CN110554672A - System and method for uploading mass state data - Google Patents
System and method for uploading mass state data Download PDFInfo
- Publication number
- CN110554672A CN110554672A CN201910875222.0A CN201910875222A CN110554672A CN 110554672 A CN110554672 A CN 110554672A CN 201910875222 A CN201910875222 A CN 201910875222A CN 110554672 A CN110554672 A CN 110554672A
- Authority
- CN
- China
- Prior art keywords
- data
- control system
- equipment
- machine
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000001514 detection method Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 3
- 238000013500 data storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Small-Scale Networks (AREA)
Abstract
the invention discloses a system and a method for reporting a large amount of state data, wherein an Ethernet module is added in an equipment module control system, and an IP address is distributed; the Ethernet module is connected to a network where the machine equipment is located, the state data is obtained from the machine equipment through the Ethernet, and meanwhile, the PLC board card obtains the machine event data from the machine equipment. According to the invention, the mode that the equipment module control system acquires data from the machine is changed from acquisition of a single PLC board card into acquisition of event data of the machine by the PLC board card, and the state data is acquired by the Ethernet module, so that the pressure of the PLC board card is greatly relieved, and the problem that the equipment module control system stops responding due to insufficient shared address of a PLC ring network and refreshing of a large amount of data is solved.
Description
Technical Field
The invention relates to the field of data transmission, in particular to a system and a method for uploading a large amount of state data.
Background
FDC (fault Detection Control System) Detection Control system is a component of production quality Control system in manufacturing industry. And collecting data of factory real-time state detection, fault detection and the like. The abnormal data generation times in a certain time period can automatically send mails and messages to users.
BC (Block Control System) equipment module Control system controls different production processes or different products according to stages, and the system between the MES (manufacturing execution system) and the automation equipment is responsible for transmitting the product information of the MES to all equipment machines, controlling the balance of products in process, collecting the process data of all products in process, monitoring the data in real time, measuring the data, judging the data and the like and uploading the data to the upper-level system.
In the production process of LCD and OLED panels, the products need to monitor some data of the machine in real time for quality control in the production and manufacturing process, and engineers and production operators need to be informed timely and effectively when abnormity occurs, so that FDC systems are deployed in factories of the panel industry, and the data source of the FDC systems is acquired by a lower BC system. At present, most SV (status value) data in the panel industry are obtained through a shared address bit of a PLC (programmable logic controller) ring network, but the shared address bit of the PLC ring network is limited, if the set SV data occupies too much, the refreshing speed is slow, and the SV data needs to be updated at high frequency in real time, so that a larger pressure is caused to a PLC board card.
The existing production line data acquisition mode has the following defects:
the PLC board card has limited memory and insufficient production line address bit with complex process;
2. when a large amount of state data is refreshed, the processing of other events is influenced, and even the risk of data loss exists;
3, the pressure of the PLC board card is higher;
BC systems create a Hang risk.
disclosure of Invention
In order to solve the above problems, the present invention provides a system for reporting a large amount of status data, including:
the equipment module control system comprises a processing module for data analysis and a storage server for data storage;
the detection control system is used for monitoring and processing the machine event data;
The middleware unit is used for driving the transceiving of the file information notification event;
The Ethernet module is arranged at the control system end of the equipment module, is connected with the PLC board card and is used for acquiring and converting state data;
the PLC board card is used for collecting the machine event data;
the equipment module control system is connected with the detection control system through a middleware unit.
A method for reporting a large amount of state data comprises the following steps:
s1, adding Ethernet module in the control system of equipment module and distributing IP address;
S2, connecting the Ethernet module to the network of the machine equipment, setting the address bit of the Ethernet module at the equipment module control system end, and obtaining the state data from the machine equipment through the Ethernet, and simultaneously obtaining the machine event data from the machine equipment by the PLC board card;
s3, the PLC board transmits the data to the equipment module control system;
s4, the equipment module control system transmits the status data and the machine event data to the detection control system through the middleware unit.
The invention realizes the purpose through the following technical scheme: and adding an Ethernet module in the equipment module control system, distributing a response address, acquiring state data from the machine in an Ethernet mode, and acquiring machine event data from the machine equipment by the PLC board card.
the invention has the beneficial effects that: according to the invention, the mode that the equipment module control system acquires data from the machine is changed from acquisition of a single PLC board card into acquisition of event data of the machine by the PLC board card, and the state data is acquired by the Ethernet module, so that the pressure of the PLC board card is greatly relieved, and the problem that the equipment module control system stops responding due to insufficient shared address of a PLC ring network and refreshing of a large amount of data is solved.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a flow chart of the method of the present invention.
