CN111451603A - Welding tool for longitudinal and circumferential weld joints of barrel - Google Patents

Welding tool for longitudinal and circumferential weld joints of barrel Download PDF

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Publication number
CN111451603A
CN111451603A CN201910746398.6A CN201910746398A CN111451603A CN 111451603 A CN111451603 A CN 111451603A CN 201910746398 A CN201910746398 A CN 201910746398A CN 111451603 A CN111451603 A CN 111451603A
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CN
China
Prior art keywords
welding
motor
seat
sliding
gear
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Pending
Application number
CN201910746398.6A
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Chinese (zh)
Inventor
王超
马龙
牟春明
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Fangding Technology Co ltd
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Fangding Technology Co ltd
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Application filed by Fangding Technology Co ltd filed Critical Fangding Technology Co ltd
Priority to CN201910746398.6A priority Critical patent/CN111451603A/en
Publication of CN111451603A publication Critical patent/CN111451603A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a welding tool for a longitudinal girth weld of a cylinder, which comprises a welding tool, wherein the welding tool comprises a slide rail seat and a welding frame, the welding frame is arranged on one side of the slide rail seat, the welding frame comprises a base and a support, the support is arranged at the upper end of the base, a bearing seat and a rotating shaft are arranged between the base and the support, the rotating shaft penetrates through the inside of the bearing seat, a sliding groove is formed in the outer surface of one side of the support, a sliding block is movably arranged in the sliding groove, and a connecting cross rod is welded on the outer surface of one side of the sliding block. The invention has the beneficial effects that: the welding machine capable of moving, rotating left and right simultaneously is arranged on the welding tool, the movable barrel placing seat is matched with the movable barrel placing seat, welding of longitudinal joints and circular joints of barrel workpieces can be achieved at one time, welding speed can be increased, welding efficiency is improved, manual operation is not needed in the whole welding process, manual labor can be reduced, and automatic processing capacity is improved.

