CN110889660B - Method and system for loading and warehousing parts and computer readable storage medium - Google Patents

Method and system for loading and warehousing parts and computer readable storage medium Download PDF

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CN110889660B
CN110889660B CN201911217296.1A CN201911217296A CN110889660B CN 110889660 B CN110889660 B CN 110889660B CN 201911217296 A CN201911217296 A CN 201911217296A CN 110889660 B CN110889660 B CN 110889660B
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agv
packaging container
parts
empty
warehousing
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CN110889660A (en
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曹英
龙建维
石毅
麦展宏
周希实
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GAC Toyota Motor Co Ltd
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GAC Toyota Motor Co Ltd
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders

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Abstract

The invention discloses a method, a system and a storage medium for warehousing of part goods, which are applied to a system for warehousing of part goods, wherein the method comprises the following steps: when the truck arrives at a loading point, acquiring data information of a component packaging container in the truck; triggering the AGV to execute a conveying instruction, and conveying the empty packaging containers corresponding to the data information to a loading point in an empty packaging container placing area corresponding to a previous production line; after the AGV carries the empty packaging container to the loading point, the AGV is triggered to execute a replacement instruction, so that the empty packaging container borne by the AGV is replaced by the part packaging container, and meanwhile, the part packaging container on the truck is replaced by the empty packaging container. The invention transfers the empty packing containers in the warehouse to the truck to return to the supplier while warehousing the parts, thereby vacating the warehousing space in the warehouse and storing more parts.

Description

Method and system for loading and warehousing parts and computer readable storage medium
Technical Field
The invention relates to the field of logistics, in particular to a method and a system for warehousing goods, and a computer readable storage medium.
Background
In the process of loading and warehousing the parts, the parts are loaded in the containers for the convenience of storing the parts, but the parts are continuously consumed in the production and manufacturing process, and along with the reduction of the parts, a large number of empty containers are generated, and the containers do not have the loaded parts, but occupy a large warehousing space, so that the normal warehousing space in a warehousing warehouse is reduced. Therefore, it is necessary to provide a system for warehousing the goods and to release the warehousing space in time.
Disclosure of Invention
The invention mainly aims to provide a method, a system and a computer readable storage medium for warehousing of goods, aiming at solving the problem that storage space is influenced by too many containers in a warehouse.
In order to achieve the purpose, the invention provides a part goods loading and warehousing method which is applied to a part goods loading and warehousing system, and the method comprises the following steps:
when the truck arrives at a loading point, acquiring data information of a component packaging container in the truck;
triggering the AGV to execute a transport instruction, and transporting the empty packaging container corresponding to the data information to a loading point in an empty packaging container placing area corresponding to a previous production line;
after the AGV carries the empty packaging container to the loading point, the AGV is triggered to execute a replacement instruction, so that the empty packaging container borne by the AGV is replaced by the part packaging container, and meanwhile, the part packaging container on the truck is replaced by the empty packaging container.
Optionally, the step of triggering the AGV to execute a transportation instruction, and transporting the empty packing container corresponding to the data information to a loading point in an empty packing container placement area corresponding to a previous production line includes;
determining the container types and the container quantity of all the component packaging containers on the truck according to the data information of the component packaging containers;
determining a plurality of corresponding empty packaging containers according to the container types and the container quantity;
and sending a conveying instruction to the AGV so that the AGV can go to an empty packing container placing area of a production line to convey the empty packing containers to a loading point.
Optionally, the system comprises an induction door body arranged on the transport route of the AGV; after the AGV carries an empty packing container to the loading point, the AGV is triggered to execute a replacement instruction so as to replace the empty packing container borne by the AGV with a part packing container, and after the step of replacing the part packing container on the truck with the empty packing container, the method further comprises:
reading preset RFID information of an upper article packaging container of the AGV when the AGV passes through the induction door body, wherein the preset RFID information is correspondingly input by a part supplier before shipment;
determining the part type of the part corresponding to the part packaging container according to the preset RFID information so as to determine the storage position corresponding to the part type, and sending a storage instruction comprising the storage position to the AGV, so that the AGV transports the part packaging container to the storage position specified by the storage instruction.
