CN110658795B - Accurate fusion method and system for digital twin data - Google Patents

Accurate fusion method and system for digital twin data Download PDF

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CN110658795B
CN110658795B CN201910956523.6A CN201910956523A CN110658795B CN 110658795 B CN110658795 B CN 110658795B CN 201910956523 A CN201910956523 A CN 201910956523A CN 110658795 B CN110658795 B CN 110658795B
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陶飞
邹孝付
程江峰
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Beihang University
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    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
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    • G05B19/41885Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract

The invention discloses a method and a system for accurately fusing digital twin data, wherein the method is suitable for Virtex-5 series FPGA chips of Xilinx company and comprises the following steps: designing a digital twin data accurate fusion front-end module, firstly establishing a BRAM cache to finish caching heterogeneous digital twin data, wherein the cache comprises virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of the physical entities, and then adding a data type field and a UTC timestamp field to each type of data to form a new data frame; designing a digital twin data accurate fusion rear-end module, firstly establishing four BRAMs to respectively cache received new data frames of different types, and then fusing virtual model data, physical entity data, physical attribute data and behavior rule data by taking a timestamp in a physical entity data frame as a reference. The method can improve the accuracy of the fusion between the heterogeneous data in the digital twin system to a certain extent.

Description

Accurate fusion method and system for digital twin data
Technical Field
The invention belongs to the field of electronic engineering and computer science, and particularly relates to a method and a system for accurately fusing digital twin data.
Background
The coupling degree of digital twins and intelligent manufacturing is higher and higher, the ground of a digital twins technology is one of key elements for promoting intelligent manufacturing development, heterogeneous data exists in a digital twins system, the data comprises physical entity data generated by physical equipment of a workshop, virtual model data generated by a virtual model corresponding to the physical equipment of the workshop and related to simulation prediction, physical data describing the physical attributes of the physical equipment of the workshop, behavior rule data for describing the process flow and behavior rules of the physical equipment and the like, and how to effectively fuse the heterogeneous data is worthy of research, so that unified service is output to upper-layer users. Therefore, the invention discloses a precise fusion method of digital twin data, which is suitable for Virtex-5 series FPGA chips of Xilinx company and can improve the precision of fusion between heterogeneous data in a digital twin system to a certain extent.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the method covers the design of a front-end module for precise fusion of digital twin data and the design of a rear-end module for precise fusion of digital twin data, aims at the requirement of effective fusion of heterogeneous twin data and further outputting unified service for upper-layer users, and can improve the precision of fusion between heterogeneous data in a digital twin system to a certain extent.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: a method for accurately fusing digital twin data comprises the following steps:
(1) designing a digital twin data accurate fusion front-end module, which is specifically realized as follows:
①, establishing BRAM to finish caching virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of physical entities in the digital twin system;
② adding fields for each different type of data in BRAM, including virtual model data, physical entity data, physical attribute data, behavior rule data, to form a new data frame, wherein the fields are added with a data type field for identifying the type of data, and then adding a UTC timestamp field for identifying the acquisition time of the frame data;
(2) designing a digital twin data accurate fusion rear-end module, and realizing twin data fusion by taking a UTC time stamp in a physical entity data frame as a reference, wherein the method is specifically realized as follows:
①, four BRAMs are established to respectively finish caching the new data frames of different types in (1), namely a BRAM _1 storage virtual model data frame, a BRAM _2 storage physical entity data frame, a BRAM _3 storage physical attribute data frame and a BRAM _4 storage behavior rule data frame;
② reading the first physical entity data frame in BRAM _2 to obtain UTC time stamp in the data frame;
③ reading all virtual model data frames in BRAM _1 in sequence, calculating the difference between UTC time stamp in BRAM _1 and UTC time stamp in ②, when the difference is less than or equal to the user setting value, showing that the virtual model data frames are consistent with the physical entity data frames in ② in time dimension, and storing them in FIFO _ 1;
