CN110362055A - A kind of industrial data acquisition system that terminal is expansible and method - Google Patents

A kind of industrial data acquisition system that terminal is expansible and method Download PDF

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Publication number
CN110362055A
CN110362055A CN201910716224.5A CN201910716224A CN110362055A CN 110362055 A CN110362055 A CN 110362055A CN 201910716224 A CN201910716224 A CN 201910716224A CN 110362055 A CN110362055 A CN 110362055A
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China
Prior art keywords
data
cloud server
collection station
data collection
client
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Pending
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CN201910716224.5A
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Chinese (zh)
Inventor
邓志文
段先云
陈启愉
吴智恒
罗良传
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Guangdong Institute of Intelligent Manufacturing
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Guangdong Institute of Intelligent Manufacturing
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Priority to CN201910716224.5A priority Critical patent/CN110362055A/en
Publication of CN110362055A publication Critical patent/CN110362055A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31282Data acquisition, BDE MDE
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Information Transfer Between Computers (AREA)

Abstract

The present invention discloses a kind of industrial data acquisition system that terminal is expansible and method, the data collection system includes that sampling parameter of the data collection station for being set according to client carries out data acquisition to equipment, and collected data are uploaded to Cloud Server;The ID and corresponding sampling parameter of the newly-increased data collection station of the client setting, and be uploaded in Cloud Server, be also used for obtaining collected data in Cloud Server and show;The data collection station ID number that the Cloud Server is set according to client sends corresponding sampling parameter to the data collection station, and receives the acquisition data that data collection station uploads.The present invention can increase data collection station newly according to actual needs, realize that increasing data to industrial products high-volume acquires entrance, can be suitably used for more different sample requirements.