Optionally, the parts warehousing system further comprises an RFID acquisition device arranged between the empty packaging container placement area and the loading point; the method further comprises the steps of:
in the process that the AGV carries the empty packaging container from the empty packaging container placing area to a loading point, determining preset RFID information of the empty packaging container currently carried by the AGV through an RFID acquisition device, and determining the type of an original part corresponding to the empty packaging container according to the preset RFID information;
and generating an ex-warehouse scheduling instruction comprising the original part type so as to trigger other idle AGVs to transfer the parts corresponding to the original part type in the ex-warehouse scheduling instruction from the warehouse location to the used part placing area corresponding to the production line.
Optionally, after the step of reading the preset RFID information of the article packaging container on the AGV when passing through the induction door body, the method further includes:
acquiring part types and part numbers corresponding to each part packaging container borne by the AGV according to the read preset RFID information so as to count all the part types on the AGV and the number of parts to be detected corresponding to each part type, and matching the part types in the current warehousing order with all the part types on the AGV;
and if the part types in the current warehousing order are successfully matched with all the part types on the AGV, checking and reducing the quantity of the parts to be warehoused corresponding to each part type in the current warehousing order according to the quantity of the parts to be inspected corresponding to each part type to finish part inspection.
Optionally, the step of matching the part type in the current warehousing order with all part types on the AGV includes:
judging whether all the part types on the AGV exist in the part types of the current warehousing orders or not;
if yes, matching the part types in the current warehousing order with all part types on the AGV successfully;
if not, matching the part types in the current warehousing order with all the part types on the AGV fails.
Optionally, the step of performing a reduction on the number of to-be-warehoused parts corresponding to each part type in the current warehousing order according to the number of to-be-warehoused parts corresponding to each part type includes:
and marking the quantity of the parts to be warehoused in the current warehousing order, which is consistent with the part types of all the parts on the AGV, and respectively subtracting the quantity of each marked part to be warehoused from the corresponding quantity of the part to be inspected so as to update the quantity of the parts to be warehoused in the current warehousing order.
Optionally, after the step of reading the preset RFID information of the article packaging container on the AGV when passing through the induction door body, the method further includes:
acquiring a part supplier identifier corresponding to the part packaging container according to the read preset RFID information;
and storing the read preset RFID information into a table of part supplier identifications of corresponding part packaging containers, and feeding back the table to corresponding part suppliers according to the part supplier identifications when all parts in the current warehousing orders are completely detected.
In addition, in order to achieve the above object, the present invention further provides a part loading and warehousing system, which includes an induction door body disposed on a transport route of an AGV, an RFID acquisition device disposed between a loading point and an empty packaging container placement area of a production line, a memory, a processor, and a computer program stored on the memory and operable on the processor, wherein: the computer program, when executed by the processor, implements the steps of the component stocking and warehousing method as described above.
In addition, in order to achieve the above object, the present invention further provides a computer-readable storage medium, on which a computer program is stored, and the computer program, when executed by a processor, implements the steps of the method for loading and warehousing the parts as described above.
According to the invention, in the process that the AGV carries the parts back and forth, the AGV is controlled to firstly go to the empty packaging container placing area on the production line, and the empty packaging containers in the placing area are carried to the loading point. After the empty packaging containers are conveyed to the loading point by the AGV, the server triggers the AGV to execute a replacement instruction, the empty packaging containers loaded on the AGV are replaced by the part packaging containers with the same specification types and the part packaging containers on the truck are replaced by the empty packaging containers, the truck can return the empty packaging containers to a material supplier, and therefore the empty packaging containers in the warehouse are transferred to the truck and returned to the material supplier while the parts are put in the warehouse, storage space in the warehouse is vacated, and more parts are stored.
Drawings
FIG. 1 is a schematic diagram of an apparatus in a hardware operating environment according to an embodiment of the present invention;
fig. 2 is a schematic flow chart of an embodiment of a method for loading and warehousing parts according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1, fig. 1 is a schematic device structure diagram of a hardware operating environment according to an embodiment of the present invention.