Detailed Description
the invention will be further described with reference to the accompanying drawings in which:
As shown in fig. 1, a system for reporting a large amount of status data according to the present invention includes:
The equipment module control system comprises a processing module for data analysis and a storage server for data storage;
The detection control system is used for monitoring and processing the machine event data;
The middleware unit is used for driving the transceiving of the file information notification event;
The Ethernet module is arranged at the control system end of the equipment module, is connected with the PLC board card and is used for acquiring and converting state data;
the PLC board card is used for collecting the machine event data;
The equipment module control system is connected with the detection control system through a middleware unit.
the machine equipment and the PLC board card carry out data transmission through a CC-Link IE communication protocol, and carry out data transmission through an Ethernet local area network and an equipment module control system. The equipment module control system receives the state data and the event data of the machine equipment and uploads the state data and the event data to the detection control system, wherein the state data comprises process data, measurement data, judgment data and the like of a product in the production process. The middleware system is provided with a communication component.
As shown in fig. 2, a method for reporting a large amount of status data includes the following steps:
S1, adding Ethernet module in the control system of equipment module and distributing IP address;
S2, connecting the Ethernet module to the network of the machine equipment, setting the address bit of the Ethernet module at the equipment module control system end, and obtaining the state data from the machine equipment through the Ethernet, and simultaneously obtaining the machine event data from the machine equipment by the PLC board card;
s3, the PLC board transmits the data to the equipment module control system;
s4, the equipment module control system transmits the status data and the machine event data to the detection control system through the middleware unit.
according to the invention, the mode that the equipment module control system acquires data from the machine is changed from acquisition of a single PLC board card into acquisition of event data of the machine by the PLC board card, and the state data is acquired by the Ethernet module, so that the pressure of the PLC board card is greatly relieved, and the problem that the equipment module control system stops responding due to insufficient shared address of a PLC ring network and refreshing of a large amount of data is solved.
the technical solution of the present invention is not limited to the limitations of the above specific embodiments, and all technical modifications made according to the technical solution of the present invention fall within the protection scope of the present invention.
Claims (2)
1. a system for reporting a large amount of state data is characterized by comprising:
the equipment module control system comprises a processing module for data analysis and a storage server for data storage;
the detection control system is used for monitoring and processing the machine event data;
The middleware unit is used for driving the transceiving of the file information notification event;
The Ethernet module is arranged at the control system end of the equipment module, is connected with the PLC board card and is used for acquiring and converting state data;
the PLC board card is used for collecting the machine event data;
the equipment module control system is connected with the detection control system through a middleware unit.
2. A method for realizing the report of a large amount of state data is characterized by comprising the following steps:
S1, adding Ethernet module in the control system of equipment module and distributing IP address;
S2, connecting the Ethernet module to the network of the machine equipment, setting the address bit of the Ethernet module at the equipment module control system end, and obtaining the state data from the machine equipment through the Ethernet, and simultaneously obtaining the machine event data from the machine equipment by the PLC board card;
S3, the PLC board transmits the data to the equipment module control system;
s4, the equipment module control system transmits the status data and the machine event data to the detection control system through the middleware unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875222.0A CN110554672A (en) | 2019-09-17 | 2019-09-17 | System and method for uploading mass state data |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875222.0A CN110554672A (en) | 2019-09-17 | 2019-09-17 | System and method for uploading mass state data |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110554672A true CN110554672A (en) | 2019-12-10 |
Family
ID=68740484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910875222.0A Pending CN110554672A (en) | 2019-09-17 | 2019-09-17 | System and method for uploading mass state data |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110554672A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114338712A (en) * | 2021-12-29 | 2022-04-12 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refreshing speed of CC-Link IE network |
