CN111275378A - Data processing system, data processing method and storage medium based on storage control system - Google Patents
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Abstract
The application discloses a data processing system, a data processing method and a storage medium based on a storage control system, wherein the system comprises a storage control system WSC, a data acquisition gateway and hardware equipment; the hardware equipment is used for providing description information of the hardware equipment; the data acquisition gateway comprises a server and an information model, wherein the server is linked and embedded into a unified architecture OPC UA based on a process control object; the server is used for mapping the nodes in the information model and the measuring points in the server so as to enable the information model to be associated with the description information of the hardware equipment; the storage control system WSC comprises a client based on OPC UA and is used for carrying out communication connection through the client and a server. When the hardware equipment is changed, due to the existence of the data acquisition gateway, the program of the warehousing control system does not need to be modified to be compatible with new hardware equipment, so that the aim of saving manpower is fulfilled.
Description
Technical Field
The present application relates to the field of warehousing technologies, and in particular, to a data processing system, a data processing method, and a storage medium based on a warehousing control system.
Background
The automatic stereoscopic warehouse is an important component of the current high-level logistics production system, has the advantages of saving space, reducing production cost, improving production efficiency and safety and the like, and is widely applied to various large-scale storage environments. The Warehouse control system is a layer of management control system between a Warehouse Management System (WMS) and a bottom hardware equipment execution control system, can coordinate the operation of various logistics equipment such as stackers, shuttle vehicles, robots, automatic guided vehicles and the like, and has the main tasks of optimizing and decomposing tasks and analyzing execution paths through a task engine and a message engine, providing execution guarantee and optimization for scheduling instructions of an upper layer system, and realizing the integration, unified scheduling and monitoring of various equipment system interfaces.
In the existing scheme, a WCS storage control system is a communication driver developed according to hardware (such as PLC, AGV and RFID) with a specific model, when bottom hardware equipment is changed, the WCS needs to be modified again to be compatible with the hardware with the new model, the universality is not strong, and the manpower is wasted.
Disclosure of Invention
The application provides a data processing system, a data processing method and a storage medium based on a warehousing control system, which are used for not needing to modify the program of the warehousing control system to be compatible with new hardware equipment when the hardware equipment is changed, so that the aim of saving manpower is fulfilled.
On one hand, the embodiment of the application provides a data processing system based on a warehousing control system, which comprises a warehousing control system WSC, a data acquisition gateway and hardware equipment;
the hardware equipment is used for providing description information of the hardware equipment;
the data acquisition gateway comprises a server based on a process control object link and embedded unified architecture (OPC UA) and an information model; the server is used for mapping nodes in the information model and measuring points in the server so as to enable the information model to be associated with description information of the hardware equipment;
the storage control system WSC comprises a client based on OPC UA, and is used for carrying out communication connection with the server through the client.
Optionally, the data acquisition gateway further includes a hardware device driver adaptation module; the hardware device driver adaptation module comprises a driver used for driving the hardware device.
Optionally, the data acquisition gateway further includes a hardware device driver setting module; the hardware device driver setting module is used for setting a driver not included in the hardware device driver adapting module.
Optionally, the data acquisition gateway is established based on the opuua.
Optionally, the description information of the hardware device includes a name of the hardware device, an identifier of the hardware device, variable information of the hardware device, a control mode of the hardware device, location information of the hardware device, operating power of the hardware device, a moving speed of the hardware device, and a working state of the hardware device.
Optionally, the hardware device includes at least one of a radio frequency identification device RFID, a sensor, a stacker, and a motor.
Optionally, the information model includes at least one of a radio frequency identification RFID information model, a sensor information model, a stacker information model, and a motor information model.
Optionally, the data processing system further includes a warehouse management system WMS; and the warehouse management system WMS is used for sending a warehouse management task to the warehouse control system WSC.
In another aspect, a data processing method based on a warehousing control system is provided, which is applied to a data processing system, the data processing system comprises a warehousing control system WSC, a data acquisition gateway and a hardware device, the data acquisition gateway comprises a server and an information model based on OPC UA, and the warehousing control system WSC comprises a client based on OPC UA; the method comprises the following steps:
determining a warehouse management task acquired from a warehouse management module;
analyzing the warehousing management task to obtain an instruction to be executed;
reading and modifying the description information of the hardware equipment in the information model according to the to-be-executed specification;
and realizing the control of the hardware equipment through the modified description information.