④ reading all physical attribute data frames in BRAM _3 in sequence, calculating the difference between UTC time stamp in BRAM _3 and UTC time stamp in ②, when the difference is less than or equal to the user set value, indicating that the physical attribute data frames are consistent with the physical entity data frame in ② in time dimension, and storing them in FIFO _ 3;
⑤ reading all the behavior rule data frames in BRAM _4 in sequence, calculating the difference between their UTC time stamp and the UTC time stamp in ②, when the difference is less than or equal to the user setting value, it shows that the behavior rule data frames are consistent with the physical entity data frame in ② in the time dimension, and storing them in FIFO _ 4;
⑥ storing the first physical data frame in BRAM _2 into FIFO _ 2;
⑦ reading the first physical data frame in FIFO _2, the first virtual model data frame in FIFO _1, the first physical attribute data frame in FIFO _3 and the first behavior rule data frame in FIFO _4, and recombining them into a frame of data to complete the fusion of digital twin data, wherein the frame format comprises a frame header, a data type, a physical entity data frame, a data type, a virtual model data frame, a data type, a physical attribute data frame, a data type, a behavior rule data frame and a frame tail, if a certain FIFO is empty, the corresponding field in the fused frame format is filled with zero with a length of 1 byte, if FIFO _1 in ③ is empty, the fused frame format is represented by the frame header, the data type, the physical entity data frame, the data type, zero, the data type, the physical attribute data frame, the data type, the behavior rule data frame and the frame tail;
⑧ emptying FIFO _1, FIFO _2, FIFO _3, FIFO _4, respectively;
⑨ returns ② to read the second physical data frame in BRAM _2, then proceeds to ⑧ until all physical data frames in BRAM _2 are read.
The invention discloses a precise digital twin data fusion method which is suitable for Virtex-5 series FPGA chips of Xilinx company.
The invention also provides a system for accurately fusing the digital twin data, which comprises the following steps: the digital twinborn data precise fusion front-end module and the digital twinborn data precise fusion rear-end module; wherein the content of the first and second substances,
the digital twin data precise fusion front-end module realizes the following functions:
①, establishing BRAM to finish caching virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of physical entities in the digital twin system;
② adding fields for each different type of data in BRAM, including virtual model data, physical entity data, physical attribute data, behavior rule data, to form a new data frame, wherein the fields are added with a data type field for identifying the type of data, and then adding a UTC timestamp field for identifying the acquisition time of the frame data;
the digital twin data precise fusion rear-end module realizes twin data fusion by taking a UTC time stamp in a physical entity data frame as a reference, and is specifically realized as follows:
①, four BRAMs are established to respectively finish caching the new data frames of different types in the step (1), namely a BRAM _1 storage virtual model data frame, a BRAM _2 storage physical entity data frame, a BRAM _3 storage physical attribute data frame and a BRAM _4 storage behavior rule data frame;
② reading the first physical entity data frame in BRAM _2 to obtain UTC time stamp in the data frame;
③ reading all virtual model data frames in BRAM _1 in sequence, calculating the difference between UTC time stamp in BRAM _1 and UTC time stamp in ②, when the difference is less than or equal to the user setting value, showing that the virtual model data frames are consistent with the physical entity data frames in ② in time dimension, and storing them in FIFO _ 1;
④ reading all physical attribute data frames in BRAM _3 in sequence, calculating the difference between UTC time stamp in BRAM _3 and UTC time stamp in ②, when the difference is less than or equal to the user set value, indicating that the physical attribute data frames are consistent with the physical entity data frame in ② in time dimension, and storing them in FIFO _ 3;
⑤ reading all the behavior rule data frames in BRAM _4 in sequence, calculating the difference between their UTC time stamp and the UTC time stamp in ②, when the difference is less than or equal to the user setting value, it shows that the behavior rule data frames are consistent with the physical entity data frame in ② in the time dimension, and storing them in FIFO _ 4;
⑥ storing the first physical data frame in BRAM _2 into FIFO _ 2;
⑦ reading the first physical data frame in FIFO _2, the first virtual model data frame in FIFO _1, the first physical attribute data frame in FIFO _3 and the first behavior rule data frame in FIFO _4, and recombining them into a frame of data to complete the fusion of digital twin data, wherein the frame format comprises a frame header, a data type, a physical entity data frame, a data type, a virtual model data frame, a data type, a physical attribute data frame, a data type, a behavior rule data frame and a frame tail, if a certain FIFO is empty, the corresponding field in the fused frame format is filled with zero, and the length is 1 byte;
⑧ emptying FIFO _1, FIFO _2, FIFO _3, FIFO _4, respectively;
⑨ returns ② to read the second physical data frame in BRAM _2, then proceeds to ⑧ until all physical data frames in BRAM _2 are read.