Description

Welding tool for longitudinal and circumferential weld joints of barrel
Technical Field
The invention relates to a welding seam welding tool, in particular to a longitudinal and circumferential welding seam welding tool for a cylinder, and belongs to the technical field of welding seam welding tool application.
Background
At present in the processing production of barrel work piece, when welding the barrel work piece, the staff places the barrel work piece on the swiveling wheel, carry out submerged arc welding automatic weld or manual welding through swiveling wheel rotatory barrel, however the welder in the staff hand can't the accurate rotation speed of following the barrel work piece during manual welding, the condition that the barrel work piece damaged because of improper welding leads to exists takes place, and when the barrel work piece of thick steel plate needed multiple welding mode, the staff still need change different welding tool in welding process, both brought the inconvenience for the staff, also can waste the welding time, greatly reduced the welding efficiency to the barrel work piece, set up a barrel and indulge the girth welding seam welding frock in order to solve this problem.
Disclosure of Invention
The purpose of the invention can be realized by the following technical scheme: a welding tool for a longitudinal girth weld of a cylinder comprises a welding tool, wherein the welding tool comprises a slide rail seat and a welding frame, the welding frame is arranged on one side of the slide rail seat and comprises a base and a support, the support is arranged at the upper end of the base, a bearing seat and a rotating shaft are arranged between the base and the support, the rotating shaft penetrates through the bearing seat, a sliding groove is formed in the outer surface of one side of the support, a sliding block is movably arranged in the sliding groove, a connecting cross rod is welded on the outer surface of one side of the sliding block, a welding machine is welded on the outer surface of one side, away from the sliding block, of the connecting cross rod, a sliding rail is arranged on the outer surface of the upper end of the slide rail seat, a sliding seat is arranged on the outer surface of the upper end of the slide rail seat, a pulley is movably arranged at the lower end, and the outer surface of the upper end of the cylinder placing seat is movably provided with rollers at the positions close to the two sides.
Preferably, the upper end surface movable mounting of welding machine has first gear, second gear and third gear, and first gear, second gear and third gear all are vertical style of calligraphy and place, the lower extreme surface movable mounting of welding machine has submerged arc bonding tool, gas shield bonding tool and argon arc bonding tool, and submerged arc bonding tool, gas shield bonding tool and argon arc bonding tool all are vertical style of calligraphy and place.
Preferably, the submerged arc welding head, the gas shield welding head and the argon arc welding head are respectively arranged in a vertically corresponding manner with the first gear, the second gear and the third gear.
Preferably, the number of the sliding seat and the cylinder placing seat is two, and the sliding seat and the cylinder placing seat are both arranged in parallel.
Preferably, the top surface of the cylinder placing seat is in a concave arc shape.
Preferably, one side surface of slide rail seat is provided with first motor, and the front end surface of slide rail seat is provided with first control panel, one side of first control panel is provided with first power source, the position that the upper end surface of slide rail is close to one side is provided with the fourth motor, one side surface of keeping away from of welding machine and connecting the horizontal pole is provided with fifth motor, sixth motor and seventh motor, and fifth motor, sixth motor and seventh motor all are vertical style of calligraphy and place.
Preferably, the output end of the first power interface is electrically connected to the input ends of the first motor, the first control panel, the fourth motor, the fifth motor, the sixth motor and the seventh motor.
Preferably, the top of support is provided with the third motor, and the front end surface of support is provided with second control panel, the below of second control panel is provided with second power source, the rear end surface of base is provided with the second motor.
Preferably, the output end of the second power interface is electrically connected to the third motor, the second control panel and the input end of the second motor.
Compared with the prior art, the invention has the beneficial effects that:
1. the welding tool is composed of a slide rail seat and a welding frame, the welding frame is composed of a base and a support, a bearing seat and a rotating shaft which are arranged between the base and the support can rotate under the drive of a second motor and simultaneously drive a welding machine on the support to rotate left and right, a sliding block connected with the welding machine can move up and down in a sliding chute in the support, but can drive the welding machine to move up and down, the arranged slide rail seat can enable the slide seat and the cylinder placing seat to move back and forth, meanwhile, rollers are arranged on the cylinder placing seat and can drive a cylinder workpiece to roll, the slide rail seat and the rollers are matched to enable the cylinder workpiece to roll back and forth, so that the welding machine which can move left and right can be matched with the movable cylinder placing seat to weld a longitudinal seam and a circular seam of the cylinder workpiece at one time, and the welding speed can be, the welding efficiency is improved, manual operation is not needed in the whole welding process, manual labor can be reduced, and the automatic processing capacity is improved.
2. Through having set up the submerged arc bonding tool at the lower extreme surface of welding machine, gas shield bonding tool and argon arc bonding tool can be respectively at the fifth motor, the work piece is welded under the drive of sixth motor and seventh motor, thereby make the welding machine can freely switch over the welding mode as required when welding the thick steel plate, make the use of this welding frock more convenient, and the submerged arc bonding tool that sets up, gas shield bonding tool and argon arc bonding tool are respectively through first gear, the second gear welds the barrel work piece with the third gear transmission, make the submerged arc bonding tool, gas shield bonding tool and argon arc bonding tool all can be accurate location weld the barrel work piece, can not take place the displacement at the welded in-process, can guarantee welding quality.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a combined view of the tie bar and welder of the present invention.
Fig. 3 is a combined view of the sliding seat and the cylinder placing seat of the present invention.
