CN110929819B - Production line management method based on Kpageware OPC communication protocol - Google Patents
Production line management method based on Kpageware OPC communication protocol Download PDFInfo
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- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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Abstract
The invention discloses a production line management method based on a Kpageware OPC (OLE for process control) communication protocol, belongs to the technical field of signal detection, and aims to solve the problems that the RFID technology is adopted for the detection management of products by the existing production line, the read-write times are more, the service life of RFID is shortened, and the product management method is not suitable for products with more production data. The invention relates to a production line management method based on a Kpageware OPC communication protocol, which adopts FRID recognition equipment arranged on a workstation to read RFID electronic tags on products and recognize RFID information; the PLC sends the RFID information to a server through a Kpageware OPC communication protocol; and the server inquires whether the product is qualified at the previous workstation, if the product is not qualified, the current workstation does not operate, if the product is qualified, the production information of the current workstation is judged to be qualified, and the qualified information is uploaded to the server to finish the acquisition of the information of the current workstation. The invention is used for the efficient management of the production line.
Description
Technical Field
The invention relates to a production line management method, and belongs to the technical field of signal detection.
Background
In the manufacturing industry, in order to improve the production efficiency and the product quality, a production line is adopted for large-scale batch production operation. In order to detect the quality of the product, the product information on the production line needs to be collected.
The product information reading of the existing production line is to apply a Radio-Frequency Identification (RFID) technology, install RFID reading devices on each node of the production line, place RFID electronic tags capable of being read and written repeatedly on products or trays, and when the products or trays pass through the nodes, the RFID reading devices can read the information in the tags on the products or trays.
The RFID needs to read qualified information of a previous station, write production data of the station and write the qualified information of the station in each workstation, that is, three times of reading and writing are needed in each workstation.
And the average service life of each RFID is read and written ten thousand times, so the service life of the RFID can be greatly shortened by adopting a management mode in the existing production line, and the maintenance cost of an enterprise on products is increased. In addition, the RFID has limited data bearing capacity, and is not suitable for products with more production data.
Disclosure of Invention
The invention aims to solve the problems that the service life of an RFID (radio frequency identification device) is shortened due to the fact that the RFID technology is adopted for detecting and managing products by the existing production line, the number of times of reading and writing is large, and the product is not suitable for products with large production data, and provides a production line management method based on a Kpageware OPC (optical proximity correction) communication protocol.
The invention relates to a production line management method based on a Kpseware OPC communication protocol, which comprises the following specific processes:
s1, arranging a correlation sensor at a workstation of the production line, detecting a tray signal through the correlation sensor, and executing S2 when a tray exists;
s2, detecting whether a product is on the tray or not through the correlation sensor, and executing S3 when the product is on the tray;
s3, reading the RFID electronic tags on the products by FRID recognition equipment arranged on the workstation, and recognizing the RFID information in the RFID electronic tags;
s4, the PLC receives the RFID information through the serial communication interface and sends the RFID information to the server through a Kpageware OPC communication protocol;
s5, the server inquires whether the product is qualified in the previous work station according to the RFID information, and feeds back the production information of the previous work station to the PLC; the PLC judges whether the production information of the previous work station of the product is qualified, if not, the current work station does not operate, and if so, S6 is executed;
s6, the PLC uploads the production data of the current workstation to the server, and the server feeds back a successful upload signal of the production data of the current workstation after receiving the production data of the current workstation;
s7, the PLC judges whether the production information of the current workstation is qualified or not, the qualified information of the current workstation is uploaded to the server, and the server feeds back a successful uploading signal of the qualified information of the current workstation after receiving the qualified information of the current workstation, so that the information of the current workstation is acquired.
Preferably, the RFID reading device in S3 reads the RFID tag on the product, and when the RFID information in the RFID tag is identified, the RFID reading device determines whether the reading of the RFID information is successful, if so, S4 is executed, otherwise, the number of times of reading of the RFID information is determined, if the number of times of reading is less than 15, S3 is repeatedly executed, and if the number of times of reading is equal to 15, the information that the current workstation is unqualified is uploaded to the server.
Preferably, the RFID information S3 includes an RFID number and a product unique code.
Preferably, the RFID information is sent to the server in the form of a query signal via Kpeware OPC protocol as described in S4.
Preferably, when the server in S5 feeds back the production information of the previous workstation to the PLC, the PLC determines whether the production information of the previous workstation is received, if so, the PLC continues to execute S5 to determine whether the production information of the previous workstation of the product is qualified, otherwise, the PLC determines the number of times of reading, if the number of times of reading is less than 15, the PLC returns to execute S4, and if the number of times of reading is equal to 15, the information that the current workstation is unqualified is uploaded to the server.
