CN110455562A - Petroleum chemical enterprise's inspection process portable device detector and its application - Google Patents
Petroleum chemical enterprise's inspection process portable device detector and its application Download PDFInfo
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- CN110455562A CN110455562A CN201810426733.XA CN201810426733A CN110455562A CN 110455562 A CN110455562 A CN 110455562A CN 201810426733 A CN201810426733 A CN 201810426733A CN 110455562 A CN110455562 A CN 110455562A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
- F04D15/0088—Testing machines
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Or Calibration Of Command Recording Devices (AREA)
Abstract
The present invention relates to a kind of petroleum chemical enterprise's inspection process portable device detector and its application, mainly solve the problems, such as that prohibited data detection is true, complicated for operation in the prior art.The present invention is by using a kind of petroleum chemical enterprise's inspection process portable device detector, including detector and mobile terminal, detector shell shape is " pen type ", hardware in shell includes power management module, microcontroller, laser designation module, vibrating data collection module, temperature data acquisition module, noise data acquisition module, wireless communication module, the technical solution being wirelessly connected is established using bluetooth wireless communication technology and mobile terminal and preferably solves the above problem, can be used for during petroleum chemical enterprise's inspection in equipment running status detection.
Description
Technical field
The present invention relates to a kind of petroleum chemical enterprise's inspection process portable device detector and its applications.
Background technique
Under international overall background, petrochemical enterprise just develops towards enlargement, integration, intelligentized direction,
The world-famous enterprise such as BP, Shell starts intelligent plant construction one after another.Wherein sensing capability is the key core of intelligent plant
One of technology is still weak in intelligent plant process of construction at present.
Petroleum chemical enterprise's scene inspection device is more, and inspection item is more, and small carelessness may breed big mistakes, although enterprise
There are various offline and online instruments to detect equipment state, but during inspection, still to the state of equipment
It needs operating personnel to obtain by the modes such as seeing, listening, hear, touch, and judges the working order of equipment in conjunction with experience, and this
Kind mode has very high requirement to the experience and judgment of employee.
Summary of the invention
The first technical problem to be solved by the present invention is that prohibited data detection is true in the prior art, complicated for operation asks
Topic provides a kind of new petroleum chemical enterprise's inspection process portable device detector, and accurate, easy to operate with detection data is excellent
Point.The second technical problem to be solved by the present invention is to provide one kind and corresponding petroleum chemical enterprise one of the technical issues of solution
The application of inspection process portable device detector.
One of in order to solve the above problem, The technical solution adopted by the invention is as follows: a kind of petroleum chemical enterprise's inspection process is portable
Formula equipment detector, including detector and mobile terminal, the hardware of detector include power module, microcontroller, laser designation
Module, vibrating data collection module, temperature data acquisition module, noise data acquisition module, wireless communication module, wireless telecommunications
Pass through bluetooth wireless connection, noise data acquisition module, temperature data acquisition module and vibration number between module and mobile terminal
It is connected according to acquisition module with microcontroller, laser designation module is connected with temperature data acquisition module, and power management and bluetooth are logical
News module is connected with microcontroller；Wherein, temperature data acquisition module and infrared transmitter are located at the top of detector, and utilization is infrared
Transmitter detects equipment；Noise Acquisition module is located at below temperature collecting module, and designs in detector shell aperture
Noise Acquisition device；Power management module is located at below Noise Acquisition module, and vibration acquisition module is located at below power management module,
Noise Acquisition module and vibration acquisition module are physically separated by power management module, effectively organize the electricity between each sensor
Magnetic disturbance；Capacitor nib is located at detector end, not only the switch as entire power management module, but also as the defeated of mobile terminal
Enter medium, realizes that the data of mobile terminal input using capacitor nib.
In above-mentioned technical proposal, it is preferable that portable device detector can be detected simultaneously including temperature, noise and vibration
Operating parameter.
In above-mentioned technical proposal, it is preferable that portable detector shape is " pen type ", convenient for operation and can with it is mobile whole
End is used cooperatively.
In above-mentioned technical proposal, it is preferable that power management module is used for the boosting of detector system, pressure stabilizing power supply management,
Safeguards system stable operation.