Another aspect provides a computer-readable storage medium, in which at least one instruction or at least one program is stored, and the at least one instruction or the at least one program is loaded by a processor and executes a data processing method based on a warehousing control system.
The embodiment of the application provides a data processing system, a data processing method and a storage medium based on a warehousing control system, and the data processing system, the data processing method and the storage medium have the following technical effects:
the system comprises a storage control system WSC, a data acquisition gateway and hardware equipment; the hardware equipment is used for providing description information of the hardware equipment; the data acquisition gateway comprises a server and an information model, wherein the server is linked and embedded into an OPC UA (unified architecture) based on a process control object; the server is used for mapping nodes in the information model and measuring points in the server so as to enable the information model to be associated with description information of the hardware equipment; the storage control system WSC comprises a client based on OPC UA, and is used for carrying out communication connection with the server through the client. When the hardware equipment is changed, due to the existence of the data acquisition gateway, the program of the warehousing control system does not need to be modified to be compatible with new hardware equipment, so that the aim of saving manpower is fulfilled.
Drawings
In order to more clearly illustrate the technical solutions and advantages of the embodiments of the present application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a data processing system based on a warehousing control system according to an embodiment of the present application;
FIG. 2 is a schematic structural diagram of a data processing system based on a warehousing control system according to an embodiment of the present application;
FIG. 3 is a schematic structural diagram of a data processing system based on a warehousing control system according to an embodiment of the present application;
fig. 4 is a schematic flowchart of a data processing method based on a warehousing control system WCS according to an embodiment of the present application;
fig. 5 is a stacker information model and an example provided in the embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data sets so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or server that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a data processing system based on a warehousing control system provided in an embodiment of the present application, where the data processing system includes a hardware device 11, a data collection gateway 12 and a warehousing control system 13, where the data collection gateway 12 includes a server 121 and an information model 122 based on a process control object link and embedded unified architecture OPC UA, and the warehousing control system includes a client based on OPC UA.
According to fig. 1, the hardware device 11 is configured to provide description information of the hardware device 11, the data collection gateway 12 includes an OPC UA-based server 121 and an information model 122, the server 121 is configured to map nodes in the information model 122 and measure points in the server 121, so that the information model 122 is associated with the description information of the hardware device 11, and the warehousing control system WSC13 includes an OPC UA-based client 131, and is configured to communicate with the server 121 through the client 131. Optionally, the data acquisition gateway is established based on OPC UA.
Optionally, as shown in fig. 2, the data processing system further includes, in addition to the hardware device 11, the data collection gateway 12 and the warehousing control system 13, a Warehousing Management System (WMS) for sending a warehousing management task to the warehousing control system WSC.
In this embodiment of the application, fig. 3 is a schematic structural diagram of a data processing system based on a warehousing control system provided in this embodiment of the application, and the data acquisition gateway 12 further includes a hardware device driver adapting module 123 and a hardware device driver setting module 124. The hardware device driver adaptation module 123 includes a driver for driving the hardware device 11, and the hardware device driver setting module 124 is configured to set the driver not included in the hardware device driver adaptation module 123.
In the embodiment of the present application, the hardware device is not limited to RFID, sensor, stacker, roller line, scanning gun, automatic guided vehicle, and motor, but may also include other suitable hardware devices. Because the information model is associated with the description information of the hardware equipment, correspondingly, the information model is not limited to the information model comprising a Radio Frequency Identification (RFID) information model, a sensor information model, a stacker information model, a roller line information model, a scanning gun information model, an automatic guided vehicle information model and a motor information model.
According to the data processing system specifically introduced above, the warehousing control system WCS is docked downwards to the OPCUA-based data acquisition gateway. The storage control system WCS integrates a client based on OPC UA, and the data acquisition gateway comprises a server based on OPC UA. The WCS of the storage control system is communicated with the data acquisition gateway through the connection between the client and the server. The storage control system WCS establishes a connection with the data acquisition gateway through the information model, so that the client can read and modify the description information in the information model, for example, obtain the identifier of the hardware equipment in the information model and call the control mode in the information model, and complete data acquisition and control operation on the hardware equipment.
