CN110848574B - Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof - Google Patents

Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof Download PDF

Info

Publication number
CN110848574B
CN110848574B CN201911145025.XA CN201911145025A CN110848574B CN 110848574 B CN110848574 B CN 110848574B CN 201911145025 A CN201911145025 A CN 201911145025A CN 110848574 B CN110848574 B CN 110848574B
Authority
CN
China
Prior art keywords
controller
pump
grouting
control
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201911145025.XA
Other languages
Chinese (zh)
Other versions
CN110848574A (en
Inventor
黄雪梅
蓝锦国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shansteaming Fang Food Co ltd
Original Assignee
Zhejiang Shansteaming Fang Food Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Shansteaming Fang Food Co ltd filed Critical Zhejiang Shansteaming Fang Food Co ltd
Priority to CN201911145025.XA priority Critical patent/CN110848574B/en
Priority to PCT/CN2019/120442 priority patent/WO2021097859A1/en
Publication of CN110848574A publication Critical patent/CN110848574A/en
Application granted granted Critical
Publication of CN110848574B publication Critical patent/CN110848574B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00—Pipe-line systems
    • F17D1/08—Pipe-line systems for liquids or viscous products
    • F17D1/14—Conveying liquids or viscous products by pumping
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00—Arrangements for supervising or controlling working operations
    • F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17D—PIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00—Protection or supervision of installations

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention relates to an automatic grouting system applied to rice steamed sponge cake grouting and a grouting method thereof, and the automatic grouting system comprises a first pump (1) for pumping main slurry fluid to an output part and a second pump (4) for pumping auxiliary slurry fluid to the output part, wherein a control proportioning component for inputting a grouting proportioning value to control the first pump (1) and the second pump (4) to pump the main slurry fluid and the auxiliary slurry fluid according to the selected grouting proportioning value is arranged between the first pump (1) and the second pump (4). The control proportioning component is arranged between the first pump (1) and the second pump (4), a user can input a required proportioning value between the main slurry fluid and the auxiliary slurry fluid in the control proportioning component to determine the relative fluid specific gravity between the main slurry fluid and the auxiliary slurry fluid respectively pumped by the first pump (1) and the second pump (4), and compared with the prior art, the control proportioning component accords with the definition of 4.0 industry on intelligent autonomous selection and regulation for user groups, and has wide application prospect.