Preferably, when the server feeds back a successful uploading signal of the production data of the current workstation in S6, the PLC determines whether the successful uploading signal of the production data fed back by the server is received, if yes, S7 is executed, otherwise, the PLC determines the number of reading times, if the number of reading times is less than 3, S6 is repeatedly executed, and if the number of reading times is equal to 3, the unqualified information of the current workstation is uploaded to the server.
Preferably, when the server feeds back a signal indicating that the uploading of the qualified information of the current workstation is successful, the PLC determines whether the signal indicating that the uploading of the qualified information fed back by the server is successful is received, and if the signal is successful, the acquisition of the information of the current workstation is completed, otherwise, the PLC determines the number of reading times, and if the number of reading times is less than 15, the PLC repeatedly executes S7, and if the number of reading times is equal to 15, the information of the current workstation which is not qualified is uploaded to the server.
The invention has the advantages that: according to the production line management method based on the Kpseware OPC communication protocol, RFID information is read once at each workstation, and then communication is carried out with the server through the Kpseware OPC communication protocol, so that the RFID reading and writing times are reduced by two thirds, and the service life of RFID can be prolonged by 200%. In addition, the production line management method is to directly upload the production information to the server without writing the production information into the RFID, and can avoid data loss caused by limited bearing data for products with more production data.
Drawings
FIG. 1 is a block diagram of a production line management method based on Kpageware OPC communication protocol according to the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
The first embodiment is as follows: the following describes the present embodiment with reference to fig. 1, and the production line management method based on Kpeware OPC communication protocol in the present embodiment specifically includes the following processes:
s1, arranging a correlation sensor at a workstation of the production line, detecting a tray signal through the correlation sensor, and executing S2 when a tray exists;
s2, detecting whether a product is on the tray or not through the correlation sensor, and executing S3 when the product is on the tray;
s3, reading the RFID electronic tags on the products by FRID recognition equipment arranged on the workstation, and recognizing the RFID information in the RFID electronic tags;
s4, the PLC receives the RFID information through the serial communication interface and sends the RFID information to the server through a Kpageware OPC communication protocol;
s5, the server inquires whether the product is qualified in the previous work station according to the RFID information, and feeds back the production information of the previous work station to the PLC; the PLC judges whether the production information of the previous work station of the product is qualified, if not, the current work station does not operate, and if so, S6 is executed;
s6, the PLC uploads the production data of the current workstation to the server, and the server feeds back a successful upload signal of the production data of the current workstation after receiving the production data of the current workstation;
s7, the PLC judges whether the production information of the current workstation is qualified or not, the qualified information of the current workstation is uploaded to the server, and the server feeds back a successful uploading signal of the qualified information of the current workstation after receiving the qualified information of the current workstation, so that the information of the current workstation is acquired.
In this embodiment, the opc (ole for Process control) technology is to establish an interface standard for communication between applications of the industrial control system, and to establish a unified data access specification between the industrial control device and the control software. The method provides a standard data access mechanism for the field of industrial control, effectively separates hardware and application software, is a set of software data exchange standard interface and procedure which are irrelevant to manufacturers, mainly solves the problem of data exchange between a process control system and a data source thereof, and can provide transparent data access among various applications. The Kpageware OPC is a third-party OPC server and is used for data communication between the lower PLC and the upper computer.
Further, the RFID reading device in S3 reads the RFID tag on the product, and when the RFID information in the RFID tag is identified, the RFID reading device determines whether the reading of the RFID information is successful, if so, S4 is executed, otherwise, the number of times of reading of the RFID information is determined, if the number of times of reading is less than 15, S3 is repeatedly executed, and if the number of times of reading is equal to 15, the information that the current workstation is not qualified is uploaded to the server.
Still further, the RFID information S3 includes an RFID number and a product unique code.
Still further, S4 is the step of sending the RFID information to the server in the form of a query signal through Kpeware OPC communication protocol.
Further, when the server feeds back the production information of the previous workstation to the PLC in S5, the PLC determines whether the production information of the previous workstation is received, if so, the PLC continues to execute S5 to determine whether the production information of the previous workstation of the product is qualified, otherwise, the PLC determines the number of times of reading, if the number of times of reading is less than 15, the PLC returns to execute S4, and if the number of times of reading is equal to 15, the information that the current workstation is unqualified is uploaded to the server.