In above-mentioned technical proposal, it is preferable that microcontroller is for coordinating each sensor operation, the data for detecting instrument
Analysis and management, and burning controls software.
In above-mentioned technical proposal, it is preferable that it includes vibration equipment frequency, amplitude that vibrating data collection module, which is used to detect,
Vibration data；Temperature data acquisition module utilizes directive property non-contact infrared measurement method, obtains device temperature data；Noise
Acoustical signal data when data acquisition module is run for detection device.
In above-mentioned technical proposal, it is preferable that wireless communication module realizes that the data of detecting instrument and mobile terminal are transmitted, benefit
It is established and is wirelessly connected with bluetooth and mobile terminal.
In above-mentioned technical proposal, it is preferable that mobile terminal is equipped with software systems, and software systems have data communication function
Energy, database design and store function, data analysis function, Data Frontend display function.
In above-mentioned technical proposal, it is preferable that laser designation module is for the temperature sensor with temperature data acquisition module
It is connected, for positioning device part and measures the position temperature；Mobile terminal software is based on Android platform, to collect without line number
According to the software systems of communication and sensor data analysis, realize that the data of petroleum chemical enterprise's equipment operating parameter are analyzed, manage, deposited
Storage, warning function realize the spectrum analysis of detection data using Digital Signal Processing and algorithm.
In order to solve the above problem two, The technical solution adopted by the invention is as follows: a kind of petroleum chemical enterprise's inspection process is portable
The application of formula equipment detector, in the inspection of petroleum chemical enterprise scene.
The invention proposes a kind of petroleum chemical enterprise's inspection process portable device detectors, for current petroleum chemical enterprise scene
The deficiency present in the methods of the seeing, listen, hear, touch of personnel, utilizes intelligent mobile detecting instrument realization business equipment in inspection
Operating parameter, the quantitative acquisition including temperature, noise and vibration are realized from decision by rule of thumb to quantity decision.Petrochemical industry is looked forward at present
During industry inspection, employee need to carry a detection device, such as thermal infrared imager, vialog, supersonic leak detector etc., and operation is not
Just, and data need to manually enter, heavy workload, and using inconvenience, method provided by the invention can mitigate employee's inspection
Workload in journey.The numerical value that existing many methods do not quantify equipment running status parameter specifically is needed by employee
Micro-judgment, the present invention provides the acquisition methods of equipment operating parameter quantization, are compared by the setting of threshold value and historical data
Analysis can carry out early warning to equipment fault.The present invention is integrated with vibration, noise, temperature multiple sensors, can be simultaneously to setting
Three standby operating parameters carry out quantitative acquisition and by real-time data transmission into mobile terminal software, convenient for data management and divide
Analysis.Visual data assay surface can be improved employee's routing inspection efficiency, achieve preferable technical effect.
Detailed description of the invention
Fig. 1 is petroleum chemical enterprise's inspection process portable device detector structure chart.
In Fig. 1,1, noise transducer；2, vibrating sensor；3, temperature sensor；4, detector；5, power module；6, blue
The transmission of tooth data；7, mobile terminal；8, equipment state visual analyzing.
Fig. 2 is portable detection equipment structure chart.
The present invention will be further described below by way of examples, but is not limited only to the present embodiment.
Specific embodiment
[embodiment 1]
A kind of petroleum chemical enterprise's inspection process portable device detector, as shown in Figure 1 and Figure 2, including detector and movement are eventually
End, the hardware of detector include that power module, microcontroller, laser designation module, vibrating data collection module, temperature data are adopted
Collect module, noise data acquisition module, wireless communication module, is wirelessly connected between wireless communication module and mobile terminal by bluetooth
It connects, noise data acquisition module, temperature data acquisition module and vibrating data collection module are connected with microcontroller, laser designation
Module is connected with temperature data acquisition module, and power management and bluetooth communication module are connected with microcontroller；Wherein, temperature data
Acquisition module and infrared transmitter are located at the top of detector, are detected using infrared transmitter to equipment；Noise Acquisition module
Noise Acquisition device is designed below temperature collecting module, and in detector shell aperture；Power management module is adopted positioned at noise
Collect below module, vibration acquisition module is located at power management module lower section, and power management module is by Noise Acquisition module and vibration
Acquisition module is physically separated, and effectively organizes the electromagnetic interference between each sensor；Capacitor nib is located at detector end, both
As the switch of entire power management module, and the input medium as mobile terminal, mobile terminal is realized using capacitor nib
Data input.