The warehousing control system is upwards connected with the warehousing management system, performs information interaction in a WEB server or intermediate data table mode, and receives warehousing management tasks such as warehousing, ex-warehouse, checking, warehouse supplementing and the like from the warehousing management system. After the warehousing control system finishes the warehousing management task, the task execution state can be fed back to the warehousing management system, such as the completion of warehouse-out, the completion of warehouse-in, the warehousing to a certain warehouse location and the like. Correspondingly, according to the received warehouse entry and exit tasks, the interior of the warehouse control system WCS can optimize the task sequence by utilizing an ant colony algorithm, an annealing algorithm, a genetic algorithm and the like in a principle of maximizing efficiency. And according to the optimized task sequence, the WCS centrally controls hardware equipment through an information model of the WCS.
The data acquisition gateway is downwards butted with all hardware equipment, such as a Siemens PLC, a Mitsubishi PLC, an ohm dragon PLC, a Haikangwei vision AGV, a KUAK robot, an ABB robot and the like, and a hardware equipment driving adapter module stores a driving program of the hardware equipment, but is internally provided with driving information which is not limited to the hardware equipment in advance.
However, the data acquisition gateway cannot contain the drivers of all hardware devices on the market, and in order to solve the access problem of the newly added device, the invention supports the function of the newly added hardware device driver which is imported in a plug-in mode, so that the newly added hardware device can be quickly accessed. When the type of the hardware equipment on the bottom layer changes, only a newly-added equipment driver needs to be developed independently in the hardware equipment driver setting module, and then the driver of the newly-added hardware is led into the data acquisition gateway in a plug-in mode, so that the communication and interaction between the WCS of the warehouse control system and the newly-added hardware equipment can be realized without modifying the program code of the WCS of the warehouse control system again.
And after the data acquisition gateway is connected with the hardware equipment, associating the OPC UA measuring point information with the description information of the hardware equipment in the data acquisition gateway, and acquiring the description information of the hardware equipment into the data acquisition gateway. The description information at this time is only single-point information of the hardware device, and device semantics are not provided for the operation of the warehousing control system WCS.
The method supports the information modeling function of the WCS of the storage control system, the information model established by the hardware equipment is led into the data acquisition gateway, the mapping between the information model and the OPC UA measuring point is configured in service, and finally the correlation between the information model of the WCS of the storage control system and the description information of the hardware equipment is realized, so that the hardware equipment has semantics.
Optionally, a method signature and a method implementation part exist in the OPC UA architecture, the storage control system WCS calls a signature of a method when calling the method, and the specific method is executed in a function engine of the OPC UA data collection gateway.
In the embodiment of the present application, the embodiment of the present application further provides a schematic flow diagram of a data processing method based on a storage control system WCS, where the method is applied to a data processing system, the data processing system includes a storage control system WSC, a data acquisition gateway and a hardware device, the data acquisition gateway includes a server and an information model based on OPC UA, and the storage control system WSC includes a client based on OPC UA; as shown in fig. 4, the method includes:
s401: a warehouse management task obtained from a warehouse management module is determined.
S402: and analyzing the warehousing management task to obtain an instruction to be executed.
S403: and reading and modifying the description information of the hardware equipment in the information model according to the to-be-executed specification.
S404: and realizing the control of the hardware equipment through the modified description information.
In this embodiment, the description information of the hardware device may include a name of the hardware device, an identifier of the hardware device, variable information of the hardware device, a control mode of the hardware device, location information of the hardware device, operating power of the hardware device, a moving speed of the hardware device, and a working state of the hardware device. In the embodiment of the present application, the description information corresponding to different hardware devices is inconsistent, that is, the description information of the hardware devices is different due to different types of the hardware devices. The description information of the hardware device is not limited to the above-mentioned.
As shown in fig. 5, the stacker is in a single-track single-vehicle mode, and the stacker information model includes 9 variables and 3 methods. The storage control system WCS can check information such as the state of the stacker with a certain number, the current position, the power in the horizontal and vertical directions and the like according to the semantic meaning of the model, and can call the method provided by the model to start, stop and move so as to control the action of the stacker.
The 9 variables are in order as follows:
number: numbering, namely numbering the stacker instance objects;
ProductType: the model, the model of the stacker;
state: the state, the working state of the stacker;
address: position, number of layers and lines where the stacker is currently located;
horizon power: horizontal power, the operating power of the stacker horizontal motor;
VerticalPower: vertical power, the operating power of the stacker vertical motor;
horizon speed: horizontal speed, the speed at which the stacker runs horizontally;
VerticalSpeed: vertical speed, the speed at which the stacker runs vertically;
OperationMode: the operation mode is the operation mode when the stacker runs;
the 3 methods are as follows:
start: starting, starting the stacker, and starting preparation work;
stop: stopping, and stopping the stacker;
move: moving, moving the stacker, wherein the method comprises 3 input parameters, a target layer, a target column and an operation mode.
