using the transfer goods replenishing mechanism 5; (4) after the container 4 consumes a certain amount, the software system prompts replenishment. In the WMS system, only the step of unpacking and replenishing is needed for completing the operation by people in the whole system, the operation can complete replenishing in the first time after work every day or the previous day, and the replenishing is needed in the normal working time (if the goods are in short supply, the system can complete the replenishment manually through images (indicator lamps, display screens and the like) and sound prompts).
In the IOPS system, as can be seen from fig. 2, the order distribution pipeline is divided into two layers, the upper layer is an empty box recovery line, and the lower layer is a picking line. In connection with fig. 1-4, it can be seen that:
(1) after the empty turnover box passes through the reciprocating type lifter 9, the system scans the box body RFID codes, then software can automatically match the box codes with an order number, and the number of the commodities of which SKU can fall into the turnover box can be known through the order number; (2) when the turnover box moves to the corresponding SKU goods opening, the goods can be automatically conveyed into the turnover box by the goods picking machine, and the quantity is determined according to the order; (3) the goods distribution station 10 is used for completing goods replenishment in a manual goods distribution mode through software prompting for some special types of goods which are fragile, easy to scratch and special-shaped and can not be picked by a goods picking machine; (4) and the order flows into a packing station 11, the software automatically scans the RFID code of the box body, and then the order list is printed out through a printer, and actions such as manual checking, boxing, filling, box closing, code pasting, packing and the like are performed. This is the work flow of the IOPS, and the whole process is completed manually by the 2 stations of the distribution station 10 and the packing station 11.
As shown in fig. 6, the container 4 has a layered structure, the storage capacity of the goods and the number of layers of the goods can be determined according to the size of the goods, and the space utilization rate can be effectively utilized by using the layered structure. The sliding chute 12 adopts an inclined mechanism, so that the goods can slide down automatically without other mechanisms due to the action of gravity, and the sliding chute is internally provided with a sliding assisting mechanism, so that the goods can slide down by inclining the sliding chute at a small angle, and the number of layers is increased; the spout adopts elasticity to reduce jump ring mechanism, makes things convenient for the dismouting of spout, and this makes things convenient for in the customer to different commodity change cycle, change SKU etc. need not to customize the goods shelves again, only need to change the spout can. The goods can be configured on the whole goods shelf according to the sales volume, and the goods can be put in more rows when the sales volume is large, and can be put in fewer rows when the sales volume is small, so that the demand of customers is met to the greatest extent, and the current sales situation is met. The sliding chutes with different specifications can be customized according to different goods, and the sliding chutes are square, round and special-shaped, or are customized in size, so that various goods can be conveniently picked.
As shown in fig. 7-8, the walking replenishment mechanism after unpacking can adopt a form of 1 row and multiple rows (fig. 7) or a form of 1 row and multiple columns (fig. 8). With 1 delivery groove 13 according to the specification of goods can supply many same kind goods, increase the quantity of benefit goods, reduce the benefit time, strive for to fill the goods in the shortest time. The goods conveying groove 13 can move up and down, the left upright stanchion 14 and the right upright stanchion 14 can move left and right along the guide rail 15, and the mechanism can complete the storage of goods in the three-dimensional upper, lower, left and right notches.
As shown in fig. 9, the relay replenishment mechanism 5 is provided. The system can only replenish 1 warehouse opening for 1 time, and also can complete the bulk replenishment of the same SKU, and the system can run simultaneously, and the quantity of the transfer replenishment mechanism 5 is determined by increasing the replenishment demand. Like the unpacking and replenishing travelling mechanism, the goods conveying groove 13 can move up and down, and the left and right upright posts 14 can move left and right along the guide rails 15.
As shown in fig. 10, the picking machine is shown, wherein the picking mechanism 16 is a pneumatic cylinder, a hydraulic cylinder or a similar jacking mechanism, when such SKU is needed, the software will signal the picking mechanism, then the picking mechanism is automatically ejected, the goods are automatically slid by the ejection mechanism, and the picking of 1 goods is completed, and the above steps are repeated, so that the picking of 1 batch of goods is completed.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The intelligent sorting and distribution method for disassembled goods and small goods is characterized by comprising a warehousing and stocking and replenishment subsystem and an intelligent order picking subsystem;
the warehousing and storage replenishment subsystem comprises a goods shelf (1), an upper packing replenishment platform (2), a box disassembling and replenishment mechanism (3) and a zero disassembling goods cabinet (4);
the intelligent order picking subsystem comprises a transfer replenishment mechanism (5), a picking machine (6), an order distribution production line (8), a reciprocating elevator (9) and a turnover box (17);
the intelligent sorting and distribution method comprises the following steps:
step 1: unpacking the whole box of goods; the goods in the whole box are disassembled and then dispersed into disassembled goods;
step 2: a step of storing the disassembled goods; placing the disassembled goods into the disassembled goods cabinet (4);
and step 3: removing the spare part goods; taking out the disassembled goods one by one according to the order; when the intelligent goods taking and transferring system needs to obtain the disassembled goods from the disassembled goods cabinet (4), the intelligent goods taking and transferring system sends the types and the quantity of the required disassembled goods to the software system, and the software system regulates and controls the intelligent goods taking and transferring system to replenish goods;
the intelligent goods taking and transferring system transfers the disassembled goods to a goods picking line (801) of an order distribution pipeline (8);
a turnover box (17) is arranged on a goods picking line (801) of the order distribution assembly line (8); each turnover box (17) corresponds to one order, the turnover boxes (17) move on the goods picking line (801) according to the control instruction and stop when moving to the goods outlet of the intelligent goods taking and transferring system corresponding to the goods on the order of the turnover box (17), and the intelligent goods taking and transferring system sends the goods on the order into the turnover boxes (17);
when the turnover boxes (17) collect the goods on the orders or move to the tail end of the intelligent goods taking and transferring system, the turnover boxes (17) continue to move to the goods distribution station (10) on the goods picking line (801);
and 4, step 4: a step of dismantling, operating and packaging the zero goods; packaging all goods on an order after being concentrated;
and 5: the packed goods are transported out according to the order.