Portable device detector can be detected simultaneously including temperature, noise and the operating parameter of vibration.Portable inspectiont
Instrument shape is " pen type ", convenient for operating and can be used cooperatively with mobile terminal.
Power management module is used for the boosting of detector system, pressure stabilizing power supply management, safeguards system stable operation.
Microcontroller is for coordinating each sensor operation, and for the data analysis and management of detecting instrument, and burning controls
Software.
Vibrating data collection module is used to detect the vibration data including vibration equipment frequency, amplitude；Temperature data acquisition
Module utilizes directive property non-contact infrared measurement method, obtains device temperature data；Noise data acquisition module is for detecting
Acoustical signal data when equipment is run.
Wireless communication module realizes that the data of detecting instrument and mobile terminal are transmitted, and establishes nothing using bluetooth and mobile terminal
Line connection.
Mobile terminal be equipped with software systems, software systems have data communication function, database design and store function,
Data analysis function, Data Frontend display function.
Laser designation module for positioning device part and measures the position temperature for being connected with temperature sensor.
Mobile terminal software is based on Android platform, for the software system for collecting wireless data communication and sensor data analysis
System realizes data analysis, management, the storage, warning function of petroleum chemical enterprise's equipment operating parameter, utilizes Digital Signal Processing
And algorithm, realize the spectrum analysis of detection data.
[embodiment 2]
By taking certain petroleum chemical enterprise's atmospheric and vacuum distillation unit routine inspection as an example.
1, crewmember carries the tools such as portable logging and intelligent terminal, and by inspection route and inspection device information
Mobile terminal is downloaded to from computer terminal.
2, at inspection to dynamic equipment, portable logging and intelligent terminal software is started and bluetooth is utilized to realize detector
It is interconnected with mobile terminal.
3, the temperature sensor of portable logging, measuring device running temperature are utilized；Using vibrating sensor, by inspection
After instrument is contacted with equipment, measuring device Vibration Condition；The sound run using noise transducer measuring device.
4, data are automatically transferred on intelligent terminal, and intelligent terminal software is by the equipment operating parameter of acquisition with the side of visualization
Formula is shown, and is compared with the equipment normal operation threshold value of storage, if exceeding threshold value, is alarmed；If in threshold range
It is interior, then it stores data in database.
5, the data and historical data that mobile terminal software acquires this compare and analyze, pre- by expert knowledge library
Measurement equipment operating status, and teams and groups personnel are showed with visual means.
6, the dynamic equipment detection terminates, and repeats above operation to next equipment.
If 7, equipment is more than threshold value, system is operated according to the equipment checking maintenance in database, is tieed up to teams and groups personnel
Prompt is repaired, teams and groups personnel can complete the checking maintenance of equipment according to the prompt of visualization interface.
[embodiment 3]
By taking certain oil depot routine inspection as an example.
1, oil depot operative employee carries the tools such as portable logging and intelligent terminal.
2, at operative employee's inspection to centrifugal pump, portable logging and intelligent terminal software is started and bluetooth is utilized to realize
Detector and mobile terminal interconnect.
3, the thermal module switch that portable logging is opened in mobile terminal, is visited using laser designation module designated equipment
Location is set, and centrifugal pump running temperature is measured.
4, portable logging vibration module switch, after logging is contacted with centrifugal pump, measurement are opened in mobile terminal
Vibration equipment situation.
5, portable logging noise module switch is opened in mobile terminal, measures centrifugation pump operation using noise transducer
Sound.
6, data are automatically transferred on intelligent terminal, and intelligent terminal software is by the centrifugal pump operating parameter of acquisition to visualize
Mode is shown, and is compared with the centrifugal pump normal operation threshold value of storage, if exceeding threshold value, is alarmed；If in threshold value
In range, then store data in database.