Description

Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof
Technical Field
The invention relates to an automatic grouting system which can be applied to grouting in the fields of medicines, foods and the like.
Background
The industry4.0 (industry4.0) is a division made based on different stages of industry development. According to the current consensus, the industry 1.0 is a steam engine era, the industry 2.0 is an electrification era, the industry 3.0 is an information era, the industry4.0 is an era of promoting industrial transformation by using an information technology, namely, the intelligent era, and the germany industry4.0 means that supply, manufacture, sales information datamation and intelligence in production are realized by using a Cyber-Physical System (CPS) to finally achieve rapid, effective and personalized product supply. In the fields of medicine, food and the like, an automatic grouting system is generally used for proportioning medicines or food with different specific gravities, along with the gradual advance of 4.0 in the industry, the proportioning grouting in the automatic grouting system is more and more important to be adjusted according to the requirements of customers, more and more order type production comes with due consideration, the traditional automatic grouting system cannot automatically regulate and control the grouting proportion according to the requirements of customers, the use limit is larger, the propelling of 4.0 in the industry is not met, meanwhile, the traditional automatic grouting system is additionally provided with too many auxiliary material control valves and pipelines when different auxiliary materials are required to be added, the corresponding production cost and use cost are greatly improved, the corresponding pipelines are required to be additionally provided according to too many types of auxiliary materials, the structure is complex, the occupied area is large, and in the use process of the traditional automatic grouting system, the actual pump body operation rotating speed for pumping grout and the actual required pump body operation rotating speed according to the corresponding proportion Certain errors exist between the grouting quantity values, so that the grouting quantity values of different pipelines in unit time are different from the actual grouting quantity values, the finished products obtained by grouting are far away from the requirements of customers, and the quality of the finished products cannot reach the standard due to overlarge deviation values, so that improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic grouting system which is convenient to control grouting, simple in structure, low in cost and capable of adjusting the relative difference value of relative pumping grout between pump bodies and is applied to rice steamed sponge cake grouting, and a grouting method thereof.
The technical scheme of the invention is realized as follows: an automatic grouting system comprising a first pump for pumping a primary slurry fluid to an output and a second pump for pumping a secondary slurry fluid to the output, characterized in that: and a control proportioning component for inputting a grouting proportioning value to control the first pump and the second pump to pump the main slurry fluid and the auxiliary slurry fluid according to the selected grouting proportioning value is arranged between the first pump and the second pump.
By adopting the technical scheme, the control proportioning component is arranged between the first pump and the second pump, and a user can determine the relative specific gravity of the fluid between the main slurry fluid and the auxiliary slurry fluid respectively pumped by the first pump and the second pump by inputting the required proportioning value between the main slurry fluid and the auxiliary slurry fluid in the control proportioning component, so that compared with the prior art, the control proportioning component accords with the definition of 4.0 in industry on intelligent autonomous selective regulation and control for user groups, and has wide application prospect.
The invention is further configured to: the ratio control assembly comprises a first motor for driving the first pump to work, a first controller for controlling the first motor, a second motor for driving the second pump to work, a second controller for controlling the second motor and a control mainboard which is electrically connected with the first controller and used for a user to select a grouting ratio, the communication interface between the first controller and the second controller is electrically connected to form a connection mode, the first controller controls the first motor to work after the grouting matching value is selected on the control mainboard in the connection mode, while the first controller sends an electrical signal to the second controller and the second controller controls the second motor to operate at the selected grout ratio based on the signal, and the main slurry fluid and the auxiliary slurry fluid are conveyed to an output part through a first pump and a second pump, so that the first controller operates as a main control unit and the second controller operates as a branch control unit of the first controller.
By adopting the technical scheme, when in use, after a user selects the grouting proportion value at the control mainboard, the control mainboard transmits an electric signal to the first controller, a connection mode is formed between the first controller and the second controller through a communication interface, under the connection mode, the first controller is enabled to operate as a main unit and the second controller operates as a branch control unit of the first controller, the first controller controls the first motor to operate, meanwhile, the first controller sends the electric signal to the second controller, the second controller controls the second motor to operate according to the selected grouting proportion value based on the signal, and transmits main slurry fluid and auxiliary slurry fluid to the output part through the first pump and the second pump, and transmits equivalent main slurry fluid and auxiliary slurry fluid to the output part based on the user-desired proportion set on the control mainboard, thereby meeting the propelling of the industry4.0, meanwhile, the second controller is used as a branch control unit of the first controller and is only controlled by the first controller, so that the second motor can be controlled and operated according to the proportion of the ratio strictly, the error influence caused by the operation of the machine is reduced, the stepped relevance control can reduce the ratio error, improve the grouting precision, perform grouting production strictly according to the requirements of users, and control the grouting precision, thereby improving the use experience of the users.
The invention is further configured to: the input of second pump is connected with the auxiliary material and selects the input subassembly, and the auxiliary material is selected the input subassembly and is connected with the control mainboard electricity, supplies the user to select on the control mainboard, confirms to put in different kind batching to the auxiliary material thick liquid fluid.
By adopting the technical scheme, after the total grouting amount, the ratio value and the addition value of the ingredients are set on the control mainboard by a user, the control mainboard transmits an electric signal to control the auxiliary material selecting and throwing component, controls the ingredients with corresponding amount to be thrown into the auxiliary material slurry fluid conveyed by the second pump, transmits the electric signal to the first controller, controls the first motor to work and simultaneously transmits the electric signal to the second controller, controls the second motor to operate according to the selected ratio and the total amount based on the signal by the second controller, and conveys the main slurry fluid and the auxiliary material slurry fluid to the output part through the first pump and the second pump, the added auxiliary material selecting and throwing component provides more ratio selections, when the auxiliary material selecting and throwing component is used in medicine, different types of ingredients are thrown into the auxiliary material slurry fluid according to different requirements to be mixed with the main slurry fluid to obtain slurries with different concentrations, the slurry is supplied to be used in the food field to produce slurry with more taste, and the application range and the applicability of the automatic grouting system are improved.
The invention is further configured to: the auxiliary material selecting and throwing assembly comprises a plurality of storage tanks for storing different types of ingredients and an auxiliary material selecting part with a plurality of cavities which are communicated in sequence, the storage tanks are communicated with the cavities in a one-to-one correspondence manner through connecting pipes, electromagnetic valves are arranged in the cavities and used for connecting or closing the connecting pipes, the second pump input end is connected to the venturi tube outlet end through a first connecting pipe, the venturi tube inlet end is connected to an auxiliary material slurry tank for storing auxiliary material slurry fluid through a second connecting pipe, the auxiliary material slurry tank is sequentially connected with the cavity and the venturi tube negative pressure port through a fourth connecting pipe, a first control valve is arranged on the second connecting pipe, and the fourth connecting pipe is respectively provided with a second control valve and a third control valve, and the control main board is respectively electrically connected with the plurality of electromagnetic valves, the first control valve, the second control valve and the third control valve.
By adopting the technical scheme, in the process of pumping the auxiliary material slurry fluid by the second pump, the control main board controls the first control valve to be opened, the second control valve and the third control valve on the fourth connecting pipe are in a closed state, and the auxiliary material slurry fluid is conveyed from the auxiliary material slurry tank to the output part through the second connecting pipe, the venturi pipe and the first connecting pipe in the working state of the second pump; after a corresponding ingredient adding value is input on the control main board, the control main board controls the first control valve to keep an open state, the second control valve keeps a close state, the third control valve is opened, auxiliary material slurry fluid is continuously conveyed in the Venturi tube towards the direction of the second pump, negative pressure is formed at the negative pressure port of the Venturi tube due to the opening of the third control valve, the control main board controls the electromagnetic valve corresponding to the inside of the cavity to be opened, selected ingredients on the control main board enter the cavity from the corresponding storage tank through the connecting pipe under the negative pressure action of the Venturi tube, after the preset opening time of the electromagnetic valve corresponding to the ingredient adding value is passed, the electromagnetic valve is closed, then the first control valve is closed, the third control valve keeps an open state, the second control valve is opened, the auxiliary material slurry fluid in the auxiliary material slurry tank enters the cavity of the auxiliary material selecting part from the fourth connecting pipe, the auxiliary materials entering the cavity are washed away, the auxiliary materials are conveyed to the output part under the working state of the second pump through the fourth connecting pipe, the Venturi pipe and the first connecting pipe and mixed with the main slurry fluid with the proportion set by the user to obtain slurries with different concentration ratios and total amounts required by the user, compared with the prior art, the auxiliary material selecting and throwing assembly for throwing different types of auxiliary materials into the auxiliary material slurry fluid is used for uniformly controlling and sending different types of auxiliary materials into the auxiliary material selecting part, corresponding pipelines and pumping pumps do not need to be set corresponding to each type of auxiliary materials, the production cost and the use cost required by multiple types of auxiliary materials are greatly reduced, the occupied area is small, the structure is simple, corresponding auxiliary materials can be flexibly added into the auxiliary material slurry fluid according to different requirements of the user, different slurries are prepared, and the use is simple and convenient.