The terminal in the embodiment of the present invention is a system for loading and warehousing components, and may specifically be a PC, a server, a smart phone, a tablet computer, an electronic book reader, an MP3 (Moving Picture Experts Group Audio Layer III, moving Picture Experts compression standard Audio Layer 3) player, an MP4 (Moving Picture Experts Group Audio Layer IV, moving Picture Experts compression standard Audio Layer 4) player, a portable computer, and other mobile terminal devices having a display function.
As shown in fig. 1, the terminal may include: a processor 1001, such as a CPU, a communication bus 1002, a user interface 1003, a network interface 1004, and a memory 1005. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Optionally, the terminal may further include a camera, a Radio Frequency (RF) circuit, a sensor, an audio circuit, a WiFi module, and the like. Such as light sensors, motion sensors, and other sensors. Specifically, the light sensor may include an ambient light sensor that adjusts the brightness of the display screen based on the ambient light level and a proximity sensor that turns off the display screen and/or backlight when the hardware device is moved to the ear. As one of the motion sensors, the gravity acceleration sensor can detect the magnitude of acceleration in each direction (generally three axes), can detect the magnitude and direction of gravity when stationary, and can be used for applications (such as horizontal and vertical screen switching, related games, magnetometer attitude calibration) for recognizing the attitude of hardware devices, and related functions (such as pedometers and taps) for vibration recognition; of course, the hardware device may also be configured with other sensors such as a gyroscope, a barometer, a hygrometer, a thermometer, and an infrared sensor, which are not described herein again.
Those skilled in the art will appreciate that the terminal structure shown in fig. 1 is not intended to be limiting and may include more or fewer components than those shown, or some components may be combined, or a different arrangement of components.
Furthermore, it should be noted that the parts loading and warehousing system may include, in addition to the above structural components, an AGV (Automated Guided Vehicle) equipped with an automatic guiding device such as an optical device, an induction door body disposed on a transport route of the AGV, a packaging container for loading parts, a server, and an RFID (Radio Frequency Identification) acquisition device disposed between an empty packaging container placement area and a loading point.
AGVs, also known as AGVs, are automated guided vehicles that utilize electromagnetic induction, laser, or magnet-gyro guidance, and can transport parts from a designated location to another designated location instead of transporting personnel. However, in the prior art, the control of the AGVs is often limited by the size of the field, that is, the AGVs are generally applied to a predetermined route with a short simple route, and for the warehousing and delivery of parts in a logistics system, the AGVs have numerous goods and loading and unloading requirements, and how to realize flexible scheduling of the AGVs is also one of the problems that the present application intends to solve.
The induction door body sets up on AGV's transport route, and what easy to understand is that AGV's transport route is the discrepancy passageway between loading point and the storehouse place storehouse promptly, and induction door body itself can with the gate integrated design of access & exit, also can install alone.
The packaging container for loading the parts is provided with an RFID chip, and RFID information is prestored in the RFID chip and can comprise at least one of part types, part numbers, part supplier identifications, part specification data and packaging container specification data of the loaded parts. The packaging container can be repeatedly used, can be made of iron or rigid plastics, and can be arranged into a cuboid or cage shape. It should be noted that each packaging container is unique and corresponds to a preset component type, and the change of the transportation, shipment, warehouse entry and exit of the whole logistics system cannot be generated, so that the full data chain closed-loop control of a subsequent logistics system is ensured.
The server is a control center of the whole part loading and warehousing system, can integrally control the whole warehouse entry and exit transportation and even the running state of the whole logistics system through the communication data transmission of other parts, further summarizes data according to the obtained running state, knows the progress of product supply to each link, and helps to assist the stable running of the production link. On the other hand, the server can send various instructions to trigger the AGV, the acquisition device and the like, and control other components to stably operate according to the plan.