Description

A kind of industrial data acquisition system that terminal is expansible and method
Technical field
The present invention relates to data acquisition technologys, and in particular to a kind of industrial data acquisition system that terminal is expansible and side Method.
Background technique
With the progress of China's manufacturing industry and information technology, equipment is gradually toward the development of intelligent and high-endization.The shape of equipment State on-line monitoring and fault diagonosing can improve the reliability of equipment, and wherein data acquisition is the key that realize one of above-mentioned function. Meanwhile having benefited from the technologies such as big data, artificial intelligence in recent years and being rapidly developed, increase the industrial equipments such as equipment, producing line Data acquisition, can provide largely the truthful data that can reflect actual condition, be of great significance to the optimization and upgrading of product.
But current industrial data acquisition system is mostly to customize, and cannot change according to real-time condition and flexibly, can expand Ability of the malleability as increased great amount of terminals acquisition equipment access is poor, and the definition in channel is also not flexible.
Summary of the invention
It is above-mentioned it is an object of the invention to overcome the problems, such as, a kind of industrial data collection system that terminal is expansible is provided System, the industrial data acquisition system can increase data collection station newly according to actual needs, realize and increase to industrial products high-volume Addend is according to acquisition entrance, can be suitably used for more different sample requirements.
It is another object of the present invention to provide a kind of industrial data acquisition methods that terminal is expansible.
The purpose of the present invention is achieved through the following technical solutions:
A kind of industrial data acquisition system that terminal is expansible,
Including data collection station, Cloud Server and client, the data collection station is equipped with unique ID, is used for root Data acquisition is carried out to equipment according to the sampling parameter of client setting, and collected data are uploaded to Cloud Server;It is described The ID and corresponding sampling parameter of the newly-increased data collection station of client setting, and be uploaded in Cloud Server, it is also used for Collected data are obtained in Cloud Server and are shown;The Cloud Server acquires eventually according to the data that client is set ID number is held, sends corresponding sampling parameter to the data collection station, and receive the acquisition data that data collection station uploads;
Wherein, the data collection station includes collector, data processing module, data memory module and data transmission The collected data of collector are stored in data memory module, are passed by data transmission module by module, data processing module Transport to Cloud Server;
The Cloud Server includes cloud processing module, cloud storage module and cloud delivery module.
The working principle of above-mentioned industrial data acquisition system is:
The ID and corresponding sampling parameter of newly-increased data collection station is arranged in user on the client, and is uploaded to cloud In server, wherein sampling parameter includes sample frequency, sampling duration, for the first time sampling time, sampling interval etc..By what is increased newly Data collection station is placed in corresponding equipment, and accesses network;Newly-increased data collection station actively connects upper cloud service Device, Cloud Server identify the ID number of data collection station, and setting parameter corresponding with the ID number hair that client is set It send to the data collection station;The setting variable received is automatically write program by data collection station, is generated acquisition, is deposited Storage, transfer program;Data acquisition is carried out to equipment according to sampling parameter according to program, collected data storage is stored to data In module, and it is uploaded in Cloud Server by data transmission module.It, will after Cloud Server receives the information of client upload It is stored in cloud storage module, obtains to client.User accesses Cloud Server by client and obtains collected data.
A preferred embodiment of the invention, wherein the data collection station is connect by wireless network with Cloud Server, It can be realized industrial equipment mass remote condition monitoring in this way.
A preferred embodiment of the invention, wherein the client appendix is on computer or mobile phone, for user's operation, energy The configuration file of data collection station is set and checks data.
A kind of industrial data acquisition method that terminal is expansible, comprising the following steps:
The ID and corresponding sampling parameter of newly-increased data collection station is arranged in user on the client, and is uploaded to cloud In server;Newly-increased data collection station is placed in corresponding equipment, and accesses network;Newly-increased data collection station Actively connect upper Cloud Server;Cloud Server identify data collection station ID number, and client is set with the ID number Corresponding sampling parameter is sent to the data collection station;The setting variable received is automatically write journey by data collection station Sequence generates acquisition, storage, transfer program;Data acquisition, data storage and data transmission are automatically performed according to program;User is logical It crosses client access Cloud Server and obtains collected data.
A preferred embodiment of the invention, wherein when data collection station has the data for being not yet uploaded to Cloud Server When, meeting activly request is connect with Cloud Server, and data are sent to Cloud Server after successful connection.
Preferably, when the data in data collection station fail to upload successfully, temporary cache is in data memory module.
A preferred embodiment of the invention, wherein acquired eventually when sampling parameter is sent to corresponding data by Cloud Server Behind end, the data message format to match with the acquisition terminal is generated.
A preferred embodiment of the invention, wherein the data collection station is connect by TCP/IP with Cloud Server, number MQTT agreement is used according to communication.
A preferred embodiment of the invention, wherein the sampling parameter includes sample frequency, sampling duration, samples for the first time Time and sampling interval.
Compared with the prior art, the invention has the following beneficial effects:
1, data collection system and method for the invention can neatly access new data collection station, be to realize work The basis of industry equipment mass remote condition monitoring and fault diagnosis.
2, system and method through the invention can newly increase data collection station on the basis of existing acquisition, thus Realize that increasing data to industrial products high-volume acquires entrance.
3, when newly-increased data collection station, user it can be carried out port numbers, sample frequency, sampling duration, Sampling time, sampling interval etc. define for the first time.Therefore, data collection system is more flexible, can be suitably used for more different samplings Demand.
4, during the work time, user can customized modification data collection station on the client according to actual needs ID and corresponding sampling parameter, the in this way parameter of replacement sampling in real time, can be according to working time, occasion or environment not The adjustment adapted to is done together, to obtain equipment more accurately operational data, can adapt to different sampling needs, flexibility It is stronger.
Detailed description of the invention
Fig. 1 is the work flow diagram of the expansible industrial data acquisition system of the terminal in the present invention.
Fig. 2 is the total topology figure in the present invention.
Specific embodiment
In order to make those skilled in the art better understand technical solution of the present invention, below with reference to embodiment and attached drawing The invention will be further described, but embodiments of the present invention are not limited only to this.
The expansible industrial data acquisition system of terminal in the present embodiment, including multiple data collection stations, cloud service Device and client can increase data collection station newly, for carrying out in actual application in original acquisition system Other acquisition tasks, scalability are more preferable.Wherein, multiple data collection stations can be installed to different operating in the same apparatus In module, or install in different equipment.
Wherein, the data collection station is equipped with unique ID, sampling parameter for being set according to client to equipment into Row data acquire and collected data are uploaded to Cloud Server;The ID of the newly-increased data collection station of the client setting And corresponding sampling parameter, and be uploaded in Cloud Server, pending data obtains collected in Cloud Server after acquiring Data are simultaneously shown;The ID for the data collection station that the Cloud Server is used to set to client sends corresponding sampling Parameter, and receive the acquisition data that data collection station uploads.
Further, the data collection station includes hardware components and program part, and the hardware components include embedded Single-chip microcontroller, power circuit, clock circuit, reset circuit, download circuit, Wifi module.Described program part includes that hardware is initial Change, network settings, acquisition configuration, data acquisition module, data memory module.Wherein, the data collection station passes through TCP/ IP is connect with Cloud Server, and data communication uses MOTT agreement.The data collection station passes through wireless network and Cloud Server Connection, can be realized industrial equipment mass remote condition monitoring in this way.
The Cloud Server is connect by network with data collection station, client, including network server and software mould Block.The software module includes network module, terminal setting, database.
The client is webpage, and on computer or mobile phone, for user's operation, matching for data collection station can be arranged in appendix It sets file and checks data.
Based on above-mentioned expansible data collection system, the method implemented are as follows:
The ID and corresponding sampling parameter of newly-increased data collection station is arranged in user on the client, and is uploaded to cloud In server, wherein the sampling parameter includes sample frequency, sampling duration, for the first time sampling time and sampling interval.It will be new The data collection station of increasing is placed in corresponding equipment, and accesses network;Newly-increased data collection station actively connects upper cloud Server, Cloud Server identify the ID number of data collection station, and setting corresponding with the ID number ginseng that client is set Number is sent to the data collection station;The setting variable received is automatically write program by data collection station, generate acquisition, Storage, transfer program;Data acquisition, data storage and data transmission are automatically performed according to program;User is accessed by client Cloud Server obtains collected data.
In addition, during the work time, user can customized modification data acquisition be whole on the client according to actual needs The ID at end and corresponding sampling parameter, the in this way parameter of replacement sampling in real time, can be according to working time, occasion or environment Difference and do the adjustment adapted to, to obtain equipment more accurately operational data, can adapt to different sampling needs, spirit Activity is stronger.
It, can activly request and Cloud Server company when data collection station has the data for being not yet uploaded to Cloud Server It connects, data is sent to Cloud Server after successful connection.When the data in data collection station fail to upload successfully, temporary cache In data memory module.
Above-mentioned is the preferable embodiment of the present invention, but embodiments of the present invention are not limited by the foregoing content, His any changes, modifications, substitutions, combinations, simplifications done without departing from the spirit and principles of the present invention, should be The substitute mode of effect, is included within the scope of the present invention.