The invention is further configured to: the energy consumption monitoring and feedback module for detecting and feeding back energy consumption of the first motor is arranged on the first motor, the control main board is provided with a comparison part for receiving a difference value obtained by comparing energy consumption fed back by the energy consumption monitoring and feedback module with corresponding power consumption of a selected grouting proportion value to determine to send an electric signal to the first controller to control and adjust the rotating speed of the first motor, the first controller controls and adjusts the rotating speed of the first motor and simultaneously sends the electric signal to the second controller, and the second controller controls the second motor to adjust the rotating speed of the second motor according to the selected grouting proportion based on the signal.
By adopting the technical scheme, when the grouting machine is used, the first motor and the second motor are in a closed state, after a user sets the total grouting amount, the proportioning value and the batching parameters on the control mainboard, the first controller controls the first motor to operate at a set speed, simultaneously the first controller sends an electric signal to the second controller, the second controller controls the second motor to operate according to a selected proportion based on the signal, and the main slurry fluid and the auxiliary slurry fluid are conveyed to the output part through the first pump and the second pump, after the first motor operates, the energy consumption of the first pump is generated, after the energy consumption monitoring feedback module on the first motor monitors the actual operating energy consumption of the first motor, the energy consumption monitoring feedback module feeds the actual energy consumption back to the comparison part on the control mainboard, the comparison part compares the actual energy consumption value with the preset value on the control mainboard, and when the comparison value has a difference value, the control main board generates adjustment data and transmits the adjustment data to the first controller, the first controller adjusts the actual energy consumption of the first motor relative to the adjustment data generated by the comparison part to realize the adjustment of the running rotating speed of the first motor, the second controller is used as a branch control unit of the first controller while the first controller adjusts the relative rotating speed of the first motor, receives the adjustment data of the first controller and correspondingly controls and adjusts the running rotating speed of the second motor according to the set grouting proportion value; the comparison part compares that the actual energy consumption of the first pump is equal to a preset value on the control mainboard, the control mainboard sends an instruction back to the energy consumption monitoring feedback module, and the energy consumption monitoring feedback module continuously acquires the actual energy consumption of the first pump. The operation mode is adopted to realize real-time detection and correction of the process of conveying the main slurry fluid and the auxiliary slurry fluid by the first pump and the second pump, so that the grouting proportion accuracy in the grouting process and the qualified rate of grouting finished products are ensured, and grouting is performed strictly according to the grouting proportion value and the batching parameters input by a user.
The invention also discloses a grouting method of the stable and efficient grouting automatic grouting system, which meets the industrial 4.0 requirement and is used for grouting according to the customer requirement, and is characterized by comprising the following steps:
1) and starting operation: the first pump and the second pump are in a closed state, and the total grouting amount and the ratio value are set on the control mainboard;
2) and operating grouting: the control main board sends an electric signal to the first controller, the first controller controls the first motor to run at a set speed, meanwhile, the first controller sends an electric signal to the second controller, the second controller controls the second motor to run according to the proportion of a set grouting proportion value on the control main board based on the signal, main slurry fluid and auxiliary slurry fluid are pumped to the output part through the first pump and the second pump, the control main board controls the first control valve to be opened in the process of pumping the auxiliary slurry fluid through the second pump, the second control valve and the third control valve on the fourth connecting pipe are in a closed state, and the auxiliary slurry fluid is conveyed into the output part from the auxiliary slurry tank through the second connecting pipe, the venturi pipe and the first connecting pipe under the working state of the second pump;
3) and feeding the ingredients: after corresponding batching parameters are input on the control main board, the control main board controls the first control valve to keep an open state, the second control valve keeps a close state, the third control valve is opened, auxiliary material slurry fluid is continuously conveyed in the venturi tube towards the direction of the second pump, negative pressure is formed at the negative pressure port of the venturi tube due to the opening of the third control valve, the control main board further controls the electromagnetic valve inside the cavity corresponding to the input batching to be opened, and the batching selected on the control main board enters the cavity from the corresponding storage tank through the connecting pipe under the negative pressure action of the venturi tube;
4) and auxiliary material mixing and conveying: after the preset opening time of the electromagnetic valve corresponding to the addition value of the ingredients passes, the main board is controlled to control the electromagnetic valve to close, then the first control valve is closed, the third control valve is kept in an open state, the second control valve is opened, auxiliary material slurry fluid in the auxiliary material slurry tank enters the cavity of the auxiliary material selection part from the fourth connecting pipe, the auxiliary material slurry fluid enters the cavity of the auxiliary material selection part and is flushed to take away the ingredients entering the cavity, and the auxiliary material slurry fluid are conveyed to the output part to be mixed with the main slurry fluid with the proportion and the total amount set by a user through the fourth connecting pipe, the venturi pipe and the first connecting;
5) and grouting to finish resetting: after the grouting proportion value and the total amount and the batching parameters set on the control main board are grouted to the output part, the control main board sends an electric signal to the first controller, the first controller controls the first motor to stop running, the first controller is linked with the second controller to control the second motor to stop running under the connection mode, meanwhile, the control main board sends the electric signal to the second control valve, the first control valve and the third control valve respectively, the second control valve and the third control valve are closed, and the first control valve is opened.
The invention is further configured to: in the step 2, during grouting operation, after the first motor is operated, the energy consumption of the first pump is generated, the energy consumption monitoring feedback module on the first motor continuously monitors the actual energy consumption of the first motor in real time, the energy consumption monitoring feedback module feeds the actual energy consumption back to the comparison part of the control mainboard, the comparison part compares the actual energy consumption value with the preset value on the control mainboard, when the difference value exists between the actual energy consumption value and the preset value on the control mainboard, the control main board generates adjustment data and transmits the adjustment data to the first controller, the first controller adjusts the actual energy consumption of the first motor relative to the adjustment data generated by the comparison part to realize the adjustment of the running rotating speed of the first motor, the first controller adjusts the relative rotating speed of the first motor, the second controller is used as a branch control unit of the first controller, receives the adjustment data of the first controller and correspondingly controls and adjusts the running rotating speed of the second motor according to the set grouting proportion value; the comparison part compares that the actual energy consumption of the first pump is equal to a preset value on the control mainboard, the control mainboard sends an instruction back to the energy consumption monitoring feedback module, and the energy consumption monitoring feedback module continuously acquires the actual energy consumption of the first pump.
By adopting the technical scheme, when in use, a user only needs to select the total grouting amount, the ratio value and the batching parameters on the control mainboard, namely the first controller and the second controller are linked to operate according to the proportion of the grouting ratio value set on the control mainboard, and the first pump and the second pump are used for pumping the main slurry fluid and the auxiliary slurry fluid to the output part for grouting, the use is simple and convenient, the idea of intelligently customizing grouting according to the user requirements by the man-machine interaction of industry4.0 is met, in the process of conveying the auxiliary slurry fluid, the addition of various types of batching is realized according to the batching parameters on the control mainboard, the adding structure of the batching has low cost and small floor area, the corresponding batching can be flexibly added into the auxiliary slurry fluid according to different requirements of the user, different grouts are prepared, the actual energy consumption of the first pump is continuously obtained by the energy consumption monitoring feedback module, and comparing the actual energy consumption of the first pump with a preset value on the control mainboard, when a difference exists between the comparison values, generating adjustment data by the control mainboard and transmitting the adjustment data to the first controller, adjusting the actual energy consumption of the first motor by the first controller relative to the adjustment data generated by the comparison part, and realizing the adjustment of the running speed of the first motor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an auxiliary material selecting and delivering assembly in the embodiment of the present invention.
Fig. 3 is a block diagram of an auxiliary material selecting and releasing flow structure in the specific embodiment of the present invention.
Fig. 4 is a block diagram of a power consumption calibration structure according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a third embodiment of the present invention.
Fig. 6 is a block diagram of a supplementary material selecting and delivering component according to a third embodiment of the present invention.
In the figure: the dashed lines represent electrical connections and the solid lines represent physical connections.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-4, the present invention discloses an automatic grouting system, which comprises a first pump 1 for pumping a main slurry fluid to an output portion and a second pump 4 for pumping an auxiliary slurry fluid to the output portion, wherein in an embodiment of the present invention, a ratio control assembly for inputting a grouting ratio value to control the first pump 1 and the second pump 4 to pump the main slurry fluid and the auxiliary slurry fluid according to a selected grouting ratio value is disposed between the first pump 1 and the second pump 4.