The RFID acquisition device is arranged between the empty packaging container placing area and the loading point, can be directly integrated with the induction door body, also can be arranged between the induction door body and the loading point, or is arranged on the position area which is independently set between the induction door body and the empty packaging container placing area, or can be directly arranged on the empty packaging container placing area. The device can collect the preset RFID information of the empty packaging container, further know the original part type loaded by the packaging container when loading parts, and further timely and correctly supplement the parts in the production and use process.
In conclusion, through the matching arrangement of all the components of the part loading and warehousing system, the automation, unmanned and intelligent operation of logistics transportation are realized from the aspects of checking and checking the parts, automatically dispatching the AGV trolley, timely returning the empty packaging containers, accurately and timely supplementing the produced parts, classifying and warehousing the parts, and the like, and the intelligent manufacturing and the whole application of the industrial 4.0 to the logistics system are perfected.
It should be noted that the process and specific embodiment of the application part loading and warehousing system of the present invention are substantially the same as the following embodiments of the application part loading and warehousing method, and are not described herein again.
Referring to fig. 2, in an embodiment of the method for loading and warehousing the parts of the present invention, the method includes the following steps:
step S10, when the truck arrives at a loading point, acquiring data information of a component packaging container in the truck;
step S20, triggering the AGV to execute a conveying instruction, and conveying the empty packaging container corresponding to the data information to a loading point in an empty packaging container placing area corresponding to a previous production line;
and S30, after the AGV carries the empty packaging container to the loading point, triggering the AGV to execute a replacement instruction so as to replace the empty packaging container borne by the AGV with a part packaging container and replace the part packaging container on the truck with the empty packaging container.
The embodiment is applied to a part loading and warehousing system, and when a truck transports parts to a loading point, the data information of the part packaging container loaded in the truck is determined according to the goods collecting information of the truck. The data information mainly includes the specifications of the component packaging containers and the number of component packaging containers of each specification. After determining the information for all the component packaging containers, the server may send corresponding transport instructions to the AGV. When the AGV runs, the AGV can move to and fro a storage room where a loading point and a storage position are located, and the AGV and the storage position are isolated by an induction door body. Further, the AGV may travel in sequence from the loading point, the storage location, and the empty packaging container placement area, and then back to the loading point for sequential cycles. When the AGV executes a conveying instruction, the AGV firstly goes to an empty packaging container placing area on a production line, and conveys the empty packaging containers in the placing area to a loading point. Wherein, the specification and the number of the empty packaging containers are completely consistent with those of the component packaging containers in the truck. And after the AGV conveys the empty packaging containers determined according to the data information to a loading point, the server triggers the AGV to execute a replacement instruction, and the empty packaging containers loaded on the AGV are replaced by the part packaging containers with the same specification and type. That is, the component packaging containers loaded with the goods on the trucks are also replaced with empty packaging containers of the same type and specification, but not loaded with the components. After the empty packaging container is replaced by the part packaging container, the AGV may transport the part packaging container to the instruction library location corresponding to the replacement instruction.
It should be noted that, the empty packaging container placement area and the storage location are both located in the storage room, the loading point is located outside the storage room, and the empty packaging container placement area and the storage location must pass through the induction door body in the process of the AGV moving back and forth. The specification of the storage positions can be only placed in the free storage positions, and the server records the types of the parts stored in the corresponding storage positions. Furthermore, the type of the part to be warehoused can be determined before the part is warehoused, and the warehouse location where the type is located can be found according to the type of the part, so that the AGV can directly place the part into the idle warehouse location of the corresponding type. The storage positions can be numbered, the placing sequence is set according to the numbers, and coordination between the use and the storage of the parts is guaranteed.
When warehouse entry of parts is carried out according to the types of the parts, when the AGV passes through the induction door body, the server can read preset RFID information of the upper part packaging container of the AGV, wherein the preset RFID information is correspondingly recorded by a part supplier before shipment. Determining the type of the parts corresponding to the packaging container according to the preset RFID information so as to determine the storage position corresponding to the type of the parts, and sending a replacement instruction comprising the storage position to the AGV, so that the AGV transports the loaded parts to the storage position specified by the replacement instruction. The positions of the part storehouses are placed according to types, so that the classified arrangement of the storehouses is facilitated.