In the figure: 1. welding a tool; 101. a slide rail seat; 1011. a slide rail; 1012. a first motor; 1013. a first control panel; 1014. a first power interface; 102. welding a frame; 1021. a base; 1022. a support; 1023. a bearing seat; 1024. a rotating shaft; 1025. a second motor; 1026. a chute; 1027. a third motor; 1028. a second power interface; 1029. a second control panel; 2. a slider; 3. connecting the cross bars; 301. a welding machine; 302. a first gear; 303. a second gear; 304. a third gear; 305. a submerged arc welding head; 306. a gas shielded welding head; 307. an argon arc welding head; 4. a sliding seat; 401. a pulley; 402. a cylinder body placing seat; 403. a roller; 404. a fourth motor; 5. a fifth motor; 6. a sixth motor; 7. and a seventh motor.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, a welding tool for welding a longitudinal ring of a cylinder includes a welding tool 1, the welding tool 1 includes a sliding rail seat 101 and a welding frame 102, the welding frame 102 is disposed on one side of the sliding rail seat 101, the welding frame 102 includes a base 1021 and a bracket 1022, the bracket 1022 is disposed on an upper end of the base 1021, a bearing seat 1023 and a rotating shaft 1024 are disposed between the base 1021 and the bracket 1022, the bearing seat 1023 and the rotating shaft 1024 are driven by a second motor 1025 to rotate and drive a welding machine 301 on the bracket 1022 to rotate left and right, the rotating shaft 1024 is disposed inside the bearing seat 1022, a sliding groove 1026 is disposed on an outer surface of one side of the bracket 1023, a sliding block 2 is movably mounted inside the sliding groove 1026, the sliding block 2 connected with the welding machine 301 can move up and down inside the sliding groove 1026 in the bracket 1022, but the welding machine 301 can be driven to move up and down, a cross, the welding machine 301 is connected with the sliding block 2 by the connecting cross rod 3, the welding machine 301 is welded on the outer surface of one side of the connecting cross rod 3, which is far away from the sliding block 2, the sliding rail 1011 is arranged on the outer surface of the upper end of the sliding rail seat 101, the sliding seat 4 is arranged on the outer surface of the upper end of the sliding rail seat 101, the pulley 401 is movably installed at the lower end of the sliding seat 4, the pulley 401 can roll back and forth in the sliding rail 1011, so that the sliding seat 4 can move back and forth in the sliding rail seat 101, the barrel placing seat 402 can be driven to move back and forth when the sliding seat 4 moves back and forth, the pulley 401 is movably connected inside the sliding rail 1011, the barrel placing seat 402 is welded on the outer surface of the upper end of the sliding seat 4, the barrel placing seat 402 is used for placing a barrel workpiece to be welded, the rollers 403 are movably installed at, therefore, the welding machine 301 which is movable and can rotate left and right is matched with the movable barrel placing seat 402, so that the welding of longitudinal seams and circular seams of a barrel workpiece can be realized at one time, the welding speed can be increased, and the welding efficiency is improved.
As a technical optimization scheme of the present invention, a first gear 302, a second gear 303 and a third gear 304 are movably mounted on an outer surface of an upper end of a welding machine 301, the first gear 302, the second gear 303 and the third gear 304 are all vertically arranged in a straight line, a submerged arc welding head 305, a gas shield welding head 306 and an argon arc welding head 307 are movably mounted on an outer surface of a lower end of the welding machine 301, and the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 are all vertically arranged in a straight line.
As a technical optimization scheme of the invention, the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 are respectively arranged in vertical and vertical correspondence with the first gear 302, the second gear 303 and the third gear 304.
As a technical optimization scheme of the present invention, the number of the sliding seats 4 and the number of the cylinder placing seats 402 are two, and the sliding seats 4 and the cylinder placing seats 402 are both arranged in parallel.
As a technical optimization scheme of the invention, the top surface of the cylinder placing seat 402 is in a concave arc shape, and can be better attached to the outer surface of the cylinder workpiece, so that the cylinder workpiece is placed more stably.
As a technical optimization scheme of the invention, a first motor 1012 is arranged on the outer surface of one side of the slide rail seat 101, a first control panel 1013 is arranged on the outer surface of the front end of the slide rail seat 101, a first power interface 1014 is arranged on one side of the first control panel 1013, a fourth motor 404 is arranged on the outer surface of the upper end of the slide seat 4 close to one side, a fifth motor 5, a sixth motor 6 and a seventh motor 7 are arranged on the outer surface of one side of the welding machine 301 far away from the connecting cross bar 3, and the fifth motor 5, the sixth motor 6 and the seventh motor 7 are all vertically arranged in a straight line.
As a technical optimization scheme of the present invention, an output end of the first power interface 1014 is electrically connected to input ends of the first motor 1012, the first control panel 1013, the fourth motor 404, the fifth motor 5, the sixth motor 6, and the seventh motor 7.
As a technical optimization scheme of the present invention, a third motor 1027 is disposed at a top end of the bracket 1022, a second control panel 1029 is disposed on an outer surface of a front end of the bracket 1022, a second power interface 1028 is disposed below the second control panel 1029, and a second motor 1025 is disposed on an outer surface of a rear end of the base 1021.
As a technical optimization scheme of the present invention, an output terminal of the second power interface 1028 is electrically connected to the third motor 1027, the second control panel 1029 and an input terminal of the second motor 1025.
When the welding machine is used, firstly, a worker places a cylinder workpiece to be welded on a cylinder placing seat 402, then energizes a first power interface 1014, presses a button on a first control panel 1013 to enable a first motor 1012 to operate to drive a pulley 401 to roll back and forth in a sliding rail 1011, so that a sliding seat 4 can move back and forth in a sliding rail seat 101, the sliding seat 4 can drive the cylinder workpiece on the cylinder placing seat 402 to move back and forth when moving back and forth, simultaneously, a fourth motor 404 operates to drive a roller 403 to roll, the roller 403 can drive the cylinder workpiece placed on the cylinder placing seat 402 to roll, so that the sliding rail seat 101 is matched with the roller 403 to enable the cylinder workpiece to roll back and forth, and the worker energizes a second power interface 1028 to press a button on a second control panel 1029 to enable a third motor 1027 to operate to drive a slider 2 to move up and down in a chute 1026 in a bracket 1022, so as to drive the welding machine 301 connected with the slide block 2 to move up and down, and the bearing seat 1023 and the rotating shaft 1024 can rotate under the drive of the second motor 1025 and simultaneously drive the welding machine 301 to rotate left and right, so that the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 on the welding machine 301 can weld the cylinder workpiece, so that the welding machine 301 which can move left and right is matched with the movable cylinder placing seat 402, the longitudinal seam and the circumferential seam of the cylinder workpiece can be welded at one time, the welding speed can be accelerated, the welding efficiency can be improved, the whole welding process does not need manual operation, the manual labor can be reduced, the automatic processing capability can be improved, the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 respectively weld the cylinder workpiece through the first gear 302, the second gear 303 and the third gear 304 under the drive of the fifth motor 5, the sixth motor 6 and the seventh motor 7 respectively, the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 can be accurately positioned to weld a cylinder workpiece, displacement does not occur in the welding process, the welding quality can be guaranteed, the submerged arc welding head 305, the gas shield welding head 306 and the argon arc welding head 307 can be independently operated and can be automatically switched to weld the workpiece, so that the welding mode can be freely switched according to needs when the welding machine 301 is used for welding a thick steel plate, the welding tool 1 is more convenient to use, wherein the models of the fifth motor 5, the sixth motor 6 and the seventh motor 7 are Y2-160M1-8, and the models of the first motor 1012, the second motor 1025, the third motor 1027 and the fourth motor 404 are Y-160M.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (9)