7, the data and historical data that mobile terminal software acquires this compare and analyze, pre- by expert knowledge library
Centrifugal pump operating status is surveyed, and shows teams and groups personnel with visual means.
6, centrifugal pump detection terminates, and arrives next inspection device (pipeline pump, fire pump, reciprocating pump, water ring vacuum pump etc.)
It repeats above operation.
[embodiment 4]
By taking certain petroleum chemical enterprise's coking plant routine inspection as an example.
1, patrol officer carries the tools such as portable logging and intelligent terminal.
2, at inspection to dynamic equipment, portable logging and intelligent terminal software is started and bluetooth is utilized to realize detector
It is interconnected with mobile terminal.
3, the thermal module switch that portable logging is opened in mobile terminal, is visited using laser designation module designated equipment
Location is set, and centrifugal pump running temperature is measured.
4, portable logging vibration module switch is opened in mobile terminal, after logging is contacted with equipment, measurement is set
Standby Vibration Condition.
5, portable logging noise module switch is opened in mobile terminal, utilizes the operation of noise transducer measuring device
Sound.
6, data are automatically transferred on intelligent terminal, and intelligent terminal software is by the equipment operating parameter of acquisition with the side of visualization
Formula is shown, and is compared with the equipment normal operation threshold value of storage, if exceeding threshold value, is alarmed；If in threshold range
It is interior, then it stores data in database.
7, after patrol officer has found general equipment fault, equipment fault data are uploaded to squad leader's using intelligent terminal
Equipment fault details is described in detail in mobile terminal.
8, the data and historical data that squad leader acquires this by mobile terminal software compare and analyze, and pass through expert
Knowledge library lookup equipment fault reason and maintenance method.
9, squad leader notifies that protecting fortune personnel arrival scene is handled, and protects the equipment fault reason that fortune personnel provide according to squad leader
Equipment is repaired with maintenance method.
10, patrol officer's recording equipment failure and maintenance record and it is sent to plant process, equipment and Security Officer, by phase
Pass personnel carry out an acceptance inspection to processing result.
11, patrol officer repeats above operation to next equipment.
[embodiment 5]
By taking the conventional inspection in scene is recovered the oil by certain oilfield enterprise as an example.
1, oil field inspection carries the tools such as portable logging and intelligent terminal.
2, at patrol worker inspection to centrifugal oil water pump, portable logging and intelligent terminal software is started and utilize indigo plant
Tooth realizes that detector and mobile terminal interconnect.
3, the thermal module switch that portable logging is opened in mobile terminal, is specified centrifugal using laser designation module
Oil water pump detecting location measures pump operation temperature.
4, portable logging vibration module switch is opened in mobile terminal, logging is contacted with centrifugal oil water pump
Afterwards, measuring device Vibration Condition.
5, portable logging noise module switch is opened in mobile terminal, measures centrifugal grease using noise transducer
The sound of pump operation.
6, data are automatically transferred on intelligent terminal, intelligent terminal software by the centrifugal oil water pump operating parameter of acquisition with
Visual means are shown, and are compared with the centrifugal oil water pump normal operation threshold value of storage, if exceeding threshold value, are reported
It is alert；If being stored data in database in threshold range.
7, the data and historical data that mobile terminal software acquires this compare and analyze, pre- by expert knowledge library
Centrifugal oil water pump operating status is surveyed, and shows teams and groups personnel with visual means.
8, centrifugal pump detection terminates, to next inspection device (sample devices, the poly- station equipment of note, steam injection station equipment etc.) weight
The multiple above operation.
If 9, equipment is more than threshold value, system is operated according to the equipment checking maintenance in database, is tieed up to teams and groups personnel
Prompt is repaired, teams and groups personnel can complete the checking maintenance of equipment according to the prompt of visualization interface.
[comparative example]
CN201610163507.8 is related to a kind of industry security facility maintenance inspection temperature measuring equipment and method for inspecting, only real
Show the detection method to device temperature, lacks the acquisition methods of vibration and noise data.