Referring to the foregoing description of the operation flow of the AGV, it can be found that before the parts are transported to the designated storage location and the parts are put in the storage, the empty packaging containers corresponding to the parts packaging containers on the truck are taken out from the empty packaging container placing area, which is convenient for returning the empty packaging containers left to the supplier through the logistics vehicle after the parts are used in production, and thus the transportation cost is saved. The truck transports the component packaging containers loaded with the components to the loading point, that is, the truck can be loaded with empty packaging containers with the same specification number as that of the component packaging containers, leaves and returns to the supplier goods collecting point. When the server determines the types and the number of each type of the part packaging containers in the truck according to the data information of the truck when the truck arrives at the loading point, the server can send a transport instruction to the AGV so that the AGV transports the empty packaging containers which are consistent with the part packaging containers and are not provided with the parts to the loading point, and the empty packaging containers on the AGV are replaced by the part packaging containers. Likewise, since the AGVs may transport empty packaging containers to the loading point, the same number of AGVs may also transport all of the component packaging containers on the truck from the loading point to the designated storage locations in the warehouse. After the AGV carries the loaded parts to the appointed storage position, the AGV can send a completion state instruction to the server, and the server detects that the AGV carries the loaded parts to the appointed storage position. Alternatively, the AGV may handle one packaging container at a time, or may handle multiple packaging containers.
Optionally, the step S20 may further include the steps of:
s21, determining the container types and the container numbers of all the component packaging containers on the truck according to the data information of the component packaging containers;
s22, determining a plurality of corresponding empty packaging containers according to the container types and the container quantity;
and S23, sending a conveying instruction to the AGV so that the AGV can move the empty packaging containers to a loading point by an empty packaging container placing area of a production line.
In the above scheme, the server may determine that the part packaging containers loaded on the truck have several different container types and the number of containers of each container type according to the acquired data information of the part packaging containers. The server may determine the container type and the container number of the corresponding empty packaging container according to the container type of the component packaging container and the container number of each container type. The server may determine the number of AGVs to be invoked according to the type and number of empty containers to be transported from the empty container placement area to the loading point, and send transport instructions to these AGVs, so that the AGVs transport these determined empty containers from the empty container placement area to the loading point. Because the number and the specification of the empty packaging containers are determined according to the data information of the part packaging containers on the truck, all the empty packaging containers conveyed to the loading point can be loaded into the truck and brought back to a supplier, so that the empty packaging containers in the warehouse can be emptied in time, and the storage space is released for storing corresponding parts.
On the other hand, as the empty packaging container is generated, parts of the production line are necessarily required to be supplemented, so that in the process that the AGV carries the empty packaging container from the empty packaging container placing area to the loading point, the preset RFID information of the empty packaging container currently carried by the AGV is determined through the RFID acquisition device, and the type of the original part corresponding to the empty packaging container is determined according to the preset RFID information; where the original part type refers to the part type of the package previously designated for empty packaging containers and is used herein only to aid in differentiation. And generating an ex-warehouse scheduling instruction comprising the original part type so as to trigger other idle AGVs to transfer the parts corresponding to the original part type in the ex-warehouse scheduling instruction from the storage position to the used part placing area corresponding to the production line. It should be noted that other AGVs may be AGVs between the empty packing container placement area and the use component placement area and the storage location for the shuttle line, and the trigger scheduling may be performed by the server as well. After the empty packaging container is taken away, the parts are triggered to be replenished, so that the parts of the production line can be replenished in time.
Optionally, in other embodiments, the order quantity checking and updating may be performed when the parts are put in storage, which specifically includes the following steps:
acquiring part types and part numbers corresponding to each part packaging container borne by the AGV according to the read preset RFID information so as to count all part types on the AGV and the number of parts to be detected corresponding to each part type, and matching the part types in the current warehousing order with all part types on the AGV;
judging whether all the part types on the AGV exist in the part types of the current warehousing order or not;
if yes, the part types in the current warehousing order are considered to be successfully matched with all the part types on the AGV; otherwise the match fails. And when the matching is successful, checking the quantity of the parts to be warehoused corresponding to each part type in the current warehousing order according to the quantity of the parts to be checked corresponding to each part type so as to finish the checking.