Has the advantages that:
compared with the prior art, the invention has the advantages that:
(1) the UTC timestamp-based data fusion can ensure high consistency of various types of data in time and improve the accuracy of data fusion;
(2) the time stamp in the physical entity data in the digital twin system is taken as a reference, so that the data validity after the data fusion can be ensured, and the physical equipment is the basis of the digital twin system;
(3) the processing mode based on the multiple BRAMs and the multiple FIFO buffers can improve the efficiency of fusing each frame data in each type of data and reduce the omission of the data as much as possible.
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FIG. 1 is a block diagram of a digital twin data precise fusion system according to the present invention;
FIG. 2 is a flow chart of a digital twin data precise fusion method of the present invention.
Detailed Description
The present invention is described in further detail below with reference to the attached drawings.
The invention relates to a precise fusion method of digital twin data, which is suitable for programmable logic chips such as FPGA and the like; such as Xilinx Virtex-5 series FPGA chips. Data of heterogeneous types exist in the digital twin system, and the data comprises physical entity data generated by physical plant equipment, virtual model data generated by a virtual model corresponding to the physical plant equipment and related to simulation prediction, physical data describing physical attributes of the physical plant equipment, behavior rule data used for describing process flows and behavior rules of the physical plant equipment, and the like. The method disclosed by the invention comprises the design of a digital twin data precise fusion front-end module and the design of a digital twin data precise fusion rear-end module, and can improve the precision of the fusion between heterogeneous data in a digital twin system to a certain extent.
The structural block diagram of the invention is shown in fig. 1, and the specific implementation mode is as follows:
(1) fig. 1 shows a digital twin data precision fusion front-end module, which is implemented as follows:
①, establishing BRAM (Block Random Access Memory) to complete the cache of virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of physical entities in the digital twin system;
② for each different type of data in the BRAM, including virtual model data, physical entity data, physical attribute data, behavior rule data, to which fields are added to form a new data frame:
firstly, adding a data type field, wherein the field is used for identifying the type of data;
then adding a UTC (coordinated universal time) timestamp field for identifying the acquisition time of the frame data, and the UTC timestamp-based data fusion can ensure high consistency of various types of data in time and improve the accuracy of the data fusion;
(2) 2 in fig. 1 represents a digital twin data accurate fusion backend module, which is implemented as follows, and is shown in fig. 2:
①, four BRAMs are established to respectively finish caching the new data frames of different types in (1), namely BRAM _1 stores a virtual model data frame, BRAM _2 stores a physical entity data frame, BRAM _3 stores a physical attribute data frame and BRAM _4 stores a behavior rule data frame;
②, reading the first physical entity data frame in BRAM _2 to obtain UTC time stamp in the data frame, and taking the time stamp in the physical entity data as a reference, the validity of data fusion can be ensured, because the physical device is the basis of the digital twin system;
③ reading all virtual model data frames in BRAM _1 in sequence, calculating the difference between UTC time stamp in BRAM _1 and UTC time stamp in ②, when the difference is less than or equal to the user setting value, showing that the virtual model data frames are consistent with the physical entity data frames in ② in time dimension, and storing them in FIFO _ 1;
④ reading all physical attribute data frames in BRAM _3 in sequence, calculating the difference between UTC time stamp in BRAM _3 and UTC time stamp in ②, when the difference is less than or equal to the user set value, indicating that the physical attribute data frames are consistent with the physical entity data frame in ② in time dimension, and storing them in FIFO _ 3;
⑤ reading all the behavior rule data frames in BRAM _4 in sequence, calculating the difference between their UTC time stamp and the UTC time stamp in ②, when the difference is less than or equal to the user setting value, it shows that the behavior rule data frames are consistent with the physical entity data frame in ② in the time dimension, and storing them in FIFO _ 4;
⑥ storing the first physical data frame in BRAM _2 into FIFO _ 2;