1. The welding tool for the longitudinal girth weld of the cylinder comprises a welding tool (1) and is characterized in that the welding tool (1) comprises a slide rail seat (101) and a welding frame (102), and the welding frame (102) is arranged on one side of the slide rail seat (101);
the welding frame (102) comprises a base (1021) and a support (1022), the support (1022) is arranged at the upper end of the base (1021), a bearing seat (1023) and a rotating shaft (1024) are arranged between the base (1021) and the support (1022), and the rotating shaft (1024) penetrates through the bearing seat (1023);
the outer surface of one side of the support (1022) is provided with a sliding chute (1026), a sliding block (2) is movably mounted inside the sliding chute (1026), the outer surface of one side of the sliding block (2) is welded with a connecting cross rod (3), and the outer surface of one side, far away from the sliding block (2), of the connecting cross rod (3) is welded with a welding machine (301);
the outer surface of the upper end of the sliding rail seat (101) is provided with a sliding rail (1011), the outer surface of the upper end of the sliding rail seat (101) is provided with a sliding seat (4), the lower end of the sliding seat (4) is movably provided with a pulley (401), and the pulley (401) is movably connected inside the sliding rail (1011);
the outer surface of the upper end of the sliding seat (4) is welded with a cylinder placing seat (402), and the positions, close to the two sides, of the outer surface of the upper end of the cylinder placing seat (402) are movably provided with rollers (403).
2. The welding tool for the longitudinal girth weld of the cylinder body as claimed in claim 1, wherein a first gear (302), a second gear (303) and a third gear (304) are movably mounted on the outer surface of the upper end of the welding machine (301), the first gear (302), the second gear (303) and the third gear (304) are all placed in a vertical straight line shape, a submerged arc welding head (305), a gas shield welding head (306) and an argon arc welding head (307) are movably mounted on the outer surface of the lower end of the welding machine (301), and the submerged arc welding head (305), the gas shield welding head (306) and the argon arc welding head (307) are all placed in a vertical straight line shape.
3. The welding tool for the longitudinal girth weld of the cylinder body according to claim 2, wherein the submerged arc welding head (305), the gas shield welding head (306) and the argon arc welding head (307) are respectively arranged corresponding to the first gear (302), the second gear (303) and the third gear (304) in an up-down manner.
4. The welding tool for the longitudinal and circumferential weld of the cylinder body according to claim 1, wherein the number of the sliding seats (4) and the number of the cylinder body placing seats (402) are two, and the sliding seats (4) and the cylinder body placing seats (402) are arranged in parallel.
5. The welding tool for the longitudinal and circumferential weld of the cylinder body is characterized in that the top surface of the cylinder body placing seat (402) is in a concave arc shape.
6. The welding tool for the longitudinal girth weld of the cylinder body as claimed in claim 1, wherein a first motor (1012) is arranged on the outer surface of one side of the slide rail seat (101), a first control panel (1013) is arranged on the outer surface of the front end of the slide rail seat (101), a first power interface (1014) is arranged on one side of the first control panel (1013), a fourth motor (404) is arranged on the outer surface of the upper end of the slide seat (4) close to one side, a fifth motor (5), a sixth motor (6) and a seventh motor (7) are arranged on the outer surface of one side of the welding machine (301) far away from the connecting cross rod (3), and the fifth motor (5), the sixth motor (6) and the seventh motor (7) are arranged in a vertical straight line shape.
7. The cylinder longitudinal girth weld welding tool according to claim 5, wherein the output end of the first power supply interface (1014) is electrically connected with the input ends of a first motor (1012), a first control panel (1013), a fourth motor (404), a fifth motor (5), a sixth motor (6) and a seventh motor (7).
8. The welding tool for the longitudinal and circumferential weld of the cylinder body according to claim 1, wherein a third motor (1027) is arranged at the top end of the support (1022), a second control panel (1029) is arranged on the outer surface of the front end of the support (1022), a second power supply interface (1028) is arranged below the second control panel (1029), and a second motor (1025) is arranged on the outer surface of the rear end of the base (1021).
9. The welding fixture for the longitudinal and circumferential weld of the cylinder body according to claim 7, wherein an output end of the second power interface (1028) is electrically connected to input ends of a third motor (1027), a second control panel (1029) and a second motor (1025).
CN201910746398.6A 2019-08-14 2019-08-14 Welding tool for longitudinal and circumferential weld joints of barrel Pending CN111451603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910746398.6A CN111451603A (en) 2019-08-14 2019-08-14 Welding tool for longitudinal and circumferential weld joints of barrel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910746398.6A CN111451603A (en) 2019-08-14 2019-08-14 Welding tool for longitudinal and circumferential weld joints of barrel