According to the method, the number of the parts required by the order is calculated in detail according to the preset RFID information read and identified through the induction door each time, and the number of the parts to be detected in the order is updated each time one AGV passes. It can be understood that the current order includes all part types provided by a supplier and the number of parts to be warehoused corresponding to each part, under the condition that the parts are not warehoused, the number of the parts to be warehoused is consistent with the number of the parts of the corresponding types provided by the supplier, after an AGV passes through the induction door body and finishes reading of the set RFID information, all the born part types and the number of the parts to be warehoused corresponding to each part type can be obtained according to the preset RFID information of the part packaging container on the AGV at that time, and therefore the parts to be warehoused of the order are subjected to censoring. Specifically, when the checking is carried out, the number of the parts to be warehoused in the current warehousing order, which is consistent with the part types of all the parts on the AGV, can be identified, and the number of each identified part to be warehoused is reduced by the corresponding number of the part to be inspected, so that the number of the parts to be warehoused in the current warehousing order is updated. It should be further noted that, when the quantity to be put into a warehouse corresponding to one part type is 0, the part type may be deleted from the order, so as to prevent the extra products from being put into the warehouse and the extra operations of searching for the identifiers.
According to the method and the system, the order data are verified and updated, the warehousing progress of the parts can be known in time, manual verification is replaced, and the investment of labor cost is reduced.
Further, since there are many suppliers, especially for automobile manufacturers, and many parts and components are involved, the packaging container may be distinguished from different supplier identifiers to identify the attribution of the packaging container. When the AGV passes through the induction door body, after preset RFID information of a component packaging container is read, the collected and identified RFID information is stored by the server and stored into a form corresponding to the component supplier identification of the packaging container, and the form is fed back to the corresponding component supplier according to the component supplier identification until all components in the current warehousing order are completely detected, so that the supplier is informed of which components are warehoused and how many surplus spare goods are needed in time, and the full closed-loop control based on the packaging container RFID information is realized.
The invention also proposes a computer-readable storage medium on which a computer program is stored. The computer-readable storage medium may be the Memory 20 in the terminal in fig. 1, and may also be at least one of a ROM (Read-Only Memory)/RAM (Random Access Memory), a magnetic disk, and an optical disk, and the computer-readable storage medium includes several instructions for enabling a terminal device (which may be a mobile phone, a computer, a server, a terminal, or a network device) having a processor to execute the method according to the embodiments of the present invention.
It is to be understood that throughout the description of the present specification, reference to the term "one embodiment", "another embodiment", "other embodiments", or "first through nth embodiments", etc., is intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising a … …" does not exclude the presence of another identical element in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium (e.g., ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for enabling a terminal device (e.g., a mobile phone, a computer, a server, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. A part loading and warehousing method is characterized by being applied to a part loading and warehousing system, and comprises the following steps:
when the truck arrives at a loading point, acquiring data information of a component packaging container in the truck;
triggering the AGV to execute a conveying instruction, and conveying the empty packaging containers corresponding to the data information to a loading point in an empty packaging container placing area corresponding to a previous production line;
after the AGV carries the empty packaging container to the loading point, triggering the AGV to execute a replacement instruction so as to replace the empty packaging container carried by the AGV with a part packaging container and replace the part packaging container on the truck with the empty packaging container;
the system for loading and warehousing the parts further comprises an RFID acquisition device arranged between the empty packaging container placing area and the loading point; the method further comprises the steps of:
in the process that the AGV carries the empty packaging container from the empty packaging container placing area to a loading point, determining preset RFID information of the empty packaging container currently carried by the AGV through an RFID acquisition device, and determining the type of an original part corresponding to the empty packaging container according to the preset RFID information;
and generating an ex-warehouse scheduling indication comprising the original part type so as to trigger other idle AGVs to transfer the parts corresponding to the original part type in the ex-warehouse scheduling indication from a storage position to a used part placing area corresponding to the production line.