⑦ respectively reading the first physical data frame in FIFO _2, the first virtual model data frame in FIFO _1, the first physical attribute data frame in FIFO _3, and the first behavior rule data frame in FIFO _4, and recombining them into a frame of data to complete the fusion of digital twin data, wherein the frame format includes a frame header, a data type, a physical entity data frame, a data type, a virtual model data frame, a data type, a physical attribute data frame, a data type, a behavior rule data frame, and a frame trailer, the data type field is used to indicate the type of the data frame, including a physical entity data frame, a virtual model data frame, a physical attribute data frame, and a behavior rule data frame, for distinguishing these four data frames, the length of the data type field needs to be greater than or equal to 2 bits, taking the length of the data type field as 2 bits as an example, the physical entity data frame can be indicated by "00", "01" to indicate the virtual model data frame, "10" to indicate the physical attribute data frame, "11" to indicate the behavior rule data frame, if the length of the data type of the data frame is 2 bits, the data frame is a zero byte, the data frame is a corresponding data frame, the data format is indicated by zero byte, and the length of the data frame, the data type of the corresponding physical entity data frame, the data frame is indicated by zero byte, the length of the physical entity data frame, the data format after the;
⑧ emptying FIFO _1, FIFO _2, FIFO _3, FIFO _4, respectively;
returns ② to read the second physical data frame in BRAM _2, then proceeds to ⑧ until all physical data frames in BRAM _2 are read.
In summary, the invention discloses a method and a system for accurately fusing digital twin data, which comprises a front-end module design for accurately fusing digital twin data and a rear-end module design for accurately fusing digital twin data, and can improve the accuracy of fusion between heterogeneous data in a digital twin system to a certain extent.
Those skilled in the art will appreciate that the invention may be practiced without these specific details.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (4)

1. A method for accurately fusing digital twin data is characterized by comprising the following steps:
designing a digital twin data accurate fusion front-end module in the step (1), and specifically realizing the following steps:
①, establishing BRAM to finish caching virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of physical entities in the digital twin system;
② adding fields for each different type of data in BRAM, including virtual model data, physical entity data, physical attribute data, behavior rule data, to form a new data frame, wherein the fields are added with a data type field for identifying the type of data, and then adding a UTC timestamp field for identifying the acquisition time of the frame data;
designing a digital twin data accurate fusion rear-end module, and realizing twin data fusion by taking a UTC time stamp in a physical entity data frame as a reference, wherein the method is specifically realized as follows:
①, four BRAMs are established to respectively finish caching the new data frames of different types in the step (1), namely a BRAM _1 storage virtual model data frame, a BRAM _2 storage physical entity data frame, a BRAM _3 storage physical attribute data frame and a BRAM _4 storage behavior rule data frame;
② reading the first physical entity data frame in BRAM _2 to obtain UTC time stamp in the data frame;
③ reading all virtual model data frames in BRAM _1 in sequence, calculating the difference between UTC time stamp in BRAM _1 and UTC time stamp in ②, when the difference is less than or equal to the user setting value, showing that the virtual model data frames are consistent with the physical entity data frames in ② in time dimension, and storing them in FIFO _ 1;
④ reading all physical attribute data frames in BRAM _3 in sequence, calculating the difference between UTC time stamp in BRAM _3 and UTC time stamp in ②, when the difference is less than or equal to the user set value, indicating that the physical attribute data frames are consistent with the physical entity data frame in ② in time dimension, and storing them in FIFO _ 3;
⑤ reading all the behavior rule data frames in BRAM _4 in sequence, calculating the difference between their UTC time stamp and the UTC time stamp in ②, when the difference is less than or equal to the user setting value, it shows that the behavior rule data frames are consistent with the physical entity data frame in ② in the time dimension, and storing them in FIFO _ 4;
⑥ storing the first physical data frame in BRAM _2 into FIFO _ 2;
⑦ reading the first physical data frame in FIFO _2, the first virtual model data frame in FIFO _1, the first physical attribute data frame in FIFO _3 and the first behavior rule data frame in FIFO _4, and recombining them into a frame of data to complete the fusion of digital twin data, wherein the frame format comprises a frame header, a data type, a physical entity data frame, a data type, a virtual model data frame, a data type, a physical attribute data frame, a data type, a behavior rule data frame and a frame tail, if a certain FIFO is empty, the corresponding field in the fused frame format is filled with zero, and the length is 1 byte;
⑧ emptying FIFO _1, FIFO _2, FIFO _3, FIFO _4, respectively;
⑨ returns ② to read the second physical data frame in BRAM _2, then proceeds to ⑧ until all physical data frames in BRAM _2 are read.