Obviously, the present invention realizes business equipment operating parameter, including temperature, noise and vibration using intelligent mobile detecting instrument
Dynamic quantitative acquisition is realized from decision by rule of thumb to quantity decision, can mitigate the workload during employee's inspection, pass through threshold
The setting and historical data comparative analysis of value can carry out early warning to equipment fault.The present invention is integrated with vibration, noise, temperature
Multiple sensors can carry out quantitative obtain and by real-time data transmission to mobile terminal to three operating parameters of equipment simultaneously
In software, it is convenient for data management and analysis, visual data assay surface can be improved employee's routing inspection efficiency, achieve preferably
Technical effect.
Claims (10)
1. a kind of petroleum chemical enterprise's inspection process portable device detector, including detector and mobile terminal, the hardware of detector
Including power module, microcontroller, laser designation module, vibrating data collection module, temperature data acquisition module, noise data
Acquisition module, wireless communication module pass through bluetooth wireless connection, noise data acquisition between wireless communication module and mobile terminal
Module, temperature data acquisition module and vibrating data collection module are connected with microcontroller, laser designation module and temperature data
Acquisition module is connected, and power management and bluetooth communication module are connected with microcontroller；Wherein, temperature data acquisition module and infrared
Transmitter is located at the top of detector, is detected using infrared transmitter to equipment；Noise Acquisition module is located at temperature acquisition mould
Below block, and Noise Acquisition device is designed in detector shell aperture；Power management module is located at below Noise Acquisition module, vibration
Acquisition module is located at below power management module, and Noise Acquisition module and vibration acquisition module are carried out physics by power management module
Isolation, effectively organizes the electromagnetic interference between each sensor；Capacitor nib is located at detector end, is both used as entire power management
The switch of module, and the input medium as mobile terminal realize that the data of mobile terminal input using capacitor nib.
2. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that portable device
Detector can be detected simultaneously including temperature, noise and the operating parameter of vibration.
3. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that portable inspectiont
Instrument shape is " pen type ", convenient for operating and can be used cooperatively with mobile terminal.
4. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that power management mould
Block is used for the boosting of detector system, pressure stabilizing power supply management, safeguards system stable operation.
5. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that microcontroller is used
In coordinating each sensor operation, for the data analysis and management of detecting instrument, and burning controls software.
6. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that vibration data is adopted
Collection module is used to detect the vibration data including vibration equipment frequency, amplitude；Temperature data acquisition module connects using directive property is non-
Touch infrared survey method obtains device temperature data；Acoustical signal when noise data acquisition module is run for detection device
Data.
7. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that wireless telecommunications mould
Block realizes that the data of detecting instrument and mobile terminal are transmitted, and is established and is wirelessly connected using bluetooth and mobile terminal.
8. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that on mobile terminal
Equipped with software systems, software systems have data communication function, database design and store function, data analysis function, data
Front end display function.
9. petroleum chemical enterprise's inspection process portable device detector according to claim 1, it is characterised in that laser designation mould
Block for positioning device part and measures the position temperature for being connected with the temperature sensor of temperature data acquisition module；It moves
Dynamic terminal software is based on Android platform, for the software systems for collecting wireless data communication and sensor data analysis, realizes petrochemical industry
Data analysis, management, the storage, warning function of business equipment operating parameter are realized using Digital Signal Processing and algorithm
The spectrum analysis of detection data.
10. a kind of application of petroleum chemical enterprise's inspection process portable device detector as described in claim 1~9 is used for stone
Change in the inspection of enterprise scene.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810426733.XA CN110455562A (en) | 2018-05-07 | 2018-05-07 | Petroleum chemical enterprise's inspection process portable device detector and its application |
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| CN201810426733.XA CN110455562A (en) | 2018-05-07 | 2018-05-07 | Petroleum chemical enterprise's inspection process portable device detector and its application |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111677673A (en) * | 2020-06-10 | 2020-09-18 | 杭州威立雅科技有限公司 | Water pump health detection device |
| CN113129467A (en) * | 2019-12-30 | 2021-07-16 | 中国石油天然气股份有限公司 | Inspection instrument, inspection method and inspection device |
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Application publication date: 20191115 |