2. The intelligent sorting and distribution method of disassembled goods and small goods as claimed in claim 1,
in the step 1, the intelligent sorting and distribution system acquires whole boxes of goods from the goods shelf (1), the boxes are unpacked, the bulk goods are taken out and are arranged on the upper packing replenishing platform (2) in a stacking mode, and the bulk goods taken out after unpacking are disassembled into zero;
in the step 2, the disassembled goods are transported and placed into the disassembled goods cabinet (4);
in the step 4, on the goods distribution station (10), the staff supplements the goods which can not be picked by the goods picking machine (17) according to the system prompt, and then sends the turnover box (17) to the packing station (11);
the turnover box (17) flows into the packing station (11), the packing station (11) takes out the goods in the turnover box (17), then the goods in the turnover box (17) are checked and packed, and the goods sorting, replenishing and packing work of one order is completed.
3. The intelligent sorting and distribution method for disassembled goods and small commodities as claimed in claim 1, wherein in the disassembled goods container (4), when the quantity of one kind of disassembled goods is lower than a preset value, the intelligent sorting and distribution system automatically reminds the staff (18) to replenish goods.
4. The intelligent sorting and distribution method for disassembled goods and small goods as claimed in claim 1, wherein in the step 3, the intelligent pick-and-forward system comprises a forward replenishment mechanism (5) and a picking machine (6);
when the goods are needed to be supplemented, the transfer replenishment mechanism (5) moves to a warehouse of the needed goods, and the needed goods to be removed from the parts are conveyed to the goods picking machine (6) through the transfer replenishment mechanism (5) by the parts removing container (4); a goods picking line (801) of the order distribution production line (8) is arranged below the goods outlet of the goods picking machine (6), and the goods with parts removed are conveyed to the goods picking line (801) by the goods picking machine (6).
5. The intelligent sorting and distribution method for disassembled goods and small commodities as claimed in claim 1, wherein in step 3, the intelligent goods taking and transferring system is a toggle type belt conveyor (20), and a toggle lever (2002) is arranged on a belt (2001) of the toggle type belt conveyor (20); the shifting lever is used for lifting the disassembled goods in the stock unit of the disassembled goods container (4) and dragging the disassembled goods to a belt (2001) of a shifting lever type belt conveyor (20), and the disassembled goods are conveyed to a goods picking line (801) of the order distribution production line (8) by the shifting lever type belt conveyor (20).
6. The intelligent sorting and distribution method for disassembled goods and small commodities as claimed in claim 1, wherein said order distribution flow line comprises an empty box recycling line (802), a picking line (801), a distribution station (10) and a packing station (11).
7. The intelligent sorting and distribution method for disassembled goods and small goods as claimed in claim 1, wherein the stock unit on the disassembled goods container (4) comprises an inclined chute (12).
8. The intelligent sorting and distribution method for disassembled zero goods and small commodities as claimed in claim 1, wherein said unpacking and replenishment mechanism (3) comprises a guide rail (15) and two vertical rods (14), said vertical rods (14) are positioned on said guide rail (15) and can move linearly along said guide rail (15); a plurality of goods conveying grooves (13) are arranged between the two upright rods (14); the plurality of cargo conveying grooves (13) are horizontally arranged or vertically arranged.
9. The intelligent sorting and distribution method for disassembled zero goods and small commodities as claimed in claim 1, wherein said transfer replenishment mechanism (5) comprises a guide rail (15) and two vertical rods (14), said vertical rods (14) are located on said guide rail (15) and can move linearly along said guide rail (15); a goods conveying groove (13) is arranged between the two vertical rods (14).
10. The intelligent sorting and distribution method for disassembled goods and small commodities as claimed in claim 1, wherein said picking machine (6) comprises a vertical rod (14) and a delivery slot (13); a goods taking mechanism (16) used for taking goods out of the goods conveying groove (13) is arranged below the lowest end of the goods conveying groove (13).
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Also Published As
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| CN107215520B (en) | 2020-05-19 |
| CN111453112B (en) | 2022-02-18 |
| CN107215520A (en) | 2017-09-29 |
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