Publications (1)

Publication Number Publication Date
CN111451603A true CN111451603A (en) 2020-07-28

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Application Number Title Priority Date Filing Date
CN201910746398.6A Pending CN111451603A (en) 2019-08-14 2019-08-14 Welding tool for longitudinal and circumferential weld joints of barrel

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CN (1) CN111451603A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112894083A (en) * 2021-01-27 2021-06-04 广船国际有限公司 Automatic butt welding method for 9Ni steel of marine storage tank
CN115041782A (en) * 2022-06-24 2022-09-13 无锡新松机器人自动化有限公司 Automatic welding device and welding method for barrel circumferential weld multi-gun gas shielded welding
CN116237683A (en) * 2023-05-11 2023-06-09 陕西中科非开挖技术股份有限公司 Be used for multitube footpath pipeline welded platform

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112894083A (en) * 2021-01-27 2021-06-04 广船国际有限公司 Automatic butt welding method for 9Ni steel of marine storage tank
CN115041782A (en) * 2022-06-24 2022-09-13 无锡新松机器人自动化有限公司 Automatic welding device and welding method for barrel circumferential weld multi-gun gas shielded welding
CN116237683A (en) * 2023-05-11 2023-06-09 陕西中科非开挖技术股份有限公司 Be used for multitube footpath pipeline welded platform
CN116237683B (en) * 2023-05-11 2023-08-04 陕西中科非开挖技术股份有限公司 Be used for multitube footpath pipeline welded platform

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