By adopting the technical scheme, the control proportioning component is arranged between the first pump 1 and the second pump 4, and a user can determine the relative specific gravity of the fluid between the main slurry fluid and the auxiliary slurry fluid respectively pumped by the first pump 1 and the second pump 4 by inputting the required proportioning value between the main slurry fluid and the auxiliary slurry fluid in the control proportioning component, so that compared with the prior art, the control proportioning component accords with the definition of the intelligent autonomous selection regulation and control for user groups in industry4.0, and has wide application prospect.
In a specific embodiment of the present invention, the ratio control assembly comprises a first motor 2 for driving a first pump 1 to operate, a first controller 3 for controlling the first motor 2, a second motor 5 for driving a second pump 4 to operate, a second controller 6 for controlling the second motor 5, and a control main board 7 electrically connected to the first controller 3 for a user to select a grouting ratio, wherein a communication interface between the first controller 3 and the second controller 6 is electrically connected to form a connection mode, in the connection mode, after the grouting ratio is selected on the control main board 7, the first controller 3 controls the first motor 2 to operate, and simultaneously the first controller 3 sends an electric signal to the second controller 6 and the second controller 6 controls the second motor 5 to operate according to the selected grouting ratio based on the signal, and the main slurry fluid and the auxiliary slurry are delivered to an output part through the first pump 1 and the second pump 4, the first controller 3 is caused to operate as a main control unit and the second controller 6 is caused to operate as a branch control unit of the first controller 3.
By adopting the above technical scheme, when in use, after a user selects a grouting proportion value at the control mainboard 7, the control mainboard 7 transmits an electric signal to the first controller 3, a connection mode is formed between the first controller 3 and the second controller 6 through a communication interface, in the connection mode, the first controller 3 operates as a main unit and the second controller 6 operates as a branch control unit of the first controller 3, the first controller 3 controls the first motor 2 to operate, meanwhile, the first controller 3 sends an electric signal to the second controller 6, the second controller 6 controls the second motor 5 to operate according to the selected grouting proportion value based on the signal, and transmits the main grout fluid and the auxiliary grout fluid to the output part through the first pump 1 and the second pump 4, and transmits equivalent amount of the main grout fluid and the auxiliary grout fluid to the output part based on the grouting proportion desired by the user and set on the control mainboard 7, accord with the promotion of industry4.0, second controller 6 is as the branch control unit of first controller 3 simultaneously, second controller 6 only receives first controller 3's control, consequently can strictly abide by the proportion of ratio and control operation second motor 5, it has reduced the error influence because of the machine operation brings, this kind of cascaded associative control can reduce the ratio error, improve the precision of grout, strictly carry out grout production according to user's demand, the precision of grout has been controlled, thereby improve customer's use experience.
In the embodiment of the present invention, the input end of the second pump 4 is connected to an auxiliary material selecting and throwing component, and the auxiliary material selecting and throwing component is electrically connected to the control main board 7, so that a user can select and confirm to throw different types of ingredients into the auxiliary material slurry fluid on the control main board 7.
By adopting the technical scheme, after the total grouting amount, the proportioning value and the addition value of the ingredients are set on the control mainboard 7 by a user, the control mainboard 7 transmits an electric signal to control the auxiliary material selective throwing component, controls the corresponding amount of the ingredients to be thrown into the auxiliary material slurry fluid conveyed by the second pump 4, the control mainboard 7 transmits the electric signal to the first controller 3, the first controller 3 controls the first motor 2 to work and simultaneously sends the electric signal to the second controller 6, the second controller 6 controls the second motor 5 to operate according to the selected total amount and proportion based on the signal, and conveys the main slurry fluid and the auxiliary material slurry fluid to the output part through the first pump 1 and the second pump 4, the added auxiliary material selective throwing component provides more proportioning selections, when the auxiliary material selective throwing component is used in medicine, different types of ingredients are thrown into the auxiliary material slurry fluid aiming at different requirements for grouting production, and mixed with the main slurry fluid to obtain slurries with different concentrations, the slurry is supplied to be used in the food field to produce slurry with more taste, and the application range and the applicability of the automatic grouting system are improved.
In the embodiment of the present invention, the auxiliary material selecting and throwing assembly includes a plurality of storage tanks 11 for storing different types of ingredients, and an auxiliary material selecting portion 13 having a plurality of chambers 12 sequentially connected to each other, the plurality of storage tanks 11 are respectively communicated with the plurality of chambers 12 one by one through connection pipes 14, electromagnetic valves 15 are disposed in the chambers 12 for connecting or closing the connection pipes 14, an input end of the second pump 4 is connected to an outlet end of a venturi tube 17 through a first connection pipe 16, an inlet end of the venturi tube 17 is connected to an auxiliary material slurry tank 19 for storing auxiliary material slurry fluid through a second connection pipe 18, the auxiliary material slurry tank 19 is sequentially connected to the chambers 12 and a negative pressure port of the venturi tube 17 through a fourth connection pipe 21, the second connection pipe 18 is provided with a first control valve 22, and the fourth connection pipe 21 is provided with a second control valve 23 and a third control valve, the second control valve 23 is positioned between the auxiliary material selecting part 13 and the auxiliary slurry tank 19, the third control valve 24 is positioned between the auxiliary material selecting part 13 and the venturi tube 17, and the control main board 7 is electrically connected with the plurality of electromagnetic valves 15, the first control valve 22, the second control valve 23 and the third control valve 24 respectively.
By adopting the above technical scheme, in the process of pumping the auxiliary material slurry fluid by the second pump 4, the control main board 7 controls the first control valve 22 to be opened, the second control valve 23 and the third control valve 24 on the fourth connecting pipe 21 are in a closed state, and the auxiliary material slurry fluid is conveyed from the auxiliary material slurry tank 19 to the output part through the second connecting pipe 18, the venturi pipe 17 and the first connecting pipe 16 under the working state of the second pump 4; after the corresponding ingredient adding value is input on the control main board 7, the control main board 7 controls the first control valve 22 to keep an open state, the second control valve 23 to keep a closed state, the third control valve 24 is opened, the auxiliary material slurry fluid is continuously conveyed in the venturi tube 17 to the direction of the second pump 4, the third control valve 24 is opened, so that negative pressure is formed at the negative pressure port of the venturi tube 17, the control main board 7 controls the electromagnetic valve 15 in the corresponding chamber 12 to be opened, the selected ingredient on the control main board 7 enters the chamber 12 from the corresponding storage tank 11 through the connecting tube 14 under the negative pressure action of the venturi tube, after the preset opening time of the electromagnetic valve 15 corresponding to the adding value of the ingredient, the electromagnetic valve 15 is closed, then the first control valve 22 is closed, the third control valve 24 keeps an open state, the second control valve 23 is opened, the auxiliary material slurry fluid in the auxiliary material slurry tank 19 enters the chamber 12 of the auxiliary material selecting part 13 from the fourth connecting tube 21, and the ingredients which enter the chamber 12 are flushed away and carried away, and are conveyed to the output part through the fourth connecting pipe 21, the venturi pipe 17 and the first connecting pipe 16 under the working state of the second pump 4 to be mixed with the main slurry fluid with the proportion set by the user to obtain the slurries with different concentration ratios and total amounts required by the user, compared with the prior art, the auxiliary material selecting and throwing assembly for throwing different types of ingredients into the auxiliary material slurry fluid uniformly controls and sends the different types of ingredients into the auxiliary material selecting part 13, does not need to set corresponding pipelines and pumping pumps corresponding to each auxiliary material, greatly reduces the production cost and the use cost required by various ingredients, occupies small area, has simple structure, corresponding ingredients can be flexibly added into the auxiliary material liquid according to different requirements of users to prepare different slurry liquids, and the use is simple and convenient.
In a specific embodiment of the present invention, the first motor 2 is provided with an energy consumption monitoring feedback module for detecting and feeding back energy consumption of the first motor 2, the control motherboard 7 is provided with a comparison portion for receiving a difference value obtained by comparing energy consumption fed back by the energy consumption monitoring feedback module with corresponding power consumption of a selected grouting proportion value to determine to send an electric signal to the first controller 3 to control and adjust the rotation speed of the first motor 2, in the connection mode, the first controller 3 controls and adjusts the rotation speed of the first motor 2 and sends an electric signal to the second controller 6 at the same time, and the second controller 6 controls the second motor 5 to adjust the rotation speed of the second motor 5 at the selected grouting proportion based on the signal.