Still further, when the server feeds back a signal indicating that the uploading of the production data of the current workstation is successful, the PLC determines whether the signal indicating that the uploading of the production data of the current workstation is successful is received, if so, S7 is executed, otherwise, the PLC determines the number of times of reading, if the number of times of reading is less than 3, S6 is repeatedly executed, and if the number of times of reading is equal to 3, information indicating that the current workstation is unqualified is uploaded to the server.
Further, when the server feeds back a signal that the uploading of the qualified information of the current workstation is successful, the PLC determines whether the signal that the uploading of the qualified information fed back by the server is successful is received, if yes, the information of the current workstation is acquired, otherwise, the PLC determines the number of reading times, if the number of reading times is less than 15, S7 is repeatedly executed, and if the number of reading times is equal to 15, the unqualified information of the current workstation is uploaded to the server.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that various dependent claims and the features described herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.
Claims (7)
1. The production line management method based on the Kpageware OPC communication protocol is characterized by comprising the following specific processes:
s1, arranging a correlation sensor at a workstation of the production line, detecting a tray signal through the correlation sensor, and executing S2 when a tray exists;
s2, detecting whether a product is on the tray or not through the correlation sensor, and executing S3 when the product is on the tray;
s3, reading the RFID electronic tags on the products by FRID recognition equipment arranged on the workstation, and recognizing the RFID information in the RFID electronic tags;
s4, the PLC receives the RFID information through the serial communication interface and sends the RFID information to the server through a Kpageware OPC communication protocol;
s5, the server inquires whether the product is qualified in the previous workstation according to the RFID information, and feeds back the production information of the previous workstation to the PLC; the PLC judges whether the production information of the previous work station of the product is qualified, if not, the current work station does not operate, and if so, S6 is executed;
s6, the PLC uploads the production data of the current workstation to the server, and the server feeds back a successful upload signal of the production data of the current workstation after receiving the production data of the current workstation;
s7, the PLC judges whether the production information of the current workstation is qualified or not, the qualified information of the current workstation is uploaded to the server, and the server feeds back a successful uploading signal of the qualified information of the current workstation after receiving the qualified information of the current workstation, so that the information of the current workstation is acquired.
2. The Kpeware OPC communication protocol-based production line management method according to claim 1, wherein the RFID reading device in S3 reads an RFID tag on a product, and when the RFID information in the RFID tag is identified, the RFID reading device determines whether the reading of the RFID information is successful, if so, S4 is executed, otherwise, the number of times of reading the RFID information is determined, if the number of times of reading is less than 15, S3 is repeatedly executed, and if the number of times of reading is equal to 15, information that a current workstation is not qualified is uploaded to the server.
3. The Kpeware OPC communication protocol-based line management method of claim 1 or 2, wherein the RFID information of S3 comprises an RFID number and a product unique code.
4. The Kpeware OPC protocol-based line management method of claim 1, wherein S4 is configured to send the RFID information to the server via Kpeware OPC protocol in the form of a query signal.
5. The Kpeware OPC communication protocol-based production line management method of claim 1, wherein in S5, when the server feeds back the production information of the previous workstation to the PLC, the PLC determines whether the production information of the previous workstation is received, if so, the PLC continues to execute S5 to determine whether the production information of the previous workstation of the product is qualified, otherwise, the PLC determines the number of readings, if the number of readings is less than 15, the PLC returns to execute S4, and if the number of readings is equal to 15, the information that the current workstation is unqualified is uploaded to the server.
6. The Kpeware OPC communication protocol-based production line management method of claim 1, wherein in S6, when the server feeds back a signal indicating that the uploading of the production data of the current workstation is successful, the PLC determines whether the signal indicating that the uploading of the production data is successful is received, if so, S7 is executed, otherwise, the PLC determines the number of reading times, if the number of reading times is less than 3, S6 is repeatedly executed, and if the number of reading times is equal to 3, information indicating that the current workstation is not qualified is uploaded to the server.
7. The Kpeware OPC communication protocol-based production line management method of claim 1, wherein in S7, when the server feeds back a signal indicating that the uploading of the qualified information of the current workstation is successful, the PLC determines whether the signal indicating that the uploading of the qualified information fed back by the server is successful is received, if so, the collection of the information of the current workstation is completed, otherwise, the PLC determines the number of readings, if the number of readings is less than 15, the process is repeated S7, and if the number of readings is equal to 15, the information that the current workstation is not qualified is uploaded to the server.
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