2. The method for loading and warehousing the parts according to claim 1, characterized in that the step of triggering the AGV to execute a transport command to transport the empty packing containers corresponding to the data information to a loading point in an empty packing container placing area corresponding to a previous production line comprises;
determining the container types and the container numbers of all the component packaging containers on the truck according to the data information of the component packaging containers;
determining a plurality of corresponding empty packaging containers according to the container types and the container quantity;
and sending a conveying instruction to the AGV so that the AGV can go to an empty packing container placing area of a production line to convey the empty packing containers to a loading point.
3. The method for loading and warehousing the parts as claimed in claim 1, characterized in that the system comprises an induction door body arranged on a conveying route of the AGV; after the AGV carries an empty packing container to the loading point, the AGV is triggered to execute a replacement instruction so as to replace the empty packing container borne by the AGV with a part packing container, and after the step of replacing the part packing container on the truck with the empty packing container, the method further comprises:
reading preset RFID information of an upper article packaging container of the AGV when the AGV passes through the induction door body, wherein the preset RFID information is correspondingly input by a part supplier before shipment;
determining the part type of the part corresponding to the part packaging container according to the preset RFID information so as to determine the storage position corresponding to the part type, and sending a storage instruction comprising the storage position to the AGV, so that the AGV transports the part packaging container to the storage position specified by the storage instruction.
4. The method for loading and warehousing components according to claim 3, characterized in that after the step of reading the preset RFID information of the upper component packaging container of the AGV passing through the induction door body, the method further comprises:
acquiring part types and part numbers corresponding to each part packaging container borne by the AGV according to the read preset RFID information so as to count all part types on the AGV and the number of parts to be detected corresponding to each part type, and matching the part types in the current warehousing order with all part types on the AGV;
and if the part types in the current warehousing order are successfully matched with all the part types on the AGV, checking and reducing the quantity of the parts to be warehoused corresponding to each part type in the current warehousing order according to the quantity of the parts to be inspected corresponding to each part type to finish part inspection.
5. The method of claim 4, wherein said step of matching the part type in the current warehousing order with all part types on the AGV comprises:
judging whether all the part types on the AGV exist in the part types of the current warehousing order or not;
if yes, matching the part types in the current warehousing order with all part types on the AGV successfully;
if not, matching the part types in the current warehousing order with all the part types on the AGV fails.
6. The method for loading and warehousing the parts according to claim 4, characterized in that the step of performing the checking and reducing on the quantity of the parts to be warehoused corresponding to each part type in the current warehousing order according to the quantity of the parts to be inspected corresponding to each part type comprises:
and marking the quantity of the parts to be warehoused in the current warehousing order, which is consistent with the part types of all the parts on the AGV, and respectively subtracting the quantity of each marked part to be warehoused from the corresponding quantity of the part to be inspected so as to update the quantity of the parts to be warehoused in the current warehousing order.
7. The method for loading and warehousing components according to any one of claims 4 to 6, characterized in that after the step of reading the preset RFID information of the upper component packaging container of the AGV passing through the induction door body, the method further comprises:
acquiring part supplier identification corresponding to the part packaging container according to the read preset RFID information;
and storing the read preset RFID information into a table of part supplier identifications of corresponding part packaging containers, and feeding back the table to corresponding part suppliers according to the part supplier identifications when all parts in the current warehousing orders are completely detected.
8. The utility model provides a part dress goods warehouse entry system, its characterized in that, part dress goods warehouse entry system is including setting up the induction door body on AGV's transport route, setting up RFID collection system, memory, the treater between the district is placed to the vacant packing container of loading point and production line and storage on the memory and can be in computer program of operation on the treater, wherein: the computer program, when executed by the processor, implementing the steps of the method of component stocking as claimed in any of claims 1 to 7.
9. A computer-readable storage medium, characterized in that a computer program is stored on the computer-readable storage medium, which computer program, when being executed by a processor, implements the steps of the method for loading and warehousing the parts according to any one of claims 1 to 7.
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