By adopting the technical scheme, when in use, the first motor 2 and the second motor 5 are in a closed state, after a user sets the total grouting amount, the proportioning value and the batching parameters on the control mainboard 7, the first controller 3 controls the first motor 2 to operate at a set speed, meanwhile, the first controller 3 sends an electric signal to the second controller 6, the second controller 6 controls the second motor 5 to operate according to a selected proportion based on the signal, and transmits the main slurry fluid and the auxiliary slurry fluid to the output part through the first pump 1 and the second pump 4, after the first motor 2 operates, the energy consumption of the first pump 1 is generated, after the energy consumption monitoring feedback module on the first motor 2 monitors the actual operating energy consumption of the first motor 2, the energy consumption monitoring feedback module feeds back the actual energy consumption to the comparison part on the control mainboard 7, the comparison part compares the actual energy consumption value with the preset value on the control mainboard 7, when the comparison value has a difference value, the control mainboard 7 generates adjustment data and transmits the adjustment data to the first controller 3, the first controller 3 adjusts the actual energy consumption of the first motor 2 relative to the adjustment data generated by the comparison part to realize the adjustment of the running rotating speed of the first motor 2, the second controller 6 serves as a branch control unit of the first controller 3 while the first controller 3 adjusts the relative rotating speed of the first motor 2, receives the adjustment data of the first controller 3 and correspondingly controls and adjusts the running rotating speed of the second motor 5 according to the set grouting proportion value; when the actual energy consumption of the first pump 1 is compared by the comparison part and is equal to the preset value on the control mainboard 7, the control mainboard 7 sends an instruction back to the energy consumption monitoring feedback module, and the energy consumption monitoring feedback module continuously acquires the actual energy consumption of the first pump 1. The operation mode is adopted to realize real-time detection and correction of the process of conveying the main slurry fluid and the auxiliary slurry fluid by the first pump 1 and the second pump 4, so that the grouting proportion accuracy and the qualified rate of a grouting finished product in the grouting process are ensured, and grouting is performed strictly according to the grouting proportion value and the batching parameters input by a user.
Example 2
As shown in fig. 1-4, the present invention also discloses a grouting method of an automatic grouting system, which is suitable for industrial 4.0 grouting according to customer requirements and has stable and efficient grouting, and in the embodiment of the present invention, the grouting method comprises the following steps:
1) and starting operation: the first pump 1 and the second pump 4 are in a closed state, and the total grouting amount and the proportioning value are set on the control main board 7;
2) and operating grouting: the control main board 7 sends an electric signal to the first controller 3, the first controller 3 controls the first motor 2 to operate at a set speed, simultaneously the first controller 3 sends an electric signal to the second controller 6 and the second controller 6 controls the second motor 5 to operate at a ratio of a set grouting proportion value on the control main board 7 based on the signal, and pumps the main slurry fluid and the auxiliary slurry fluid to the output part through the first pump 1 and the second pump 4, during the pumping of the auxiliary slurry fluid by the second pump 4, the control main board 7 controls the first control valve 22 to be opened, the second control valve 23 and the third control valve 24 on the fourth connecting pipe 21 are in a closed state, and the auxiliary slurry fluid is conveyed from the auxiliary slurry tank 19 to the output part through the second connecting pipe 18, the venturi tube 17 and the first connecting pipe 16 under the working state of the second pump 4;
3) and feeding the ingredients: after the corresponding batching parameters are input on the control main board 7, the control main board 7 controls the first control valve 22 to keep an open state, the second control valve 23 keeps a closed state, the third control valve 24 is opened, the auxiliary material slurry fluid is continuously conveyed in the venturi tube 17 to the direction of the second pump 4, negative pressure is formed at the negative pressure port of the venturi tube 17 due to the opening of the third control valve 24, the control main board 7 further controls the electromagnetic valve 15 inside the cavity 12 corresponding to the input batching to be opened, and the batching selected on the control main board 7 enters the cavity 12 from the corresponding storage tank 11 through the connecting pipe 14 under the negative pressure action of the venturi tube;
4) and auxiliary material mixing and conveying: after the preset opening time of the electromagnetic valve 15 corresponding to the addition value of the ingredients passes, the control main board 7 controls the electromagnetic valve 15 to close, then the first control valve 22 is closed, the third control valve 24 is kept in an open state, the second control valve 23 is opened, the auxiliary material slurry fluid in the auxiliary material slurry tank 19 enters the cavity 12 of the auxiliary material selection part 13 from the fourth connecting pipe 21, flushes and takes away the ingredients entering the cavity 12, and conveys the ingredients together to the output part to be mixed with the main slurry fluid with the proportion and the total amount set by a user through the fourth connecting pipe 21, the venturi pipe 17 and the first connecting pipe 16 under the working state of the second pump 4;
5) and grouting to finish resetting: after the grouting is conducted to the output part according to the grouting proportion value and the total amount and the batching parameters set on the control main board 7, the control main board 7 sends an electric signal to the first controller 3, the first controller 3 controls the first motor 2 to stop running, in the connection mode, the first controller 3 is linked with the second controller 6 to control the second motor 5 to stop running, meanwhile, the control main board 7 respectively sends electric signals to the second control valve 23, the first control valve 22 and the third control valve 24, the second control valve 23 and the third control valve 24 are closed, and the first control valve 22 is opened.
In the embodiment of the present invention, in the step of grouting 2), after the first motor 2 is operated, the energy consumption of the first pump 1 is generated, the energy consumption monitoring feedback module located on the first motor 2 continuously monitors the actual energy consumption of the first motor 2 in real time, the energy consumption monitoring feedback module feeds back the actual energy consumption to the comparison portion of the control main board 7, the comparison portion compares the actual energy consumption value with the preset value on the control main board 7, when the comparison value has a difference, the control main board 7 generates the adjustment data and transmits the adjustment data to the first controller 3, the first controller 3 adjusts the actual energy consumption of the first motor 2 relative to the adjustment data generated by the comparison portion, so as to adjust the operating speed of the first motor 2, and while the first controller 3 adjusts the relative speed of the first motor 2, the second controller 6 serves as a branch control unit of the first controller 3, receives the adjustment data of the first controller 3 and controls and adjusts the second motor according to the grouting ratio value 5 operating speed; when the actual energy consumption of the first pump 1 is compared by the comparison part and is equal to the preset value on the control mainboard 7, the control mainboard 7 sends an instruction back to the energy consumption monitoring feedback module, and the energy consumption monitoring feedback module continuously acquires the actual energy consumption of the first pump 1.
By adopting the technical scheme, when in use, a user only needs to select the grouting proportion value and the batching parameters on the control mainboard 7, namely the grouting proportion value is operated according to the proportion of the grouting proportion value set on the control mainboard 7 through the linkage of the first controller 3 and the second controller 6, and the main slurry fluid and the auxiliary slurry fluid are pumped to the output part for grouting through the first pump 1 and the second pump 4, the use is simple and convenient, the intelligent grouting concept customized according to the user requirements by the man-machine interaction of the industry4.0 is met, in the process of conveying the auxiliary slurry fluid, the addition of various types of batching is realized according to the batching parameters on the control mainboard 7, the adding structure of the batching has low cost and small floor area, the corresponding batching can be flexibly added to the auxiliary slurry fluid according to different requirements of the user, different slurries are prepared, the actual energy consumption of the first pump 1 is continuously obtained by the energy consumption monitoring feedback module, and compare with the default on the control mainboard 7 according to the actual energy consumption of first pump 1, when the comparison value has the difference, generate the adjustment data and transmit to the first controller 3 by the control mainboard 7, the actual energy consumption of first motor 2 is adjusted to the adjustment data that the comparison portion generated to the first controller 3, realize the operating speed adjustment to first motor 2, adopt above-mentioned running mode to realize carrying out real-time detection and correction to the process that first pump 1 and second pump 4 carried main slurry fluid and auxiliary material slurry fluid, guarantee the grout proportion accuracy of grouting process and the qualification rate of finished product of grout with this, strictly carry out the grout according to the grout proportion value and the batching parameter that the user input.
Example 3
As shown in fig. 5 and 6, the invention also discloses an application of the production of steamed sponge cake, and discloses a production process of the traditional steamed sponge cake, as the article with the serial number of 1007-6395(2014)02-0052-03, which is named as the research of the new technology and equipment for the industrial production of the steamed sponge cake, and the process flow is as follows: and pulp → fermentation → blending → cooking → finished product, wherein (1) and pulp: directly adding water into the premixed flour of the Baizui steamed sponge cake, uniformly stirring, filling into a container, and covering or covering with a preservative film. (2) Fermentation: and (3) placing the stirred rice milk in an environment of 30-35 ℃ for fermentation for 12-15 h. (3) Blending: adding white sugar and aluminum-free double-effect baking powder into the fermented rice milk, stirring uniformly, and injecting into a steaming tray or a mold. (4) And (3) cooking: and (3) stewing with boiling water over strong fire for 20-30 min according to the volume, cooling and demoulding. The rice steamed sponge cake can be round or square rice steamed sponge cake made by premixing flour. The production equipment of the steamed rice cake comprises a feeding mechanism, a stirring fermentation device, a low-temperature stirring device, an automatic grouting device, a tray feeding and conveying mechanism, a cooking machine and the like. The fermented rice milk is put into white sugar and aluminum-harm-free double-effect baking powder by an automatic grouting device and is uniformly stirred and then is injected into a steaming tray for steaming, when the fermented rice milk is applied to rice steamed cakes with different tastes, different auxiliary materials are required to be injected into the steaming tray aiming at the rice steamed cakes with different tastes, such as brown sugar rice steamed cakes, white sugar rice steamed cakes, flour steamed cakes and the like, the auxiliary materials such as brown sugar syrup, white sugar syrup or flour syrup are mixed with rice milk stirred substances and are injected into the steaming tray for steaming, and for the increasingly updated rice steamed cakes, such as corn flour brown sugar rice steamed cakes, red date brown sugar rice steamed cakes and red date white sugar rice steamed cakes and the like, corresponding auxiliary materials such as corn flour syrup or red date syrup and the like are required to be injected into the steaming tray for mixing with the auxiliary materials and the rice milk stirred substances for steaming, the existing automatic grouting device has large use limitation and only can correspondingly inject the rice milk mixture into the steaming tray for steaming, the obtained rice steamed sponge cake has limited taste, and the rice steamed sponge cake with corresponding taste can not be customized according to the requirements of users, and the proportioning requirements of the customers on the ingredients, the auxiliary materials and the rice milk mixture are different, so that the rice steamed sponge cake does not meet the propelling requirement of the industry of 4.0, and the requirements of enterprise development and the industrial development of the grouting production of the rice steamed sponge cake are severely limited.