2. The method for precisely fusing the digital twin data as claimed in claim 1, wherein the method is applied to Xilinx Virtex-5 series FPGA chips.
3. A digital twin data precision fusion system, comprising: the digital twinborn data precise fusion front-end module and the digital twinborn data precise fusion rear-end module; wherein the content of the first and second substances,
the digital twin data precise fusion front-end module realizes the following functions:
①, establishing BRAM to finish caching virtual model data, physical entity data, physical attribute data describing physical attributes of physical entities and behavior rule data describing operation rules of physical entities in the digital twin system;
② adding fields for each different type of data in BRAM, including virtual model data, physical entity data, physical attribute data, behavior rule data, to form a new data frame, wherein the fields are added with a data type field for identifying the type of data, and then adding a UTC timestamp field for identifying the acquisition time of the frame data;
the digital twin data precise fusion rear-end module realizes twin data fusion by taking a UTC time stamp in a physical entity data frame as a reference, and is specifically realized as follows:
①, four BRAMs are established to respectively finish caching the new data frames of different types in the step (1), namely a BRAM _1 storage virtual model data frame, a BRAM _2 storage physical entity data frame, a BRAM _3 storage physical attribute data frame and a BRAM _4 storage behavior rule data frame;
② reading the first physical entity data frame in BRAM _2 to obtain UTC time stamp in the data frame;
③ reading all virtual model data frames in BRAM _1 in sequence, calculating the difference between UTC time stamp in BRAM _1 and UTC time stamp in ②, when the difference is less than or equal to the user setting value, showing that the virtual model data frames are consistent with the physical entity data frames in ② in time dimension, and storing them in FIFO _ 1;
④ reading all physical attribute data frames in BRAM _3 in sequence, calculating the difference between UTC time stamp in BRAM _3 and UTC time stamp in ②, when the difference is less than or equal to the user set value, indicating that the physical attribute data frames are consistent with the physical entity data frame in ② in time dimension, and storing them in FIFO _ 3;
⑤ reading all the behavior rule data frames in BRAM _4 in sequence, calculating the difference between their UTC time stamp and the UTC time stamp in ②, when the difference is less than or equal to the user setting value, it shows that the behavior rule data frames are consistent with the physical entity data frame in ② in the time dimension, and storing them in FIFO _ 4;
⑥ storing the first physical data frame in BRAM _2 into FIFO _ 2;
⑦ reading the first physical data frame in FIFO _2, the first virtual model data frame in FIFO _1, the first physical attribute data frame in FIFO _3 and the first behavior rule data frame in FIFO _4, and recombining them into a frame of data to complete the fusion of digital twin data, wherein the frame format comprises a frame header, a data type, a physical entity data frame, a data type, a virtual model data frame, a data type, a physical attribute data frame, a data type, a behavior rule data frame and a frame tail, if a certain FIFO is empty, the corresponding field in the fused frame format is filled with zero, and the length is 1 byte;
⑧ emptying FIFO _1, FIFO _2, FIFO _3, FIFO _4, respectively;
⑨ returns ② to read the second physical data frame in BRAM _2, then proceeds to ⑧ until all physical data frames in BRAM _2 are read.
4. The system for precisely fusing digital twin data as claimed in claim 3, wherein the system is suitable for Xilinx Virtex-5 series FPGA chips.
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