| CN114374598A (en) * | 2021-12-28 | 2022-04-19 | 中电九天智能科技有限公司 | Method and system for solving occupation of Ethernet network port |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000286919A (en) * | 1999-03-30 | 2000-10-13 | Digital Electronics Corp | Data processor |
| JP2001313659A (en) * | 2000-04-28 | 2001-11-09 | Yokogawa Electric Corp | Field device communication apparatus in distributed control system |
| US20040010627A1 (en) * | 2002-07-15 | 2004-01-15 | Ellis David G. | Ethernet interface device for reporting status via common industrial protocols |
| CN103105839A (en) * | 2013-01-12 | 2013-05-15 | 西安睿科新能源股份有限公司 | Intelligent network control system and method of fracturing device |
| CN107589727A (en) * | 2013-05-09 | 2018-01-16 | 罗克韦尔自动化技术公司 | The remote assistance via cloud platform for industrial automation |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
| CN109947810A (en) * | 2017-11-16 | 2019-06-28 | 上海明匠智能系统有限公司 | Industrial equipment data real-time collecting system |
-
2019
- 2019-09-17 CN CN201910875222.0A patent/CN110554672A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000286919A (en) * | 1999-03-30 | 2000-10-13 | Digital Electronics Corp | Data processor |
| JP2001313659A (en) * | 2000-04-28 | 2001-11-09 | Yokogawa Electric Corp | Field device communication apparatus in distributed control system |
| US20040010627A1 (en) * | 2002-07-15 | 2004-01-15 | Ellis David G. | Ethernet interface device for reporting status via common industrial protocols |
| CN103105839A (en) * | 2013-01-12 | 2013-05-15 | 西安睿科新能源股份有限公司 | Intelligent network control system and method of fracturing device |
| CN107589727A (en) * | 2013-05-09 | 2018-01-16 | 罗克韦尔自动化技术公司 | The remote assistance via cloud platform for industrial automation |
| CN109947810A (en) * | 2017-11-16 | 2019-06-28 | 上海明匠智能系统有限公司 | Industrial equipment data real-time collecting system |
| CN108908883A (en) * | 2018-08-02 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of injection molding machine production line online monitoring system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114374598A (en) * | 2021-12-28 | 2022-04-19 | 中电九天智能科技有限公司 | Method and system for solving occupation of Ethernet network port |
| CN114374598B (en) * | 2021-12-28 | 2023-07-21 | 中电九天智能科技有限公司 | Method and system for solving problem of occupied Ethernet network port |
| CN114338712A (en) * | 2021-12-29 | 2022-04-12 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refreshing speed of CC-Link IE network |
| CN114338712B (en) * | 2021-12-29 | 2023-10-24 | 中电九天智能科技有限公司 | Method for solving problem of insufficient memory and untimely refresh rate of CC-Link IE network |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109313423B (en) | Device for supervising and controlling machines in an industrial installation and system comprising a plurality of devices | |
| US10031500B1 (en) | Device and system including multiple devices for supervision and control of machines in industrial installation | |
| US6377859B1 (en) | Maintenance interface device for a use in a process control network | |
| FI108678B (en) | Control systems for field devices | |
| US20120246376A1 (en) | Method for operating a fieldbus interface | |
| CN106597991A (en) | Numerically controlled machine tool remote monitoring method and device | |
| RU2004129311A (en) | CREATION OF INTEGRATED WARNINGS IN A TECHNOLOGICAL INSTALLATION | |
| AU2015234371B2 (en) | Apparatus and method for analyzing a control network | |
| EP3648416A1 (en) | Automation device with integrated network analysis and cloud connection | |
| CN110554672A (en) | System and method for uploading mass state data | |
| CN113867305A (en) | Multi-source data acquisition system for automatic machine production line | |
| CN104898525A (en) | Data acquisition device, data acquisition system and data acquisition method | |
| CN110572467A (en) | System and method for reporting large amount of process data | |
| WO2017182201A1 (en) | Method for monitoring the state of a process automation installation | |
| CN103780689A (en) | Automated production line equipment data acquisition method and system | |
| KR101855679B1 (en) | Remote real monitoring and prediction system of auto-machine tool | |
| CN106707985A (en) | Multi-bus data communication system | |
| WO2019068435A1 (en) | Smartwatch and method for the maintenance of an automation technology system | |
| US20180364685A1 (en) | Method for providing a generic diagnosis model | |
| CN112676023A (en) | Network construction method for coal mill control system | |
| US20200401123A1 (en) | Method for the application-specific setting of a field device | |
| CN105938351B (en) | Switch the data measurement unit that communication target carries out physical data measurement | |
| CN108873823B (en) | Data management and transmission system | |
| CN201681287U (en) | Monitoring system used for NC boring-milling production lines | |
| CN205121306U (en) | Automatic material control system that throws of reation kettle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191210 |
|
| RJ01 | Rejection of invention patent application after publication |