Based on the requirements, the invention also discloses an automatic grouting system applied to rice steamed sponge cake grouting, which comprises a first pump 1 for pumping a rice milk mixture to an output part and a second pump 4 for pumping auxiliary material slurry to a steaming tray, wherein in the specific embodiment of the invention, a control proportioning component for inputting a grouting proportioning value and controlling the first pump 1 and the second pump 4 to pump the rice milk mixture and the auxiliary material slurry according to the selected grouting proportioning value is arranged between the first pump 1 and the second pump 4, the control proportioning component comprises a first motor 2 for driving the first pump 1 to work, a first controller 3 for controlling the first motor 2, a second motor 5 for driving the second pump 4 to work, a second controller 6 for controlling the second motor 5 and a control main board 7 which is electrically connected with the first controller 3 and is used for a user to select the grouting proportioning value of the rice milk mixture and the auxiliary material slurry, the communication interface between the first controller 3 and the second controller 6 is electrically connected to form a connection mode, in the connection mode, after a grouting proportion value is selected on the control mainboard 7, the first controller 3 controls the first motor 2 to work, meanwhile, the first controller 3 sends an electric signal to the second controller 6 and the second controller 6 controls the second motor 5 to operate according to the selected grouting proportion value based on the signal, and the rice milk mixture and the auxiliary material slurry are conveyed to the steaming tray through the first pump 1 and the second pump 4, so that the first controller 3 operates as a main control unit and the second controller 6 operates as a branch control unit of the first controller 3, the input end of the second pump 4 is connected with an auxiliary material selection and feeding component which is electrically connected with the control mainboard 7, and a user can select and confirm to feed different types of auxiliary materials into the auxiliary material slurry on the control mainboard 7, the auxiliary material selecting and throwing assembly comprises a plurality of storage tanks 11 used for storing different types of auxiliary materials and an auxiliary material selecting part 13 provided with a plurality of cavities 12 which are communicated in sequence, the plurality of storage tanks 11 are communicated with the plurality of cavities 12 in a one-to-one correspondence manner through connecting pipes 14 respectively, electromagnetic valves 15 are arranged in the cavities 12 and used for connecting or closing the connecting pipes 14, the input end of the second pump 4 is connected to the outlet end of a Venturi tube 17 through a first connecting pipe 16, the inlet end of the Venturi tube 17 is connected to an auxiliary material slurry tank 19 used for storing auxiliary material slurry through a second connecting pipe 18, the auxiliary slurry tank 19 is sequentially connected with the cavities 12 and a negative pressure port of the Venturi tube 17 through a fourth connecting pipe 21, a first control valve 22 is arranged on the second connecting pipe 18, a second control valve 23 and a third control valve 24 are respectively arranged on the fourth connecting pipe 21, and the second control valve 23 is positioned between, the third control valve 24 is located between the auxiliary material selecting part 13 and the venturi tube 17, the control main board 7 is electrically connected with the plurality of electromagnetic valves 15, the first control valve 22, the second control valve 23 and the third control valve 24, the first motor 2 is provided with an energy consumption monitoring feedback module for detecting and feeding back energy consumption of the first motor 2, the control main board 7 is provided with a comparison part for receiving a difference value obtained by comparing energy consumption fed back by the energy consumption monitoring feedback module with corresponding power consumption of a selected grouting proportion value to determine to send an electric signal to the first controller 3 to control and adjust the rotating speed of the first motor 2, the first controller 3 sends the electric signal to the second controller 6 while controlling and adjusting the rotating speed of the first motor 2 in a connection mode, and the second controller 6 controls the second motor 5 to adjust the rotating speed of the second motor 5 according to the selected grouting proportion based on the signal.
Based on the grouting system for the steamed sponge cake, the invention also discloses a grouting method for grouting the steamed sponge cake by using the automatic grouting system, which comprises the following steps in the specific embodiment of the invention:
1) and starting operation: the first pump 1 and the second pump 4 are in a closed state, and the total grouting amount and the ratio of the rice milk mixture and the auxiliary material slurry are set on the control mainboard 7;
2) and operating grouting: the control main board 7 sends an electric signal to the first controller 3, the first controller 3 controls the first motor 2 to operate at a set speed, meanwhile, the first controller 3 sends an electric signal to the second controller 6 and the second controller 6 controls the second motor 5 to operate according to the ratio of the rice pulp mixture to the auxiliary material slurry grouting set on the control main board 7 based on the signal, and pumps the rice pulp mixture and the auxiliary material slurry to the steaming tray through the first pump 1 and the second pump 4, during the auxiliary material slurry pumping process of the second pump 4, the control main board 7 controls the first control valve 22 to be opened, the second control valve 23 and the third control valve 24 on the fourth connecting pipe 21 are in a closed state, and the auxiliary material slurry is conveyed from the auxiliary material slurry tank 19 to the steaming tray through the second connecting pipe 18, the venturi tube 17 and the first connecting pipe 16 under the working state of the second pump 4;
3) and energy consumption correction: after the first motor 2 operates, the energy consumption of the first pump 1 is generated, the energy consumption monitoring feedback module on the first motor 2 continuously monitors the actual energy consumption of the first motor 2 in real time, the energy consumption monitoring feedback module feeds the actual energy consumption back to the comparison part of the control mainboard 7, the comparison part compares the actual energy consumption value with the preset value on the control mainboard 7, when the comparison value has a difference value, the control mainboard 7 generates adjustment data and transmits the adjustment data to the first controller 3, the first controller 3 adjusts the actual energy consumption of the first motor 2 relative to the adjustment data generated by the comparison part to realize the adjustment of the running rotating speed of the first motor 2, while the first controller 3 adjusts the relative rotating speed of the first motor 2, the second controller 6 is used as a branch control unit of the first controller 3, receives the adjustment data of the first controller 3 and correspondingly controls and adjusts the running rotating speed of the second motor 5 according to the set grouting proportion value; comparing that the actual energy consumption of the first pump 1 is equal to a preset value on the control mainboard 7 by the comparison part, sending an instruction back to the energy consumption monitoring feedback module by the control mainboard 7, and continuously acquiring the actual energy consumption of the first pump 1 by the energy consumption monitoring feedback module;
4) and feeding the ingredients: after the ingredient parameter B is input on the control main board 7, the control main board 7 controls the first control valve 22 to keep an open state, the second control valve 23 keeps a closed state, the third control valve 24 is opened, the auxiliary material slurry fluid is continuously conveyed to the direction of the second pump 4 in the Venturi tube 17, negative pressure is formed at the negative pressure port of the Venturi tube 17 due to the opening of the third control valve 24, the control main board 7 further controls the electromagnetic valve 15 inside the cavity 12 corresponding to the input ingredient B to be opened, and the selected ingredient B on the control main board 7 enters the cavity 12 from the corresponding storage tank 11 through the connecting pipe 14 under the negative pressure effect of the Venturi tube;
5) and auxiliary material mixing and conveying: after the preset opening time of the electromagnetic valve 15 corresponding to the adding value of the ingredient B is passed, the main control board 7 controls the electromagnetic valve 15 to close, then the first control valve 22 is closed, the third control valve 24 is kept in an open state, the second control valve 23 is opened, the auxiliary material slurry in the auxiliary material slurry tank 19 enters the cavity 12 of the auxiliary material selecting part 13 from the fourth connecting pipe 21, the ingredient B entering the cavity 12 is flushed away, and the auxiliary material slurry are conveyed to the steaming tray to be mixed with the rice slurry mixture and the auxiliary material slurry with the proportion and the total amount set by the user through the fourth connecting pipe 21, the venturi tube 17 and the first connecting pipe 16 under the working state of the second pump 4;
6) and grouting to finish resetting: after the rice pulp mixture, the auxiliary material slurry grouting proportion value and the total amount set on the control main board 7 and the B batching parameter are grouted to the steaming tray, the control main board 7 sends an electric signal to the first controller 3, the first controller 3 controls the first motor 2 to stop running, in a connection mode, the first controller 3 is linked with the second controller 6 to control the second motor 5 to stop running, meanwhile, the control main board 7 respectively sends an electric signal to the second control valve 23, the first control valve 22 and the third control valve 24, the second control valve 23 and the third control valve 24 are closed, and the first control valve 22 is opened.
By adopting the technical scheme, the rice milk mixture, the auxiliary material slurry and various ingredients can be respectively and correspondingly added according to the requirements of users and then are steamed and boiled in the steaming tray to obtain the rice steamed sponge cake with the taste required by the users, compared with the rice steamed sponge cake grouting device in the prior art, the blending and preparing application range of the rice steamed sponge cake grouting is greatly improved, the rice steamed sponge cake grouting device accords with the idea of intelligent customization of human-computer interaction according to the requirements of the users in industry4.0, the addition of various ingredients is realized according to the ingredient parameters on the control main board in the process of conveying the auxiliary material slurry, the adding structure of the ingredients has low cost and small occupied area, the corresponding ingredients can be flexibly added into the auxiliary material slurry according to different requirements of the users to prepare the slurries with different tastes, the energy consumption monitoring and feedback module is utilized to continuously obtain the actual energy consumption of the first pump, and the actual energy consumption of the first pump is compared with the preset value on the, when the comparison value has a difference value, the control mainboard generates adjustment data and transmits the adjustment data to the first controller, the first controller adjusts the actual energy consumption of the first motor relative to the adjustment data generated by the comparison part, and realizes the adjustment of the running rotating speed of the first motor.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (4)