Claims (9)

1. a kind of industrial data acquisition system that terminal is expansible, which is characterized in that including data collection station, Cloud Server with And client, the data collection station are equipped with unique ID, the sampling parameter for being set according to client counts equipment Cloud Server is uploaded to according to acquisition, and by collected data;The ID of the newly-increased data collection station of client setting with And corresponding sampling parameter, and be uploaded in Cloud Server, be also used for obtaining collected data in Cloud Server and show Come;The data collection station ID number that the Cloud Server is set according to client is sent corresponding to the data collection station Sampling parameter, and receive the acquisition data that data collection station uploads;
Wherein, the data collection station includes collector, data processing module, data memory module and data transmission mould The collected data of collector are stored in data memory module, are transmitted by data transmission module by block, data processing module To Cloud Server;
The Cloud Server includes cloud processing module, cloud storage module and cloud delivery module.
2. the expansible industrial data acquisition system of terminal according to claim 1, which is characterized in that the data acquisition Terminal is connect by wireless network with Cloud Server.
3. the expansible industrial data acquisition system of terminal according to claim 1, which is characterized in that the client is attached It is loaded on computer or mobile phone, for user's operation, the configuration file of data collection station can be set and check data.
4. a kind of industrial data acquisition method that terminal is expansible, which comprises the following steps:
The ID and corresponding sampling parameter of newly-increased data collection station are set on the client, and are uploaded to Cloud Server In;Newly-increased data collection station is placed in corresponding equipment, and accesses network;Newly-increased data collection station actively connects Connect Cloud Server;Cloud Server identifies the ID number of data collection station, and client is set corresponding with the ID number Sampling parameter is sent to the data collection station;The setting variable received is automatically write program by data collection station, raw At acquisition, storage, transfer program;Data acquisition, data storage and data transmission are automatically performed according to program;User passes through client End access Cloud Server obtains collected data.
5. the expansible industrial data acquisition method of terminal according to claim 4, which is characterized in that when data acquire eventually When there are the data for being not yet uploaded to Cloud Server at end, meeting activly request is connect with Cloud Server, sends out data after successful connection Toward Cloud Server.
6. the expansible industrial data acquisition method of terminal according to claim 5, which is characterized in that when data acquire eventually When data in end fail to upload successfully, temporary cache is in data memory module.
7. the expansible industrial data acquisition method of terminal according to claim 4, which is characterized in that when Cloud Server will After sampling parameter is sent to corresponding data collection station, the data message format to match with the acquisition terminal is generated.
8. the expansible industrial data acquisition method of terminal according to claim 4, which is characterized in that the data acquisition Terminal is connect by TCP/IP with Cloud Server, and data communication uses MOTT agreement.
9. the expansible industrial data acquisition method of terminal according to claim 4, which is characterized in that the sampling parameter Including sample frequency, sampling duration, for the first time sampling time and sampling interval.
CN201910716224.5A 2019-08-05 2019-08-05 A kind of industrial data acquisition system that terminal is expansible and method Pending CN110362055A (en)

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CN111122934A (en) * 2020-01-03 2020-05-08 郑州嘉晨电器有限公司 Oscilloscope system based on internet of things technology
CN112085864A (en) * 2020-08-25 2020-12-15 龙铁纵横(北京)轨道交通科技股份有限公司 Data management method and system, terminal device and computer readable storage medium
CN114969798A (en) * 2022-07-25 2022-08-30 成都中科合迅科技有限公司 Industrial data safety management method based on digital middlebox

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Application publication date: 20191022