Embodiments of the present application also provide a computer storage medium, which may be disposed in a server to store at least one instruction, at least one program, a set of codes, or a set of instructions related to implementing a data transmission method in the method embodiments, and the at least one instruction, the at least one program, the set of codes, or the set of instructions is loaded and executed by the processor to implement the data transmission method.
Alternatively, in this embodiment, the storage medium may be located in at least one network server of a plurality of network servers of a computer network. Optionally, in this embodiment, the storage medium may include, but is not limited to: a U-disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic or optical disk, and other various media capable of storing program codes.
It should be noted that: the sequence of the embodiments of the present application is only for description, and does not represent the advantages and disadvantages of the embodiments. And specific embodiments thereof have been described above. Other embodiments are within the scope of the following claims. In some cases, the actions or steps recited in the claims may be performed in a different order than in the embodiments and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some embodiments, multitasking and parallel processing may also be possible or may be advantageous.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the apparatus embodiment, since it is substantially similar to the method embodiment, the description is relatively simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
It will be understood by those skilled in the art that all or part of the steps for implementing the above embodiments may be implemented by hardware, or may be implemented by a program instructing relevant hardware, where the program may be stored in a computer-readable storage medium, and the above-mentioned storage medium may be a read-only memory, a magnetic disk or an optical disk, etc.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. A data processing system based on a storage control system is characterized by comprising a storage control system WSC, a data acquisition gateway and hardware equipment;
the hardware equipment is used for providing description information of the hardware equipment;
the data acquisition gateway comprises a server and an information model, wherein the server is linked and embedded into an OPC UA (unified architecture) based on a process control object; the server is used for mapping nodes in the information model and measuring points in the server so as to enable the information model to be associated with description information of the hardware equipment;
the storage control system WSC comprises a client based on OPC UA, and is used for carrying out communication connection with the server through the client.
2. The data processing system of claim 1, wherein the data acquisition gateway further comprises a hardware device driver adaptation module;
the hardware device driver adaptation module comprises a driver used for driving the hardware device.
3. The data processing system of claim 2, wherein the data collection gateway further comprises a hardware device driver settings module;
the hardware device driver setting module is used for setting a driver not included in the hardware device driver adapting module.
4. The data processing system of claim 1, wherein the data collection gateway is established based on the OPC UA.
5. The data processing system of claim 1, wherein the description information of the hardware device includes a name of the hardware device, an identification of the hardware device, variable information of the hardware device, a control mode of the hardware device, location information of the hardware device, operating power of the hardware device, a moving speed of the hardware device, and an operating state of the hardware device.
6. The data processing system of claim 1, wherein the hardware device comprises at least one of a Radio Frequency Identification Device (RFID), a sensor, a stacker, and a motor.
7. The data processing system of claim 6, wherein the information model comprises at least one of a Radio Frequency Identification (RFID) information model, a sensor information model, a stacker information model, and a motor information model.
8. The data processing system of claim 1, wherein the data processing system further comprises a warehouse management system WMS;
and the warehouse management system WMS is used for sending a warehouse management task to the warehouse control system WSC.
9. A data processing method based on a warehousing control system is characterized by being applied to a data processing system, wherein the data processing system comprises a warehousing control system WSC, a data acquisition gateway and hardware equipment, the data acquisition gateway comprises a server and an information model based on OPC UA, and the warehousing control system WSC comprises a client based on OPC UA; the method comprises the following steps:
determining a warehouse management task acquired from a warehouse management module;
analyzing the warehousing management task to obtain an instruction to be executed;
reading and modifying the description information of the hardware equipment in the information model according to the to-be-executed specification;
and realizing the control of the hardware equipment through the modified description information.
10. A computer storage medium, in which at least one instruction or at least one program is stored, which is loaded and executed by a processor to implement the data transmission method according to claim 9 or claim 10.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112416442A (en) * | 2020-11-06 | 2021-02-26 | 山东浪潮通软信息科技有限公司 | Equipment process control method, equipment and medium |
| CN112596478A (en) * | 2020-12-08 | 2021-04-02 | 苏州高科中维软件科技有限公司 | WCS warehouse control system architecture and implementation method |
| CN116235485A (en) * | 2020-08-06 | 2023-06-06 | 菲尼克斯电气公司 | Network for data transmission |
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