1. An automatic grouting system applied to rice steamed sponge cake grouting, comprising a first pump (1) for pumping a main slurry fluid to an output part and a second pump (4) for pumping an auxiliary slurry fluid to the output part, characterized in that: a control proportioning component for inputting a grouting proportioning value to control the first pump (1) and the second pump (4) to pump main slurry fluid and auxiliary slurry fluid according to a selected grouting proportioning value is arranged between the first pump (1) and the second pump (4), the control proportioning component comprises a first motor (2) for driving the first pump (1) to work, a first controller (3) for controlling the first motor (2), a second motor (5) for driving the second pump (4) to work, a second controller (6) for controlling the second motor (5) and a control mainboard (7) which is electrically connected with the first controller (3) and is used for a user to select the grouting proportioning value, a communication interface between the first controller (3) and the second controller (6) is electrically connected to form a connection mode, and the first controller (3) controls the first motor (2) to work after the grouting proportioning value is selected on the control mainboard (7) in the connection mode, meanwhile, the first controller (3) sends an electric signal to the second controller (6), the second controller (6) controls the second motor (5) to operate according to the selected grouting proportion value based on the signal, and the first pump (1) and the second pump (4) are used for conveying main slurry fluid and auxiliary slurry fluid to the output part, so that the first controller (3) operates as a main control unit and the second controller (6) operates as a branch control unit of the first controller (3), the input end of the second pump (4) is connected with an auxiliary material selecting and throwing assembly, the auxiliary material selecting and throwing assembly is electrically connected with the control main board (7) and is used for a user to select and confirm to throw different types of ingredients into the auxiliary slurry fluid on the control main board (7), the auxiliary material selecting and throwing assembly comprises a plurality of storage tanks (11) used for storing different types of ingredients and an auxiliary material selecting part (13) with a plurality of sequentially communicated chambers (12), a plurality of storage tanks (11) communicate with a plurality of cavities (12) one-to-one through connecting pipe (14) respectively, are provided with in cavity (12) solenoid valve (15) and are used for putting through or closing connecting pipe (14), second pump (4) input is connected to venturi (17) exit end through first connecting pipe (16), venturi (17) entry end is connected to supplementary ground paste liquid case (19) that are used for depositing auxiliary material thick liquid fluid through second connecting pipe (18), supplementary ground paste liquid case (19) connect gradually cavity (12) and venturi (17) negative pressure mouth through fourth connecting pipe (21), be provided with first control valve (22) on second connecting pipe (18), be provided with second control valve (23) and third control valve (24) on fourth connecting pipe (21) respectively, control mainboard (7) respectively with a plurality of solenoid valves (15), The first control valve (22), the second control valve (23) and the third control valve (24) are electrically connected.
2. The automatic grouting system applied to rice steamed sponge cake grouting as claimed in claim 1, wherein: the energy consumption monitoring and feedback control system is characterized in that an energy consumption monitoring and feedback module for detecting and feeding back energy consumption of the first motor (2) is arranged on the first motor (2), a comparison part for receiving a difference value obtained by comparing energy consumption fed back by the energy consumption monitoring and feedback module with corresponding power consumption of a selected grouting proportion value to determine to send an electric signal to the first controller (3) to control and adjust the rotating speed of the first motor (2) is arranged on the control main board (7), the first controller (3) controls and adjusts the rotating speed of the first motor (2) in a connection mode, meanwhile sends the electric signal to the second controller (6) and the second controller (6) controls the second motor (5) to adjust the rotating speed of the second motor (5) according to the selected grouting proportion based on the signal.
3. A grouting method applied to the automatic grouting system for rice steamed sponge cake grouting of claim 2, characterized by comprising the steps of:
1) and starting operation: the first pump (1) and the second pump (4) are in a closed state, and the total grouting amount and the ratio are set on the control main board (7);
2) and operating grouting: the control main board (7) sends an electric signal to the first controller (3), the first motor (2) is controlled by the first controller (3) to operate at a set speed, meanwhile, the first controller (3) sends an electric signal to the second controller (6) and the second controller (6) controls the second motor (5) to operate according to the proportion of a set grouting proportion value on the control main board (7) based on the signal, the main slurry fluid and the auxiliary slurry fluid are pumped to the output part through the first pump (1) and the second pump (4), the control main board (7) controls the first control valve (22) to be opened in the process of pumping the auxiliary slurry fluid by the second pump (4), the second control valve (23) and the third control valve (24) on the fourth connecting pipe (21) are in a closed state, and the auxiliary slurry fluid is conveyed to the output part from the auxiliary slurry tank (19) through the second connecting pipe (18), the Venturi pipe (17) and the first connecting pipe (16) in the working state of the second pump (4) A (C) section;
3) and feeding the ingredients: after corresponding batching parameters are input on the control main board (7), the control main board (7) controls the first control valve (22) to keep an open state, the second control valve (23) to keep a closed state, the third control valve (24) is opened, the auxiliary material slurry fluid is continuously conveyed to the direction of the second pump (4) in the Venturi tube (17), negative pressure is formed at a negative pressure port of the Venturi tube (17) due to the opening of the third control valve (24), the control main board (7) further controls the electromagnetic valve (15) inside the cavity (12) corresponding to the input batching to be opened, and the batching selected on the control main board (7) enters the cavity (12) from the corresponding storage tank (11) through the connecting pipe (14) under the negative pressure action of the Venturi tube;
4) and auxiliary material mixing and conveying: after the preset opening time of the electromagnetic valve (15) opposite to the adding value of the ingredients is passed, the control main board (7) controls the electromagnetic valve (15) to be closed, then the first control valve (22) is closed, the third control valve (24) is kept in an open state, the second control valve (23) is opened, auxiliary material slurry fluid in the auxiliary material slurry tank (19) enters a cavity (12) of the auxiliary material selection part (13) from the fourth connecting pipe (21), the ingredients entering the cavity (12) are flushed and taken away, and the auxiliary material slurry fluid are conveyed to the output part to be mixed with the main slurry fluid in a proportion set by a user through the fourth connecting pipe (21), the Venturi pipe (17) and the first connecting pipe (16) under the working state of the second pump (4);
5) and grouting to finish resetting: after the grouting proportion value and the batching parameter set on the control main board (7) are grouted to the output part, the control main board (7) sends an electric signal to the first controller (3), the first controller (3) controls the first motor (2) to stop running, in a connection mode, the first controller (3) is linked with the second controller (6) to control the second motor (5) to stop running, meanwhile, the control main board (7) respectively sends an electric signal to the second control valve (23), the first control valve (22) and the third control valve (24), the second control valve (23) and the third control valve (24) are closed, and the first control valve (22) is opened.
4. A grouting method of an automatic grouting system according to claim 3, characterized in that: in the step of operation grouting 2), after the first motor (2) operates, energy consumption of the first pump (1) is generated, an energy consumption monitoring feedback module on the first motor (2) continuously monitors actual energy consumption of the first motor (2) in real time, the energy consumption monitoring feedback module feeds the actual energy consumption back to a comparison part of a control main board (7), the comparison part compares an actual energy consumption value with a preset value on the control main board (7), when the comparison value has a difference value, the control main board (7) generates adjustment data and transmits the adjustment data to a first controller (3), the first controller (3) adjusts the actual energy consumption of the first motor (2) relative to the adjustment data generated by the comparison part, so as to adjust the operation rotating speed of the first motor (2), and the second controller (6) serves as a branch control unit of the first controller (3) while adjusting the relative rotating speed of the first motor (2), receiving the adjustment data of the first controller (3) and correspondingly controlling and adjusting the running rotating speed of the second motor (5) according to the set grouting proportion value; the comparison part compares that the actual energy consumption of the first pump (1) is equal to a preset value on the control mainboard (7), the control mainboard (7) sends an instruction back to the energy consumption monitoring feedback module, and the energy consumption monitoring feedback module continuously acquires the actual energy consumption of the first pump (1).
CN201911145025.XA 2019-11-20 2019-11-20 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof Active CN110848574B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201911145025.XA CN110848574B (en) 2019-11-20 2019-11-20 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof
PCT/CN2019/120442 WO2021097859A1 (en) 2019-11-20 2019-11-23 Automatic grouting system and grouting method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911145025.XA CN110848574B (en) 2019-11-20 2019-11-20 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof

Publications (2)

Publication Number Publication Date
CN110848574A CN110848574A (en) 2020-02-28
CN110848574B true CN110848574B (en) 2020-06-23

Family

ID=69602813

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911145025.XA Active CN110848574B (en) 2019-11-20 2019-11-20 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof

Country Status (2)

Country Link
CN (1) CN110848574B (en)
WO (1) WO2021097859A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110848574B (en) * 2019-11-20 2020-06-23 浙江善蒸坊食品股份有限公司 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6017572B2 (en) * 1981-12-08 1985-05-04 株式会社間組 Agitator automatic feeding system
US7980755B2 (en) * 2000-05-02 2011-07-19 Renfro Charles K Method for mixing additive into viscous material
JP4101150B2 (en) * 2003-10-15 2008-06-18 東都電機工業株式会社 Grout injection controller
KR101209218B1 (en) * 2010-08-19 2012-12-06 주식회사 성우지오텍 high strength grouting chemicals with no leaching automatic manufacture equipment
KR101224195B1 (en) * 2012-09-26 2013-01-21 (주)대우건설 Auto grouting injection system
CN203131430U (en) * 2013-01-31 2013-08-14 北京七星华创电子股份有限公司 Distribution system of chemical liquid
CN203571434U (en) * 2013-10-31 2014-04-30 东莞理文造纸厂有限公司 Dye pump system for producing environmental-protection cardboard paper
CN105045323B (en) * 2015-06-12 2017-07-18 成都中大华瑞科技有限公司 Intelligent grouting system
CN206122624U (en) * 2016-09-27 2017-04-26 苏州欣苏诚铸造机械有限公司 Be used for figurative liquid of mulling material intelligence control system
CN206668311U (en) * 2017-03-22 2017-11-24 煤科集团沈阳研究院有限公司 The adjustable mining fire extinguishing grouting device of proportioning of one kind
CN107930511A (en) * 2017-12-20 2018-04-20 安徽农业大学 A kind of automatic blending and device for casting
CN108705678A (en) * 2018-03-23 2018-10-26 成都西易自动化系统工程有限公司 A kind of grouting mechanized production system
CN208719859U (en) * 2018-04-26 2019-04-09 中国神华能源股份有限公司 The distributor of liquid containing stereoplasm and the wet desulfurization system comprising it
CN110449068A (en) * 2019-08-15 2019-11-15 武汉长江科创科技发展有限公司 A kind of automatic grouting stirring system
CN110848574B (en) * 2019-11-20 2020-06-23 浙江善蒸坊食品股份有限公司 Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof

Also Published As

Publication number Publication date
CN110848574A (en) 2020-02-28
WO2021097859A1 (en) 2021-05-27

Similar Documents

Publication Publication Date Title
CN110848574B (en) Automatic grouting system applied to grouting of steamed sponge cake and grouting method thereof
CN102103005A (en) Method and device for calibrating measuring precision of essence/spice adding system
CN210329313U (en) Complete machine powder wrapping machine with double cylinders
CN207091717U (en) A kind of intelligent and high-efficiency dye conveying system
CN209095784U (en) Automatic glue system
CN107190449A (en) A kind of intelligent and high-efficiency dye conveying system
CN208244530U (en) A kind of multifunctional production device for environmental protection coating material production
CN204429248U (en) For the synthesis of the charging system of gradient ternary material
CN115416161A (en) Spraying device and method
CN212039912U (en) Automatic blending system for marine fuel oil
CN210229866U (en) Small material feeding device for preparing detergent products
CN204891787U (en) Large -traffic liquid system of joining in marriage in succession of fracturing fluid that hydraulic fracturing used
CN108654542A (en) A kind of modified asphalt waterproof coiled material continuous batching device and distribution
CN101530756A (en) Intellectualized real-time matching automatic control continuous stirring system
CN217568280U (en) Automatic egg tart liquid batching system
CN110724227A (en) Process for preparing acrylic ester microemulsion by adopting seed method
CN207653438U (en) A kind of wheaten food preparation facilities
CN111921454A (en) Automatic soup mixing and supplying system
CN112337742B (en) Pump formula feed, mixed structure adhesive deposite device
US10960367B1 (en) Powder inductions utilizing positive displacement twin screw pump technology
CN216171947U (en) Hot sauce preprocessing device of salad sauce
EP1879996B1 (en) An apparatus for producing and handling a flowing substance
CN210672050U (en) Active substance adding system for puffed feed
CN110142870A (en) Automatic mixing pulping system and method
CN214917604U (en) Glue injection equipment with dormancy self-circulation function

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant